CN115446597B - Integrated welding and polishing equipment for alloy thick-wall pipe - Google Patents
Integrated welding and polishing equipment for alloy thick-wall pipe Download PDFInfo
- Publication number
- CN115446597B CN115446597B CN202211099850.2A CN202211099850A CN115446597B CN 115446597 B CN115446597 B CN 115446597B CN 202211099850 A CN202211099850 A CN 202211099850A CN 115446597 B CN115446597 B CN 115446597B
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- semicircular track
- welding
- welded
- electric telescopic
- telescopic rod
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- 238000003466 welding Methods 0.000 title claims abstract description 50
- 238000005498 polishing Methods 0.000 title claims abstract description 46
- 239000000956 alloy Substances 0.000 title claims abstract description 12
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 210000001503 joint Anatomy 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 6
- 238000003754 machining Methods 0.000 claims abstract description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 244000137852 Petrea volubilis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention relates to an alloy thick-wall pipe welding, polishing and machining integrated device, wherein the lower end of an upper semicircular track is in butt joint with a lower semicircular track; clamping grooves are symmetrically formed in the side walls of the upper semicircular track and the lower semicircular track; limiting plates are symmetrically arranged on the inner side walls of the clamping grooves; a welding polishing mechanism is arranged on the upper semicircular track in a clamping manner; the welding polishing mechanism comprises a base; the inner side wall of the base is symmetrically welded with a stepping motor; the transmission end of the stepping motor is butt-jointed with a roller; the roller is clamped in the clamping groove; the side wall of the lower end of the base is symmetrically welded with a first electric telescopic rod and a second electric telescopic rod; the lower end of the first electric telescopic rod is welded with a clamping seat; tensioning screws are symmetrically arranged on the side walls of the clamping seats; the invention can provide the welding polishing integrated equipment for the alloy thick-wall pipe, which has the advantages of good welding polishing stability, convenient installation and detachment, no need of manual hand-holding operation and high working efficiency.
Description
Technical Field
The invention belongs to the technical field related to mechanical equipment, and particularly relates to integrated equipment for welding, polishing and machining an alloy thick-wall pipe.
Background
Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure; the mechanical polishing is a polishing method for obtaining a smooth surface by cutting and removing a polished convex part through plastic deformation of the surface of a material, and usually uses a oilstone strip, a wool wheel, sand paper and the like, and takes manual operation as a main part, and special parts such as the surface of a revolving body can use auxiliary tools such as a revolving table and the like.
The pipe conveying mechanism used in life or industry usually adopts a welding mode for a plurality of pipes to assemble a set of proper pipeline system, so that the purpose of loading and conveying the medium is realized; the welding and polishing of the equipment in the traditional industry are usually carried out in batches, namely, after the whole equipment is welded, the equipment is polished, so that the working efficiency is lower, meanwhile, the welding and polishing in the industry are usually carried out by manual holding, the manual holding stability is poor, the welding and polishing effect is usually not ideal, and the long-time holding equipment is easy to cause personnel fatigue, so that the product quality is influenced, the production progress is also influenced, and therefore, the integral equipment for welding and polishing the alloy thick-wall pipe needs to be designed.
Disclosure of Invention
The invention aims to provide the welding polishing integrated equipment for the alloy thick-wall pipe, which has the advantages of good welding polishing stability, convenient installation and detachment, no need of manual hand-holding operation and high working efficiency.
In order to achieve the above purpose, the present invention provides the following technical solutions: the welding, polishing and machining integrated equipment for the alloy thick-wall pipe comprises an upper semicircular track, wherein the lower end of the upper semicircular track is butt-jointed with a lower semicircular track; clamping grooves are symmetrically formed in the side walls of the upper semicircular track and the lower semicircular track; limiting plates are symmetrically arranged on the inner side walls of the clamping grooves; a welding polishing mechanism is arranged on the upper semicircular track in a clamping manner; the welding polishing mechanism comprises a base; the inner side wall of the base is symmetrically welded with a stepping motor; the transmission end of the stepping motor is in butt joint with a roller; the roller is clamped in the clamping groove; the side wall of the lower end of the base is symmetrically welded with a first electric telescopic rod and a second electric telescopic rod; a clamping seat is welded and installed at the lower end of the first electric telescopic rod; tensioning screws are symmetrically arranged on the side walls of the clamping seat; tensioning plates are symmetrically welded on opposite surfaces of the two tensioning screws; a support is welded and installed at the lower end of the second electric telescopic rod; the side wall of the lower end of the support is horizontally welded and provided with a transmission motor; the transmission end of the transmission motor is in butt joint with a transmission shaft; a limiting disc is sleeved on the outer side wall of the transmission shaft; the end face of the transmission shaft is provided with a threaded hole; a polishing grinding wheel is sleeved on the transmission shaft; and the polishing grinding wheel is led into the threaded hole by adopting a limit screw for tensioning and installation.
As a further improvement of the invention, a welding gun is clamped and installed between the two tensioning plates.
As a further improvement of the invention, a limit column is vertically welded and installed at the middle part of the inner lower end surface of the base.
As a further improvement of the invention, the outer side wall of the butt joint part of the upper semicircular track and the lower semicircular track is symmetrically welded and provided with a butt joint plate; and a butt screw rod is arranged between the butt plates in a penetrating way.
As a further improvement of the invention, the lower end face of the butt plate at the lower end is vertically welded and provided with a support column; and the lower end surface of the support column is welded with a mounting foot margin horizontally.
As a further improvement of the invention, the stepping motor, the first electric telescopic rod, the second electric telescopic rod, the transmission motor and the welding gun are all connected with an external controller through wires
Compared with the prior art, the invention has the beneficial effects that: according to the technical scheme, the welding equipment and the polishing equipment are simultaneously arranged on the same device, and the polishing of the parts can be realized after the welding is finished, so that the working efficiency can be effectively improved; according to the technical scheme, the welding polishing mechanism is installed by adopting the upper semicircular track and the lower semicircular track, the welding polishing mechanism is supported by the support posts and the foundation, the rolling way installed on the stepping motor in the welding polishing mechanism is clamped in the clamping groove, the stable support of the upper semicircular track and the lower semicircular track can be realized by adopting the support posts and the foundation, and then when the stepping motor drives the roller to rotate, the whole welding polishing mechanism can be moved in the upper semicircular track and the lower semicircular track, and further the rotary welding polishing of the pipe is realized.
Drawings
Fig. 1 is a schematic diagram of an overall assembly structure of a working scene of the present invention.
Fig. 2 is an enlarged schematic view of the welding polishing mechanism of the present invention.
In the figure: 1. an upper semicircular track; 2. a lower semicircular track; 3. a clamping groove; 4. a limiting plate; 5. welding and polishing mechanisms; 501. a base; 502. a stepping motor; 503. a roller; 504. a first electric telescopic rod; 505. a second electric telescopic rod; 506. a clamping seat; 507. tensioning a screw; 508. a tensioning plate; 509. a support; 510. a drive motor; 511. a transmission shaft; 512. a limiting disc; 513. a threaded hole; 514. polishing grinding wheel; 515. a limit screw; a welding gun; 517. a limit column; 6. an abutting plate; 7. docking the screw; 8. a support post; 9. and (3) a foot margin.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 2, the present invention provides a technical solution: the welding, polishing and machining integrated equipment for the alloy thick-wall pipe comprises an upper semicircular track 1, wherein a lower semicircular track 2 is arranged at the lower end of the upper semicircular track 1 in a butt joint manner; clamping grooves 3 are symmetrically formed in the side walls of the upper semicircular track 1 and the lower semicircular track 2; limiting plates 4 are symmetrically arranged on the inner side walls of the clamping grooves 3; a welding polishing mechanism 5 is arranged on the upper semicircular track 1 in a clamping manner; the welding polishing mechanism 5 includes a base 501; the inner side wall of the base 501 is symmetrically welded with a stepping motor 502; the transmission end of the stepping motor 502 is in butt joint with a roller 503; the roller 503 is clamped in the clamping groove 3; a first electric telescopic rod 504 and a second electric telescopic rod 505 are symmetrically welded and installed on the side wall of the lower end of the base 501; the lower end of the first electric telescopic rod 504 is welded and provided with a clamping seat 506; the side walls of the clamping seat 506 are symmetrically provided with tensioning screws 507; the opposite surfaces of the two tensioning screws 507 are symmetrically welded and provided with tensioning plates 508; a support 509 is welded and installed at the lower end of the second electric telescopic rod 505; a transmission motor 510 is horizontally welded and mounted on the side wall of the lower end of the support 509; a transmission shaft 511 is arranged at the transmission end of the transmission motor 510 in a butt joint manner; the outer side wall of the transmission shaft 511 is sleeved and connected with a limiting disc 512; the end face of the transmission shaft 511 is provided with a threaded hole 513; the transmission shaft 511 is sleeved and provided with a polishing grinding wheel 514; the polishing grinding wheel 514 is led into the threaded hole 513 by adopting a limit screw 515 for tensioning installation; a welding gun 516 is clamped and installed between the two tensioning plates 508; a limit column 517 is vertically welded and mounted at the middle part of the inner lower end surface of the base 501; the outer side wall of the butt joint part of the upper semicircular track 1 and the lower semicircular track 2 is symmetrically welded and provided with a butt joint plate 6; a butt screw 7 is arranged between the butt plates 6 in a penetrating way; the lower end face of the butt plate 6 positioned at the lower end is vertically welded and provided with a strut 8; the lower end surface of the strut 8 is welded with a mounting anchor 9 horizontally; the stepper motor 502, the first electric telescopic rod 504, the second electric telescopic rod 505, the transmission motor 510 and the welding gun 516 are all connected with an external controller through wires.
The lower semicircular track 2 is placed at the lower ends of two pipelines to be welded through the support posts 8 and the foot legs 9, then the upper semicircular track 1 is installed in a butt joint mode with the lower semicircular track 2 through the butt joint screw rods 7, at the moment, the first electric telescopic rods 504 and the second electric telescopic rods 505 are started through the controller, so that the heights of the clamping seat 506 and the supporting seat 509 are adjusted, meanwhile, the stepping motor 502, the transmission motor 510 and the welding gun 516 are started through the external controller, at the moment, the stepping motor 502 can drive the roller 503 to rotate in the clamping groove 3, so that the welding polishing mechanism 5 moves, the welding gun 516 can weld the pipelines, after welding, the polishing grinding wheel 514 rotates to polish a welding part under the drive of the transmission motor 510, and the installation of the limiting post 517 can avoid the situation that the welding polishing mechanism 5 slips and deviates.
The foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. An alloy thick wall tubular product welding polishing processing integral type equipment, its characterized in that: the device comprises an upper semicircular track (1), wherein a lower semicircular track (2) is arranged at the lower end of the upper semicircular track (1) in a butt joint manner; clamping grooves (3) are symmetrically formed in the side walls of the upper semicircular track (1) and the lower semicircular track (2); limiting plates (4) are symmetrically arranged on the inner side walls of the clamping grooves (3); a welding polishing mechanism (5) is arranged on the upper semicircular track (1) in a clamping manner; the welding polishing mechanism (5) comprises a base (501); the inner side wall of the base (501) is symmetrically welded with a stepping motor (502); a roller (503) is arranged at the transmission end of the stepping motor (502) in a butt joint way; the roller (503) is clamped in the clamping groove (3); the side wall of the lower end of the base (501) is symmetrically welded with a first electric telescopic rod (504) and a second electric telescopic rod (505); a clamping seat (506) is welded and installed at the lower end of the first electric telescopic rod (504); the side wall of the clamping seat (506) is symmetrically provided with tensioning screws (507); the opposite surfaces of the two tensioning screws (507) are symmetrically welded and provided with tensioning plates (508); a support (509) is welded at the lower end of the second electric telescopic rod (505); a transmission motor (510) is horizontally welded on the side wall of the lower end of the support (509); a transmission shaft (511) is arranged at the transmission end of the transmission motor (510) in a butt joint way; a limiting disc (512) is sleeved on the outer side wall of the transmission shaft (511); the end face of the transmission shaft (511) is provided with a threaded hole (513); a polishing grinding wheel (514) is sleeved on the transmission shaft (511); the polishing grinding wheel (514) is led into the threaded hole (513) by adopting a limit screw (515) for tensioning and installation; the outer side wall of the butt joint part of the upper semicircular track (1) and the lower semicircular track (2) is symmetrically welded with a butt joint plate (6); a butt screw (7) is arranged between the butt plates (6) in a penetrating way; the lower end face of the butt plate (6) positioned at the lower end is vertically welded and provided with a support column (8); the lower end surface of the support column (8) is horizontally welded with a mounting foot (9); the stepping motor (502), the first electric telescopic rod (504), the second electric telescopic rod (505), the transmission motor (510) and the welding gun (516) are all connected with an external controller through wires.
2. The integrated welding, polishing and machining device for alloy thick-wall pipes as claimed in claim 1, wherein: a welding gun (516) is clamped and installed between the two tensioning plates (508).
3. The integrated welding, polishing and machining device for alloy thick-wall pipes as claimed in claim 1, wherein: and a limit column (517) is vertically welded and installed at the middle part of the inner lower end surface of the base (501).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211099850.2A CN115446597B (en) | 2022-09-09 | 2022-09-09 | Integrated welding and polishing equipment for alloy thick-wall pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211099850.2A CN115446597B (en) | 2022-09-09 | 2022-09-09 | Integrated welding and polishing equipment for alloy thick-wall pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115446597A CN115446597A (en) | 2022-12-09 |
| CN115446597B true CN115446597B (en) | 2023-11-10 |
Family
ID=84303367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211099850.2A Active CN115446597B (en) | 2022-09-09 | 2022-09-09 | Integrated welding and polishing equipment for alloy thick-wall pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115446597B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130010767A (en) * | 2011-07-19 | 2013-01-29 | 주상규 | Screw shaft welding equipment for shooting out |
| CN110153830A (en) * | 2019-06-04 | 2019-08-23 | 吴胜奎 | A kind of vertical steel-pipe welding sanding and polishing machine people |
| CN110480500A (en) * | 2019-08-15 | 2019-11-22 | 安徽品冠管业有限公司 | A kind of stainless steel tube welding polishing integrated device |
| CN112518325A (en) * | 2020-12-16 | 2021-03-19 | 陈维华 | Automatic grinding and welding equipment |
| CN112719901A (en) * | 2020-12-24 | 2021-04-30 | 广州中设机器人智能装备股份有限公司 | Automatic grinding and welding integrated equipment for pipe parts |
| CN113579756A (en) * | 2021-09-01 | 2021-11-02 | 漳州舒展家具有限公司 | Steel pipe furniture cooperative welding and polishing manipulator and machining method |
| CN216633336U (en) * | 2021-12-22 | 2022-05-31 | 昆山圣翰智能机械科技有限公司 | Vertical steel pipe welding polishing robot |
| CN216680696U (en) * | 2022-01-25 | 2022-06-07 | 安徽瑞云达管道科技有限公司 | Steel pipe welding platform with polishing function |
| CN114700732A (en) * | 2022-03-23 | 2022-07-05 | 浙江中工石化设备有限公司 | Pipeline welding all-in-one of polishing |
| CN114918668A (en) * | 2022-06-15 | 2022-08-19 | 中建安装集团有限公司 | Pipeline groove is polished and welding set |
-
2022
- 2022-09-09 CN CN202211099850.2A patent/CN115446597B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130010767A (en) * | 2011-07-19 | 2013-01-29 | 주상규 | Screw shaft welding equipment for shooting out |
| CN110153830A (en) * | 2019-06-04 | 2019-08-23 | 吴胜奎 | A kind of vertical steel-pipe welding sanding and polishing machine people |
| CN110480500A (en) * | 2019-08-15 | 2019-11-22 | 安徽品冠管业有限公司 | A kind of stainless steel tube welding polishing integrated device |
| CN112518325A (en) * | 2020-12-16 | 2021-03-19 | 陈维华 | Automatic grinding and welding equipment |
| CN112719901A (en) * | 2020-12-24 | 2021-04-30 | 广州中设机器人智能装备股份有限公司 | Automatic grinding and welding integrated equipment for pipe parts |
| CN113579756A (en) * | 2021-09-01 | 2021-11-02 | 漳州舒展家具有限公司 | Steel pipe furniture cooperative welding and polishing manipulator and machining method |
| CN216633336U (en) * | 2021-12-22 | 2022-05-31 | 昆山圣翰智能机械科技有限公司 | Vertical steel pipe welding polishing robot |
| CN216680696U (en) * | 2022-01-25 | 2022-06-07 | 安徽瑞云达管道科技有限公司 | Steel pipe welding platform with polishing function |
| CN114700732A (en) * | 2022-03-23 | 2022-07-05 | 浙江中工石化设备有限公司 | Pipeline welding all-in-one of polishing |
| CN114918668A (en) * | 2022-06-15 | 2022-08-19 | 中建安装集团有限公司 | Pipeline groove is polished and welding set |
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| Publication number | Publication date |
|---|---|
| CN115446597A (en) | 2022-12-09 |
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