CN115449997A - 3D knurling assembly for serialization production - Google Patents
3D knurling assembly for serialization production Download PDFInfo
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- CN115449997A CN115449997A CN202211112474.6A CN202211112474A CN115449997A CN 115449997 A CN115449997 A CN 115449997A CN 202211112474 A CN202211112474 A CN 202211112474A CN 115449997 A CN115449997 A CN 115449997A
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- embossing
- conveying
- roller
- plate
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- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 229920000742 Cotton Polymers 0.000 claims abstract description 114
- 238000004049 embossing Methods 0.000 claims abstract description 99
- 238000003825 pressing Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000010924 continuous production Methods 0.000 claims abstract description 15
- 238000009736 wetting Methods 0.000 claims abstract description 7
- 239000000969 carrier Substances 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000001802 infusion Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 6
- 238000005507 spraying Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 19
- 230000005540 biological transmission Effects 0.000 description 18
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a 3D embossing assembly for continuous production, which relates to the field of 3D embossing processing and comprises a first conveying roller and a second conveying roller which are fixedly arranged on two sides of a base frame respectively, a device box is fixedly arranged on the base frame between the first conveying roller and the second conveying roller, a water pump is fixedly arranged on the base frame, a first gear frame enables an air shower plate to rotate in a reciprocating mode for 180 degrees around cotton towels through meshing between a driving gear, a second gear frame and the first gear frame, full spraying and wetting on the surfaces of the cotton towels are achieved, a first conveying wheel and a second conveying wheel enable special-shaped blocks on two sides of a connecting shaft to move up and down a vibrating pressing plate through conveying of the conveying belts, the vibrating pressing plate further enables the cotton towels on the upper side of a placing plate to move in a reciprocating vibrating and pressing mode, the pushing plate drives the first embossing roller to move up and down under the action of an air bag, adjustment of a distance gap between the first embossing roller and the second embossing roller is achieved, embossing is convenient to achieve embossing of cotton towels with different thicknesses, and embossing efficiency is improved.
Description
Technical Field
The invention relates to the field of 3D embossing processing, in particular to a 3D embossing assembly for continuous production.
Background
Along with the improvement of standard of living, the resident also promotes thereupon to the requirement of sanitary environment, disposable cotton towel is not only convenient, and sanitary safety, receive resident's favor widely, in the production process of cotton towel, in order to make more pleasing to the eye and the solid of cotton towel, the knurling is essential one step process, in the in-process that carries out the knurling to cotton towel, because cotton towel comprises super fine cotton fiber, lead to cotton towel fluffy to be difficult to the knurling design or the design effect is general, and in the knurling in-process because the hole is great between the cotton fiber, can make cotton towel pulled the deformation, consequently, to sum up, need carry out relevant innovative design to equipment.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the 3D embossing assembly for continuous production, so that the cotton towel is conveniently and fully contacted with the soak solution in the 3D embossing process, the cotton towel is compacted and prevented from deforming, and the 3D embossing effect is improved.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a 3D knurling assembly for serialization production which characterized in that: including first conveying roller, second conveying roller, device case, water pump, motor and air pump, still include:
the conveying device comprises a base frame, a first conveying roller and a second conveying roller are fixedly arranged on two sides of the base frame respectively, a device box is fixedly arranged on the base frame between the first conveying roller and the second conveying roller, a motor and an air pump are fixedly arranged on the device box, and a water pump is fixedly arranged on the base frame;
the pre-wetting mechanism comprises a first gear frame, a second gear frame, an air shower plate and a driving gear, wherein the first gear frame enables the air shower plate to rotate around the cotton towel in a 180-degree reciprocating manner through the meshing between the driving gear and the first gear frame as well as the second gear frame, so that the surface of the cotton towel is fully sprayed and wetted;
the vibrating and pressing mechanism comprises a first conveying wheel, a second conveying wheel, a conveying belt, a connecting shaft, special-shaped blocks, a spring and a vibrating and pressing plate, wherein the first conveying wheel and the second conveying wheel enable the special-shaped blocks on two sides of the connecting shaft to move the vibrating and pressing plate up and down through the conveying of the conveying belt, and then the vibrating and pressing plate can achieve reciprocating vibrating and pressing movement on cotton towels on the upper side of the placing plate;
embossing mechanism, embossing mechanism include first embossing roller, second embossing roller, gasbag and thrust plate, and thrust plate drives first embossing roller under the effect of gasbag and reciprocates, realizes the regulation in distance space between first embossing roller and the second embossing roller, is convenient for realize the knurling to the cotton towel of different thickness.
Preferably, the left and right sides is provided with respectively and carries the chamber on the device case, carries intracavity portion to be provided with a plurality of pairs of transport post, and a roll of cotton piece of cloth has all been placed between every pair of transport post, and the one side that is close to the cotton piece of cloth on the transport post is rotated and is installed the column spinner.
Preferably, a driving gear is rotatably mounted on one side, close to the second conveying roller, inside the device box, the driving gear is a bevel gear, the driving gear is in meshed connection with a first gear carrier, tapered teeth and circumferential teeth are averagely arranged on the first gear carrier, the tapered teeth on the first gear carrier can be in meshed connection with the driving gear, a plurality of second gear carriers are rotatably mounted on the device box on the rear side of the first gear carrier, the second gear carriers are located in the same plane, each second gear carrier is meshed with the other second gear carrier, and the circumferential teeth on the first gear carrier can be in meshed connection with the second gear carriers.
Preferably, the first gear carrier and the second gear carrier are internally provided with air shower plates, a cotton towel layer penetrates through the space between the first gear carrier and each second gear carrier, the infusion tube is installed on the water pump, one end of the infusion tube is communicated with the air shower plates, and the other end of the infusion tube is communicated with an external storage device.
Preferably, the device box at the rear side of the first gear carrier is fixedly provided with a placing plate, the device box at the upper side of the placing plate is provided with a vibrating plate in a sliding manner, the vibrating plate is fixedly provided with a plurality of springs at the upper side of the vibrating plate, the other ends of the springs are fixedly arranged on a fixing plate, the fixing plate is fixedly arranged in the device box, the vibrating plate at the two sides of the placing plate is contacted with the lower side of the vibrating plate to be provided with special-shaped blocks, the two special-shaped blocks are fixedly arranged through a connecting shaft, a first transmission wheel is fixedly arranged at one end of the connecting shaft, a driving gear is fixedly coupled with a second transmission wheel, and a transmission belt is arranged between the first transmission wheel and the second transmission wheel in a matching manner.
Preferably, the end of the placing plate is rotatably provided with a pair of guide rollers, and the cotton towel is conveyed and placed between the two guide rollers.
Preferably, the inside fixed mounting of device case of guide roll rear side has the support frame, and the push plate removes to be installed on the support frame, and fixed mounting has the gasbag on the support frame, and gasbag and air pump are through first gas-supply pipe intercommunication, gasbag lower extreme and push plate fixed mounting, and push plate downside is located the second embossing roller and is located the rotation directly over and install first embossing roller, and first embossing roller and second embossing roller all communicate with outside power device, and second embossing roller fixed rotation is installed on placing the board.
Preferably, a rotary cylinder is rotatably mounted on the device box at the rear side of the first embossing roller, the surface of the rotary cylinder is provided with a through hole, a leakage net is mounted in the through hole in a matched mode, and the rotary cylinder is communicated with the air pump through a second air conveying pipe.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the 3D embossing assembly for continuous production, the first gear carrier, the second gear carrier, the air shower plate and the driving gear are used in a matched mode, the first gear carrier enables the air shower plate to rotate in a reciprocating mode for 180 degrees around cotton towels through the meshing between the driving gear and the first gear carrier and between the second gear carrier and the first gear carrier, full spraying and wetting of the surfaces of the cotton towels are achieved, the first conveying wheel, the second conveying wheel, the conveying belt, the connecting shaft, the special-shaped blocks, the spring and the vibrating plate are used in a matched mode, the first conveying wheel and the second conveying wheel enable the special-shaped blocks on the two sides of the connecting shaft to move up and down the vibrating plate through conveying of the conveying belt, and therefore the vibrating plate can achieve reciprocating vibrating and pressing movement of the cotton towels on the upper side of the placing plate.
2. According to the 3D embossing assembly for continuous production, the first embossing roller, the second embossing roller, the air bag and the pushing plate are matched for use, the pushing plate drives the first embossing roller to move up and down under the action of the air bag, the adjustment of the distance gap between the first embossing roller and the second embossing roller is achieved, embossing can be conveniently achieved on cotton towels with different thicknesses, and the embossing effect is enhanced.
Drawings
FIG. 1 is a schematic perspective view of a 3D embossing assembly for continuous production according to the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is a schematic structural view of the apparatus box of FIG. 2 according to the present invention;
FIG. 4 is an enlarged schematic view of the structure at B in FIG. 3 according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3 at C according to the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 3D according to the present invention;
1. a base frame; 2. a first conveying roller; 3. a second conveying roller; 4. a device case; 5. a motor; 6. an air pump; 7. a first gas delivery pipe; 9. a third gas delivery pipe; 10. a delivery lumen; 11. rotating the column; 12. a transport column; 14. a support frame; 15. a first gear carrier; 16. a driving gear; 17. a conveyor belt; 18. a first transfer wheel; 19. an air shower plate; 20. a push plate; 21. a rotary drum; 22. a first patterned roll; 23. a second patterned roll; 24. an air bag; 25. a second transfer wheel; 26. a vent hole; 27. a leakage net; 28. a water pump; 29. a fixing plate; 30. a spring; 31. vibrating and pressing the plate; 32. placing the plate; 33. a special-shaped block; 34. a connecting shaft; 35. a guide roller; 36. a transfusion tube; 37. a second gear carrier.
Detailed Description
An embodiment of a 3D embossing assembly for continuous production according to the present invention is further described with reference to fig. 1 to 6.
Referring to fig. 1 and 2, a 3D embossing assembly for continuous production comprises a first conveying roller 2, a second conveying roller 3, a device box 4, a water pump 28, a motor 5 and a gas pump 6, and further comprises a base frame 1, wherein the first conveying roller 2 and the second conveying roller 3 are respectively and fixedly mounted on two sides of the base frame 1, the device box 4 is fixedly mounted on the base frame 1 between the first conveying roller 2 and the second conveying roller 3, the motor 5 and the gas pump 6 are fixedly mounted on the device box 4, and the water pump 28 is fixedly mounted on the base frame 1.
The left and right sides is provided with transport chamber 10 respectively on device case 4, and transport chamber 10 is inside to be provided with a plurality of pairs of transport post 12, and every has all placed a roll of cotton piece of cloth between every pair of transport post 12, and the one side that is close to the cotton piece of cloth on the transport post 12 rotates installs column spinner 11.
When embossing and sizing the cotton soft towel, the raw material of the cotton soft towel is wound on the second conveying roller 3, and then a plurality of cotton towel raw materials on the second conveying roller 3 pass through the conveying cavity 10 of the device box 4, and the cotton towel raw materials are wound on the first conveying roller 2 after being embossed in the conveying cavity 10, when the cotton towel is conveyed from the conveying cavity 10 of the device box 4, each cotton towel roll is placed between the two conveying columns 12, the rotating columns 11 on the conveying columns 12 rotate along with the movement of the cotton towel, the conveying columns 12 act on one hand to limit the cotton towel in the conveying process, so that the condition that the cotton towel is not deviated and wrong in the conveying process is prevented, the rotating columns 11 act on one hand to reduce the friction force between the cotton towel and the conveying columns 12 through rotating along with the movement of the cotton towel when the cotton towel moves close to the conveying columns 12, and the cotton towel is easy to fluff and fluffy because the cotton towel consists of soft cotton fibers, so that the cotton towel is prevented from fluff and run off the side edges in the conveying process by reducing the friction between the two side edges of the cotton towel and the conveying columns 12.
Referring to fig. 1 and 3, the pre-wetting mechanism comprises a first gear carrier 15, a second gear carrier 37, an air shower plate 19 and a driving gear 16, wherein the first gear carrier 15 enables the air shower plate 19 to rotate 180 degrees around the cotton towel in a reciprocating manner through the engagement between the driving gear 16, the second gear carrier 37 and the first gear carrier 15, so that the surface of the cotton towel is fully sprayed and wetted.
A driving gear 16 is rotatably mounted on one side of the inside of the device box 4 close to the second conveying roller 3, the driving gear 16 is a bevel gear, the driving gear 16 is connected with a first gear carrier 15 in a meshed mode, tapered teeth and circumferential teeth are averagely arranged on the first gear carrier 15, the tapered teeth on the first gear carrier 15 can be connected with the driving gear 16 in a meshed mode, a plurality of second gear carriers 37 are rotatably mounted on the device box 4 on the rear side of the first gear carrier 15, the second gear carriers 37 are located on the same plane, each second gear carrier 37 is meshed with the other gear carriers, and the circumferential teeth on the first gear carrier 15 can be connected with the second gear carriers 37 in a meshed mode.
The air shower plate 19 is arranged in each of the first gear rack 15 and the second gear rack 37, a cotton towel layer penetrates through the space between the first gear rack 15 and each second gear rack 37, the infusion tube 36 is installed on the water pump 28, one end of the infusion tube 36 is communicated with the air shower plate 19, and the other end of the infusion tube 36 is communicated with an external storage device.
As each piece of cotton towel passes from the transfer chamber 10 into each of the first and second carriers 15, 37 corresponding thereto, the water pump 28 is started, the water pump 28 is connected with the external liquid storage device, the water pump 28 leads the liquid in the external liquid storage device to flow into the air shower plate 19 fixedly arranged at the inner sides of the first gear rack 15 and the second gear rack 37 through the liquid conveying pipe 36, the air shower plate 19 can atomize and spray the setting liquid in the external liquid storage device on the surface of the cotton towel, wetting the cotton towel, on one hand, wetting the cotton towel, enabling the cotton fiber to be heavy and not light and floating after water absorption, and enabling the dry cotton fiber not to be beneficial to shaping and facilitating subsequent embossing, on the other hand, enabling the sprayed liquid to be shaping liquid and facilitating shaping and keeping of the embossed cotton towel, starting the motor 5, enabling the motor 5 to drive the driving gear 16 fixedly arranged with the second transmission wheel 25 to rotate through the second transmission wheel 25 fixedly connected with the motor 5, enabling the driving gear 16 to drive the first gear carrier 15 in meshed connection with the driving gear to rotate, the first carrier 15 engaged with the driving gear 16 is provided with tapered teeth and circumferential teeth on average, the conical tooth part can be meshed with the driving gear 16, the circumferential tooth can be meshed with the second gear frame 37, the motor 5 drives the first gear frame 15 to repeatedly rotate back and forth for 180 degrees through the driving gear 16, the first gear rack 15 drives the second gear rack 37 to synchronously rotate and move, so that the first gear rack 15 and the second gear rack 37 synchronously rotate forwards and backwards for 180 degrees repeatedly, and then the air shower plate 19 fixedly arranged on the first gear frame 15 and the second gear frame 37 repeatedly sprays the cotton towels in a 180-degree reciprocating mode, liquid is sprayed on the surfaces of the cotton towels more uniformly and fully through rotary spraying, and spraying efficiency and quality are improved.
Referring to fig. 3 and 4, the vibrating mechanism includes a first transmission wheel 18, a second transmission wheel 25, a transmission belt 17, a connection shaft 34, a special-shaped block 33, a spring 30 and a vibrating plate 31, the first transmission wheel 18 and the second transmission wheel 25 transmit the transmission belt 17 to enable the special-shaped block 33 on two sides of the connection shaft 34 to move the vibrating plate 31 up and down, and then the vibrating plate 31 is enabled to perform reciprocating vibrating movement on cotton towels on the upper side of the placing plate 32.
A placing plate 32 is fixedly installed inside the device box 4 on the rear side of the first gear frame 15, a vibration pressing plate 31 is installed on the device box 4 on the upper side of the placing plate 32 in a sliding mode, a plurality of springs 30 are fixedly installed on the upper side of the vibration pressing plate 31, the other ends of the springs 30 are fixedly installed on a fixing plate 29, the fixing plate 29 is fixedly installed inside the device box 4, special-shaped blocks 33 are installed on the lower sides of the vibration pressing plates 31 on the two sides of the placing plate 32 in a contact mode, the two special-shaped blocks 33 are fixedly installed through a connecting shaft 34, a first transmission wheel 18 is fixedly installed on one end of the connecting shaft 34, a driving gear 16 is fixedly connected with a second transmission wheel 25 in a shaft mode, and a transmission belt 17 is installed between the first transmission wheel 18 and the second transmission wheel 25 in a matching mode.
The cotton towel whose surface is sprayed and wetted is conveyed to the placing plate 32, when the motor 5 drives the second conveying wheel 25 to rotate, the second conveying wheel 25 drives the first conveying wheel 18 to rotate through the conveying belt 17, the first conveying wheel 18 drives the special-shaped blocks 33 at two ends of the fixedly installed connecting shaft 34 to synchronously rotate through the connecting shaft 34 fixedly installed at the circle center position of the first conveying wheel, the special-shaped blocks 33 repeatedly rotate back and forth at 180 degrees, the special-shaped blocks 33 drive the vibrating pressing plate 31 installed in contact with the special-shaped blocks 33 to move up and down in the device box 4 in the rotating process, the springs 30 are compressed when moving upwards, the springs 30 are used for enabling the vibrating pressing plate 31 to return to the initial position under the action of the springs 30 when the upper pressure of the special-shaped blocks 33 on the vibrating pressing plate 31 disappears, the vibrating pressing plate 31 is driven by the special-shaped blocks 33 to perform reciprocating vibrating pressing movement on the placing plate 32, on one hand, the liquid attached to the surface of the cotton towel after being sprayed is vibrated and pressed into the cotton towel, so that the cotton towel is fully contacted with the liquid, on the other hand, the cotton towel before being pressed, and the cotton towel is prevented from being excessively pressed, and the cotton towel from being difficult to being embossed or being difficult to be embossed.
Referring to fig. 3, 5 and 6, the embossing mechanism comprises a first embossing roller 22, a second embossing roller 23, an air bag 24 and a pushing plate 20, the pushing plate 20 drives the first embossing roller 22 to move up and down under the action of the air bag 24, so that the distance gap between the first embossing roller 22 and the second embossing roller 23 can be adjusted, and embossing can be conveniently carried out on cotton towels with different thicknesses.
The placing plate 32 is provided at the end with a pair of guide rollers 35 in a rotatable manner, and the cotton towel is transported and placed between the two guide rollers 35.
The inside fixed mounting of device case 4 of guide roll 35 rear side has support frame 14, push plate 20 removes and installs on support frame 14, fixed mounting has gasbag 24 on the support frame 14, gasbag 24 and air pump 6 are through first gas-supply pipe 7 intercommunication, gasbag 24 lower extreme and push plate 20 fixed mounting, push plate 20 downside is located second embossing roller 23 and is located the rotation of department directly over and install first embossing roller 22, first embossing roller 22 and second embossing roller 23 all communicate with external power device, second embossing roller 23 fixed rotation is installed on placing board 32.
The device box 4 at the rear side of the first embossing roller 22 is rotatably provided with a rotary drum 21, the surface of the rotary drum 21 is provided with a through hole 26, a leakage net 27 is arranged in the through hole 26 in a matching way, and the rotary drum 21 is communicated with the air pump 6 through a second air pipe.
The vibrated cotton towel flows between the two guide rollers 35, the vibrated cotton towel is conveyed between the first embossing roller 22 and the second embossing roller 23 after being rolled and reversed again through the guide rollers 35, the air pump 6 inflates the air bag 24 through the first air pipe 7, the air bag 24 inflates and expands to drive the push plate 20 to horizontally move downwards in the support frame 14, the first embossing roller 22 rotatably installed on the lower side of the push plate 20 stops when moving downwards to be contacted with the cotton towel placed on the upper side of the second embossing roller 23, the air bag 24 and the push plate 20 are used for adjusting the position of the first embossing roller 22 relative to the second embossing roller 23, embossing of the cotton towels with different thicknesses is facilitated, the cotton towels with the different thicknesses are prevented from being stuck due to excessive thickness, and then an external power device communicated with the first embossing roller 22 and the second embossing roller 23 is started, so that the first embossing roller 22 and the second embossing roller 23 carry out rotary embossing on the cotton towels positioned between the first embossing roller 22 and the second embossing roller 23.
The cotton towel after embossing flows out of the conveying cavity 10 on the other side of the device box 4 through the rotary cylinder 21, when the cotton towel passes through the rotary cylinder 21, the air pump 6 is started, the air pump 6 exhausts air into the rotary cylinder 21 through the third air delivery pipe 9, negative pressure is generated between the cotton towel and the rotary cylinder 21 through the vent holes 26 and the leakage net 27 arranged on the rotary cylinder 21, the cotton towel is further adsorbed on the surface of the rotary cylinder 21 under the action of the negative pressure, under the condition that the cotton towel is wetted, the air hole gaps on the surface of the cotton towel are reduced, the air tightness or the sealing performance of the cotton towel is enhanced, negative pressure is further easily formed between the cotton towel and the rotary cylinder 21, at the moment, the cotton towel is adsorbed on the surface of the rotary cylinder 21, on one hand, redundant liquid on the surface of the cotton towel is sucked out through the vent holes 26 and the leakage net 27, the sucked out liquid is communicated into an externally-mounted storage device through the third air delivery pipe 9, drying pretreatment of the cotton towel is realized, on the other hand, one-time air pressure limiting conveying effect is performed on the cotton towel, and the cotton towel, the cotton towel is prevented from being suspended in the air pressure in the air, the cotton towel is prevented from being stretched and the cotton towel is prevented from being deformed in the gravity conveying process, and the quality of the embossing is improved.
The working principle is as follows: the raw material of the cotton soft towel is coiled on the second conveying roller 3, the cotton soft towel is coiled on the first conveying roller 2 after being embossed in the conveying cavity 10, the rotating column 11 on the conveying column 12 rotates along with the movement of the cotton towel, when the cotton towel enters into each of the first gear rack 15 and the second gear rack 37 corresponding to the cotton towel, the water pump 28 enables the liquid in the external liquid storage device to flow into the wind showering plate 19 fixedly arranged on the inner sides of the first gear rack 15 and the second gear rack 37 through the liquid conveying pipe 36, the shaped liquid is atomized and sprayed on the surface of the cotton towel to wet the cotton towel, the motor 5 enables the driving gear 16 to drive the first gear rack 15 to rotate through the second conveying wheel 25, the first gear rack 15 drives the second gear rack 37 to synchronously rotate and move, the wind showering plate 19 on the first gear rack 15 and the second gear rack 37 rotates 180 degrees to and repeatedly spray the cotton towel, and the cotton towel flows between the two guide rollers 35, the cotton towel is rolled and reversed again by the guide roller 35 and then conveyed between the first embossing roller 22 and the second embossing roller 23, the air pump 6 enables the air bag 24 to be inflated and expanded through the first air pipe 7 to drive the push plate 20 to move horizontally downwards in the support frame 14, the push plate 20 drives the first embossing roller 22 to move downwards until the first embossing roller 22 is contacted with the cotton towel, so that the first embossing roller 22 and the second embossing roller 23 carry out rotary embossing on the cotton towel positioned between the first embossing roller and the second embossing roller, when the embossed cotton towel passes through the rotary drum 21, the air pump 6 sucks air into the rotary drum 21 through the third air pipe 9, negative pressure is generated between the cotton towel and the rotary drum 21 through the vent holes 26 and the leakage net 27 arranged on the rotary drum 21, the cotton towel is adsorbed on the surface of the rotary drum 21 under the action of the negative pressure, redundant liquid on the surface of the cotton towel is adsorbed through the vent holes 26 and the leakage net 27, and the adsorbed liquid is circulated to an externally installed storage device through the third air pipe 9, the quality of embossing is improved.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (8)
1. The utility model provides a 3D knurling assembly for serialization production which characterized in that: including first conveying roller (2), second conveying roller (3), device case (4), water pump (28), motor (5) and air pump (6), still include:
the device comprises a base frame (1), wherein a first conveying roller (2) and a second conveying roller (3) are fixedly installed on two sides of the base frame (1) respectively, a device box (4) is fixedly installed on the base frame (1) between the first conveying roller (2) and the second conveying roller (3), a motor (5) and an air pump (6) are fixedly installed on the device box (4), and a water pump (28) is fixedly installed on the base frame (1);
the pre-wetting mechanism comprises a first gear frame (15), a second gear frame (37), an air shower plate (19) and a driving gear (16), wherein the first gear frame (15) enables the air shower plate (19) to rotate around the cotton towel in a 180-degree reciprocating mode through meshing between the driving gear (16), the second gear frame (37) and the first gear frame (15), and the surface of the cotton towel is fully sprayed and wetted;
the vibrating and pressing mechanism comprises a first conveying wheel (18), a second conveying wheel (25), a conveying belt (17), a connecting shaft (34), special-shaped blocks (33), springs (30) and a vibrating and pressing plate (31), wherein the first conveying wheel (18) and the second conveying wheel (25) enable the special-shaped blocks (33) on two sides of the connecting shaft (34) to move the vibrating and pressing plate (31) up and down through the conveying of the conveying belt (17), and then the vibrating and pressing plate (31) can move cotton towels on the upper side of the placing plate (32) in a reciprocating vibrating and pressing mode;
embossing mechanism, embossing mechanism include first embossing roller (22), second embossing roller (23), gasbag (24) and pusher plate (20), and pusher plate (20) drive first embossing roller (22) under the effect of gasbag (24) and reciprocate, realize the regulation in distance space between first embossing roller (22) and second embossing roller (23), are convenient for realize the knurling to the cotton towel of different thickness.
2. The 3D embossing assembly for continuous production according to claim 1, wherein: the device box (4) is provided with conveying cavities (10) on the left and right sides respectively, a plurality of pairs of conveying columns (12) are arranged inside the conveying cavities (10), a roll of cotton towels are placed between each pair of conveying columns (12), and a rotating column (11) is rotatably installed on one side, close to the cotton towels, of each pair of conveying columns (12).
3. 3D embossing assembly for continuous production according to claim 2, characterized in that: one side, close to the second conveying roller (3), in the device box (4) is rotatably provided with a driving gear (16), the driving gear (16) is a bevel gear, the driving gear (16) is connected with a first gear carrier (15) in a meshed mode, the first gear carrier (15) is averagely provided with conical teeth and circumferential teeth, the conical teeth on the first gear carrier (15) can be connected with the driving gear (16) in a meshed mode, the device box (4) on the rear side of the first gear carrier (15) is rotatably provided with a plurality of second gear carriers (37), the second gear carriers (37) are located in the same plane, each second gear carrier (37) is meshed with the other, and the circumferential teeth on the first gear carrier (15) can be connected with the second gear carriers (37) in a meshed mode.
4. The 3D embossing assembly for continuous production according to claim 3, wherein: the wind showering plate (19) is arranged inside the first gear rack (15) and the second gear rack (37), a cotton towel layer penetrates through the space between the first gear rack (15) and each second gear rack (37), the infusion tube (36) is installed on the water pump (28), one end of the infusion tube (36) is communicated with the wind showering plate (19), and the other end of the infusion tube (36) is communicated with an external storage device.
5. The 3D embossing assembly for continuous production according to claim 4, wherein: the device box (4) of first gear carrier (15) rear side is inside fixed mounting to have and places board (32), sliding mounting has the pressure board (31) of shaking on device box (4) of placing board (32) upside, it has a plurality of spring (30) to shake pressure board (31) upside fixed mounting, spring (30) other end fixed mounting is on fixed plate (29), fixed plate (29) fixed mounting is inside device box (4), it installs special-shaped piece (33) to place the contact of pressure board (31) downside of shaking of board (32) both sides, through connecting axle (34) fixed mounting between two special-shaped piece (33), first transfer gear (18) of connecting axle (34) one end fixed mounting, driving gear (16) also fixed coupling second transfer gear (25), cooperation installation has conveyer belt (17) between first transfer gear (18) and second transfer gear (25).
6. The 3D embossing assembly for continuous production according to claim 5, wherein: the tail end of the placing plate (32) is rotatably provided with a pair of guide rollers (35), and the cotton towels are conveyed and placed between the two guide rollers (35).
7. The 3D embossing assembly for continuous production according to claim 6, wherein: the inside fixed mounting of device case (4) of guide roll (35) rear side has support frame (14), thrust plate (20) remove to be installed on support frame (14), fixed mounting has gasbag (24) on support frame (14), gasbag (24) and air pump (6) are through first gas-supply pipe (7) intercommunication, gasbag (24) lower extreme and thrust plate (20) fixed mounting, thrust plate (20) downside is located second embossing roller (23) and locates to rotate directly over and install first embossing roller (22), first embossing roller (22) and second embossing roller (23) all communicate with external power device, second embossing roller (23) fixed rotation is installed on placing board (32).
8. The 3D embossing assembly for continuous production according to claim 7, wherein: the device box (4) at the rear side of the first embossing roller (22) is rotatably provided with a rotary drum (21), the surface of the rotary drum (21) is provided with a through hole (26), a leakage net (27) is arranged in the through hole (26) in a matched mode, and the rotary drum (21) is communicated with the air pump (6) through a second air pipe.
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| CN202211112474.6A CN115449997B (en) | 2022-09-13 | 2022-09-13 | 3D embossing assembly for continuous production |
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| CN202211112474.6A CN115449997B (en) | 2022-09-13 | 2022-09-13 | 3D embossing assembly for continuous production |
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| CN213203530U (en) * | 2020-08-31 | 2021-05-14 | 安徽杰达纺织科技有限公司 | Knurling device is used in chemical fiber surface fabric production |
| CN213267165U (en) * | 2020-09-15 | 2021-05-25 | 杭州丰正新材料科技有限公司 | Composite embossed non-woven fabric processing device |
| CN214694720U (en) * | 2020-11-25 | 2021-11-12 | 招远市云海家纺股份有限公司 | Embossing device capable of enabling humidifying surface to be uniform for textile fabric processing |
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2022
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| CN206223425U (en) * | 2016-12-02 | 2017-06-06 | 佛山市顺德区银美精工五金科技有限公司 | A kind of knurling rolls test device |
| CN109023819A (en) * | 2018-08-10 | 2018-12-18 | 新昌县爱珍农业有限公司 | A kind of spun rayon cloth's material list face pressure embossing device |
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| CN115449997B (en) | 2023-11-24 |
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