Rapid dyeing device for knitwear
Technical Field
The utility model relates to the technical field of weaving, specifically be a knitwear quick dyeing apparatus.
Background
The dyeing and finishing process is to perfectly reproduce the favorite colors and patterns on a white blank by using a dyeing and finishing technology, so that the fabric is more artistic, the most common equipment is a flat screen printing machine, but in the printing process, because more thread ends exist on the surface of a blank, the screen is plugged in the printing machine, the printing paste cannot uniformly permeate the blank, the phenomena of incomplete printing, light color and the like are caused, and the qualification rate of products is reduced.
The existing printing equipment often directly utilizes a dust collector to attract the thread end on the surface of the blank body when in use, but the thread end removing effect is not good, the flatness of the blank body is easy to damage, wrinkles are generated, and the color is not uniform during printing and dyeing, so that the printing and dyeing quality is influenced, the phenomenon of net plugging caused by missing the thread end cannot be avoided, a large amount of time is wasted for cleaning the blocked meshes, and the printing and dyeing efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a knitwear quick dyeing apparatus can produce the electrostatic absorption end of a thread through the friction between adsorption roller and the friction disc to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a device for the rapid dyeing of knitwear, comprising: the main part, the conveyer belt is installed in the inside rotation of main part, main part top sliding connection has the printing and dyeing device, the main part top is located printing and dyeing device one side fixed welding has the support frame, support frame center department rotates installs adsorption apparatus and constructs, the support frame surface is kept away from printing and dyeing device one side has the straw through bolt fixed mounting, the support frame surface is located adsorption apparatus and constructs the upper portion welding and has the friction disc.
Preferably, the number of the support frames is two, the two support frames are respectively positioned at two sides of the conveying belt, the adsorption mechanism and the friction plate are both positioned between the two support frames, and a driving motor is fixedly installed at one side of the outer surface of each support frame through a support.
Preferably, the adsorption mechanism further includes: the adsorption roller is located support frame outside one end fixedly connected with shaft coupling, adsorption device pass through the shaft coupling with the driving motor transmission is connected, adsorption roller 41 is made for the rubber material.
Preferably, a suction nozzle is connected to one side, close to the adsorption roller, of the outer surface of the suction pipe in a penetrating mode, and the opening size of the suction nozzle is smaller than the inner diameter size of the suction pipe.
Preferably, the friction plate is of an arc-shaped structure, and the radian of the friction plate is matched with that of the adsorption roller.
Preferably, one side of the friction plate, which is close to the adsorption roller, is fixedly bonded with a fur friction layer through a cementing agent.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the adsorption roller generates electrostatic charges through friction between the adsorption roller and the fur friction layer, when the blank passes below the adsorption roller under the transmission of the conveying belt, the blank can be adsorbed on the surface of the adsorption roller by utilizing the electrostatic induction phenomenon, and when the thread moves to the suction nozzle, the vacuum suction device connected with the suction pipe enables negative pressure generated at the opening of the suction nozzle to separate the thread from the surface of the adsorption roller, so that the purposes of removing threads and preventing net blocking are achieved.
(2) The fine wrinkles generated in the production process of the blank body can be smoothed in the process of thread end adsorption of the adsorption roller, and the situations of incomplete printing patterns and uneven dyeing caused by the wrinkles in the printing and dyeing process are prevented.
Drawings
Fig. 1 is a schematic top view of the present invention;
FIG. 2 is a side view of the adsorption mechanism of the present invention;
FIG. 3 is a front sectional structural view of the adsorption mechanism of the present invention;
fig. 4 is an enlarged schematic view of a structure in fig. 1 according to the present invention.
In the figure: 1. a main body; 11. a support frame; 2. a conveyor belt; 3. a printing device; 4. an adsorption mechanism; 41. an adsorption roller; 42. a drive motor; 43. a coupling; 44. a straw; 45. a suction nozzle; 5. a friction plate; 51. a fur friction layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 4, the present invention provides a technical solution of a rapid dyeing device for knitwear:
a device for the rapid dyeing of knitwear, as shown in figure 1, comprising: the printing and dyeing device comprises a main body 1, a conveying belt 2 is installed in the main body 1 in a rotating mode, a printing and dyeing device 3 is connected to the top of the main body 1 in a sliding mode, a supporting frame 11 is fixedly welded on one side of the printing and dyeing device 3, an adsorption mechanism 4 is installed at the center of the supporting frame 11 in a rotating mode, a suction pipe 44 is installed on one side of the printing and dyeing device 3 through bolts in a fixed mode, the supporting frame 11 is welded on the outer surface of the supporting frame 11, and a friction plate 5 is welded on the upper portion, located on the adsorption mechanism 4, of the outer surface of the supporting frame 11.
Specifically, as shown in fig. 2, support frame 11 quantity is two, two support frame 11 is located respectively 2 both sides of conveyer belt, adsorption apparatus 4, friction disc 5 all are located two between the support frame 11, there is driving motor 42 support surface one side of support frame 11 through support fixed mounting, and support frame 11 quantity is two, welds respectively and lies in 2 both sides of conveyer belt through bolt fixed mounting at main part 1 top, and the convenience is maintained when breaking down and is dismantled, installs the pivot through rotating between the support frame 11, and the rubber adsorption roller 41 that the pivot fixed surface cup jointed rotates under driving motor 42's drive, rubs with fur frictional layer 51 and produces static to adsorb the tiny thread end through electrostatic induction phenomenon.
Specifically, as shown in fig. 2, the adsorption mechanism 4 further includes: adsorption roller 41, adsorption roller 41 is located 11 outside one end fixedly connected with shaft coupling 43 of support frame, adsorption apparatus 4 pass through shaft coupling 43 with driving motor 42 transmission is connected, adsorption roller 41 is made for the rubber material, gives adsorption roller 41 with power transmission through driving motor 42 and shaft coupling 43, drives adsorption roller 41 and rotates, makes rubber adsorption roller 41 and fur friction can produce stronger static, is convenient for adsorb small end of a thread.
Specifically, as shown in fig. 3, a suction nozzle 45 is penetratingly connected to one side of the outer surface of the suction pipe 44, which is close to the suction roller 41, the opening size of the suction nozzle 45 is smaller than the inner diameter size of the suction pipe 44, the vacuum suction device is connected to the suction pipe 44, and the air flow rate at the opening is increased through the smaller opening, so that the suction and removal effect on the thread end on the surface of the suction roller 41 is more obvious.
Specifically, as shown in fig. 3, the friction plate 5 is of an arc-shaped structure, the radian of the friction plate 5 is matched with that of the adsorption roller 41, the contact area between the arc-shaped friction plate 5 and the adsorption roller 41 is increased, so that the friction effect is better, enough electrostatic charges are generated in the rotating process, and the thread end is prevented from being firmly adsorbed.
Specifically, as shown in fig. 3, a fur friction layer 51 is fixedly bonded to one side of the friction plate 5 close to the adsorption roller 41 through a cementing agent, so that fur and rubber friction can generate strong static electricity, the adsorption effect on the thread ends is better and more stable, and the thread ends are prevented from falling off again after adsorption, thereby preventing thread removal failure.
The working principle is as follows: the utility model discloses the during operation, pass through plug and mains supply electric connection with driving motor 42, driving motor 42 passes through shaft coupling 43 with power transmission for absorption roller 41, drive its rotation, absorption roller 41 takes place sliding friction with friction disc 5 at top, produce the static charge, and distribute on absorption roller 41 surface, put into the through conveyor belt 2 surface that is close to adsorption apparatus 4 one side after will waiting to dye white idiosome flattening afterwards, conveyor belt 2 drives the idiosome and moves forward, when moving to absorption roller 41 below, because the effect of electrostatic induction, the surplus thread head on idiosome surface is adsorbed on absorption roller 41 surface, be connected straw 44 with vacuum apparatus, make suction nozzle 45 department produce the negative pressure, when absorption roller 41 that adsorbs the thread head continues to rotate to suction nozzle 45 department, inhale away and store the thread head on absorption roller 41 surface, realize the purpose of removing the line, prevent that the plug net from influencing printing and dyeing quality and printing and dyeing efficiency, in the adsorption process, the adsorption roller 41 can press and smooth micro wrinkles generated on the surface of the blank body, so that uneven printing and dyeing design and color caused by the wrinkles are prevented.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.