CN115449997B - 3D embossing assembly for continuous production - Google Patents
3D embossing assembly for continuous production Download PDFInfo
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- CN115449997B CN115449997B CN202211112474.6A CN202211112474A CN115449997B CN 115449997 B CN115449997 B CN 115449997B CN 202211112474 A CN202211112474 A CN 202211112474A CN 115449997 B CN115449997 B CN 115449997B
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- conveying
- cotton
- embossing
- roller
- gear
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- 238000004049 embossing Methods 0.000 title claims abstract description 98
- 238000010924 continuous production Methods 0.000 title claims abstract description 13
- 229920000742 Cotton Polymers 0.000 claims abstract description 129
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 230000009471 action Effects 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000009736 wetting Methods 0.000 claims abstract description 6
- 210000001519 tissue Anatomy 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 238000001802 infusion Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 7
- 210000004872 soft tissue Anatomy 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 230000002159 abnormal effect Effects 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a 3D embossing assembly for continuous production, which relates to the field of 3D embossing processing and comprises a base frame, wherein a first conveying roller and a second conveying roller are respectively and fixedly arranged on two sides of the base frame, a device box is fixedly arranged on the base frame between the first conveying roller and the second conveying roller, a water pump is fixedly arranged on the base frame, the first gear frame enables a shower plate to reciprocate 180 degrees around cotton towels through meshing between a driving gear and the second gear frame and the first gear frame, full spraying and wetting of the surfaces of the cotton towels are realized, the first conveying wheel and the second conveying wheel enable abnormal blocks on two sides of a connecting shaft to move up and down through conveying of a conveying belt, further the vibrating plate enables cotton towels on the upper side of a placing plate to move in a reciprocating vibrating and pressing mode, the pushing plate drives the first embossing roller to move up and down under the action of an air bag, the adjustment of distance gaps between the first embossing roller and the second embossing roller is convenient for realizing embossing of cotton towels with different thicknesses, and the embossing efficiency is improved.
Description
Technical Field
The invention relates to the field of 3D embossing, in particular to a 3D embossing assembly for continuous production.
Background
Along with the improvement of living standard, the requirement of residents on sanitary environment is also improved, the disposable cotton towel is convenient, sanitary and safe, and is popular with residents, in the production process of the cotton towel, in order to enable the cotton towel to be more attractive and solid, embossing is an indispensable one-step process, in the process of embossing the cotton towel, as the cotton towel is composed of ultra-fine cotton fibers, the cotton towel is fluffy and difficult to emboss and shape or has a general shaping effect, and in the embossing process, due to larger pores among the cotton fibers, the cotton towel is possibly pulled and deformed, so that the related innovative design of equipment is needed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the 3D embossing assembly for continuous production, so that the cotton towel is convenient to fully contact with the soaking solution in the 3D embossing process, the cotton towel is compacted and deformation-preventing and preventing treatment is carried out, and the 3D embossing effect is improved.
In order to achieve the above purpose, the present invention provides the following technical solutions: 3D knurling assembly for serialization production, its characterized in that: including first conveying roller, second conveying roller, device case, water pump, motor and air pump, still include:
the device comprises a base frame, a first conveying roller and a second conveying roller are fixedly arranged on two sides of the base frame respectively, a device box is fixedly arranged on the base frame between the first conveying roller and the second conveying roller, a motor and an air pump are fixedly arranged on the device box, and a water pump is fixedly arranged on the base frame;
the pre-wetting mechanism comprises a first gear frame, a second gear frame, a wind spraying plate and a driving gear, wherein the wind spraying plate is enabled to reciprocally rotate 180 degrees around the cotton towel by the first gear frame through the meshing of the driving gear, the second gear frame and the first gear frame, so that the full spraying and wetting of the cotton towel surface are realized;
the vibrating mechanism comprises a first conveying wheel, a second conveying wheel, a conveying belt, a connecting shaft, a special-shaped block, a spring and a vibrating plate, wherein the special-shaped blocks on two sides of the connecting shaft move the vibrating plate up and down through the conveying of the conveying belt by the first conveying wheel and the second conveying wheel, so that the vibrating plate realizes reciprocating vibrating movement of cotton towels on the upper side of the placing plate;
the embossing mechanism comprises a first embossing roller, a second embossing roller, an air bag and a pushing plate, wherein the pushing plate drives the first embossing roller to move up and down under the action of the air bag, so that the adjustment of the distance gap between the first embossing roller and the second embossing roller is realized, and embossing is realized on cotton towels with different thicknesses.
Preferably, the left and right sides is provided with the transport chamber respectively on the device case, and the transport intracavity portion is provided with a plurality of pairs of transport posts, has all placed a roll of cotton towel between every pair of transport post, and the column of rotation is installed in the one side that is close to cotton towel on the transport post.
Preferably, a driving gear is rotatably arranged at one side, close to the second conveying roller, inside the device box, the driving gear is a bevel gear, the driving gear is in meshed connection with a first gear frame, tapered teeth and circumferential teeth are evenly arranged on the first gear frame, the tapered teeth on the first gear frame can be in meshed connection with the driving gear, a plurality of second gear frames are rotatably arranged on the device box at the rear side of the first gear frame, the second gear frames are located in the same plane, each second gear frame is meshed with each other, and the circumferential teeth on the first gear frame can be in meshed connection with the second gear frames.
Preferably, the first gear frame and the second gear frames are internally provided with air shower plates, cotton towel sheets are penetrated through the first gear frame and each second gear frame, the infusion tube is arranged on the water pump, one end of the infusion tube is connected with the air shower plates, and the other end of the infusion tube is connected with an external storage device.
Preferably, the device case of first gear frame rear side is inside to be fixed to be placed the board, and slidable mounting has the clamp plate that shakes on the device case of placing the board upside, and clamp plate upside fixed mounting shakes has a plurality of spring, and spring other end fixed mounting is on the fixed plate, and fixed plate fixed mounting is inside the device case, and the clamp plate downside contact that shakes of placing the board both sides is installed the abnormal shape piece, through connecting axle fixed mounting between two abnormal shape pieces, connecting axle one end fixed mounting first transfer wheel, driving gear also fixed connection second transfer wheel, the conveyer belt is installed in the cooperation between first transfer wheel and the second transfer wheel.
Preferably, a pair of guide rollers are rotatably arranged at the end of the placement plate, and the cotton towel is conveyed and placed between the two guide rollers.
Preferably, the device case inside fixed mounting of guide roll rear side has the support frame, and the flitch remove to install on the support frame, and fixed mounting has the gasbag on the support frame, and gasbag and air pump pass through first gas-supply pipe intercommunication, gasbag lower extreme and flitch fixed mounting, and the flitch downside is located the second embossing roller and locates to rotate and install first embossing roller directly over, and first embossing roller and second embossing roller all communicate with external power device, and second embossing roller fixed rotation is installed on placing the board.
Preferably, the device box at the rear side of the first embossing roller is rotatably provided with a rotary cylinder, the surface of the rotary cylinder is provided with a through hole in a penetrating way, the through hole is provided with a leakage net in a matching way, and the rotary cylinder is communicated with the air pump through a second air pipe.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the 3D embossing assembly for continuous production, through the cooperation of the first gear frame, the second gear frame, the air shower plate and the driving gear, the air shower plate is enabled to rotate 180 degrees back and forth around a cotton towel through the meshing of the driving gear, the second gear frame and the first gear frame, the cotton towel surface is fully sprayed and wetted, through the cooperation of the first conveying wheel, the second conveying wheel, the conveying belt, the connecting shaft, the special-shaped blocks, the springs and the vibrating plate, the first conveying wheel and the second conveying wheel enable the special-shaped blocks on two sides of the connecting shaft to move up and down through the conveying of the conveying belt, and further the vibrating plate enables the cotton towel on the upper side of the placing plate to move in a reciprocating vibrating and pressing mode.
2. According to the 3D embossing assembly for continuous production, through the cooperation of the first embossing roller, the second embossing roller, the air bags and the pushing plate, the pushing plate drives the first embossing roller to move up and down under the action of the air bags, the adjustment of the distance gap between the first embossing roller and the second embossing roller is realized, embossing is conveniently realized on cotton towels with different thicknesses, and the embossing effect is enhanced.
Drawings
FIG. 1 is a schematic perspective view of a 3D embossing assembly for continuous production according to the present invention;
FIG. 2 is an enlarged schematic view of the structure shown in FIG. 1A according to the present invention;
FIG. 3 is a schematic view of the structure of the device box in FIG. 2 according to the present invention;
FIG. 4 is an enlarged schematic view of the structure shown in FIG. 3B according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3C according to the present invention;
FIG. 6 is an enlarged schematic view of the structure shown in FIG. 3D according to the present invention;
1. a base frame; 2. a first conveying roller; 3. a second conveying roller; 4. an apparatus box; 5. a motor; 6. an air pump; 7. a first gas pipe; 9. a third gas pipe; 10. a delivery chamber; 11. a spin column; 12. a transport column; 14. a support frame; 15. a first carrier; 16. a drive gear; 17. a conveyor belt; 18. a first transfer wheel; 19. an air shower plate; 20. a pushing plate; 21. a rotary drum; 22. a first embossing roll; 23. a second embossing roll; 24. an air bag; 25. a second transfer wheel; 26. a vent hole; 27. a drain screen; 28. a water pump; 29. a fixing plate; 30. a spring; 31. a vibrating plate; 32. placing a plate; 33. a profiled block; 34. a connecting shaft; 35. a guide roller; 36. an infusion tube; 37. and a second carrier.
Detailed Description
An embodiment of a 3D embossing assembly for continuous production according to the present invention is further described with reference to fig. 1-6.
See fig. 1 and 2, a 3D embossing assembly for continuous production, which comprises a first conveying roller 2, a second conveying roller 3, a device box 4, a water pump 28, a motor 5 and a gas pump 6, and further comprises a base frame 1, wherein the two sides of the base frame 1 are respectively fixedly provided with the first conveying roller 2 and the second conveying roller 3, the device box 4 is fixedly arranged on the base frame 1 between the first conveying roller 2 and the second conveying roller 3, the motor 5 and the gas pump 6 are fixedly arranged on the device box 4, and the water pump 28 is fixedly arranged on the base frame 1.
The left and right sides on the device case 4 are provided with respectively and carry the chamber 10, carry the intracavity portion to be provided with a plurality of pairs of conveying posts 12, have all placed a roll of cotton towel between every pair of conveying posts 12, are close to the rotation of cotton towel one side on the conveying post 12 and install column of revolution 11.
When embossing and shaping cotton soft tissues, raw materials of the cotton soft tissues are wound on the second conveying roller 3, so that a plurality of cotton tissues on the second conveying roller 3 pass through the conveying cavity 10 of the device box 4, the cotton tissues are wound on the first conveying roller 2 after embossing in the conveying cavity 10, when the cotton tissues are conveyed from the conveying cavity 10 of the device box 4, each roll of cotton tissues is placed between two conveying columns 12, the rotating columns 11 on the conveying columns 12 rotate along with the movement of the cotton tissues, the cotton tissues are limited in the conveying process on the action side of the conveying columns 12, the phenomenon that the cotton tissues are not correct in offset during conveying is prevented, the rotating columns 11 act to reduce friction force between the cotton tissues by moving along with the cotton tissues when the cotton tissues are closely conveyed on the conveying columns 12, and because the cotton tissues are composed of soft cotton fibers and are easy to fluff, and fluff is prevented by reducing friction between two sides of the cotton tissues and the conveying columns 12 in the conveying process.
Referring to fig. 1 and 3, the prewetting mechanism includes a first gear frame 15, a second gear frame 37, a shower plate 19 and a driving gear 16, and the first gear frame 15 makes the shower plate 19 perform 180-degree reciprocating rotation around the cotton towel through the meshing between the driving gear 16 and the second gear frame 37 and the first gear frame 15, so as to achieve full shower wetting of the surface of the cotton towel.
A driving gear 16 is rotatably arranged at one side, close to the second conveying roller 3, inside the device box 4, the driving gear 16 is a bevel gear, the driving gear 16 is in meshed connection with a first gear frame 15, tapered teeth and circumferential teeth are evenly arranged on the first gear frame 15, the tapered teeth on the first gear frame 15 can be in meshed connection with the driving gear 16, a plurality of second gear frames 37 are rotatably arranged on the device box 4 at the rear side of the first gear frame 15, the second gear frames 37 are located in the same plane, the second gear frames 37 are meshed with each other, and the circumferential teeth on the first gear frame 15 can be in meshed connection with the second gear frames 37.
The first gear frame 15 and the second gear frames 37 are internally provided with air shower plates 19, cotton towel sheets penetrate through the first gear frame 15 and each second gear frame 37, an infusion tube 36 is arranged on the water pump 28, one end of the infusion tube 36 is connected with the air shower plates 19, and the other end of the infusion tube 36 is connected with an external storage device.
When each piece of cotton towel enters each first gear frame 15 and each second gear frame 37 corresponding to the conveying cavity 10, a water pump 28 is started, the water pump 28 is connected with an external liquid storage device, the water pump 28 enables liquid in the external liquid storage device to flow into a shower plate 19 fixedly arranged on the inner sides of the first gear frame 15 and the second gear frame 37 through a liquid conveying pipe 36, the shower plate 19 can enable shaping liquid in the external liquid storage device to be sprayed on the surface of the cotton towel in an atomizing manner, the cotton towel is wetted, cotton towel is wet on one hand, cotton fibers are not light and floating in a heavy manner, the dried cotton fibers are unfavorable for shaping, the subsequent embossing is facilitated, on the other hand, the sprayed liquid is shaping liquid, the embossed cotton towel is shaped and kept conveniently, a motor 5 is started, the motor 5 drives a driving gear 16 fixedly arranged on the second conveying wheel 25 through the second conveying wheel 25 fixedly connected with the motor 5, the driving gear 16 drives the first gear frame 15 meshed with the driving gear 16 to rotate, the first gear frame 15 meshed with the driving gear 16 is provided with conical teeth and circumferential teeth on average, the conical teeth can be meshed with the driving gear 16, the circumferential teeth can be meshed with the second gear frame 37, therefore, the motor 5 drives the first gear frame 15 to rotate repeatedly for 180 degrees in a reciprocating way through the driving gear 16, the first gear frame 15 drives the second gear frame 37 to synchronously rotate, the first gear frame 15 and the second gear frame 37 synchronously rotate repeatedly for 180 degrees in a forward and reverse way, further the air shower plate 19 fixedly arranged on the first gear frame 15 and the second gear frame 37 sprays cotton towel repeatedly for 180 degrees in a reciprocating way, the liquid is sprayed on the surface of the cotton towel more uniformly and fully through rotary spraying, improving the spraying efficiency and quality.
Referring to fig. 3 and 4, the vibration pressing mechanism includes a first conveying wheel 18, a second conveying wheel 25, a conveying belt 17, a connecting shaft 34, a profiled block 33, a spring 30 and a vibration pressing plate 31, wherein the first conveying wheel 18 and the second conveying wheel 25 are conveyed by the conveying belt 17 to enable the profiled block 33 on two sides of the connecting shaft 34 to move up and down on the vibration pressing plate 31, so that the vibration pressing plate 31 can realize reciprocating vibration pressing movement on a cotton towel placed on the upper side of the plate 32.
The device case 4 at the rear side of the first gear frame 15 is internally and fixedly provided with a placing plate 32, the device case 4 at the upper side of the placing plate 32 is provided with a vibrating plate 31 in a sliding manner, the upper side of the vibrating plate 31 is fixedly provided with a plurality of springs 30, the other ends of the springs 30 are fixedly arranged on a fixing plate 29, the fixing plate 29 is fixedly arranged in the device case 4, the lower side of the vibrating plate 31 at the two sides of the placing plate 32 is contacted with a special-shaped block 33, the two special-shaped blocks 33 are fixedly arranged through a connecting shaft 34, one end of the connecting shaft 34 is fixedly provided with a first conveying wheel 18, a driving gear 16 is fixedly connected with a second conveying wheel 25, and a conveying belt 17 is matched and arranged between the first conveying wheel 18 and the second conveying wheel 25.
The cotton towel sprayed and wetted on the surface is conveyed to the placing plate 32, when the motor 5 drives the second conveying wheel 25 to rotate, the second conveying wheel 25 drives the first conveying wheel 18 to rotate through the conveying belt 17, the first conveying wheel 18 drives the special-shaped blocks 33 at two ends of the fixedly installed connecting shaft 34 to synchronously rotate through the connecting shaft 34 fixedly installed at the center of the first conveying wheel, the special-shaped blocks 33 repeatedly rotate 180 degrees, the special-shaped blocks 33 drive the vibrating plate 31 installed in contact with the special-shaped blocks in the rotating process to move up and down in the device box 4, the springs 30 are compressed when the special-shaped blocks 33 move up, the vibrating plate 31 can return to the initial position under the action of the springs 30 when the upper pressure of the special-shaped blocks 33 on the vibrating plate 31 is eliminated, the special-shaped blocks 33 drive the vibrating plate 31 to make reciprocating vibration pressing movement on the placing plate 32, on one hand, liquid adhered on the surface of the cotton towel after being sprayed is vibrated into the cotton towel, and on the other hand, the cotton towel is fully contacted with the liquid, and the cotton towel is fully flattened before the cotton towel is embossed, and the cotton towel is prevented from being excessively flattened, or the cotton towel is not formed, or the cotton towel is not difficult to be formed, and the cotton towel is formed.
Referring to fig. 3, 5 and 6, the embossing mechanism comprises a first embossing roller 22, a second embossing roller 23, an air bag 24 and a pushing plate 20, wherein the pushing plate 20 drives the first embossing roller 22 to move up and down under the action of the air bag 24, so that the adjustment of the distance gap between the first embossing roller 22 and the second embossing roller 23 is realized, and the embossing of cotton towels with different thicknesses is realized conveniently.
The placement plate 32 is provided with a pair of guide rollers 35 at its end rotation, and the towel is placed between the two guide rollers 35 for conveyance.
The device case 4 of guide roll 35 rear side is inside fixed mounting has support frame 14, and push plate 20 movable mounting is on support frame 14, and fixed mounting has gasbag 24 on the support frame 14, and gasbag 24 and air pump 6 pass through first gas-supply pipe 7 intercommunication, and gasbag 24 lower extreme and push plate 20 fixed mounting, push plate 20 downside are located second embossing roller 23 department rotation and install first embossing roller 22 directly over, and first embossing roller 22 and second embossing roller 23 all communicate with external power device, and second embossing roller 23 fixed rotation is installed on placing plate 32.
The rotary drum 21 is rotatably arranged on the device box 4 at the rear side of the first embossing roller 22, the surface of the rotary drum 21 is provided with a through hole 26 in a penetrating way, a leakage net 27 is arranged in the through hole 26 in a matching way, and the rotary drum 21 is communicated with the air pump 6 through a second air pipe.
The cotton towel after vibration pressing flows between the two guide rollers 35, is conveyed between the first embossing roller 22 and the second embossing roller 23 after being rolled and reversed again through the guide rollers 35, the air pump 6 inflates the air bag 24 through the first air pipe 7, the air bag 24 inflates and drives the pushing plate 20 to move downwards horizontally in the supporting frame 14, the first embossing roller 22 rotatably arranged on the lower side of the pushing plate 20 moves downwards to be in contact with the cotton towel placed on the upper side of the second embossing roller 23, the air bag 24 and the pushing plate 20 are used for adjusting the positions of the first embossing roller 22 relative to the second embossing roller 23, cotton towels with different thicknesses are conveniently embossed, the phenomenon that the cotton towel is blocked due to excessive thickness is prevented, and an external power device communicated with the first embossing roller 22 and the second embossing roller 23 is started, so that the cotton towel positioned between the first embossing roller 22 and the second embossing roller 23 is rotatably embossed.
The cotton towel after embossing flows out of the conveying cavity 10 at the other side of the device box 4 through the rotary drum 21, when the cotton towel passes through the rotary drum 21, the air pump 6 is started, the air pump 6 pumps air into the rotary drum 21 through the third air pipe 9, negative pressure is generated between the cotton towel and the rotary drum 21 through the air holes 26 and the leakage net 27 arranged on the rotary drum 21, the cotton towel is further adsorbed on the surface of the rotary drum 21 under the action of the negative pressure, under the condition that the cotton towel is wetted, the air hole gap on the surface of the cotton towel is reduced, the air tightness or the sealing performance of the cotton towel is enhanced, and then negative pressure is easily formed between the cotton towel and the rotary drum 21, at the moment, the cotton towel is adsorbed on the surface of the rotary drum 21, redundant liquid on the surface of the cotton towel is sucked out through the air holes 26 and the leakage net 27, the sucked liquid is circulated into the storage device arranged outside through the third air pipe 9, the drying pretreatment of the cotton towel is realized, and on the other hand, the cotton towel is subjected to primary air pressure limit conveying effect, the cotton towel is prevented from being suspended in the air, so that the cotton towel is stretched and deformed in the gravity conveying process, and the embossing quality is improved.
Working principle: the raw material of cotton soft towel is rolled on the second conveying roller 3, the cotton soft towel is rolled on the first conveying roller 2 after being embossed in the conveying cavity 10, the rotary column 11 on the conveying column 12 rotates along with the movement of the cotton towel, when the cotton towel enters into each corresponding first gear frame 15 and second gear frame 37, the liquid in the external liquid storage device flows into the air shower plate 19 fixedly arranged on the inner sides of the first gear frame 15 and the second gear frame 37 through the liquid conveying pipe 36, the shaping liquid is atomized and sprayed on the surface of the cotton towel to wet the cotton towel, the motor 5 drives the driving gear 16 to drive the first gear frame 15 to rotate through the second conveying wheel 25, the first gear frame 15 drives the second gear frame 37 to synchronously rotate, the air shower plate 19 on the first gear frame 15 and the second gear frame 37 repeatedly rotates the cotton towel in a reciprocating way by 180 degrees, the cotton towel flows between the two guide rollers 35, is conveyed between the first embossing roller 22 and the second embossing roller 23 after being rolled and reversed again through the guide rollers 35, the air pump 6 enables the air bag 24 to be inflated through the first air conveying pipe 7 to drive the pushing plate 20 to horizontally move downwards in the supporting frame 14, the pushing plate 20 drives the first embossing roller 22 to move downwards to be in contact with the cotton towel, the cotton towel between the first embossing roller 22 and the second embossing roller 23 is enabled to be rotationally embossed, when the cotton towel after embossing passes through the rotary drum 21, the air pump 6 pumps air into the rotary drum 21 through the third air conveying pipe 9, negative pressure is generated between the cotton towel and the rotary drum 21 through the vent holes 26 and the leakage nets 27 arranged on the rotary drum 21, the cotton towel is further adsorbed on the surface of the rotary drum 21 under the action of the negative pressure, redundant liquid on the cotton towel surface is sucked out through the vent holes 26 and the leakage nets 27, the sucked-out liquid is circulated through the third gas pipe 9 to an externally mounted storage device, improving the quality of the embossing.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (4)
1. 3D knurling assembly for serialization production, its characterized in that: including first conveying roller (2), second conveying roller (3), device case (4), water pump (28), motor (5) and air pump (6), still include:
the device comprises a base frame (1), a first conveying roller (2) and a second conveying roller (3) are respectively and fixedly arranged on two sides of the base frame (1), a device box (4) is fixedly arranged on the base frame (1) between the first conveying roller (2) and the second conveying roller (3), a motor (5) and an air pump (6) are fixedly arranged on the device box (4), and a water pump (28) is fixedly arranged on the base frame (1);
the pre-wetting mechanism comprises a first gear frame (15), a second gear frame (37), a wind spraying plate (19) and a driving gear (16), wherein the wind spraying plate (19) can rotate 180 degrees back and forth around a cotton towel through the engagement between the driving gear (16) and the second gear frame (37) and the first gear frame (15) by the first gear frame (15), so that the full spraying and wetting of the cotton towel surface are realized;
the vibrating mechanism comprises a first conveying wheel (18), a second conveying wheel (25), a conveying belt (17), a connecting shaft (34), a special-shaped block (33), a spring (30) and a vibrating plate (31), wherein the special-shaped block (33) on two sides of the connecting shaft (34) moves the vibrating plate (31) up and down through the conveying of the conveying belt (17) by the first conveying wheel (18) and the second conveying wheel (25), and further the vibrating plate (31) realizes reciprocating vibrating movement of cotton towels on the upper side of the placing plate (32);
the embossing mechanism comprises a first embossing roller (22), a second embossing roller (23), an air bag (24) and a pushing plate (20), wherein the pushing plate (20) drives the first embossing roller (22) to move up and down under the action of the air bag (24), so that the adjustment of a distance gap between the first embossing roller (22) and the second embossing roller (23) is realized, and cotton towels with different thicknesses can be embossed conveniently;
the cotton towel rolling device is characterized in that conveying cavities (10) are respectively arranged on the left side and the right side of the device box (4), a plurality of pairs of conveying columns (12) are arranged in the conveying cavities (10), a roll of cotton towel is placed between each pair of conveying columns (12), and a rotating column (11) is rotatably arranged on one side, close to the cotton towel, of the conveying columns (12); when embossing and shaping cotton soft tissues, raw materials of the cotton soft tissues are wound on a second conveying roller (3), so that a plurality of cotton tissues on the second conveying roller (3) pass through a conveying cavity (10) of a device box (4), the cotton tissues are wound on a first conveying roller (2) after embossing in the conveying cavity (10), each roll of cotton tissues is placed between two conveying columns (12) when the cotton tissues are conveyed from the conveying cavity (10) of the device box (4), a rotating column (11) on the conveying column (12) rotates along with the movement of the cotton tissues, the action of the conveying column (12) limits the cotton tissues in the conveying process, the phenomenon that the cotton tissues are not deviated in the conveying process is prevented, and the rotating column (11) is used for reducing friction force between the cotton tissues by rotating along with the movement of the cotton tissues when the conveying column (12) is in a way of being clung to the conveying column (12), so that the cotton tissues are easy to fluff, and the cotton tissues are prevented from being fluffed by reducing the friction between two sides and the cotton tissues in the conveying process;
a driving gear (16) is rotatably arranged at one side, close to the second conveying roller (3), inside the device box (4), the driving gear (16) is a bevel gear, the driving gear (16) is in meshed connection with a first gear frame (15), tapered teeth and circumferential teeth are evenly arranged on the first gear frame (15), the tapered teeth on the first gear frame (15) can be in meshed connection with the driving gear (16), a plurality of second gear frames (37) are rotatably arranged on the device box (4) at the rear side of the first gear frame (15), the second gear frames (37) are positioned in the same plane, each second gear frame (37) is meshed with each other, and the circumferential teeth on the first gear frame (15) can be in meshed connection with the second gear frames (37);
the inside of the first gear frame (15) and the inside of the second gear frame (37) are respectively provided with an air shower plate (19), cotton towel sheets are respectively penetrated between the first gear frame (15) and each second gear frame (37), an infusion tube (36) is arranged on the water pump (28), one end of the infusion tube (36) is connected with the air shower plate (19), and the other end of the infusion tube (36) is connected with an external storage device;
a placing plate (32) is fixedly arranged in the device box (4) at the rear side of the first gear frame (15), a vibrating plate (31) is slidably arranged on the device box (4) at the upper side of the placing plate (32), a plurality of springs (30) are fixedly arranged at the upper side of the vibrating plate (31), the other ends of the springs (30) are fixedly arranged on the fixing plate (29), the fixing plate (29) is fixedly arranged in the device box (4), special-shaped blocks (33) are fixedly arranged on the lower side of the vibrating plate (31) at the two sides of the placing plate (32) in a contact manner, two special-shaped blocks (33) are fixedly arranged through a connecting shaft (34), one end of the connecting shaft (34) is fixedly provided with a first conveying wheel (18), a driving gear (16) is fixedly connected with a second conveying wheel (25), and a conveying belt (17) is matched between the first conveying wheel (18) and the second conveying wheel (25); the vibrating plate (31) is driven by the special-shaped block (33) to perform reciprocating vibrating and pressing movement on the placing plate (32), so that liquid attached to the surface of the cotton towel after being sprayed is vibrated and pressed into the cotton towel to fully contact the cotton towel with the liquid, and the cotton towel is flattened before embossing, so that embossing is not formed or difficult to form due to excessively fluffy cotton towel fibers.
2. The 3D embossing assembly for continuous production of claim 1, wherein: the end of the placement plate (32) is rotatably provided with a pair of guide rollers (35), and the cotton towel is conveyed and placed between the two guide rollers (35).
3. The 3D embossing assembly for continuous production of claim 2, wherein: the device box (4) of guide roll (35) rear side inside fixed mounting has support frame (14), push away board (20) and remove to install on support frame (14), fixed mounting has gasbag (24) on support frame (14), gasbag (24) and air pump (6) are through first gas-supply pipe (7) intercommunication, gasbag (24) lower extreme and push away board (20) fixed mounting, push away board (20) downside and be located second embossing roller (23) department rotation directly over and install first embossing roller (22), first embossing roller (22) and second embossing roller (23) all communicate with outside power device, second embossing roller (23) fixed rotation is installed on placing board (32).
4. A 3D embossing assembly for continuous production as claimed in claim 3, wherein: the rotary cylinder (21) is rotatably arranged on the device box (4) at the rear side of the first embossing roller (22), the surface of the rotary cylinder (21) is communicated with the vent hole (26), the vent hole (26) is internally provided with the leakage net (27) in a matching way, and the rotary cylinder (21) is communicated with the air pump (6) through the second air pipe.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211112474.6A CN115449997B (en) | 2022-09-13 | 2022-09-13 | 3D embossing assembly for continuous production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211112474.6A CN115449997B (en) | 2022-09-13 | 2022-09-13 | 3D embossing assembly for continuous production |
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| CN115449997A CN115449997A (en) | 2022-12-09 |
| CN115449997B true CN115449997B (en) | 2023-11-24 |
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| CN214694720U (en) * | 2020-11-25 | 2021-11-12 | 招远市云海家纺股份有限公司 | Embossing device capable of enabling humidifying surface to be uniform for textile fabric processing |
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| CN206223425U (en) * | 2016-12-02 | 2017-06-06 | 佛山市顺德区银美精工五金科技有限公司 | A kind of knurling rolls test device |
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| CN115449997A (en) | 2022-12-09 |
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