CN115448046A - Automatic stacking system of gypsum board production - Google Patents
Automatic stacking system of gypsum board production Download PDFInfo
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- CN115448046A CN115448046A CN202211318455.9A CN202211318455A CN115448046A CN 115448046 A CN115448046 A CN 115448046A CN 202211318455 A CN202211318455 A CN 202211318455A CN 115448046 A CN115448046 A CN 115448046A
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- gypsum board
- gypsum
- telescopic cylinder
- gypsum boards
- clamping
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 184
- 239000010440 gypsum Substances 0.000 title claims abstract description 184
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 35
- 238000012856 packing Methods 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 14
- 230000009471 action Effects 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 description 5
- 230000007306 turnover Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention discloses an automatic stacking system for gypsum board production, which comprises a stacking temporary storage table, a stacking packing table, a moving assembly, a clamping arm assembly and a clamping head assembly, wherein the moving assembly is arranged above the stacking temporary storage table, the clamping arm assembly is arranged on the moving assembly and is positioned on the side edge of a gypsum board, and the clamping head assembly is arranged on the clamping arm assembly and is used for being inserted between gaps of adjacent gypsum boards under the clamping action of the clamping arm assembly and lifting and shifting the gypsum boards under the driving of the moving assembly. According to the invention, the clamping head assembly is inserted into the gap between two adjacent gypsum boards to lift and transfer the gypsum boards, so that the bending deformation of the middle section of the gypsum boards is avoided, meanwhile, the edge parts of the gypsum boards are not damaged, and the production quality of the gypsum boards is ensured. In addition, the device realizes personnel reduction and efficiency improvement through automatic transfer action, and improves practical safety.
Description
Technical Field
The invention relates to the technical field of gypsum board production, in particular to an automatic stacking system for gypsum board production.
Background
Along with the promotion of gypsum board productivity, most gypsum board production line all has gypsum board stack temporary storage platform and gypsum board stack packing platform. The stacking temporary storage table is positioned at the tail end of the production line and used for receiving the prepared gypsum boards flowing down from the production line. When the gypsum boards in the stacking temporary storage table reach a certain number, the gypsum boards are moved to other positions for packaging, and the stacking temporary storage table continues to receive the gypsum boards.
The traditional transfer method is that a worker usually starts a forklift to convey stacked gypsum boards into a stacking temporary storage table, but the method has low efficiency and safety, so that the transfer is carried out by utilizing a mechanical arm at present.
In prior art, through setting up the arm at the stack temporary storage bench, utilize the arm to carry out the centre gripping to the gypsum board side, later the arm removes to accomplish the transportation of gypsum board, this kind of method is though can transport polylith gypsum board simultaneously, but the centre gripping dynamics of arm is difficult to be adjusted.
If the clamping force of the mechanical arm in the clamping mode is small, the gypsum board clamp cannot fall easily to cause danger; if the clamping-force is too big, will lead to the gypsum board internal stress concentration again, bending deformation appears in the interlude, and easily leads to the impaired material that takes off in gypsum board limit portion, makes the gypsum board fault rate high.
Disclosure of Invention
The invention aims to provide an automatic stacking system for gypsum board production, which aims to solve the technical problem that the efficiency of transferring gypsum boards is low due to the fact that the clamping force of a mechanical arm is not easy to control in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
an automatic stacking system for gypsum board production comprises,
a stacking temporary storage table for temporarily storing gypsum boards from the production line;
a stacking and packing table for receiving gypsum boards from the stacking and temporary storage table;
the moving assembly is arranged above the stacking temporary storage table and used for moving the gypsum boards in the stacking temporary storage table into the stacking and packing table;
the clamping arm assembly is arranged on the moving assembly, is positioned on the side edge of the gypsum board and is used for clamping the gypsum board in the horizontal direction;
and the clamping head assembly is arranged on the clamping arm assembly and is used for being inserted into the gap between the adjacent gypsum boards under the clamping action of the clamping arm assembly and lifting and displacing the gypsum boards under the driving of the moving assembly.
As a preferable scheme of the invention, the stack temporary storage table comprises a frame body for temporarily storing gypsum boards and alignment assemblies arranged on the frame body, wherein the alignment assemblies are respectively arranged on four sides of the frame body and are used for aligning the gypsum boards falling into the frame body;
the alignment assembly comprises a first alignment portion and a second alignment portion, the first alignment portion is arranged on the left side and the right side of the frame body perpendicular to the production line, and the first alignment portion is connected with the external control box to align the gypsum board left and right in a manner of opposite stretching.
As a preferable scheme of the present invention, the second aligning portion includes a fixing plate and a turning plate, the fixing plate is fixedly mounted on one side of the frame body away from the production line, the turning plate is disposed on the opposite side of the fixing plate, and the turning plate is connected to the external control box to push the gypsum board to align in a turning manner.
As a preferable scheme of the invention, the moving assembly includes a transverse slide rail disposed between the temporary stack storage table and the stack packing table, and a longitudinal lifting beam movably connected to the transverse slide rail, the longitudinal lifting beam is electrically connected to an external control box, the control box controls the longitudinal lifting beam to lift to a set position to lift the gypsum board, and the control box further controls the longitudinal lifting beam to move transversely on the transverse rail to move the gypsum board into the temporary stack packing table.
As a preferable scheme of the present invention, the clamping arm assembly includes clamping arms, downward-pressing suction cups and lateral limiting members, the clamping arms are disposed on the longitudinal lifting beam and connected to the longitudinal lifting beam Liang Dianxing, the clamping arms are disposed on two sides of a gypsum board respectively and used for pushing the clamping head assembly into a gap between adjacent gypsum boards, the lateral limiting members are disposed on the other two sides of the gypsum board to prevent the gypsum board from shifting during the transfer, and the downward-pressing suction cups are disposed at the lower end of the longitudinal lifting beam and used for pressing the uppermost gypsum board.
As a preferred scheme of the invention, the clamping head assemblies are respectively arranged on the two clamping arms, and each clamping head assembly comprises a seam detection positioning part and a lifting moving part, wherein a working head of the seam detection positioning part and a working head of the lifting moving part are positioned on the same horizontal plane, and the distance between the working head of the lifting moving part and the side edge of the gypsum board is greater than the distance between the working head of the seam detection positioning part and the side edge of the gypsum board;
the seam detection positioning part drives the clamping arm to move in the vertical direction through the extension and retraction of the longitudinal lifting beam to sweep over the side surface of the gypsum board and stop at the seam of the adjacent gypsum board so as to position the lifting and moving part between the designated gypsum board seams;
the lifting moving part is further inserted between designated gypsum board gaps through the clamping action of the clamping arms on the gypsum boards, and lifts and displaces the gypsum boards through the retraction of the longitudinal lifting beam in the vertical direction and the movement along the transverse sliding rails.
According to a preferable scheme of the invention, the seam probing positioning part comprises a seam probing triangular head and a first telescopic cylinder for pushing the seam probing triangular head to be inserted into a gap between adjacent gypsum boards, one end, close to a gypsum board, of the seam probing triangular head is provided with a flexible sheet capable of being bent, one end, far away from the gypsum board, of the seam probing triangular head is connected with the first telescopic cylinder, and the thickness of the end is larger than that of the flexible sheet;
a bending sensor is arranged in the seam probing triangular head and electrically connected with the first telescopic cylinder, and the flexible sheet is bent to a set degree and then sends a signal to signal the retraction of the first telescopic cylinder.
As a preferable aspect of the present invention, the lifting moving portion includes a lifting steel plate and a second telescopic cylinder that drives the lifting steel plate to be inserted into the gap, the second telescopic cylinder and the first telescopic cylinder are both mounted on the clamping arm through a mounting bracket, and the second telescopic cylinder is electrically connected to the first telescopic cylinder.
As a preferable scheme of the present invention, a longitudinal sliding rail is disposed on the mounting bracket, the first telescopic cylinder and the second telescopic cylinder are slidably connected in the sliding rail, and a linkage controller is further disposed on the mounting bracket, and is connected to the first telescopic cylinder and the second telescopic cylinder and controls the first telescopic cylinder and the second telescopic cylinder to move synchronously in the sliding rail.
In a preferred embodiment of the present invention, the side edges of the raised steel plate are rounded.
Compared with the prior art, the invention has the following beneficial effects:
the invention changes the traditional mode of clamping the gypsum boards, and the gypsum boards are lifted and transferred by the clamping head assembly which extends into the gap between two adjacent gypsum boards, so that inward clamping force cannot be formed on the gypsum boards, further the bending deformation of the middle section of the gypsum boards is avoided, meanwhile, the edge parts of the gypsum boards cannot be damaged, and the production quality of the gypsum boards is ensured. In addition, the device realizes personnel reduction and efficiency improvement through automatic transfer action, and improves practical safety.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the stacking temporary storage table of the present invention;
FIG. 3 is a schematic view of the overall construction of the clamp arm assembly of the present invention;
fig. 4 is an enlarged view of the invention at a in fig. 3.
The reference numerals in the drawings denote the following, respectively:
1. stacking a temporary storage table; 2. a stacking and packaging table; 3. a moving assembly; 4. a clamp arm assembly; 5. a frame body; 6. a first alignment portion; 7. a second alignment portion; 8. a fixing plate; 9. a turnover plate; 10. a transverse slide rail; 11. a longitudinal lifting beam; 12. a clamp arm; 13. pressing down the sucker; 14. a lateral limit piece; 15. probing the seam positioning part; 16. a lifting moving part; 17. a seam probing triangular head; 18. a first telescopic cylinder; 19. a flexible sheet; 20. lifting the steel plate; 21. a second telescopic cylinder; 22. mounting a bracket; 23. a linkage controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, the present invention provides an automatic stacking system for gypsum board production, comprising,
a stacking temporary storage table 1 for temporarily storing gypsum boards from the production line,
a stacking and packing table 2 for receiving gypsum boards from the stacking and temporary storage table 1,
a moving component 3 arranged above the stacking temporary storage table 1 and used for moving the gypsum boards in the stacking temporary storage table 1 to the stacking and packing table 2,
a clamping arm component 4 which is arranged on the moving component 3 and is positioned at the side edge of the plasterboard and is used for carrying out clamping action on the plasterboard in the horizontal direction,
and the clamping head assembly is arranged on the clamping arm assembly 4 and is used for being inserted between the gaps of the adjacent gypsum boards under the clamping action of the clamping arm assembly 4 and lifting and displacing the gypsum boards under the driving of the moving assembly 3.
Traditional transfer device who utilizes centre gripping mode easily causes the fault rate of gypsum board to rise because the not good control of clamping-force. This device is through setting up the centre gripping head subassembly, utilizes centre gripping arm 12 to insert the centre gripping head subassembly in the gap of adjacent gypsum board, thereby lifts up again and implements the transportation, need not worry because the too big problem that leads to the gypsum board to damage of clamping-force.
Specifically, the stacking temporary storage table 1 includes a frame 5 for temporarily storing gypsum boards, and alignment assemblies provided on the frame 5, the alignment assemblies being respectively provided on four sides of the frame 5 for aligning the gypsum boards falling into the frame 5.
The aligning component comprises a first aligning part 6 and a second aligning part 7, the first aligning part 6 is arranged on the left side and the right side of the frame body 5 perpendicular to the production line, and the first aligning part 6 is connected with an external control box to align the gypsum boards in a left-right direction in an opposite telescopic mode.
In the gypsum board production, when the production is finished and the production is off line, the gypsum board can flow down from the tail end of the production line, the stacking temporary storage table 1 is arranged at the tail end of the production line, the prepared gypsum board can directly flow into the stacking temporary storage table 1, and then the gypsum board is transferred into the stacking packing table 2 from the stacking temporary storage table 1 to be packed.
In the present apparatus, the stacker temporary storage table 1 may be mounted in a housing 5. When the lifting platform is used specifically, the lifting platform can be arranged on the bottom surface in the frame body 5, and the lifting platform can be lifted up and down in the frame body. The elevating platform is lifted to the vicinity of the wire body to make the height difference between the two smaller. On the gypsum board that flows down on the line body can fall into the lifting table face this moment, the rethread aligns the gypsum board of subassembly on to the elevating platform and aligns (disposable unloading polylith gypsum board), descends the elevating platform a bit after aligning, makes the gypsum board at elevating platform top be less than the line body, later accepts the gypsum board on the line body again, aligns again. And repeating the operation in sequence until the number of the gypsum boards reaches the specified number.
Because the device sweeps the side surfaces of stacked gypsum boards through the seam detecting and positioning part 15, finds a seam between adjacent gypsum boards and supports the seam, and then inserts the lifting and moving part 16 into the interior to carry out lifting and transferring, the seam detecting and positioning part 15 can work more efficiently if the side edges of the stacked gypsum boards which are off-line can be kept parallel and even.
Therefore, the aligning assembly is arranged on the stacking temporary storage table 1, the stacked gypsum boards are aligned in four directions, namely front, back, left and right directions by the aid of pushing of the aligning assembly, and after the gypsum boards are aligned, the seam probing positioning part 15 can more easily sweep the side surfaces of the stacked gypsum boards, so that positioning is carried out.
Wherein, what carry out the alignment about to the gypsum board utilizes first alignment portion 6, and it specifically can be by the telescopic link that the cylinder drove, when the gypsum board falls down on foretell elevating platform, promotes the gypsum board through the telescopic link that stretches out and draws back about and aligns.
And the second aligns the portion 7 and sets up on the front and back of framework, and it includes fixed plate 8 and returning face plate 9, and fixed plate 8 fixed mounting framework 5 keeps away from one side of producing the line, and returning face plate 9 sets up the offside at fixed plate 8, and returning face plate 9 is connected with the external control case and promotes the gypsum board through the mode of upset and aligns.
The fixed plate 8 is used for preventing the gypsum board from being removed from the frame body 5 due to inertia after falling, and the turnover plate 9 is used for turning the gypsum board away from alignment after the gypsum board falls. Thus, the fixed plate 8, the turnover plate 9 and the first alignment unit 6 align the gypsum boards to be stacked in the front-rear-left-right direction.
In this device, remove subassembly 3 including setting up horizontal slide rail 10 and the vertical lifting beam 11 of swing joint on horizontal slide rail 10 between stack temporary storage platform 1 and stack packing platform 2, vertical lifting beam 11 and control box electric connection, vertical lifting beam 11 of control box control goes up and down to setting for the position and lifts up the gypsum board, and the control box still controls vertical lifting beam 11 and transversely moves in order to remove the gypsum board to stack packing platform 2 on horizontal slide rail 10. The moving assembly 3 can be installed on the frame of the stacking temporary storage table 1 and the stacking packing table 2, or can be independently installed and supported by an external bracket.
The main driving parts of the device for driving the plasterboard to move are a transverse sliding rail 10 and a longitudinal lifting beam 11, the transverse sliding rail 10 drives the plasterboard to move transversely, and the longitudinal lifting beam 11 drives the plasterboard to move longitudinally. After the gypsum board is lifted up by the lifting/moving section 16, the vertical lifting beam 11 is contracted to lift the gypsum board, and the gypsum board is separated from the lower gypsum board or the frame 5, and then moved to the temporary storage and packing table 2 while traversing the gypsum board on the horizontal slide rails 10.
In addition, a clamp arm assembly 4 is also provided on the longitudinal lifting beam 11. The clamping arm assembly 4 comprises a clamping arm 12, a lower pressure suction cup 13 and a lateral limiting piece 14, wherein the clamping arm 12 is arranged on the longitudinal lifting beam 11 and is electrically connected with the longitudinal lifting beam 11. Wherein, the centre gripping arm 12 sets up respectively in the both sides of gypsum board is arranged in the gap that the propelling movement centre gripping head subassembly got into adjacent gypsum board, and side direction locating part 14 sets up in the other both sides of gypsum board prevents that the gypsum board from transferring the in-process and shifting, and the sucking disc 13 that pushes down sets up the lower extreme that is used for compressing tightly the gypsum board that is located the top at vertical lifting beam 11.
The function of the suction cups 13 and the lateral stops 14 is mainly to prevent the piles of plasterboards from moving and causing positional misalignments when they are being transported. The top end of the topmost of the gypsum board is pressed down in the whereabouts of the downward pressing suction cups 13, so that the whole stack of gypsum boards can be limited in the longitudinal direction, and the lateral limiting plates 14 are limited on the side surfaces in the same way.
The clamping head components are respectively arranged on the two clamping arms 12, each clamping head component comprises a seam detection positioning part 15 and a lifting moving part 16, the working heads of the seam detection positioning parts 15 and the lifting moving parts 16 are located on the same horizontal plane, and the distance between the working head of the lifting moving part 16 and the side edge of the gypsum board is larger than the distance between the working head of the seam detection positioning part 15 and the side edge of the gypsum board.
The seam-detecting positioning portion 15 sweeps the side surface of the gypsum board by moving the holding arm 12 in the vertical direction by the extension and contraction of the longitudinal lifting beam 11, and stops at the seam between the adjacent gypsum boards to position the lifting moving portion 16 between the designated gypsum board seams.
Visit seam location portion 15 and insert the first telescopic cylinder 18 of adjacent gypsum board gap including visiting seam triangle head 17 and promoting seam triangle head 17, visit the one end that seam triangle head 17 is close to the gypsum board and set up to flexible thin slice 19 that can be crooked, visit the one end that seam triangle head 17 kept away from the gypsum board and be connected with first telescopic cylinder 18, and this end thickness is greater than the thickness of flexible thin slice 19.
A bending sensor is arranged in the seam probing triangular head 17 and electrically connected with the first telescopic cylinder 18, and the flexible sheet 19 sends a signal to enable the first telescopic cylinder 18 to retract after being bent to a set degree through the bending sensor.
The seam-detecting positioning part 15 is inserted into the seam through the seam-detecting triangular head 17, and then the seam is widened and the lifting moving part is entered.
The lifting moving portion 16 is inserted between the designated gypsum board gaps by the clamping action of the clamp arm 12 on the gypsum board, and lifts and displaces the gypsum board by the retraction of the longitudinal lifting beam 11 in the vertical direction and the movement along the lateral slide rails 10.
In this device, the longitudinal lifting beam 11 is used to position the gripping head main part to a predetermined position, which may be the bottom of the frame 5 for lifting the whole pile of gypsum board or the middle of the frame 5 for lifting part of the gypsum board. Since the position is set in advance and the thickness of the gypsum board is constant, the longitudinal lifting beam 11 can be positioned between the gaps of the gypsum board depending on the position where the longitudinal lifting beam is positioned by stretching, and at the moment, the lifting moving part in the clamping head assembly is directly inserted into the gap to lift the gypsum board.
However, since the thickness of the gypsum board is in tolerance during manufacturing, the tolerance is increased due to the superposition of a plurality of gypsum boards, and an error occurs, so that the position directly positioned by the longitudinal lifting beam 11 is not on the gap, or is slightly above or below the gap, at this time, the seam detecting positioning part 15 and the lifting moving part 16 are slidably arranged on the mounting bracket 22, and are connected by the linkage controller 23 and controlled to move longitudinally on the mounting bracket 22, the movement is slightly, and the flexible sheet 19 is moved a little distance to contact the gap.
The linkage controller 23 may be a slide table or the like that can move the seam detecting positioning portion 15 and the lifting movement portion 16.
The flexible sheet 19 enters the slit in two ways, either a repeating probe type entry or a reset type entry.
The repeated probing type entering is that after the flexible thin sheet 19 reaches a designated position under the driving of the longitudinal lifting beam 11, the first telescopic cylinder 18 pushes the seam detecting triangular head 17 to touch the side edge of the gypsum board, when the first telescopic cylinder 18 extends to a designated length and the bending constant sensor detects that the bending degree of the flexible thin sheet 19 is large, it can be determined that the flexible thin sheet 19 abuts against the gypsum board instead of a gap, and at the moment, the bending sensor transmits a signal to enable the first telescopic cylinder 18 to retract, so that the flexible thin sheet 19 is far away from the side edge of the gypsum board to enable the flexible thin sheet 19 to restore to the original state. And then the flexible sheet 19 moves upwards or downwards a little under the driving of the linkage controller 23, when the linkage controller 23 stops, the first telescopic cylinder 18 is started to extend out to drive the flexible sheet 19 to move, then the bending degree is sensed by the bending sensor until the bending degree is not large (the degree is a preset value, the first telescopic cylinder 18 extends for a certain length, the flexible sheet 19 enters a gap and is obviously different from the gypsum board to be abutted), and the second telescopic cylinder 21 drives the lifting steel plate 20 to enter the gap to complete the supporting of the gypsum board.
And the reset type entering means that the first telescopic cylinder 18 drives the flexible sheet 19 to abut against the gypsum board to form a bend, at the moment, the bend sensor does not drive the first telescopic cylinder 18 to retract, but directly drives the linkage controller 23 to drive the first telescopic cylinder 18 and the second telescopic cylinder 21 to move up or down, at the moment, the bent flexible sheet 19 can be swept on the side face of the gypsum board, when the flexible sheet 19 sweeps across the gap, the flexible sheet 19 can automatically restore to the original shape, so that the flexible sheet is inserted into the gap, at the moment, the bend sensor directly drives the second telescopic cylinder 21 to work, the steel plate 20 is lifted to enter the gap, and the gypsum board is supported.
The two methods are selected alternatively.
The lifting moving part 16 comprises a lifting steel plate 20 and a second telescopic cylinder 21 for driving the lifting steel plate 20 to be inserted into the gap, the second telescopic cylinder 21 and the first telescopic cylinder 18 are both installed on the clamping arm 12 through an installation bracket 22, and the second telescopic cylinder 21 is electrically connected with the first telescopic cylinder 18.
The mounting bracket 22 is provided with a longitudinal sliding rail 23, the first telescopic cylinder 18 and the second telescopic cylinder 21 are slidably connected in the sliding rail 23, the mounting bracket 22 is also provided with a linkage controller 23, and the linkage controller 23 is connected with the first telescopic cylinder 18 and the second telescopic cylinder 21 and controls the two cylinders to synchronously move in the sliding rail 23.
The sides of the steel plate 20 are raised for rounding.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. An automatic stacking system for gypsum board production is characterized by comprising,
a stacking temporary storage table (1) for temporarily storing gypsum boards from a production line;
a stacking and packing table (2) for receiving gypsum boards from the stacking and temporary storage table (1);
the moving assembly (3) is arranged above the stacking temporary storage table (1) and is used for moving the gypsum boards in the stacking temporary storage table (1) into the stacking and packing table (2);
the clamping arm assembly (4) is arranged on the moving assembly (3), is positioned at the side edge of the gypsum board and is used for clamping the gypsum board in the horizontal direction;
and the clamping head assembly is arranged on the clamping arm assembly (4) and is used for being inserted between gaps of adjacent gypsum boards under the clamping action of the clamping arm assembly (4) and lifting and displacing the gypsum boards under the driving of the moving assembly (3).
2. An automatic stacking system for gypsum board production according to claim 1, wherein said stacking temporary storage table (1) comprises a frame body (5) for temporarily storing gypsum boards and aligning members provided on said frame body (5), said aligning members being provided on four sides of said frame body (5) respectively for aligning gypsum boards dropped into said frame body (5);
the alignment assembly comprises a first alignment part (6) and a second alignment part (7), the first alignment part (6) is arranged on the left side and the right side of the frame body (5) perpendicular to a production line, and the first alignment part (6) is connected with an external control box to align the gypsum board in a telescopic mode in opposite directions.
3. An automatic stacking system for gypsum board production according to claim 2, wherein the second alignment part (7) comprises a fixing plate (8) and a turning plate (9), the fixing plate (8) is fixedly installed on one side of the frame body (5) far away from the production line, the turning plate (9) is arranged on the opposite side of the fixing plate (8), and the turning plate (9) is connected with an external control box to push gypsum boards to be aligned in a turning manner.
4. An automatic stacking system for gypsum board production according to claim 1, wherein the moving assembly (3) comprises a transverse slide rail (10) arranged between the stack temporary storage table (1) and the stack packing table (2) and a longitudinal lifting beam (11) movably connected to the transverse slide rail (10), the longitudinal lifting beam (11) is electrically connected with the control box, the control box controls the longitudinal lifting beam (11) to be lifted to a set position to lift gypsum boards, and the control box also controls the longitudinal lifting beam (11) to move transversely on the transverse slide rail (10) to move gypsum boards into the stack packing table (2).
5. An automatic stacking system for gypsum board production according to claim 1, wherein the clamping arm assembly (4) comprises a clamping arm (12), a downward suction cup (13) and a lateral limiting member (14), the clamping arm (12) is arranged on the longitudinal lifting beam (11) and electrically connected with the longitudinal lifting beam (11), wherein the clamping arm (12) is respectively arranged at two sides of a gypsum board for pushing the clamping head assembly into a gap of an adjacent gypsum board, the lateral limiting member (14) is arranged at the other two sides of the gypsum board for preventing the gypsum board from shifting during the gypsum board shifting process, and the downward suction cup (13) is arranged at the lower end of the longitudinal lifting beam (11) for pressing the gypsum board located at the top.
6. An automatic stacking system for gypsum board production according to claim 5, wherein the gripper head assemblies are respectively arranged on the two gripper arms (12), each gripper head assembly comprises a seam detection positioning part (15) and a lifting moving part (16), the working heads of the seam detection positioning part (15) and the lifting moving part (16) are positioned on the same horizontal plane, and the distance between the working head of the lifting moving part (16) and the side edge of the gypsum board is greater than the distance between the working head of the seam detection positioning part (15) and the side edge of the gypsum board;
the seam detection positioning part (15) drives the clamping arm (12) to move in the vertical direction through the extension and retraction of the longitudinal lifting beam (11) to sweep the side surface of the gypsum board and stop at the seam of the adjacent gypsum board so as to position the lifting and moving part (16) between the designated gypsum board seams;
the lifting moving part (16) is inserted between designated gypsum board gaps through the clamping action of the clamping arms (12) on the gypsum boards, and lifts and displaces the gypsum boards through the retraction of the longitudinal lifting beam (11) in the vertical direction and the movement along the transverse sliding rails (10).
7. An automatic stacking system for gypsum board production according to claim 6, wherein the seam probing positioning part (15) comprises a seam probing triangular head (17) and a first telescopic cylinder (18) for pushing the seam probing triangular head (17) to be inserted into the gap between adjacent gypsum boards, one end of the seam probing triangular head (17) close to the gypsum boards is provided with a flexible thin sheet (19) capable of being bent, one end of the seam probing triangular head (17) far away from the gypsum boards is connected with the first telescopic cylinder (18), and the thickness of the end is larger than that of the flexible thin sheet (19);
a bending sensor is arranged in the seam probing triangular head (17), the bending sensor is electrically connected with the first telescopic cylinder (18), and the flexible sheet (19) is bent to a set degree and then sends a signal to enable the first telescopic cylinder (18) to retract.
8. An automatic stacking system for gypsum board production according to claim 6, wherein the lifting moving part (16) comprises a lifting steel plate (20) and a second telescopic cylinder (21) for driving the lifting steel plate (20) to be inserted into the gap, the second telescopic cylinder (21) and the first telescopic cylinder (18) are both mounted on the holding arm (12) through a mounting bracket (22), and the second telescopic cylinder (21) is electrically connected with the first telescopic cylinder (18).
9. An automatic stacking system for gypsum board production according to claim 8, wherein a longitudinal sliding rail (23) is provided on the mounting bracket (22), the first telescopic cylinder (18) and the second telescopic cylinder (21) are slidably connected in the sliding rail (23), a linkage controller (23) is further provided on the mounting bracket (22), and the linkage controller (23) is connected with the first telescopic cylinder (18) and the second telescopic cylinder (21) and controls the first telescopic cylinder (18) and the second telescopic cylinder (21) to synchronously move in the sliding rail (23).
10. An automatic stacking system for gypsum board production according to claim 8, wherein the side edges of the lifting steel plates (20) are rounded.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211318455.9A CN115448046B (en) | 2022-10-26 | 2022-10-26 | Automatic stacking system for gypsum board production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211318455.9A CN115448046B (en) | 2022-10-26 | 2022-10-26 | Automatic stacking system for gypsum board production |
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| CN115448046B CN115448046B (en) | 2024-08-30 |
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| CN113479392A (en) * | 2021-06-22 | 2021-10-08 | 新乡北新建材有限公司 | Automatic control method and conveying device for gypsum board cross-stacking table conveying |
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| GB1374885A (en) * | 1972-10-05 | 1974-11-20 | Forrest Paschal Machinery Co | Apparatus for gripping a column of bricks |
| CN202089260U (en) * | 2011-05-19 | 2011-12-28 | 广东新劲刚超硬材料有限公司 | Tile package automatic piling device |
| US20160228917A1 (en) * | 2015-02-10 | 2016-08-11 | Lettela Pty Limited | Screen panel locking system |
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| CN212668508U (en) * | 2020-08-07 | 2021-03-09 | 沧州铭洋自动化技术有限公司 | Clamp for clamping corrugated board |
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| CN115448046B (en) | 2024-08-30 |
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Address after: 314000 375 Haigang Avenue, Xitangqiao street, Haiyan County, Jiaxing City, Zhejiang Province Applicant after: Mount Taishan Gypsum (Jiaxing) Co.,Ltd. Address before: 314000 375 Haigang Avenue, Xitangqiao street, Haiyan County, Jiaxing City, Zhejiang Province Applicant before: BEIJING NEW BUILDING MATERIAL (JIAXING) CO.,LTD. |
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