CN115445829B - Automatic coating equipment for hot wax of enameled wire - Google Patents
Automatic coating equipment for hot wax of enameled wire Download PDFInfo
- Publication number
- CN115445829B CN115445829B CN202211261048.9A CN202211261048A CN115445829B CN 115445829 B CN115445829 B CN 115445829B CN 202211261048 A CN202211261048 A CN 202211261048A CN 115445829 B CN115445829 B CN 115445829B
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- China
- Prior art keywords
- frame
- wax
- enameled wire
- block
- fixing
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- 239000011248 coating agent Substances 0.000 title claims abstract description 38
- 238000000576 coating method Methods 0.000 title claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 51
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 56
- 238000007599 discharging Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 239000005341 toughened glass Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 210000003298 dental enamel Anatomy 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 7
- 239000001993 wax Substances 0.000 description 73
- 239000007921 spray Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to coating equipment, in particular to automatic hot wax coating equipment for enameled wires. The invention provides automatic hot wax coating equipment for an enameled wire, which has an automatic winding function and can improve the wax layer coating efficiency of the enameled wire. The invention provides automatic coating equipment for hot wax of an enameled wire, which comprises a supporting frame, a frame body and a heating frame, wherein the supporting frame is symmetrically and fixedly arranged at the left and right of the bottom of the frame body, and the heating frame is fixedly arranged at the top of the frame body. The wax liquid is atomized and sprayed to the surface of the enameled wire through the atomizing nozzle, meanwhile, the second rotating shaft rotates to drive the enameled wire cylinder to rotate to discharge the enameled wire, the first rotating shaft rotates to drive the wire cylinder to rotate to roll the enameled wire coated with the wax layer, and then the automatic coating of the wax layer on the enameled wire is realized, and when the enameled wire is rolled, redundant wax blocks on the enameled wire can be scraped under the action of the scraping plate, so that the purpose of limiting the thickness of the wax layer is achieved.
Description
Technical Field
The invention relates to coating equipment, in particular to automatic hot wax coating equipment for enameled wires.
Background
In the production process of the enameled wire, in order to improve the winding efficiency of the enameled wire, the friction coefficient of the enameled wire needs to be reduced, the process of coating a wax layer on the finished enameled wire is needed, and the coating raw material is mainly paraffin.
Patent publication No. CN209287610U discloses a hot wax coating device of enameled wire, this coating device, including the stay tube, the stay tube top is equipped with the support frame, support frame bottom one side is equipped with the spout, be equipped with second slider and telescopic cylinder in the spout, be equipped with two wax fluid sumps between two relative support frames, the relative both sides of wax fluid sumps are equipped with the supporting shoe, be equipped with Mao Zhangun between two supporting shoes, support frame top one side is equipped with two arc grooves, be equipped with first slider on the supporting shoe, be equipped with the regulation pole between first slider and the second slider, wax fluid sump top one side all communicates and is equipped with the wax supply pipe, be equipped with the micropump on the wax supply pipe, the clamp is equipped with the enameled wire body between two relative felt rollers, the one end extension of enameled wire body passes the stay tube inboard, the stay tube outer wall is fixed and is equipped with the control unit, but coating device does not possess automatic winding function, thereby the wax layer coating efficiency of enameled wire has been reduced.
Therefore, it is necessary to design an automatic coating apparatus for hot wax of enamel wire, which has an automatic winding function and can improve the coating efficiency of the wax layer of the enamel wire.
Disclosure of Invention
In order to overcome the defect that the existing coating device does not have an automatic winding function, so that the coating efficiency of a wax layer of an enameled wire is reduced, the technical problem of the invention is as follows: the automatic coating equipment for the hot wax of the enameled wire has an automatic winding function and can improve the coating efficiency of the wax layer of the enameled wire.
The utility model provides an automatic coating equipment of hot wax of enameled wire, which comprises a supporting rack, the framework, the heating frame, a first temperature controller, first heating pipe, the heat conduction case, the discharging pipe, atomizer, the installation piece, first guide bar, the baffle, first elastic component, wire winding mechanism and stop gear, framework bottom bilateral symmetry fixedly is provided with the support frame, the fixed heating frame that is provided with in framework top, the fixed first temperature controller that is provided with in heating frame middle part front side, the fixed first heating pipe that can heat the wax piece that is provided with of heating frame inner wall, first heating pipe passes through electric connection with first temperature controller, the fixed conduction case that can install the wax piece that is provided with in the framework, first heating pipe is located the position between heat conduction case and the heating frame inner wall, heat conduction case bottom fixedly connected with discharging pipe, the discharging pipe runs through heating frame and the framework, the fixed atomizer that is provided with in discharging pipe bottom, the fixed installation piece that is provided with of top right side, fixedly provided with first guide bar on the installation piece, the sliding type is provided with the baffle between two first guide bars, the baffle can live the discharging pipe to slide left, right side and can carry out the wire scraping mechanism between two installation pieces and the first guide bar, the wire winding mechanism can carry out the thickness on the upper limit on the surface of a wire, the upper limit device.
Further, the winding mechanism comprises a first fixed block, a servo motor, a first rotating shaft, a second rotating shaft, a transmission belt and nuts, wherein the first fixed block is fixedly arranged on the left side and the right side of the frame body, the servo motor is fixedly arranged at the rear part of the first fixed block at the right part, the first rotating shaft is connected to an output shaft of the servo motor through a coupling, the first rotating shaft is rotatably connected with the first fixed block at the right part, the second rotating shaft is rotatably arranged on the first fixed block at the left part, the transmission belt is wound between the rear end of the first rotating shaft and the rear end of the second rotating shaft through the transmission wheel, and the nuts capable of fixing the enameled wire barrels are arranged at the front part of the first rotating shaft in a threaded mode.
Further, stop gear is including second guide bar, scraper blade, second elastic component and stopper, the equal bilateral symmetry slip formula in both sides of framework upper and lower portion is provided with the second guide bar, fixed being provided with between the inner of four nearly second guide bars can strike off the unnecessary wax lump in enameled wire surface, carry out spacing scraper blade to the wax layer thickness, the front and back symmetry is connected with the second elastic component between scraper blade outside left part and the framework inner wall, the front and back symmetry is connected with the same second elastic component between scraper blade outside right part and the framework inner wall, the second elastic component overlaps on the second guide bar, the fixed stopper that is provided with in second guide bar outer end.
Further, the enamelled wire coating machine comprises a cutting mechanism capable of cutting off the enamelled wire after coating, the cutting mechanism comprises third guide rods, sliding blocks, second fixing blocks, third elastic pieces and blades, the third guide rods are symmetrically and fixedly arranged on the right upper portion of the frame body, the sliding blocks are arranged between the two third guide rods in a sliding mode, the second fixing blocks are fixedly arranged on the front sides of the first fixing blocks on the right portion, the third elastic pieces are connected between the sliding blocks and the lower portions of the two third guide rods, the third elastic pieces are sleeved on the third guide rods, and the blades capable of cutting off the enamelled wire after coating are fixedly arranged on the lower portions of the sliding blocks and the upper portions of the second fixing blocks.
Further, the device comprises a collecting mechanism capable of collecting redundant wax liquid in a centralized manner, the collecting mechanism comprises a fixed frame, a sliding frame, an observation plate, a guide frame, a second temperature controller and a second heating pipe, the fixed frame is fixedly arranged at the bottom of the frame body, the fixed frame is communicated with the frame body, the sliding frame capable of collecting the wax liquid is arranged in the fixed frame in a sliding manner, the sliding frame is communicated with the fixed frame, the observation plate is arranged on the right front side of the sliding frame in an embedded manner, the guide frame capable of guiding the scraped wax block is fixedly arranged at the right side of the middle part of the bottom in the frame body, the second temperature controller is fixedly arranged on the front side of the upper part of the fixed frame, the second heating pipe is fixedly arranged in the upper part of the fixed frame, and the second heating pipe is electrically connected with the second temperature controller.
Further, the fixing mechanism capable of fixing the sliding block comprises a guide frame, a sliding rod, a fourth elastic piece and a clamping block, wherein the guide frame is fixedly arranged on the right upper portion of the frame body, the sliding rod is arranged on the guide frame in a sliding mode, the clamping block is fixedly arranged on the right portion of the sliding rod, the sliding block is in contact with the clamping block in a downward sliding mode, the fourth elastic piece is connected between the right side of the clamping block and the inner right side of the guide frame, and the fourth elastic piece is sleeved on the sliding rod.
Further, still including the mechanism that opens and shuts that can prevent wax liquid spill, the mechanism that opens and shuts is provided with the apron including apron, guard plate and clamping lever, frame body front portion rotation, and the embedded guard plate that is provided with in the apron, frame body left side front side rotation is provided with the clamping lever, and the clamping lever blocks the apron.
Further, the protection plate is made of toughened glass.
The design starting point, concept and advantages of the invention are as follows, as can be seen from the above description of the structure of the invention: 1. the wax liquid is atomized and sprayed to the surface of the enameled wire through the atomizing nozzle, meanwhile, the second rotating shaft rotates to drive the enameled wire cylinder to rotate to discharge the enameled wire, the first rotating shaft rotates to drive the wire cylinder to rotate to roll the enameled wire coated with the wax layer, and then the automatic coating of the wax layer on the enameled wire is realized, and when the enameled wire is rolled, redundant wax blocks on the enameled wire can be scraped under the action of the scraping plate, so that the purpose of limiting the thickness of the wax layer is achieved.
2. The sliding block downwards slides to extrude the baffle to slide leftwards to block the discharging pipe, so that the wax layer coating operation of the enameled wire is stopped when the enameled wire is cut off, the sliding block downwards slides to drive the blades on the upper portion to move downwards, and under the action of the two blades, the enameled wire is cut off, and the enameled wire is collected by workers conveniently.
3. The scraped wax block falls to the upper part of the fixed frame through the guide frame, redundant wax liquid flows into the upper part of the fixed frame along with the wax block, then the upper part of the fixed frame is heated by the second heating pipe to melt the wax block, and the melted wax liquid flows into the sliding frame along with the wax block to be collected in a concentrated way, so that the aim of recycling the wax block is fulfilled.
4. The block moves leftwards to clamp the sliding block for fixing, so that a worker is not required to press the sliding block all the time, and enameled wire collection operation is performed.
5. Under the effect of apron and guard plate, can avoid wax liquid to splash, pollute operational environment.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of a partial perspective structure of the present invention.
FIG. 3 is a schematic view of a partially cut-away structure of the present invention.
Fig. 4 is a schematic perspective view of a first part of the winding mechanism according to the present invention.
Fig. 5 is a schematic perspective view of a second part of the winding mechanism of the present invention.
Fig. 6 is a schematic perspective view of a limiting mechanism according to the present invention.
Fig. 7 is a schematic perspective view of a cutting mechanism according to the present invention.
FIG. 8 is a schematic cross-sectional view of the cutting mechanism of the present invention.
Fig. 9 is a schematic perspective view of a first part of the collecting mechanism according to the present invention.
Fig. 10 is a schematic perspective view of a second portion of the collection mechanism of the present invention.
FIG. 11 is a schematic view of a partially cut-away structure of the collection mechanism of the present invention.
Fig. 12 is a schematic perspective view of the fixing mechanism of the present invention.
Fig. 13 is a schematic perspective view of an opening and closing mechanism according to the present invention.
The marks of the components in the drawings are as follows: the heat exchanger comprises a 1_support frame, a 2_frame, a 3_heating frame, a 4_first temperature controller, a 5_first heating pipe, a 6_heat conducting box, a 7_discharging pipe, a 8_atomizer, a 9_mounting block, a 10_first guide rod, a 11_baffle, a 12_first elastic member, a 13_winding mechanism, a 1301_first fixing block, a 1302_servo motor, a 1303_first rotating shaft, a 1304_second rotating shaft, a 1305_driving belt, a 1306_nut, a 14_limit mechanism, a 1401_second guide rod, a 1402_scraper, a 1403_second elastic member, a 1404_stopper, a 15_cutting mechanism, a 1501_third guide rod, a 1502_sliding block, a 1503_second fixing block, a 1504_third elastic member, a 1505_blade, a 16_collecting mechanism, a 1601_fixing frame, a 1602_sliding frame, a 1603_observation plate, a 1604_guide frame, a 1605_second temperature controller, a 1606_second heating pipe, a 17_fixing mechanism, a 1701_guide frame, a 1702_sliding rod, a 3_fourth elastic member, a holding block, a holding fixture, and a cover plate, and a holding fixture.
Detailed Description
Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
Example 1
Referring to fig. 1-6, an automatic coating device for enameled wires by hot wax is disclosed, which comprises a supporting frame 1, a frame body 2, a heating frame 3, a first temperature controller 4, a first heating pipe 5, a heat conduction box 6, a discharging pipe 7, an atomizing spray head 8, a mounting block 9, a first guide rod 10, a baffle 11, a first elastic piece 12, a winding mechanism 13 and a limiting mechanism 14, wherein the supporting frame 1 is fixedly arranged at the bottom of the frame body 2 in a bilateral symmetry manner, the heating frame 3 is welded at the top of the frame body 2, the first temperature controller 4 is fixedly arranged at the front side of the middle part of the heating frame 3, the first heating pipe 5 is fixedly provided with the first heating pipe 5, the first heating pipe 5 and the first temperature controller 4 are electrically connected, the heat conduction box 6 is fixedly arranged in the frame body 2, the heat conduction box 6 can be provided with the wax block, the first guide rod 10 is fixedly arranged at the position between the heat conduction box 6 and the inner wall of the heating frame 3, the bottom of the heat conduction box 6 is fixedly connected with the discharging pipe 7, the discharging pipe 7 penetrates through the heating frame 3 and the frame body 2, the bottom of the discharging pipe 7 is fixedly provided with the atomizing spray head 8, the atomizing spray head 2 is fixedly arranged at the bottom of the frame 2, the right side of the frame 2 is fixedly provided with the first guide rod 10 and the first guide rod 10 is fixedly arranged at the left side of the guide rod 10, the first guide rod is fixedly arranged at the position between the two guide rod 10 and the first guide rod 14, the first guide rod is provided with the first guide rod 10 and the first guide rod is fixedly arranged at the left side between the first guide rod and the first guide rod 9, the first guide rod is provided with the second guide rod 13, and the first guide rod is provided with a layer 11 between the first guide piece and the first guide piece 13 is arranged at the position between the first guide piece and the first guide piece 13 is 13, and 13 is 13 and has a 13.
Referring to fig. 4-5, the winding mechanism 13 includes a first fixing block 1301, a servo motor 1302, a first rotating shaft 1303, a second rotating shaft 1304, a driving belt 1305 and a nut 1306, wherein the first fixing block 1301 is welded on the left side and the right side of the frame 2, the servo motor 1302 is fixedly arranged on the rear portion of the first fixing block 1301, the first rotating shaft 1303 is connected to an output shaft of the servo motor 1302 through a coupling, the first rotating shaft 1303 is rotatably connected to the first fixing block 1301 on the right side, the second rotating shaft 1304 is rotatably arranged on the first fixing block 1301 on the left side, the driving belt 1305 is wound between the rear end of the first rotating shaft 1303 and the rear end of the second rotating shaft 1304 through a driving wheel, the nut 1306 is screwed on the front portion of the first rotating shaft, and the nut 1306 can fix the enameled wire tube.
Referring to fig. 6, the limiting mechanism 14 includes a second guide rod 1401, a scraper 1402, a second elastic member 1403 and a limiting block 1404, the second guide rods 1401 are symmetrically and slidably disposed on the front and rear sides of the upper and lower portions of the frame 2, the scraper 1402 is welded between the inner ends of the four second guide rods 1401, the scraper 1402 can scrape excessive wax on the surface of the enameled wire, the thickness of the wax layer is limited, the second elastic member 1403 is symmetrically connected between the left portion outside the scraper 1402 and the inner wall of the frame 2, the same second elastic member 1403 is symmetrically connected between the right portion outside the scraper 1402 and the inner wall of the frame 2, the second elastic member 1403 is sleeved on the second guide rod 1401, and the limiting block 1404 is welded at the outer end of the second guide rod 1401.
When the enameled wire needs to be coated with the wax layer, an enameled wire cylinder which is required to be coated with the wax layer by a worker is clamped onto the second rotating shaft 1304, then the worker twists down the nut 1306, the worker clamps the wire cylinder for winding the enameled wire onto the first rotating shaft 1303, after the clamping is completed, the worker screws back the nut 1306 into the wire cylinder to fix, after the fixing is completed, the worker pulls out one end of the enameled wire through the left part of the frame body 2, then passes through the atomizing nozzle 8, and passes out of the right part of the frame body 2 to be wound on the wire cylinder, at the moment, the enameled wire is positioned at a position between two scrapers 1402, the scrapers 1402 are extruded by the enameled wire to move back, the second elastic pieces 1403 are compressed along with the scrapers 1402 move back to drive the second guide rods 1401 to slide back, after the enameled wire is wound, the worker pours wax into the heat conducting box 6, and then the worker opens the first heating pipe 5 by using the first temperature controller 4, the first heating pipe 5 is operated to heat the heating frame 3, wax blocks are heated into wax liquid under the action of the heat conduction frame, the wax liquid flows into the atomizing nozzle 8 through the discharging pipe 7, the wax liquid is atomized and sprayed to the surface of the enameled wire through the atomizing nozzle 8, then a worker starts the servo motor 1302, the output shaft of the servo motor 1302 rotates to drive the first rotating shaft 1303 to rotate, the first rotating shaft 1303 rotates to drive the driving belt 1305 to rotate, the driving belt 1305 rotates to drive the second rotating shaft 1304 to rotate to drive the enameled wire cylinder to rotate to discharge the enameled wire, the first rotating shaft 1303 rotates to drive the wire cylinder to rotate to roll the enameled wire coated with the wax layer, the automatic wax layer coating is realized, meanwhile, the redundant wax blocks on the enameled wire can be scraped under the action of the scraping plate 1402, and the purpose of limiting the wax layer thickness is achieved, after the enamelled wire is completely coated and rolled, the scraping plate 1402 is not extruded any more, the second elastic piece 1403 is reset to drive the scraping plate 1402 to move in opposite directions, the scraping plate 1402 moves in opposite directions to drive the second guide rod 1401 to slide in opposite directions to reset, the second guide rod 1401 can be prevented from being separated from the frame body 2 under the action of the limiting block 1404, then the first temperature controller 4 is used for closing the first heating pipe 5, the worker pushes the baffle 11 to slide leftwards, the first elastic piece 12 is compressed, the baffle 11 slides leftwards to block the discharging pipe 7, the atomizing nozzle 8 does not spray wax liquid, at this time, the worker closes the servo motor 1302 to stop operation, the worker takes off the empty wire barrel on the second rotating shaft 1304 to replace, the worker twists down the nut 1306 again, the wire barrel wound with the enamelled wire is taken down to replace, after replacement is completed, the worker twists back the nut 1306 to fix the wire barrel, then the worker pulls one end out of the enamelled wire to pass through the left part of the frame body 2 again, then passes through the atomizing nozzle 8 from the right part of the frame body 2, the wire winding barrel is penetrated out, after the wire passes through, the baffle 11 is loosened, the first elastic piece 12 slides leftwards, the first elastic piece 7 slides the first elastic piece 12 to reset the inner part to reset the wax liquid layer 7, and the wax liquid is discharged from the discharging pipe 7 is discharged after the first heat conducting layer is opened, the wax layer is discharged, and the inner layer is coated.
Example 2
Referring to fig. 1, 7 and 8, on the basis of embodiment 1, a cutting mechanism 15 is further included, the cutting mechanism 15 is capable of cutting off the coated enameled wire, the cutting mechanism 15 includes a third guide bar 1501, a sliding block 1502, a second fixing block 1503, a third elastic member 1504 and a blade 1505, the third guide bar 1501 is symmetrically and fixedly arranged on the right upper portion of the frame 2, the sliding block 1502 is slidably arranged between the two third guide bars 1501, the second fixing block 1503 is fixedly arranged on the front side of the first fixing block 1301 on the right portion, the third elastic member 1504 is connected between the sliding block 1502 and the lower portions of the two third guide bars 1501, the third elastic member 1504 is sleeved on the third guide bar 1501, the blade 1505 is fixedly arranged on the lower portion of the sliding block 1502 and the upper portion of the second fixing block 1503, and the coated enameled wire can be cut off by the blade 1505.
When the enameled wire wound on the wire barrel reaches a certain amount, the worker pushes the sliding block 1502 to slide downwards, the third elastic piece 1504 is compressed along with the sliding block, the sliding block 1502 slides downwards to press the baffle 11 to slide leftwards to block the discharging pipe 7, further wax coating operation on the enameled wire is stopped while cutting is achieved, the sliding block 1502 slides downwards to drive the upper blade 1505 to move downwards, the upper blade 1505 and the lower blade 1505 are in contact, cutting of the enameled wire is achieved under the action of the two blades 1505, after cutting is completed, the worker loosens the sliding block 1502, the third elastic piece 1504 resets along with the sliding block 1502 to reset upwards, the baffle 11 does not press the baffle 11 any more, the baffle 11 slides rightwards to reset accordingly to open the discharging pipe 7, and the sliding block 1502 slides upwards to drive the upper blade 1505 to move upwards to reset.
Referring to fig. 1, 9, 10 and 11, the device further includes a collecting mechanism 16, the collecting mechanism 16 can collect the excessive wax liquid in a concentrated manner, the collecting mechanism 16 includes a fixing frame 1601, a sliding frame 1602, an observing plate 1603, a guiding frame 1604, a second temperature controller 1605 and a second heating pipe 1606, the bottom of the frame 2 is welded with the fixing frame 1601, the fixing frame 1601 is communicated with the frame 2, the sliding frame 1602 is slidably disposed in the fixing frame 1601, the sliding frame 1602 can collect the wax liquid, the sliding frame 1602 is communicated with the fixing frame 1601, an observing plate 1603 is embedded in the right front side of the sliding frame 1602, a guiding frame 1604 is fixedly disposed in the middle of the bottom in the frame 2, the guiding frame 1604 can guide the scraped wax block, a second temperature controller 1605 is fixedly disposed in the front of the upper portion of the fixing frame 1601, the second heating pipe 1606 is fixedly disposed in the upper portion of the fixing frame 1601, and the second temperature controller 1605 is electrically connected with the second temperature controller 1605.
Under the effect of scraper blade 1402, can strike off unnecessary wax on the enamelled wire, the wax piece of striking off drops to fixed frame 1601 upper portion through guide frame 1604, unnecessary wax liquid flows into fixed frame 1601 upper portion along with it, because the speed that the wax liquid solidifies is faster, at this moment, the staff uses second temperature controller 1605 to open second heating pipe 1606, second heating pipe 1606 fortune is to heating fixed frame 1601 upper portion and melting the wax piece on upper portion, the wax liquid that melts flows into in sliding frame 1602 along with it and gathers intensively, thereby the purpose of retrieving the reutilization to the wax piece has been reached, the staff observes through observation board 1603 that sliding frame 1602 is inside wax liquid is full, when gathering to a certain amount, the staff pulls sliding frame 1602 outwards to slide and opens, then the staff collects the inside wax liquid of sliding frame 1602, after the completion of collection, the staff promotes sliding frame 1602 inwards to slide and resets and closes, after the use, the staff uses second temperature controller 1605 to close second heating pipe 1606.
Referring to fig. 1 and 12, the sliding device further includes a fixing mechanism 17, the fixing mechanism 17 is capable of fixing the sliding block 1502, the fixing mechanism 17 includes a guide frame 1701, a sliding rod 1702, a fourth elastic member 1703 and a clamping block 1704, the guide frame 1701 is fixedly disposed at the right upper portion of the frame 2, the sliding rod 1702 is slidably disposed on the guide frame 1701, the clamping block 1704 is welded at the right portion of the sliding rod 1702, the sliding block 1502 slides downward to be in contact with the clamping block 1704, the fourth elastic member 1703 is connected between the right side of the clamping block 1704 and the right side in the guide frame 1701, and the fourth elastic member 1703 is sleeved on the sliding rod 1702.
The sliding block 1502 slides downwards to press the clamping block 1704 to move rightwards, the fourth elastic piece 1703 is compressed along with the sliding block 1704 to move rightwards to drive the sliding rod 1702 to slide rightwards, when the sliding block 1502 slides downwards and does not press the clamping block 1704 any more, the fourth elastic piece 1703 resets along with the resetting to drive the clamping block 1704 to move leftwards to reset, the clamping block 1704 moves leftwards to clamp the sliding block 1502 to fix, therefore, a worker is not required to always press the sliding block 1502 for enameled wire collection operation, after the enameled wire collection operation is completed, the worker pulls the sliding rod 1702 to slide rightwards, the fourth elastic piece 1703 is compressed along with the sliding rod 1704 slides rightwards to drive the clamping block 1704 to move rightwards and fix the sliding block 1502 any more, after the sliding block 1502 slides upwards to reset, the worker releases the sliding rod 1702, the fourth elastic piece 1703 resets along with the sliding block 1704 to move leftwards to reset, and the clamping block 1704 moves leftwards to drive the sliding rod 1702 to slide leftwards to reset.
Referring to fig. 1 and 13, the device further includes an opening and closing mechanism 18, the opening and closing mechanism 18 can prevent wax liquid from splashing, the opening and closing mechanism 18 includes a cover plate 1801, a protection plate 1802 and a clamping rod 1803, the front portion of the frame 2 is rotatably provided with the cover plate 1801, the protection plate 1802 is embedded in the cover plate 1801, the protection plate 1802 is made of toughened glass, the clamping rod 1803 is rotatably provided at the left front side of the frame 2, and the clamping rod 1803 clamps the cover plate 1801.
When the device is used, a worker pushes the clamping rod 1803 to rotate leftwards so as not to clamp the cover plate 1801, then the worker pulls the cover plate 1801 to rotate forwards so as to open the frame body 2, the worker pulls the enameled wire to wind onto the wire drum, after the operation is completed, the worker pushes the cover plate 1801 to rotate backwards so as to close the frame body 2, after the operation is completed, the worker pushes the clamping rod 1803 to rotate downwards so as to reset so as to clamp the cover plate 1801, and in the process of wax coating operation of the enameled wire, as the protection plate 1802 is made of toughened glass, the splashing of wax liquid can be avoided, and the working environment is polluted.
The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. All equivalents and alternatives falling within the spirit of the invention are intended to be included within the scope of the invention. What is not elaborated on the invention belongs to the prior art which is known to the person skilled in the art.
Claims (6)
1. The utility model provides an automatic coating equipment of enameled wire hot wax, which comprises a supporting rack (1), framework (2), heating frame (3), first temperature controller (4), first heating pipe (5), heat conduction box (6), discharging pipe (7), atomizer (8), installation piece (9), first guide bar (10), baffle (11) and first elastic component (12), framework (2) bottom bilateral symmetry fixedly is provided with support frame (1), framework (2) top is fixed to be provided with heating frame (3), heating frame (3) middle part front side is fixed to be provided with first temperature controller (4), heating frame (3) inner wall fixed is provided with first heating pipe (5) that can carry out the heating to the wax piece, first heating pipe (5) pass through electric connection with first temperature controller (4), framework (2) internal fixation is provided with heat conduction box (6) that can adorn the wax piece, first heating pipe (5) are located the position between heat conduction box (6) and the heating frame (3) inner wall, discharging pipe (7) are fixedly connected with in bottom discharging pipe (6), frame (7) top (7) are fixed to be provided with before heating frame (3) run through heating frame (7) and atomizer (3) inner wall fixed to be provided with bottom side (9), the device is characterized in that a winding mechanism (13) and a limiting mechanism (14) are further arranged on the frame body (2), the winding mechanism (13) capable of winding the enameled wire is arranged on the frame body (2), redundant wax blocks on the surface of the enameled wire can be scraped, and the thickness of the wax block is limited by the limiting mechanism (14); the winding mechanism (13) comprises a first fixing block (1301), a servo motor (1302), a first rotating shaft (1303), a second rotating shaft (1304), a transmission belt (1305) and nuts (1306), wherein the first fixing block (1301) is fixedly arranged on the left side and the right side of the frame body (2), the servo motor (1302) is fixedly arranged on the rear portion of the first fixing block (1301) on the right side, a first rotating shaft (1303) is connected to an output shaft of the servo motor (1302) through a coupling, the first rotating shaft (1303) is rotatably connected with the first fixing block (1301) on the right side, a second rotating shaft (1304) is rotatably arranged on the first fixing block (1301) on the left side, the transmission belt (1305) is wound between the rear end of the first rotating shaft (1303) and the rear end of the second rotating shaft (1304) through the transmission wheel, and the nuts (1306) capable of fixing the enamelled wire barrels are arranged on the front portion in a threaded mode; the limiting mechanism (14) comprises a second guide rod (1401), a scraping plate (1402), second elastic pieces (1403) and limiting blocks (1404), wherein the second guide rods (1401) are symmetrically arranged on the front side and the rear side of the upper portion and the lower portion of the frame body (2) in a sliding mode, redundant wax blocks on the surface of an enameled wire can be scraped off between the inner ends of the four similar second guide rods (1401), the second elastic pieces (1403) are symmetrically connected between the left portion on the outer side of the scraping plate (1402) and the inner wall of the frame body (2) in a front-rear mode, the same second elastic pieces (1403) are symmetrically connected between the right portion on the outer side of the scraping plate (1402) and the inner wall of the frame body (2), the second elastic pieces (1403) are sleeved on the second guide rods (1401), and the limiting blocks (1404) are fixedly arranged at the outer ends of the second guide rods (1401).
2. The automatic enamelled wire hot wax coating equipment according to claim 1, further comprising a cutting mechanism (15) capable of cutting off coated enamelled wires, wherein the cutting mechanism (15) comprises a third guide rod (1501), a sliding block (1502), a second fixing block (1503), a third elastic piece (1504) and a blade (1505), the third guide rod (1501) is symmetrically and fixedly arranged on the right upper portion of the frame body (2), the sliding block (1502) is fixedly arranged between the two third guide rods (1501), the second fixing block (1503) is fixedly arranged on the front side of the first fixing block (1301) on the right portion, the third elastic piece (1504) is connected between the sliding block (1502) and the lower portions of the two third guide rods (1501), the third elastic piece (1504) is sleeved on the third guide rod (1501), and the blade (1505) capable of cutting off coated enamelled wires is fixedly arranged on the lower portion of the sliding block (1502) and the upper portion of the second fixing block (1505).
3. The automatic enamelled wire hot wax coating equipment according to claim 2, further comprising a collecting mechanism (16) capable of collecting redundant wax liquid in a concentrated mode, wherein the collecting mechanism (16) comprises a fixing frame (1601), a sliding frame (1602), an observing plate (1603), a guide frame (1604), a second temperature controller (1605) and a second heating pipe (1606), the bottom of the frame (2) is fixedly provided with the fixing frame (1601), the fixing frame (1601) is communicated with the frame (2), the sliding frame (1602) is arranged in the fixing frame (1601) in a sliding mode and is communicated with the fixing frame (1601), the observing plate (1603) is arranged on the right front side of the right side of the middle portion of the inner bottom of the frame (2), the guide frame (1604) capable of guiding the scraped wax block is fixedly arranged on the right side of the middle portion of the inner bottom of the frame (2), the second temperature controller (1605) is fixedly arranged on the upper portion of the fixing frame (1601), and the second temperature controller (1606) is fixedly arranged on the upper portion of the second temperature controller (1606), and the second temperature controller (1605) is electrically connected with the second temperature controller (1606).
4. The automatic enamelled wire hot wax coating equipment according to claim 3, further comprising a fixing mechanism (17) capable of fixing the sliding block (1502), wherein the fixing mechanism (17) comprises a guide frame (1701), a sliding rod (1702), a fourth elastic piece (1703) and a clamping block (1704), the guide frame (1701) is fixedly arranged at the right upper part of the frame body (2), the sliding rod (1702) is fixedly arranged on the guide frame (1701), the clamping block (1704) is fixedly arranged at the right part of the sliding rod (1702), the sliding block (1502) is contacted with the clamping block (1704) in a downward sliding mode, the fourth elastic piece (1703) is connected between the right side of the clamping block (1704) and the inner right side of the guide frame (1701), and the fourth elastic piece (1703) is sleeved on the sliding rod (1702).
5. The automatic enamelled wire hot wax coating equipment according to claim 4, further comprising an opening and closing mechanism (18) capable of preventing wax liquid from splashing, wherein the opening and closing mechanism (18) comprises a cover plate (1801), a protection plate (1802) and a clamping rod (1803), the cover plate (1801) is rotatably arranged at the front part of the frame body (2), the protection plate (1802) is embedded in the cover plate (1801), the clamping rod (1803) is rotatably arranged at the left front side of the frame body (2), and the cover plate (1801) is clamped by the clamping rod (1803).
6. The automatic enamel wire hot wax coating apparatus as claimed in claim 5, wherein the guard plate (1802) is made of tempered glass.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211261048.9A CN115445829B (en) | 2022-10-14 | 2022-10-14 | Automatic coating equipment for hot wax of enameled wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211261048.9A CN115445829B (en) | 2022-10-14 | 2022-10-14 | Automatic coating equipment for hot wax of enameled wire |
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| CN115445829A CN115445829A (en) | 2022-12-09 |
| CN115445829B true CN115445829B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211261048.9A Active CN115445829B (en) | 2022-10-14 | 2022-10-14 | Automatic coating equipment for hot wax of enameled wire |
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| CN103909045A (en) * | 2014-04-23 | 2014-07-09 | 湖州三行线缆有限公司 | Method and device for coating enameled wire with surface lubricant and application thereof |
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| CN210667930U (en) * | 2019-11-22 | 2020-06-02 | 江苏和益电磁线有限公司 | Automatic hot wax coating device for enameled wire |
| CN112791893A (en) * | 2021-01-04 | 2021-05-14 | 湖北首通电磁线科技股份有限公司 | Automatic hot wax coating device for enameled wire |
| CN113385361A (en) * | 2021-06-09 | 2021-09-14 | 安徽天大铜业有限公司 | Anti-oxidation treatment equipment for copper wire material |
| CN114950880A (en) * | 2022-07-06 | 2022-08-30 | 赣州市汗森印刷有限公司 | Cardboard processing rubber coating device for advertisement |
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2022
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4066803A (en) * | 1975-04-22 | 1978-01-03 | Ball Corporation | Method for applying lubricating materials to metallic substrates |
| JPH09285753A (en) * | 1996-04-22 | 1997-11-04 | Hitachi Cable Ltd | Device for coating surface of enameled wire with lubricating oil |
| CN103909045A (en) * | 2014-04-23 | 2014-07-09 | 湖州三行线缆有限公司 | Method and device for coating enameled wire with surface lubricant and application thereof |
| CN206460811U (en) * | 2017-03-02 | 2017-09-01 | 格力电工（马鞍山）有限公司 | A kind of application system of enameled wire surface lubricating oil |
| CN210667930U (en) * | 2019-11-22 | 2020-06-02 | 江苏和益电磁线有限公司 | Automatic hot wax coating device for enameled wire |
| CN112791893A (en) * | 2021-01-04 | 2021-05-14 | 湖北首通电磁线科技股份有限公司 | Automatic hot wax coating device for enameled wire |
| CN113385361A (en) * | 2021-06-09 | 2021-09-14 | 安徽天大铜业有限公司 | Anti-oxidation treatment equipment for copper wire material |
| CN114950880A (en) * | 2022-07-06 | 2022-08-30 | 赣州市汗森印刷有限公司 | Cardboard processing rubber coating device for advertisement |
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| CN115445829A (en) | 2022-12-09 |
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