CN115456335A - Management platform for safety production informatization - Google Patents
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Abstract
The invention discloses a management platform for safety production informatization, which belongs to the field of informatization management and comprises a central processor, and a risk management module, a hidden danger management module, an emergency management module, a knowledge management module and a field safety management module which are connected with the central processor; the central processor is used for receiving and processing the information sent by each module and sending the processed information to the mobile terminal; the central processor is used for establishing a three-dimensional model of the factory and displaying the data of each module in the three-dimensional model correspondingly. According to the invention, by creating an open supporting platform and a data center, a safety production informatization platform integrating safety production dynamic management, risk assessment, monitoring and early warning and emergency management is built.
Description
Technical Field
The invention relates to the field of informatization management, in particular to a management platform for safety production informatization.
Background
With the vigorous development of chemical industry in China, chemical industry is increasingly diverse in types and scales, the safety management level of each enterprise is uneven, and in addition, various links such as production, processing, use, storage, sale, transportation, waste disposal and the like of chemicals are added, so that the potential risks of public safety and ecological environment can be caused by careless omission and improper disposal in any link, and therefore, the method is very important for the management of the chemicals, particularly dangerous chemicals.
A safety production informatization Management platform for an intelligent factory reconstructs a safety Management architecture System by taking safety production standardization as a framework on the basis of meeting the Enterprise safety Management requirements, integrates systems such as OA (Office Automation), MIS (Management Information System-Management Information System), ERP (Enterprise Resource Planning-Enterprise Resource Planning), ioT (Internet of Things-Internet of Things) and the like through various Information software applications, and performs data mining and data sharing on the existing factory safety production Information resources through Information integration to meet the requirements of integrated Management on safety production Information dynamic Management, risk dynamic evaluation and intelligent monitoring and early warning during the intelligent creation and operation processes of factories of a group company and subordinate enterprises thereof. The development and application of the safety production informatization management platform for the intelligent factory provides a safety development technical guarantee for enterprises to transform the intelligent factory.
In the process of intelligent factory transformation from groups, specialized companies and enterprises (factories), a plurality of safety problems are faced: in the process of mechanical person changing and automatic person reduction, organization and personnel adjustment are carried out, and all levels of personnel are not positioned clearly; the safety management responsibility is unknown, and the management pressure transmission is difficult; multiple information platforms coexist, data interconnection is lacked, and a data isolated island exists; after the new business is developed, the business features are complex, and the risk management and control are poor; various hidden troubles occur repeatedly, and management is exhausted from terminal management. In order to solve the problems, a safety production informatization management platform suitable for an intelligent factory needs to be developed to solve the problem of falling to the ground of safety production management requirements.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art that is already known to a person skilled in the art.
Disclosure of Invention
The invention aims to provide a management platform for safety production informatization, which can build a safety production informatization platform integrating safety production dynamic management, risk assessment, monitoring and early warning and emergency management by creating an open supporting platform and a data center by utilizing a cloud computing basic service platform and a risk computing model, a risk assessment technology, a hidden danger troubleshooting and treatment technology, a major hazard supervision technology based on the Internet of things, a video monitoring artificial intelligence analysis technology and the like.
In order to achieve the aim, the invention provides a management platform for safe production informatization, which comprises a central processor, and a risk management module, a hidden danger management module, an emergency management module, a knowledge management module and a field safety management module which are connected with the central processor, wherein the risk management module, the hidden danger management module, the emergency management module, the knowledge management module and the field safety management module are connected with the central processor;
the central processor is used for receiving and processing the information sent by each module and sending the processed information to the mobile terminal; the central processor is used for establishing a three-dimensional model of the plant and correspondingly displaying the data of each module in the three-dimensional model;
the risk management module is used for providing an access entry of system standards of risk management classes and directly inquiring corresponding system standard files;
the hidden danger management module is used for sending a hidden danger task to a corresponding mobile terminal through the central processor according to a preset hidden danger troubleshooting standard;
the emergency management module is used for processing relevant information of emergency management, and the relevant information comprises system standards, emergency on duty and emergency treatment, emergency plans, emergency drilling and summary evaluation, simulation deduction and emergency resources, and is used for the mobile terminal to inquire; on the three-dimensional model established by the central processor, the emergency management module can establish emergency drilling simulation and display the disposal operation of each post personnel;
the knowledge management module stores laws and regulations, accident cases, expert bases and MSDS for the mobile terminal to inquire;
the site safety management module is used for managing site potential safety hazards, and comprises a safety production intelligent management and control center, a safety production intelligent management and control center and a safety production intelligent management and control center, wherein the safety production intelligent management and control center is used for managing dangerous work and monitoring personnel and vehicles; the on-site safety management module monitors dangerous operation, vehicles and personnel in a factory in real time through a camera, and establishes a relevant model on a three-dimensional model established by the central processor in real time and displays the relevant model;
the risk management module, the hidden danger management module, the emergency management module, the knowledge management module, the field safety management module and the central processor are in data connection based on http restful.
In an embodiment of the present invention, the mobile terminal can view the three-dimensional model in real time, and view the state parameters of each device and each area in the three-dimensional model; and the mobile terminal performs data transmission with the management platform through the interface data in the form of Http restful.
In an embodiment of the present invention, the risk management module can identify and evaluate risks for equipment facilities and production processes, identify risk sources for each risk point, and evaluate risk levels for different accident types on the basis of evaluation unit division and risk point confirmation; the risk management module is also capable of registering heavy sources of risk on-line.
In an embodiment of the present invention, the risk management module can make risk study, judgment and announcement on the registered major hazard sources, perform various types of statistical analysis on risk distribution to obtain risk classification statistics, and a risk statistical map, and send the analyzed data to the mobile terminal through the central processing unit.
In an embodiment of the present invention, the potential hazard management module may generate an inspection plan, and the content of the inspection plan is provided in an inspection standard library.
In an embodiment of the invention, the training management module can provide statistical analysis on training result information, summarize and compare actual training results according to training requirements, and perform visual display and detail query in a management and control center interface by using modes such as a histogram and the like.
In an embodiment of the present invention, the emergency management module can be combined with a mobile terminal, and perform treatment drilling according to a script by selecting a plan and a role.
In an embodiment of the present invention, the field safety management module is configured to monitor various parameters of a field in real time, and display the parameters in the three-dimensional simulation module; data of the three-dimensional model is called through an interface of data in the form of Http restful JSON in the field safety management module; the called data is derived from data accessed by field Internet of things equipment, and further provides field real-time dynamic monitoring data for the three-dimensional simulation module.
In an embodiment of the invention, the field safety management module can acquire information and action tracks of personnel in real time through the camera, and the central processor can evaluate the actions of the personnel and prompt the personnel in violation operation.
In an embodiment of the invention, the on-site safety management module can acquire information of a vehicle and a driver in real time through a camera, and displays a driving track of the vehicle; the central processor can evaluate the behavior of the vehicle and prompt the vehicle in violation operation.
Compared with the prior art, the management platform for safe production informatization has the following advantages:
1. the major risk management and control capability is improved: on the basis of an original major hazard source monitoring system, a fire fighting system and an SAP system, major risk management and control capability is comprehensively improved by perfecting monitoring technical measures, performing DCS (distributed control system) and SAP (System application protocol) data butt joint, improving video monitoring, fire fighting emergency response and the like.
2. Safety management efficiency is promoted comprehensively: based on the construction of a double prevention mechanism, a test point construction result is drawn, the system building of modules such as basic management, risk management, hidden danger management, training management, emergency management, knowledge management, on-site safety management and the like is realized, the core service informatization management such as risk management, hidden danger management, dangerous operation and the like is mainly perfected, and the safety management efficiency is comprehensively improved.
3. Improving the safety skill literacy of the staff: by means of the online training management system, the main functions of classified training, online learning, online examination and training files are achieved, the training plan management of a mobile terminal is developed, the independent learning of staff is achieved, and the safety skill literacy of the staff is continuously improved.
4. The safety emergency capacity of the whole personnel is improved: based on initial emergency capacity and key post emergency disposal requirements, field disposal procedures such as alarm disposal, evacuation escape, initial fire extinguishing, electric shock first aid and the like are developed around each link of emergency work, and the emergency disposal capacity of field front-line workers is improved by using the field disposal procedures by workers.
Drawings
Fig. 1 is a schematic diagram of a management platform for secure production informatization according to an embodiment of the invention.
FIG. 2 is a three-dimensional simulation of field management according to an embodiment of the present invention.
FIG. 3 is a three-dimensional simulation of personnel management according to one embodiment of the present invention.
FIG. 4 is a three-dimensional simulation of vehicle management according to an embodiment of the present invention.
Fig. 5 is a flowchart illustrating a troubleshooting process for managing hidden troubles in safety production information management of an intelligent factory according to an embodiment of the present invention.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
As shown in fig. 1, according to the management platform for safety production informatization of the preferred embodiment of the invention, by applying informatization and intelligent management technologies, the management and control level of factory safety risks is comprehensively improved, and a safety production informatization platform integrating safety production dynamic management, risk assessment, monitoring and early warning and emergency management is realized.
The management platform for safety production informatization comprises a central processor 8, and a basic management module 1, a risk management module 2, a hidden danger management module 3, a training management module 4, an emergency management module 5, a knowledge management module 6 and a field safety management module 7 which are connected with the central processor 8.
The central processor 8 is used for receiving and processing the information sent by each module, and sending the processed information to the mobile terminal. The mobile terminal can be in the form of an APP installed on a mobile phone of a user, so that the user can conveniently access the management platform and receive and inquire information in the management platform.
The real-time data of the mobile terminal is transmitted with the management platform through the interface data in the form of Http restful; the mobile terminal actively requests a data interface of the management platform to call data, records the identity after the user logs in, requests the identity authority to accord with the data which can be applied in the access authority of the authority user after the identity is determined, the data is transmitted after being encrypted, and the mobile terminal actively acquires the latest data every 5s of the data of the dynamic parameter part.
Data sharing is carried out on the data among the modules through a public unified database; the service-to-service communication among the modules is based on Http restful for data connection, which has the following advantages: lightweight, directly http-based, no other protocol such as messaging is needed; the data description is simple, and data exchange is generally carried out by xml, json.
The central processor 8 can build a three-dimensional model of the plant and display the monitoring data of the basic management module 1, the risk management module 2, the hidden danger management module 3, the emergency management module 5 and the field safety management module 7 in the three-dimensional model accordingly. And each user can check the three-dimensional model in real time through the mobile terminal and check the state parameters of each device and each area in the three-dimensional model through clicking.
Data of the three-dimensional model is called through an interface of data in the form of Http restful JSON provided in the field safety management module 7; the data of the field safety management module 7 mainly comes from a database, and the data of the database comes from field internet of things equipment data access to provide field real-time dynamic monitoring data to cover texts, images and other data.
The established three-dimensional model is 1:1 three-dimensional modeling for refining enterprises and surrounding roads according to a real scene, a plan view and a scene photo. The three-dimensional modeling must be modeled according to the specifications of CJJ/T157-2010 requirements for urban three-dimensional modeling specifications.
The established three-dimensional model supports three-dimensional scene browsing, mouse dragging browsing and can support various modes of browsing such as free dragging, angle conversion, amplification, reduction and the like of a scene; the viewpoint switching is supported, the position and the visual angle of a target point concerned by a user are stored in the viewpoint, the user can quickly position a certain stored concerned point by using the viewpoint, and the functions of adding the viewpoint, deleting the viewpoint, switching the viewpoint and the like are realized; the area measurement and the distance measurement are supported, and support can be provided for emergency treatment and decision of field command and special post personnel such as prediction warning range, forcible entry position and distance estimation, personnel evacuation range and the like.
In addition, the escape route is also displayed in the three-dimensional model, and people are guided to escape and evacuate in the case of an emergency. And gridding the factory operation units, marking the risk levels of each grid in a three-dimensional factory area by 4 colors of red, orange, yellow and blue to form a four-color safety risk distribution map, and dynamically displaying the four-color safety risk distribution map.
The basic management module 1 is used for maintaining basic information of an enterprise, including basic information, a security organization structure, personnel condition information and archive information of the enterprise. Once the information changes, the system management personnel update the information and push the information to relevant personnel and departments in time.
Basic data entry work is led in batch by an enterprise through a background maintenance system, dynamic maintenance and update are carried out at any time by system maintenance personnel after formal operation, and the workload of later maintenance is not large. The user can inquire corresponding basic information according to the authority setting, and can also inquire the information of the mobile terminal through the mobile terminal.
The basic management module 1 stores basic enterprise information and a security organization architecture, and can perform system ledger management.
The basic management of a safety production informatization management platform of an intelligent factory provides basic information, a safety organization structure and system account management (system management, various reports, personnel management and archive management) of an enterprise, wherein the personnel management can manage and maintain the basic information, the examination and training information and the special operation certificate information of personnel.
The basic enterprise information is supplementary to the information of enterprise level units in the organization, and is the description of the basic conditions of the enterprise, including the business license, the enterprise general description, the security organization, the industry information, the qualification document and the maintenance enterprise qualification certificate information, and the basic enterprise information can be inquired at the mobile terminal.
The security organization architecture is used for maintaining and viewing information of the security organization structure of the enterprise. The user can upload the safety department organization framework composition of the enterprise in the actual production management to the system, so that the system is convenient to consult and maintain.
The system ledger provides system standard for basic management of each classification in a system library, provides access entry, and directly inquires corresponding system standard files.
The basic management module 1 is a basic module, and is a premise of basic data and information operation required by other management modules.
The risk management module 2 is used for providing an access entrance of system standards of risk management types and directly inquiring corresponding system standard files.
The risk management module 2 can identify and manage risks.
Specifically, the risk management module 2 can perform risk identification and evaluation for equipment facilities and production flows, identify a risk source for each risk point, and perform risk level evaluation for different accident types on the basis of evaluation unit division and risk point confirmation. The system supports the maintenance of risk source information, and the information of one risk source mainly comprises a risk source type, a risk source description, an accident type, an inherent risk level, a risk value, a real risk level, a major risk point, eight types of risks, a control measure, a control hierarchy, a supervision hierarchy and a responsible person.
To achieve risk identification and hierarchical regulation the following 9 steps need to be followed: step1 determines risk points, step2 risk identification, step3 risk assessment, step4 divides risk levels, step5 compiles a risk point list, step6 compiles a risk prevention and control scheme, step7 formulates a hidden danger management standard plan, step8 corrects and manages hidden dangers, and Step9 continuously improves. Hidden danger troubleshooting and treatment are carried out on the basis of risk identification hierarchical management and control, and the steps of the hidden danger troubleshooting and treatment flow are shown in a safety production informatization management hidden danger troubleshooting and treatment flow chart of an intelligent factory in fig. 5.
Through the hidden danger troubleshooting management of the safety production informatization management platform of the intelligent factory, the hidden danger troubleshooting plan can be made, the troubleshooting task is distributed, the field troubleshooting is implemented, the discovered hidden dangers are reported, audited, rectified, supervised and accepted, the whole process management is carried out, and finally a hidden danger ledger is formed and can be subjected to statistical analysis. The method has the advantages that the characteristics of a double prevention mechanism of 'forward movement of a gateway, downward movement of the gravity center, base grabbing and problem solving from the source' are embodied, a complete hidden danger troubleshooting standard is formulated in the system, and a hidden danger task is implemented to a department and a responsible person corresponding to a specific risk point.
The whole hidden danger troubleshooting and treatment process can be completed on the platform end and the mobile end.
The risk management module 2 can study, judge and announce the risk of the registered major hazard source, analyze various statistics of risk distribution to obtain risk classification statistics, risk classification statistics and a risk statistical chart, and send the analyzed data to the mobile terminal through the central processing unit 8.
The hidden danger management module 3 is used for sending the hidden danger task to the corresponding mobile terminal through the central processor according to the preset hidden danger troubleshooting standard.
The hidden danger management module 3 can support one-key generation of an inspection plan, the content of the inspection plan is from an inspection standard library, a plurality of inspection standard items can be selected, and the inspection standard items can be fuzzily inquired. The inspection standard library is established on the basis of risk point identification and hierarchical management and control data, comprises hidden danger inspection standards of enterprises, and can be divided into the following two major categories according to different levels and contents: 1. field management: mainly aims at the fixed-point inspection of the equipment facility region and place and the daily inspection in the operation regulation; 2. basic management: emphasis is placed on the inspection of risk point prevention and control measures and management regimes.
After the hidden danger management module 3 generates the inspection plan, the system standard of the hidden danger class can be provided, an access entrance is provided, and the corresponding system standard file is directly inquired. After the inspection plan is started, the system automatically generates an inspection task according to the plan effective time and the plan ineffective time and by combining the inspection frequency, and sends the inspection task to the mobile terminal.
The mobile terminal can be held by hands by inspectors to receive inspection tasks, the inspectors can go to the field to conduct inspection, the inspection butt joint can be identified in a two-dimensional code scanning mode, the system automatically calls the inspection standard table, and users can inspect the inspection objects according to the set inspection table to judge inspection results. And the handheld mobile terminal reports the inspection result, and after the inspection result is reported, a department responsible person is required to carry out audit, so that real hidden danger is formed after the audit is passed. And if the audit is not passed, the file is left. The management platform supports sending short messages and informing auditors to be dealt with to audit hidden dangers.
The hidden danger management module 3 can also generate a hidden danger ledger according to the inspection result, the management platform provides statistics and summary analysis of different levels, and the distribution quantity of the hidden dangers in different time scales can be checked. Hidden danger classification is carried out on a hidden danger troubleshooting problem list, problems of different types (hidden danger types and types are set comprehensively) need to be analyzed, a report is given, and the fact that which types of hidden dangers are more in the current month needs to be monitored in a next step of management and control is warned. Through statistical analysis of the type and the department distribution of the hidden dangers in the year, the specific number of the hidden dangers of the first six types with the highest occurrence frequency and the distribution of the hidden dangers in each department is obtained, the data of the overdue rectification and the uncorrected rectification of the hidden dangers are counted, and the data are displayed in a histogram mode.
The training management module 4 is used for providing a data interface to automatically read training result information of an online training and management platform, providing statistical analysis on the training result information, summarizing and comparing actual training results according to training requirements, and performing visual display and detail query in a management and control center interface by using modes such as a histogram and the like.
The training management module 4 can satisfy various training modes including various training modes, on-line training, centralized training, off-line training and the like. In addition, course management and examination management can be realized. The training management module 4 is internally provided with safety production training courses, each course comprises courseware such as learning materials, the course content covers courses in multiple aspects such as laws and regulations, safety management, safety skills, safety regulations and the like, and each course is provided with a special question bank. The trainees who take part in the training can study and practice each safe training course on the training platform according to the requirement, and after the study, the on-line examination is carried out and divided into a simulation examination and a formal examination, and the examination needs to be completed within the set time.
Training files are also stored in the training management module 4, and managers can check file records of specific training items and export file information; when the project archive is inquired, the project archive can be screened according to the trained role in the project archive, and information such as training number, examination number, training completion number, examination qualification number and the like of each project can be checked. The training management module 4 automatically generates training files of users, one person can generate one file, and the content of the files grows along with the time and contains all the training files of the staff.
The emergency management module 5 is used for processing relevant information of emergency management, and the relevant information comprises system standards, emergency watching and emergency handling, emergency plans, emergency drilling and summary evaluation, simulation deduction and emergency resources, and is used for being inquired by a mobile terminal.
The emergency management module 5 stores emergency attendance information for managing names, jobs and contact ways of emergency personnel and defining a duty schedule. The addition, deletion and batch import of the corresponding emergency personnel information are supported, and the on-duty scheduling management is provided.
The emergency management module 5 also provides plan simulation deduction, establishes an emergency drilling scene in the mobile terminal, and supports plan types, drilling roles and drilling step script definition. And after the drilling is finished, the management platform performs drilling evaluation on different roles, automatically scores the response of each link and generates a summary report.
Specifically, the emergency management module 5 can create an emergency drill simulation on the three-dimensional model of the plant generated by the central processor 8, and perform three-dimensional visualization simulation drilling on the emergency drill script. In addition, the emergency drilling simulation can be combined with a mobile terminal, drilling is conducted by selecting a plan and roles and disposing according to scripts, the questions provided are answered by a user, drilling evaluation is conducted on different roles after the drilling is finished, responses of all links are automatically scored, and a summary report is generated.
The simulation process of emergency drilling comprises the following four steps of firstly establishing a model, creating animation, formulating a plan and a site disposal script, and executing the plan and the site disposal script; in the emergency drilling simulation process, three-dimensional functions built in the plan and site disposal script data simulate series connection by calling the script data, so that the model animation is executed according to the script to achieve the action and disposal in the emergency drilling simulation and establish the three-dimensional emergency drilling simulation effect.
The simulation deduction comprises a main line flow of drilling introduction, accident occurrence, site treatment and drilling ending. The emergency drill simulation established by the emergency management module 5 can realize multi-role collaborative drilling such as guidance, command, execution, evaluation, observation and the like. At the command and execution end (which can be a platform end and a mobile end), interactive operations such as task allocation, emergency treatment, situation plotting, question answering and the like can be carried out in the drilling process, the emergency treatment awareness of the participants is strengthened through simulation and repeated drilling of various conditions, and the emergency treatment process and steps are thoroughly burnt out on the chest, so that the purpose of comprehensive training and assessment of the participants is achieved. The evaluation end evaluates indexes such as a drilling process and treatment measures and forms an evaluation record.
In addition, a viewing and rubbing end can be arranged to track the role of the actor and can be used for viewing and rubbing the whole process or the execution of specific tasks.
Through the emergency management module 5, the staff can be familiar with the disposal steps and requirements, and the emergency disposal capability of the first-line staff on site is improved.
The emergency management module 5 stores emergency plans which comprise comprehensive emergency plans, special emergency plans and field disposal plan management and support plan texts and plan disposal personnel management. The information of the obligators related to the plan and the corresponding emergency disposal cards can be imported into the system. The plan processing text can be checked according to the accident plan area, and a corresponding list of responsible persons can be called.
The emergency management module 5 also provides functions of managing materials used in emergency treatment, types, names, quantities, responsibility departments, placement positions, inspection time, inspection states and inspection periods, including comprehensive emergency resource display, resource information maintenance, resource guarantee analysis, map linkage, query output and the like.
The emergency management module 5 also provides an emergency drilling plan and a corresponding drilling record summarizing and evaluating function, and a user can make a pre-planned drilling plan according to the actual pre-planned drilling requirements of an enterprise, determine information such as the type of drilling, participants, organization departments, time to be completed and the like, and provide subsequent query.
The knowledge management module 6 stores laws and regulations, accident cases, expert bases (inside and outside), and MSDS (Material Safety Data Sheet) for the mobile terminal to query.
The knowledge management module 6 can realize timely registration, uploading, inquiry and retrieval of national laws and regulations, professional companies and system standards among enterprises through 'law standard management', and realize real-time sharing among the upper level and the lower level.
The knowledge management module 6 can also provide accident case information registration, collect the motion picture and short video of the accident (blood dripping, strong touch) related to the enterprise in real time, register the information of the accident time, place, type, grade, casualty, loss and the like, and provide accident overall analysis. In addition, the mobile internet WeChat public number can be used for pushing accident cases, motion pictures and short videos to the staff regularly or irregularly, and the places where the staff receive the warning are not limited.
The knowledge management module 6 is provided with an expert sharing submodule for providing expert information sharing and expert answering data sharing, and mainly comprises the following functions; expert database maintenance, expert retrieval and questioning, expert question answering and question answering statistics.
The knowledge management module 6 stores MSDS, and the specific stored information comprises serial numbers, names of dangerous chemicals, CAS numbers of the dangerous chemicals, classification of the dangerous chemicals, danger degrees and safety technical specifications of the dangerous chemicals, can be added, deleted, changed and paged, and can be searched according to the classification of the dangerous chemicals and the names of the dangerous chemicals.
The site safety management module 7 is used for managing potential safety hazards on the site, specifically comprises a safety production intelligent management and control center and is used for managing dangerous work and monitoring personnel and vehicles.
In the three-dimensional model, people and vehicles are interconnected in the Internet of things in real time through access control equipment barrier equipment, and equipment access events are subscribed through docking equipment platform interface service to achieve real-time data transmission; the three-dimensional model is monitored by interconnection of an internal network and a network segment, and the field safety management module 7 is used for outputting the h.264 coded video in a unified management mode; by outputting an HLS protocol video stream, carrying out video calling on a web end, a mobile terminal of a mobile phone and a three-dimensional model together; the camera with the behavior analysis capability monitors and captures the analysis of dangerous work on site, vehicle and personnel violation behaviors, provides data support for the three-dimensional model through the Http restful form interface data, and captures pictures in real time to show that the license plate personnel of the vehicle is overspeed and is not fastened with safety belt equipment without wearing safety helmets.
In the field safety management module 7, kepServer software communication protocol is utilized to monitor the monitoring value of the combustible gas monitor, the DCS value of the alcohol tank area and the like, the monitoring value is received and collected, the collected monitoring value is persisted to a database synchronously, and then the monitoring value is displayed in a three-dimensional model, a management platform and a mobile terminal for people to check.
Through on-the-spot safety control module 7, every enterprise (mill) can all monitor the personnel in the mill in the information management platform of the safety in production of wisdom mill: people and vehicles are shunted at the door of a factory, people are controlled to come in and go out by face recognition, and vehicles are controlled to come in and go out by automatic license plate recognition. The foreigner must pass through safety education training and examination and pass can pass through access control system, otherwise can't get into the factory, and foreigner gets into the factory, will arrive training room input personnel's information earlier, includes: time, name, identity card and photo acquisition, safety education training and examination are carried out, and the training system records the examination result of the personnel. The management platform can display the number of real-time personnel in the plant area in real time in the two-dimensional model: total number of people, number of staff, number of alien people.
The on-site safety management module 7 monitors dangerous operation, vehicles and personnel in the factory in real time through the camera, and establishes relevant models on a three-dimensional model of the factory in real time through the central processor 8 and displays the models. In addition, in the three-dimensional model, the specific information of dangerous work, vehicles and personnel can be displayed by combining the basic management module 1, the risk management module 2, the hidden danger management module 3, the training management module 4 and the emergency management module 5.
Specifically, on dangerous operation in the three-dimensional model, information in the risk management module 2, the hidden danger management module 3 and the emergency management module 5 can be displayed, and a user clicks on the dangerous operation through a mobile terminal row, so that corresponding risk and hidden danger information and corresponding emergency management information can be directly checked. In addition, the field safety management module 7 can also monitor various parameters of the field in real time, such as the temperature of each monitoring point, the concentration of combustible gas and the like, and each mobile terminal can check the parameters by clicking the corresponding monitoring point. As shown in FIG. 2, which is a three-dimensional simulation of the area of the finished ethanol tank, the monitored parameters and the historical parameters may be displayed by clicking on the corresponding finished ethanol tank.
In a personnel model in the three-dimensional model, the on-site safety management module 7 can acquire information and action tracks of personnel in real time through a camera, is associated with the training management module 4, displays training conditions of the personnel, and is convenient for a manager to check and manage the personnel. And the central processor 8 can evaluate the behaviors of the personnel, prompt the personnel who operate in violation, and the manager can mark the personnel, cancel the authority of the personnel and restore the authority of the personnel after the personnel pass the training again. As shown in fig. 3, the field security management module 7 is a person model displayed in a three-dimensional simulation, and is the same as an actually monitored image, and evaluates the behavior of a person and displays the illegal operation: the safety helmet is not worn.
In a vehicle model in the three-dimensional model, the field safety management module 7 can acquire information of the vehicle and a driver in real time through a camera, and displays a driving track of the vehicle. The central processor 8 can evaluate the behavior of the vehicle, and for an illegal vehicle, the manager can mark the vehicle, cancel the authority of the vehicle and restore the authority of the vehicle after the driver passes the training again. As shown in fig. 4, the on-site safety management module 7 is a vehicle model displayed in the three-dimensional simulation, which is the same as the image actually monitored, and evaluates the behavior of the vehicle and displays the illegal operation: and (5) limiting the speed for driving.
The intelligent safety production management and control center organically integrates safety production informatization management and risk automation monitoring, can integrally reflect the safety production state of a factory and implement early warning information, and simultaneously utilizes a visualization tool to perform real-time personnel and vehicle monitoring, risk management, hidden danger management and online training dynamic analysis, and provides a three-dimensional display access entrance of a fluid model of video monitoring, a factory road and a major hazard source.
The on-site safety management module 7 can be connected to an unsafe behavior intelligent analysis system in a butt joint mode, information of detected unsafe behaviors (such as people do not wear safety helmets, fall down, do not wear safety belts in high-altitude operation, smoke and the like) including time, positions, camera numbers, unsafe behavior types, snapshot pictures and the like can be obtained in real time, and the information can be pushed to a safety manager to give an alarm.
The field security management module 7 can also be connected to an important area anti-intrusion monitoring system, acquire detected illegal intrusion behavior information including time, areas (finished product tank area, transfer tank area and distillation area), camera numbers, snapshot photos and the like in real time, and can push the information to a security manager for alarming.
The field safety management module 7 can also be docked to an alcohol vehicle GPS monitoring system of a transportation enterprise, and information of dangerous vehicles is acquired from the monitoring system: including time, license plate, longitude and latitude, and the like, and obtains information including driver, traffic and the like in the one-card system according to the license plate.
The field safety management module 7 transfers monitoring data through the butt joint of the monitoring systems in the factory, realizes the interconnection and intercommunication of safety information and improves the safety decision-making capability; the safety production informatization management platform of the smart factory is to perform function integration and data integration with a business system, a high-risk industry enterprise risk early warning and prevention and control system and the like which are built in a specialized company, transversely complete data reporting with a supervision system of an affiliated emergency management office, longitudinally complete data docking with an information system of a group and the specialized company, and realize informatization system integration with a factory video monitoring system, an access control system and the like.
The management platform for safe production informatization adopts SOA technical architecture and workflow technology, provides tool configuration definition for the business process form, and realizes zero code maintenance and expansion.
The invention also aims at the actual requirements of factory operation, adheres to the construction principles of compatibility, economy, advancement and reliability, leads to the development of industry informatization, relies on the existing system, constructs around three dimensions of risk prevention and control informatization, major risk intelligent transformation and comprehensive intelligent control center, perfects an emergency mechanism from the aspects of monitoring and early warning and the like, realizes the monitoring and monitoring of the Internet of things and the interconnection and integration of a safety information system by an informatization technical means, comprehensively, accurately and scientifically applies the technical means and hardware facilities to carry out safety management, improves the safety management precision and improves the management efficiency effect.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (10)
1. A management platform for safety production informatization is characterized by comprising a central processor, and a risk management module, a hidden danger management module, an emergency management module, a knowledge management module and a field safety management module which are connected with the central processor;
the central processor is used for receiving and processing the information sent by each module and sending the processed information to the mobile terminal; the central processor is used for establishing a three-dimensional model of the plant and correspondingly displaying the data of each module in the three-dimensional model;
the risk management module is used for providing an access entry of system standards of risk management classes and directly inquiring corresponding system standard files;
the hidden danger management module is used for sending a hidden danger task to a corresponding mobile terminal through the central processor according to a preset hidden danger troubleshooting standard;
the emergency management module is used for processing relevant information of emergency management, and the relevant information comprises system standards, emergency on duty and emergency treatment, emergency plans, emergency drilling and summary evaluation, simulation deduction and emergency resources, and is used for the mobile terminal to inquire; on the three-dimensional model established by the central processor, the emergency management module can establish emergency drilling simulation and display the disposal operation of personnel at each post;
the knowledge management module stores laws and regulations, accident cases, expert bases and MSDS for the mobile terminal to inquire;
the site safety management module is used for managing site potential safety hazards, and comprises a safety production intelligent control center for managing dangerous work and monitoring personnel and vehicles; the on-site safety management module monitors dangerous operation, vehicles and personnel in a factory in real time through a camera, and establishes a relevant model on a three-dimensional model established by the central processor in real time and displays the relevant model;
the risk management module, the hidden danger management module, the emergency management module, the knowledge management module, the field safety management module and the central processor are in data connection based on http restful.
2. The management platform for safety production informatization according to claim 1, wherein the mobile terminal can view the three-dimensional model in real time and view the state parameters of each device and area in the three-dimensional model; and the mobile terminal performs data transmission with the management platform through the interface data in the form of Http restful.
3. The management platform for safety production informatization of claim 1, wherein the risk management module is capable of performing risk identification and evaluation for equipment facilities and production processes, identifying risk sources for each risk point, and performing risk level evaluation for different accident types based on evaluation unit division and risk point confirmation; the risk management module is also capable of registering heavy sources of risk on-line.
4. The management platform for safety production informatization as claimed in claim 3, wherein the risk management module can make risk study and announcement on the registered major risk sources, and perform various types of statistical analysis on the risk distribution to obtain risk classification statistics, risk classification statistics and risk statistical maps, and send the analyzed data to the mobile terminal through the central processing unit.
5. The management platform for safety production informatization of claim 1, wherein the hidden danger management module is capable of generating an inspection plan, and the content of the inspection plan comes from an inspection standard library.
6. The management platform for informatization of safety production according to claim 1, wherein the training management module can provide statistical analysis on training result information, summarize and compare actual training results according to training requirements, and perform visual display and detail query in a management and control center interface by means of a histogram and the like.
7. The management platform for safety production informatization of claim 1, wherein the emergency management module can be combined with a mobile terminal to perform treatment exercise according to scripts by selecting plans and roles.
8. The management platform for safety production informatization of claim 1, wherein the field safety management module is used for monitoring various parameters of a field in real time and displaying the parameters in the three-dimensional simulation module; data of the three-dimensional model is called through an interface of Http restful JSON form data in the field safety management module; the called data are derived from data accessed by field Internet of things equipment, and further field real-time dynamic monitoring data are provided for the three-dimensional simulation module.
9. The management platform for safety production informatization as claimed in claim 8, wherein the field safety management module can obtain information and action tracks of personnel in real time through a camera, and the central processor can evaluate the behavior of personnel and prompt personnel who operate in violation.
10. The management platform for the informatization of safe production according to claim 8, wherein the on-site safety management module can acquire information of the vehicle and the driver in real time through a camera, and displays the running track of the vehicle; the central processor can evaluate the behavior of the vehicle and prompt the vehicle with illegal operation.
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| CN202210949528.8A CN115456335A (en) | 2022-08-09 | 2022-08-09 | Management platform for safety production informatization |
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| CN202210949528.8A CN115456335A (en) | 2022-08-09 | 2022-08-09 | Management platform for safety production informatization |
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- 2022-08-09 CN CN202210949528.8A patent/CN115456335A/en not_active Withdrawn
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Application publication date: 20221209 |