CN115464944A - Manufacturing process of radiation-proof woven fabric - Google Patents
Manufacturing process of radiation-proof woven fabric Download PDFInfo
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- CN115464944A CN115464944A CN202210934426.9A CN202210934426A CN115464944A CN 115464944 A CN115464944 A CN 115464944A CN 202210934426 A CN202210934426 A CN 202210934426A CN 115464944 A CN115464944 A CN 115464944A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/02—Layer formed of wires, e.g. mesh
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
- B32B5/262—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The invention relates to the technical field of woven fabric, in particular to a manufacturing process of radiation-proof woven fabric, which comprises a protective layer, wherein a radiation-proof layer is arranged on the lower end face of the protective layer, an isolation layer is arranged on the lower end face of the radiation-proof layer, a rebound layer and an antibacterial layer are arranged on the lower end face of the isolation layer, and a flame-retardant layer is arranged on the lower end face of the antibacterial layer.
Description
Technical Field
The invention relates to the technical field of woven fabric, in particular to a manufacturing process of radiation-proof woven fabric.
Background
The knitted clothes have the characteristics of large telescopic space and strong elasticity, so that the knitted clothes are more comfortable to wear, and have the characteristics of various patterns, rich colors and the like, thereby being widely popular. Common knitted fabrics include towels, underwear, sportswear, socks, hats and the like. The woven fabric is formed by interlacing warp and weft in a picking mode of a weaving machine, and the weave of the woven fabric generally has three main types of plain weave, twill weave and satin weave and changes of the plain weave, the twill weave and the satin weave. The fabric is firm, stiff and smooth due to the fact that weaving methods are staggered in warp and weft, and is not prone to deformation, and the fabric comprises cotton fabrics, silk fabrics, wool fabrics, hemp fabrics, chemical fiber fabrics, blended fabrics of the cotton fabrics, the silk fabrics, the wool fabrics, the hemp fabrics and the chemical fiber fabrics, interwoven fabrics of the cotton fabrics, the silk fabrics, the hemp fabrics and the chemical fiber fabrics, and the like in a classification mode from composition components.
Disclosure of Invention
The invention aims to provide a manufacturing process of radiation-proof woven fabric, and aims to solve the problems that the existing radiation-proof woven fabric in the background art does not have good radiation-proof performance, lacks a heat insulation structure and does not have an antibacterial function.
In order to achieve the purpose, the invention provides the following technical scheme: the woven fabric with the radiation protection function comprises a protective layer, wherein a radiation protection layer is arranged on the lower end face of the protective layer, an isolation layer is arranged on the lower end face of the radiation protection layer, a rebound layer and an antibacterial layer are arranged on the lower end face of the isolation layer, and a flame-retardant layer is arranged on the lower end face of the antibacterial layer.
Preferably, the thickness of the radiation-proof layer is smaller than that of the isolation layer, and a heat-insulating layer is bonded on one side, close to the radiation-proof layer, of the isolation layer.
Preferably, the radiation-proof layer is spun by metal microfilaments with the diameter of 3-50 microns, the metal microfilament net is clamped between two layers of natural fabrics, the natural fabrics are sewn into a single-layer fabric through embroidery or sewing, and the metal microfilaments are protected by the embroidery or sewing threads to form decorative patterns.
Preferably, the antibacterial layer adopts a spinning-grade antibacterial technology to directly make the antibacterial agent or silver ions into the chemical fiber.
A manufacturing process of radiation-proof woven fabric comprises the following steps:
s1, selecting a long afterglow 150D polyester filament, twisting to improve the strength of the polyester filament, wherein the twist degree is moderate during twisting, the filament strength is improved while no filament scattering is ensured, self twisting is easy to generate when the twist degree is too large, and the strength after twisting is 330N-400N;
s2, rewinding the 150D polyester filament yarns by using a rewinding machine, directly warping after rewinding without dyeing, then using a high-speed sectional warping machine, and carrying out sectional threading on the cone unwinding tension by sections by using a sectional threading method when warp yarns penetrate into a telescopic reed;
s3, sizing process: using a double-size-groove sizing machine, pressing 3200N-4000N in front, pressing 4500N-5000N in back, controlling the sizing rate to be 10-15%, the moisture regain to be 2.5-5%, the elongation to be 1.5-2%, the temperature of a size groove to be 80-90 ℃, and the viscosity of size to be 7-8 seconds; the sizing agent adopts PVA-free sizing and medium-low temperature sizing technology;
s4, weaving process: weaving and manufacturing by adopting a high-speed dobby rapier loom, wherein the parameters of the high-speed dobby rapier loom are adjusted as follows: height of the back beam: 10 cm-15 cm, front and back: 6 th, height of warp stop frame: 3, carving, front and back: moment 3, leveling time: 300 degrees, height of heald frame: 11.2cm, boot efficiency: 87.8%, vehicle speed: 450rpm, tension: 2600N, the weaving process prohibits waxing for thorough desizing;
s5, post-finishing process: secondary desizing and medium-low temperature setting process finishing are adopted, and during secondary desizing, washing operation is strengthened, because the pre-woven fabric contains partial starch slurry, the checking on the desizing effect is strengthened, the test solution is randomly detected on a production field, and the primary desizing is carried out: a desizing machine is adopted, the speed is 50m/min, the stacking temperature is 60 ℃, the stacking time is 45min, the water washing temperature is 90 ℃, the non-ionic penetrant is 5g/L, the OPT-280 desizing enzyme is 4g/L, and the PH value is 5-6; secondary desizing: the vehicle speed is 50m/min, the stacking temperature is 60 ℃, the stacking time is 45min, and the water washing temperature is 90 ℃;
preferably, the slurry in the step S3 consists of 80kg to 90kg of PS-SU, 30kg to 40kg of modified starch and 3kg to 5kg of 963-antistatic agent.
Preferably, the test solutions in step S5 are I2 and KI, which are light blue and colorless, and are substantially removed, and the reaction in the form of a brownish red is not removed.
Preferably, the medium-low temperature setting process in step S5: adopting a setting machine with the speed of 70m/min, the rolling force of 30N/mm, the pre-drying temperature of 80 ℃, the drying room temperature of 120 ℃, the air quantity of 90 percent above and 80 percent below, the humidity of 8 percent, the falling amplitude of 151cm and the pH value of 5-6; pre-shrinking: adopting a pre-shrinking machine, wherein the vehicle speed is 40m/min, and the amplitude is: 150cm.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the protective layer, the radiation-proof layer, the isolation layer, the rebound layer, the antibacterial layer and the flame-retardant layer are woven by personnel through a textile technology, and the heat insulation layer is bonded on one side of the isolation layer close to the radiation-proof layer, so that the external temperature is effectively isolated, and a good heat insulation effect can be achieved for the personnel;
(2) According to the invention, the radiation-proof layer is spun by metal microfilaments with the metal fine diameter of 3-50 microns, the metal microfilament net is clamped between two layers of natural fabrics, the two layers of natural fabrics are sewn into a single-layer fabric through embroidery or sewing, the metal fine wires are protected by the embroidery or sewing threads, and decorative patterns are formed, so that external radiation can be effectively isolated, the skin of a wearer is protected, and then an antibacterial agent or silver ions are directly arranged in the chemical fibers by utilizing a spinning-grade antibacterial technology, so that the regeneration and propagation of bacteria are inhibited.
Drawings
Fig. 1 is a schematic cross-sectional structure view of the radiation protection layer of the present invention.
1. A protective layer; 2. a radiation-resistant layer; 3. a resilient layer; 4. an antimicrobial layer; 5. a flame retardant layer; 6. an isolation layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Several embodiments of the invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The manufacturing process with the radiation-proof woven fabric comprises a protective layer 1, wherein a radiation-proof layer 2 is arranged on the lower end face of the protective layer 1, an isolation layer 6 is arranged on the lower end face of the radiation-proof layer 2, a rebound layer 3 and an antibacterial layer 4 are arranged on the lower end face of the isolation layer 6, and a flame-retardant layer 5 is arranged on the lower end face of the antibacterial layer 4.
In this embodiment, the thickness of the radiation protection layer 2 is smaller than that of the isolation layer 6, and a thermal insulation layer is bonded on one side of the isolation layer 6 close to the radiation protection layer 2.
In this embodiment, the radiation protection layer 2 is spun by metal microfilaments with a diameter of 3-50 μm, the metal microfilament net is sandwiched between two layers of natural fabrics, and the natural fabrics are sewn into a single-layer fabric by embroidery or sewing, and the embroidery or sewing threads protect the metal microfilaments and form decorative patterns.
In this embodiment, the antibacterial layer 4 adopts a spinning-grade antibacterial technology to directly make the antibacterial agent or silver ions into the chemical fiber.
Example 1
A manufacturing process of radiation-proof woven fabric comprises the following steps:
s1, selecting long afterglow 150D polyester filament, twisting to improve the strength of the polyester filament, wherein the twist is moderate during twisting, so that the strength of the filament is improved while no filament scattering is ensured, self twisting is easy to generate due to overlarge twist, and the strength after twisting is 330N;
s2, rewinding the 150D polyester filament yarns by using a rewinding machine, directly warping after rewinding without dyeing, then using a high-speed sectional warping machine, and carrying out sectional threading on the cone unwinding tension by sections by using a sectional threading method when warp yarns penetrate into a telescopic reed;
s3, sizing process: a double-slash-box slasher is used, the front pressure is 3200N, the rear pressure is 4500N, the slashing rate is 10%, the moisture regain is 2.5%, the elongation is controlled to be 1.5%, the temperature of a slash box is 80 ℃, and the viscosity of the slashing liquid is 7 seconds; the sizing agent adopts PVA-free sizing and medium-low temperature sizing technology;
s4, weaving process: weaving and manufacturing by adopting a high-speed dobby rapier loom, wherein the parameters of the high-speed dobby rapier loom are adjusted as follows: height of the back beam: 10cm, front and back: 6, height of the dropper frame: 3, carving, front and back: moment 3, leveling time: 300 degrees, heald frame height: 11.2cm, boot efficiency: 87.8%, vehicle speed: 450rpm, tension: 2600N, the weaving process prohibits waxing for thorough desizing;
s5, post-finishing process: secondary desizing and medium-low temperature setting process finishing are adopted, and during secondary desizing, washing operation is strengthened, because the pre-woven fabric contains partial starch slurry, the checking on the desizing effect is strengthened, the test solution is randomly detected on a production field, and the primary desizing is carried out: adopting a desizing machine with the speed of 50m/min, the stacking temperature of 60 ℃, the stacking time of 45min, the water washing temperature of 90 ℃, the nonionic penetrant of tobacco stage green moisturizing of 5g/L, the OPT-280 desizing enzyme of Federal coulter of 4g/L and the pH value of 5; secondary desizing: the vehicle speed is 50m/min, the stacking temperature is 60 ℃, the stacking time is 45min, and the water washing temperature is 90 ℃;
in this example, the slurry in step S3 was composed of 80kg of PS-SU and 3kg of modified starch, 30kg and 963-antistatic agent.
In this example, the test solutions in step S5 are I2 and KI, and are light blue and colorless, which are substantially removed, and are brownish red, which are not removed.
In this embodiment, the low-temperature setting process in step S5: adopting a setting machine with the speed of 70m/min, the rolling force of 30N/mm, the pre-drying temperature of 80 ℃, the drying room temperature of 120 ℃, the air quantity of 90 percent above and 80 percent below, the humidity of 8 percent, the falling amplitude of 151cm and the pH value of 5; pre-shrinking: adopting a pre-shrinking machine, wherein the vehicle speed is 40m/min, and the amplitude is: 150cm.
Example 2
A manufacturing process of radiation-proof woven fabric comprises the following steps:
s1, selecting long afterglow 150D polyester filament, twisting to improve the strength of the polyester filament, wherein the twist is moderate during twisting, so that the strength of the filament is improved while no filament scattering is ensured, self twisting is easy to generate due to overlarge twist, and the strength is 350N after twisting;
s2, rewinding the 150D polyester filament yarns by using a rewinding machine, directly warping after rewinding without dyeing, then using a high-speed sectional warping machine, and carrying out sectional threading on the cone unwinding tension by sections by using a sectional threading method when warp yarns penetrate into a telescopic reed;
s3, sizing process: a double-size-groove sizing machine is used, 3600N is pressed in front, 4600N is pressed in back, the sizing rate is 12%, the moisture regain is 3.5%, the elongation is controlled to be 1.5% -2%, the temperature of a size groove is 85 ℃, and the viscosity of size is 7.5 seconds; the sizing agent adopts PVA-free sizing and medium-low temperature sizing process;
s4, weaving process: weaving and manufacturing by adopting a high-speed dobby rapier loom, wherein the parameters of the high-speed dobby rapier loom are adjusted as follows: height of the back beam: 12.5cm, front and back: 6, height of the dropper frame: 3, carving, front and back: and 3, leveling time: 300 degrees, height of heald frame: 11.2cm, boot efficiency: 87.8%, vehicle speed: 450rpm, tension: 2600N, the weaving process prohibits waxing for thorough desizing;
s5, post-finishing process: the secondary desizing and medium-low temperature setting process is adopted for finishing, and during secondary desizing, the water washing operation is enhanced, because the pre-woven fabric contains partial starch slurry, the inspection of the desizing effect is enhanced, the test solution is randomly detected on a production field, and the primary desizing is carried out: adopting a desizing machine with the speed of 50m/min, the stacking temperature of 60 ℃, the stacking time of 45min, the water washing temperature of 90 ℃, the nonionic penetrant of tobacco stage green moistening of 5g/L, OPT-280 desizing enzyme of Federal coulter of 4g/L and the pH value of 5.5; secondary desizing: the vehicle speed is 50m/min, the stacking temperature is 60 ℃, the stacking time is 45min, and the water washing temperature is 90 ℃;
in this example, the slurry in step S3 was composed of 85kg of PS-SU and 4kg of denatured starch, 35kg of 963-antistatic agent.
In this example, the test solutions in step S5 are I2 and KI, and are light blue and colorless, which are substantially removed, and are brownish red, which are not removed.
In this embodiment, the low-temperature setting process in step S5: adopting a setting machine with the speed of 70m/min, the rolling force of 30N/mm, the pre-drying temperature of 80 ℃, the drying room temperature of 120 ℃, the air quantity of 90 percent above and 80 percent below, the humidity of 8 percent, the falling amplitude of 151cm and the pH value of 5.5; pre-shrinking: adopting a preshrinking machine, wherein the speed is 40m/min, and the amplitude falling is as follows: 150cm.
Example 3
A manufacturing process of radiation-proof woven fabric comprises the following steps:
s1, selecting a long afterglow 150D polyester filament, twisting to improve the strength of the polyester filament, wherein the twist degree is moderate during twisting, the filament strength is improved while no filament scattering is ensured, self twisting is easy to generate when the twist degree is too large, and the strength after twisting is 400N;
s2, rewinding the 150D polyester filament yarns by using a rewinding machine, directly warping after rewinding without dyeing, then using a high-speed sectional warping machine, and carrying out sectional threading on the cone unwinding tension by sections by using a sectional threading method when warp yarns penetrate into a telescopic reed;
s3, sizing process: a double-size-groove slasher is used, the front pressure is 4000N, the rear pressure is 5000N, the sizing rate is 15%, the moisture regain is 5%, the elongation is controlled at 2%, the temperature of a size groove is 90 ℃, and the size viscosity is 8 seconds; the sizing agent adopts PVA-free sizing and medium-low temperature sizing technology;
s4, weaving process: weaving and manufacturing by adopting a high-speed dobby rapier loom, wherein the parameters of the high-speed dobby rapier loom are adjusted as follows: height of the back beam: 15cm, front and back: 6, height of the dropper frame: 3, carving, front and back: and 3, leveling time: 300 degrees, height of heald frame: 11.2cm, boot efficiency: 87.8%, vehicle speed: 450rpm, tension: 2600N, the weaving process is prohibited from waxing for thorough desizing;
s5, post-finishing process: secondary desizing and medium-low temperature setting process finishing are adopted, and during secondary desizing, washing operation is strengthened, because the pre-woven fabric contains partial starch slurry, the checking on the desizing effect is strengthened, the test solution is randomly detected on a production field, and the primary desizing is carried out: adopting a desizing machine with the speed of 50m/min, the stacking temperature of 60 ℃, the stacking time of 45min, the water washing temperature of 90 ℃, the nonionic penetrant of tobacco stage green moisturizing of 5g/L, the OPT-280 desizing enzyme of Federal coulter of 4g/L and the pH value of 6; secondary desizing: the vehicle speed is 50m/min, the stacking temperature is 60 ℃, the stacking time is 45min, and the water washing temperature is 90 ℃;
in this example, the slurry in step S3 was composed of 90kg of PS-SU and 5kg of modified starch, 40kg of 963-antistatic agent.
In this example, the test solutions in step S5 are I2 and KI, and are light blue and colorless, which are substantially removed, and are brownish red, which are not removed.
In this embodiment, the low-temperature setting process in step S5: adopting a setting machine with the speed of 70m/min, the rolling force of 30N/mm, the pre-drying temperature of 80 ℃, the drying room temperature of 120 ℃, the air quantity of 90 percent above and 80 percent below, the humidity of 8 percent, the falling amplitude of 151cm and the pH value of 6; pre-shrinking: adopting a preshrinking machine, wherein the speed is 40m/min, and the amplitude falling is as follows: 150cm.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A woven fabric with radiation protection comprises a protective layer (1), and is characterized in that: the anti-radiation anti-bacterial fabric is characterized in that a radiation-proof layer (2) is arranged on the lower end face of the protective layer (1), an isolation layer (6) is arranged on the lower end face of the radiation-proof layer (2), a rebound layer (3) and an anti-bacterial layer (4) are arranged on the lower end face of the isolation layer (6), and a flame-retardant layer (5) is arranged on the lower end face of the anti-bacterial layer (4).
2. A woven fabric with radiation protection function as claimed in claim 1, wherein: the thickness on layer (2) of protecting against radiation is less than isolation layer (6), the isolation layer (6) are close to the one side bonding on layer (2) of protecting against radiation and have the heat insulating layer.
3. The woven fabric with radiation protection as claimed in claim 1, wherein: the radiation-proof layer (2) is spun by metal microfilaments with the diameter of 3-50 microns, the metal microfilament net is clamped between two layers of natural fabrics, the natural fabrics are sewn into single-layer fabrics by embroidery or sewing, and the metal microfilaments are protected by the embroidery or sewing threads to form decorative patterns.
4. The woven fabric with radiation protection as claimed in claim 1, wherein: the antibacterial layer (4) adopts spinning-grade antibacterial technology to directly make antibacterial agent or silver ions into the chemical fiber.
5. The process for manufacturing the woven fabric with the radiation protection function according to any one of claims 1 to 4, wherein the process comprises the following steps:
s1, selecting a long afterglow 150D polyester filament, twisting to improve the strength of the polyester filament, wherein the twist degree is moderate during twisting, the filament strength is improved while no filament scattering is ensured, self twisting is easy to generate when the twist degree is too large, and the strength after twisting is 330N-400N;
s2, rewinding the 150D polyester filament yarns by using a rewinding machine, directly warping after rewinding without dyeing, then using a high-speed sectional warping machine, and performing sectional and layered control on unwinding tension of a bobbin by adopting a sectional drawing-in method when warp yarns penetrate into a telescopic reed;
s3, sizing process: using a double-size-groove sizing machine to press 3200N-4000N in front and 4500N-5000N in back, wherein the sizing rate is 10-15%, the moisture regain is 2.5-5%, the elongation is controlled at 1.5-2%, the temperature of a size groove is 80-90 ℃, and the viscosity of size is 7-8 seconds; the sizing agent adopts PVA-free sizing and medium-low temperature sizing technology;
s4, weaving process: weaving and manufacturing by adopting a high-speed dobby rapier loom, wherein the parameters of the high-speed dobby rapier loom are adjusted as follows: height of the back beam: 10 cm-15 cm, front and back: 6, height of the dropper frame: 3, carving, front and back: moment 3, leveling time: 300 degrees, height of heald frame: 11.2cm, boot efficiency: 87.8%, vehicle speed: 450rpm, tension: 2600N, the weaving process prohibits waxing for thorough desizing;
s5, post-finishing process: the secondary desizing and medium-low temperature setting process is adopted for finishing, and during secondary desizing, the water washing operation is enhanced, because the pre-woven fabric contains partial starch slurry, the inspection of the desizing effect is enhanced, the test solution is randomly detected on a production field, and the primary desizing is carried out: adopting a desizing machine with the speed of 50m/min, the stacking temperature of 60 ℃, the stacking time of 45min, the water washing temperature of 90 ℃, the nonionic penetrant (tobacco top green moistening) of 5g/L, the OPT-280 desizing enzyme (Federal coulter) of 4g/L and the pH value of 5-6; secondary desizing: the vehicle speed is 50m/min, the stacking temperature is 60 ℃, the stacking time is 45min, and the water washing temperature is 90 ℃.
6. A luminous woven fabric manufacturing process method as claimed in claim 5, wherein the slurry in the step S3 is composed of 80 kg-90 kg of PS-SU, 30 kg-40kg of modified starch and 3 kg-5 kg of 963-antistatic agent.
7. The process for manufacturing radiation-proof woven fabric according to claim 5, wherein the test solutions in the step S5 are I2 and KI, the test solutions are light blue and colorless test solutions which are basically removed, and the test solutions are brownish red test solutions which are not removed.
8. The manufacturing process of the radiation-proof woven fabric according to claim 5, wherein the medium-low temperature setting process in step S5 comprises the following steps: adopting a setting machine with the speed of 70m/min, the rolling force of 30N/mm, the pre-drying temperature of 80 ℃, the drying room temperature of 120 ℃, the air quantity of 90 percent above and 80 percent below, the humidity of 8 percent, the falling amplitude of 151cm and the pH value of 5-6; pre-shrinking: adopting a preshrinking machine, wherein the speed is 40m/min, and the amplitude falling is as follows: 150cm.
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| CN214688276U (en) * | 2020-12-07 | 2021-11-12 | 吴江市恒生纱业有限公司 | Flame-retardant radiation-proof polyester woven fabric |
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| CN104233571A (en) * | 2014-08-28 | 2014-12-24 | 张顺 | Production technique for luminous woven fabric |
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