CN115449232B - Method for preparing wood-plastic composite light high-strength material by using waste woody biomass - Google Patents

Method for preparing wood-plastic composite light high-strength material by using waste woody biomass Download PDF

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CN115449232B
CN115449232B CN202211275180.5A CN202211275180A CN115449232B CN 115449232 B CN115449232 B CN 115449232B CN 202211275180 A CN202211275180 A CN 202211275180A CN 115449232 B CN115449232 B CN 115449232B
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wood
woody biomass
plastic composite
composite light
powder
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CN115449232A (en
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袁正求
黎政
李晓艳
臧开蓉
曾坚贤
周虎
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Hunan University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/205Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase
    • C08J3/21Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the polymer being premixed with a liquid phase
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2397/00Characterised by the use of lignin-containing materials
    • C08J2397/02Lignocellulosic material, e.g. wood, straw or bagasse

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a method for preparing a wood-plastic composite light high-strength material by utilizing waste woody biomass, which comprises the following steps: (1) Extracting the waste woody biomass powder with absolute ethyl alcohol for dewaxing pretreatment, and drying for later use; (2) Firstly, uniformly mixing an organic solvent and a coupling agent, and fully soaking the mixture with the pretreated and dried waste woody biomass powder; finally, adding the plastic polymer and the compatilizer, and stirring until the mixture is fully and uniformly mixed to obtain a mixture; (3) And (3) carrying out compression molding on the mixture, demolding and drying to obtain the wood-plastic composite light-weight high-strength material. The invention has simple process, low energy consumption and excellent product performance, and the tensile strength is 20-40MPa, and the bending strength is 200-380MPa.

Description

Method for preparing wood-plastic composite light high-strength material by using waste woody biomass
Technical Field
The invention belongs to the technical field of biomass wood-plastic composite materials, and particularly relates to a method for preparing a wood-plastic composite light-weight high-strength material by using waste woody biomass.
Background
The Biomass Wood-plastic composite material (Biomass Wood-Plastic Composites) is a novel environment-friendly composite material which is developed in recent years, and is prepared by taking lignocellulose Biomass particles as a reinforcing phase (comprising Wood powder, bamboo powder, straw and the like), taking thermoplastic plastics as a matrix (comprising polyethylene, polypropylene, polyvinyl chloride and the like), carrying out melt compounding, and adopting molding processing modes such as hot pressing, extrusion, injection and the like. The biomass wood-plastic composite material is based on thermoplastic plastics and wood fibers, has the advantages of excellent performance, low price, good strength and the like, so that the research of people on the biomass wood-plastic composite material is gradually developed and is continuous, huge achievements are obtained, and the biomass wood-plastic composite material is developed into a complete industry. However, in the traditional preparation process of the biomass wood-plastic composite material, the plastic polymer is heated and melted firstly to be mixed with the biomass filler at equal price, and the preparation process needs to consume more energy and is complex to operate. Therefore, the biomass wood-plastic composite light high-strength material with excellent performance and excellent strength is obtained by a method with simple research process, energy conservation and environmental friendliness, and has important research significance and application value for high-valued application of lignocellulose biomass and plastic recycling.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to better solve the problems of low comprehensive utilization rate of waste biomass materials, high energy consumption and complex process route in the traditional wood-plastic material preparation process, and provides a preparation method of a wood-plastic composite light high-strength material with simple process, energy conservation and excellent performance.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
a method for preparing a wood-plastic composite light high-strength material by utilizing waste woody biomass comprises the following steps:
(1) Extracting the waste woody biomass powder with absolute ethyl alcohol for dewaxing pretreatment, and drying for later use;
(2) Firstly, uniformly mixing an organic solvent and a coupling agent, fully soaking the mixture with the pretreated and dried waste woody biomass powder, and finally, adding a plastic polymer material and a compatilizer, and stirring the mixture until the mixture is fully and uniformly mixed to obtain a mixture;
(3) And (3) carrying out compression molding on the mixture, demolding and drying to obtain the wood-plastic composite light-weight high-strength material.
Further, in the step (1), the waste woody biomass is selected from any one or a combination of more than two of corn stalk, straw, bamboo, reed, bagasse and wood powder, and the particle size of the powder is less than 100 meshes.
Further, in the step (2), the waste woody biomass powder, the organic solvent, the coupling agent, the plastic polymer and the compatilizer are prepared from the following components in parts by mass:
further, in the step (2), the organic solvent is selected from at least one of acetone, chloroform and tetrahydrofuran.
Further, in the step (2), the coupling agent is at least one selected from gamma-aminopropyl triethoxysilane (KH 550) and gamma-methacryloxy trimethoxysilane (KH 570).
Further, in the step (2), the plastic polymer material is at least one selected from polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), acrylonitrile-butadiene-styrene copolymer (ABS) and polymethyl methacrylate (PMMA), and the particle size is less than 150 μm.
Further, in the step (2), the compatilizer is at least one selected from maleic anhydride grafted polyethylene (PE-g-MAH), maleic anhydride grafted ethylene-octene copolymer (POE-g-MAH) and glycidyl methacrylate grafted ethylene-octene copolymer (POE-g-GMA), and the particle size is smaller than 150 mu m.
Further, in the step (3), the conditions of the compression molding are as follows: the pressure is 10-20MPa, and the holding time is 60-90s.
Further, in the step (3), the drying process is as follows: firstly, drying in the shade for 4-8h under the condition that the temperature is 20-40 ℃ and the relative humidity of air is less than 60%, and then drying for 4-8h under the condition of 80-100 ℃.
The invention utilizes the adsorption of the porous waste woody biomass powder to the organic solvent and the organic solvent to induce the dissolution and swelling of the plastic polymer material, so as to promote the combination between the waste woody biomass powder and the plastic polymer material, thereby preparing the wood-plastic composite light-weight high-strength material.
The invention has the following advantages and effects:
compared with the traditional hot-melting hot-pressing method technical route of firstly melting and compounding, and then adopting the hot-pressing, extrusion, injection and other molding processing modes, the invention simply stirs and mixes the waste wood biomass powder and the plastic high polymer material under the action of the organic solvent, the silane coupling agent and the compatilizer, and dries after mould pressing to obtain the wood-plastic composite light-weight high-strength material, and the invention has the advantages of simple process, low energy consumption, excellent product performance, 20-40MPa of product tensile strength and 200-380MPa of bending strength.
Drawings
FIG. 1 is a physical and SEM image of the wood-plastic composite light-weight high-strength material prepared in example 1;
fig. 2 is a physical and SEM image of the wood-plastic composite light-weight high-strength material prepared in example 2;
FIG. 3 is a physical and SEM image of the wood-plastic composite light-weight high-strength material prepared in example 3;
fig. 4 is a physical and SEM image of the wood-plastic composite light-weight high-strength material prepared in example 4;
fig. 5 is a physical and SEM image of the wood-plastic composite light-weight high-strength material prepared in example 5.
Detailed Description
The present invention will be described in further detail with reference to examples, but embodiments of the present invention are not limited thereto.
Example 1
Washing and drying corn straw with distilled water, crushing the corn straw into powder, sieving the powder with a 100-mesh sieve, adding the powder into a reaction container, extracting the powder with absolute ethyl alcohol for 6 hours to dewax the powder, and drying the powder in a drying oven at 105 ℃ to obtain corn straw powder; uniformly mixing 15 parts by mass of organic solvent acetone and 0.5 part by mass of coupling agent KH550, and then infiltrating with 10 parts by mass of corn straw powder; adding 8 parts by mass of polypropylene (PP) and 2 parts by mass of compatilizer maleic anhydride grafted polyethylene (PE-g-MAH) into the soaked corn stalk powder, and stirring uniformly in a closed environment of a stirrer; transferring the obtained mixture into a mold, and performing compression molding at normal temperature; and demolding the formed wet material, ventilating and airing for 4 hours at the temperature of 20 ℃ and the relative humidity of 60%, and transferring the wet material into an oven to dry for 8 hours at the temperature of 80 ℃ to obtain the full wood-plastic composite light-weight high-strength material. The tensile strength of the prepared plate is 21.5MPa, and the bending strength is 203.3MPa.
Example 2
Washing bagasse with distilled water, drying, pulverizing into powder, sieving with 120 mesh sieve, adding into a reaction container, extracting with absolute ethanol for 6 hr to dewax powder, oven drying at 105deg.C, and marking as bagasse powder; uniformly mixing 18 parts by mass of organic solvent chloroform and 0.8 part by mass of coupling agent KH550, and then infiltrating with 10 parts by mass of sugarcane slag powder; adding 10 parts by mass of Polyethylene (PE) and 2 parts by mass of compatilizer maleic anhydride grafted polyethylene (PE-g-MAH) into soaked sugarcane slag powder, and stirring uniformly in a closed environment of a stirrer; transferring the obtained mixture into a mold, and performing compression molding at normal temperature; and demolding the formed wet material, ventilating and airing for 6 hours at the temperature of 20 ℃ and the relative humidity of 50%, and transferring the wet material into an oven to dry for 6 hours at the temperature of 80 ℃ to obtain the wood-plastic composite light-weight high-strength material. The tensile strength of the prepared plate is 25.6MPa, and the bending strength is 243.6MPa.
Example 3
Washing bamboo chips with distilled water, drying, pulverizing into powder, sieving with 160 mesh sieve, adding into a reaction container, extracting with absolute ethanol for 6 hr to dewax the powder, oven drying at 105deg.C, and marking to obtain bamboo powder; uniformly mixing 20 parts by mass of organic solvent tetrahydrofuran and 0.8 part by mass of coupling agent KH570, and then soaking with 10 parts by mass of bamboo powder; adding 10 parts by mass of polyvinyl chloride (PVC) and 3 parts by mass of compatilizer maleic anhydride grafted polyethylene (PE-g-MAH) into the soaked bamboo powder, and stirring uniformly in a closed environment of a stirrer; transferring the obtained mixture into a mold, and performing compression molding at normal temperature; and demolding the formed wet material, ventilating and airing for 4 hours at the temperature of 30 ℃ and the relative humidity of 60%, and transferring the wet material into an oven to dry for 8 hours at the temperature of 80 ℃ to obtain the wood-plastic composite light-weight high-strength material. The tensile strength of the prepared plate is 28.8MPa, and the bending strength is 287.6MPa.
Example 4
Washing pine wood chips with distilled water, drying, pulverizing into powder, sieving with 200 mesh sieve, adding into a reaction container, extracting with absolute ethanol for 6 hr to dewax the powder, oven drying at 105deg.C, and marking as pine wood powder; uniformly mixing 20 parts by mass of acetone and 1.2 parts by mass of coupling agent KH550, and then soaking with 10 parts by mass of pine powder; adding 10 parts by mass of acrylonitrile-butadiene-styrene copolymer (ABS) and 4 parts by mass of compatilizer glycerol methacrylate grafted ethylene-octene copolymer (POE-g-GMA) into soaked pine wood powder, and stirring in a closed environment in a stirrer until the materials are uniform; transferring the obtained mixture into a mold, and performing compression molding at normal temperature; and demolding the formed wet material, ventilating and airing for 8 hours at the temperature of 20 ℃ and the relative humidity of 50%, and transferring the wet material into an oven to dry for 4 hours at the temperature of 100 ℃ to obtain the wood-plastic composite light-weight high-strength material. The tensile strength of the prepared plate is 34.6MPa, and the bending strength is 335.9MPa.
Example 5
Washing pine wood chips with distilled water, drying, pulverizing into powder, sieving with 200 mesh sieve, adding into a reaction container, extracting with absolute ethanol for 6 hr to dewax the powder, oven drying at 105deg.C, and marking as pine wood powder; uniformly mixing 30 parts by mass of tetrahydrofuran and 1.5 parts by mass of coupling agent KH550, and then infiltrating with 10 parts by mass of pine powder; 15 parts by mass of polymethyl methacrylate (PMMA) and 5 parts by mass of compatilizer glycerol methacrylate grafted ethylene-octene copolymer (POE-g-GMA) are added into soaked pine wood powder, and stirred in a closed environment in a stirrer until the mixture is uniform; transferring the obtained mixture into a mold, and performing compression molding at normal temperature; and demolding the formed wet material, ventilating and airing for 4 hours at the temperature of 40 ℃ and the relative humidity of 30%, and transferring the wet material into an oven to dry for 4 hours at the temperature of 100 ℃ to obtain the wood-plastic composite light-weight high-strength material. The tensile strength of the prepared plate is 39.4MPa, and the bending strength is 378.6MPa.
The films prepared in examples 1-5 were subjected to electron microscope scanning and mechanical property testing, the electron microscope scanning was carried out using the instrument model Zeiss Sigma 300, and the mechanical property testing method was as follows:
flexural strength: the flexural strength and flexural modulus of the materials were tested by an electronic universal mechanical tester according to ASTM D790 (standard test method for unreinforced and reinforced flexural properties of plastics and electrical insulation). Samples of 50X 12.7X1.5 mm were prepared, span 25.4mm, speed 2mm/min.
Tensile strength: dumbbell samples were prepared by testing the tensile strength, tensile modulus and elongation at break of the material by means of an electronic universal mechanical tester according to ASTM D638 (test method for tensile properties of plastics), selected from type IV, total length 115mm, total width at both ends 19mm, width of the middle narrow portion 6mm, length of the narrow portion 33mm, thickness 3.0mm, gauge length 25mm, and tensile speed 5mm/min.
The mechanical properties are shown in Table 1.
TABLE 1
Sample of Tensile Strength (MPa) Flexural Strength (MPa)
Example 1 21.5 203.3
Example 2 25.6 243.6
Example 3 28.8 287.6
Example 4 34.6 335.9
Example 5 39.4 378.6

Claims (5)

1. The method for preparing the wood-plastic composite light high-strength material by utilizing the waste woody biomass is characterized by comprising the following steps of:
(1) Extracting the waste woody biomass powder with absolute ethyl alcohol for dewaxing pretreatment, and drying for later use;
(2) Firstly, uniformly mixing an organic solvent and a coupling agent, and fully soaking the mixture with the pretreated and dried waste woody biomass powder; finally, adding the plastic high polymer material and the compatilizer, and stirring until the materials are fully and uniformly mixed to obtain a mixture; the coupling agent is at least one selected from gamma-aminopropyl triethoxysilane and gamma-methacryloxy trimethoxy silane; the compatilizer is at least one selected from maleic anhydride grafted polyethylene, maleic anhydride grafted ethylene-octene copolymer and methacrylic glyceride grafted ethylene-octene copolymer, and the particle size is smaller than 150 mu m;
(3) Compression molding the mixture at normal temperature, demolding and drying to obtain the wood-plastic composite light-weight high-strength material; the conditions of the compression molding are as follows: the pressure is 10-20MPa, and the holding time is 60-90s; the drying process is as follows: firstly, drying in the shade for 4-8h at 20-40 ℃ and the relative humidity of air is less than 60%, and then drying for 4-8h at 80-100 ℃.
2. The method for preparing the wood-plastic composite light-weight high-strength material by utilizing the waste woody biomass according to claim 1, which is characterized in that: in the step (1), the waste woody biomass is selected from any one or more than two of corn stalk, straw, bamboo, reed, bagasse and wood powder, and the particle size of the powder is less than 100 meshes.
3. The method for preparing the wood-plastic composite light high-strength material by using the waste woody biomass as set forth in claim 1, wherein in the step (2), the waste woody biomass powder, the organic solvent, the coupling agent, the plastic polymer and the compatilizer are as follows in parts by mass:
10 parts by mass of waste woody biomass powder;
15-30 parts by mass of an organic solvent;
0.5 to 1.5 parts by mass of a coupling agent;
8-15 parts of plastic polymer material;
2-5 parts of compatilizer.
4. The method for preparing a wood-plastic composite light high-strength material using waste woody biomass according to claim 1, wherein in the step (2), the organic solvent is at least one selected from tetrahydrofuran, chloroform and acetone.
5. The method for preparing a wood-plastic composite light high-strength material by using waste woody biomass according to claim 1, wherein in the step (2), the plastic polymer material is at least one selected from polypropylene, polyethylene, polyvinyl chloride, acrylonitrile-butadiene-styrene copolymer and polymethyl methacrylate, and has a particle size of less than 150 μm.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60223843A (en) * 1984-04-20 1985-11-08 Human Ind Corp Preparation of particulate polystyrene resin consisting mainly of wood flour
CN102837345A (en) * 2012-09-14 2012-12-26 中南林业科技大学 Preparation method of colored wood-plastic material
CN103450505A (en) * 2013-09-16 2013-12-18 内蒙古大学 Method for preparing board from waste polyurethane foam, waste plant fiber and waste xylonite
CN105778547A (en) * 2016-03-17 2016-07-20 南京工业大学 Method for preparing wood-plastic composite material by subcritical alcohol extrusion
CN106967282A (en) * 2017-03-03 2017-07-21 广西秀美壮乡能源环保有限公司 A kind of wood plastic composite and preparation method thereof
CN113789029A (en) * 2021-09-29 2021-12-14 杭州师范大学 Preparation method of wood-plastic composite material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60223843A (en) * 1984-04-20 1985-11-08 Human Ind Corp Preparation of particulate polystyrene resin consisting mainly of wood flour
CN102837345A (en) * 2012-09-14 2012-12-26 中南林业科技大学 Preparation method of colored wood-plastic material
CN103450505A (en) * 2013-09-16 2013-12-18 内蒙古大学 Method for preparing board from waste polyurethane foam, waste plant fiber and waste xylonite
CN105778547A (en) * 2016-03-17 2016-07-20 南京工业大学 Method for preparing wood-plastic composite material by subcritical alcohol extrusion
CN106967282A (en) * 2017-03-03 2017-07-21 广西秀美壮乡能源环保有限公司 A kind of wood plastic composite and preparation method thereof
CN113789029A (en) * 2021-09-29 2021-12-14 杭州师范大学 Preparation method of wood-plastic composite material

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