CN206460811U - A kind of application system of enameled wire surface lubricating oil - Google Patents
A kind of application system of enameled wire surface lubricating oil Download PDFInfo
- Publication number
- CN206460811U CN206460811U CN201720195345.6U CN201720195345U CN206460811U CN 206460811 U CN206460811 U CN 206460811U CN 201720195345 U CN201720195345 U CN 201720195345U CN 206460811 U CN206460811 U CN 206460811U
- Authority
- CN
- China
- Prior art keywords
- lubricating oil
- application system
- enameled wire
- wire surface
- grease
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 83
- 238000000576 coating method Methods 0.000 claims abstract description 54
- 239000011248 coating agent Substances 0.000 claims abstract description 53
- 239000007921 spray Substances 0.000 claims abstract description 22
- 238000005461 lubrication Methods 0.000 claims abstract description 17
- 239000004575 stone Substances 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000010422 painting Methods 0.000 claims abstract description 6
- 239000003921 oil Substances 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 12
- 239000002904 solvent Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000314 lubricant Substances 0.000 abstract description 5
- 210000003298 dental enamel Anatomy 0.000 abstract description 2
- 238000004090 dissolution Methods 0.000 abstract description 2
- 239000003973 paint Substances 0.000 description 5
- 239000000446 fuel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a kind of application system of enameled wire surface lubricating oil, belong to Production of Enamel Wires field.The utility model includes grease-box and coating felt, the heating element heater for melt lubrication wax stone is provided with grease-box, uniformly spray apertures are offered on grease-box bottom wall, the spray apertures are just to coating felt below, it is additionally provided with grease-box on the air pump for controlling lubricating oil to spray, coating felt and is spaced apart the gap passed through provided with painting envelope curve.The utility model can effectively improve the coating stability of lubricating oil, ensure the lubricant effect of enamel-covered wire, and without using a large amount of dissolution solvents, be favorably improved enterprise's productivity effect.
Description
Technical field
The utility model is related to Production of Enamel Wires technical field, more specifically to a kind of enameled wire surface lubricating oil
Application system.
Background technology
Enamel-covered wire is a principal item of winding wire, is made up of conductor and insulating barrier two, after the annealed softening of bare wire,
Again by repeatedly japanning, baking is formed.But produce and both meet standard requirement, the product of customer requirement is met again and is not allowed
Easily, it is by raw material quality, technological parameter, production equipment, the factor influence such as environment, therefore, the mass property of various enamel-covered wires
It is different.
In enamel-covered wire manufacturing process, copper cash is after coating insulated paint and solidification, in addition it is also necessary to one layer of lubrication is coated on surface
Oil, so that in coil winding operation, protection insulation paint film is without damage.The lubricating oil used at present in industry is first will mostly
Solid lubrication wax stone, which is dissolved in petrolic solvent, forms liquid lubricant, and the lubricating oil then adsorbed using felt after dissolving is applied again
It is overlying on enamelled wire surface.Such a coating method need to use a large amount of solvents, and the ratio of solvent is difficult to control in lubricating oil, influence profit
The stability and uniformity of lubricating oil coating, cause enameled wire surface lubricating quality unstable, and the follow-up coiling of influence enamel-covered wire is fitted
Ying Xing, and surface paint film is easily damaged.
Through retrieval, Chinese Patent Application No.：2014208284628, the applying date：On December 24th, 2014, innovation and creation name
Referred to as：A kind of coating unit of Lacquered wire lubricating oil, this application case discloses a kind of coating unit of Lacquered wire lubricating oil, including
Lubricating oil sump, oiling Kun, in addition to fuel feeding Kun, adjust the scraper plate of Kun oil film thicknesses, temperature control instrument, rotating speed controller
Table and oily element；Lubricating oil sump for can heated constant temperature box type container.This application case sets fuel feeding Kun and scraper plate, makes painting
Oil mass on oily roller can be effectively controlled；Delivery rate can conveniently be changed by adjusting fuel feeding Kun, Kun rotating speeds of oiling；
But this application case is still difficult to control to the solvent dissolving ratio of lubricating oil, the coating stability, uniformity of lubricating oil can still enter one
Walk Optimal improvements.
Utility model content
1. the utility model technical problem to be solved
The purpose of this utility model be to overcome in the prior art Lacquered wire lubricating oil coating stability, uniformity it is not good
It is not enough to effectively improve the coating stability of lubricating oil there is provided a kind of application system of enameled wire surface lubricating oil, ensure
The lubricant effect of enamel-covered wire, and without using a large amount of dissolution solvents, it is favorably improved enterprise's productivity effect.
2. technical scheme
To reach above-mentioned purpose, the technical scheme that the utility model is provided is：
A kind of application system of enameled wire surface lubricating oil of the present utility model, including grease-box and coating felt, profit
It is provided with oil tank on the heating element heater for melt lubrication wax stone, grease-box bottom wall and uniformly offers spray apertures, the spray
Hole is drenched just to coating felt below, and the air pump for controlling lubricating oil to spray is additionally provided with grease-box, felt is coated
It is upper to be spaced apart the gap passed through provided with painting envelope curve.
Further improved as the utility model, the aperture of the spray apertures is 1.8~2.2mm.
Further improve, be provided with the grease-box for monitoring lubricating oil temperature as the utility model
Temperature sensor.
Further improved as the utility model, the viscous of monitoring lubricating oil viscosity is additionally provided with the grease-box
Degree meter.
Further improve, be provided with the grease-box for controlling lubricating oil liquid level as the utility model
Ball-cock assembly.
Further improved as the utility model, the coating felt is arranged in fixed case, is set above fixed case
Fixing chuck plate is equipped with, coating felt is stuck between two pieces of fixing chuck plates.
Further improved as the utility model, the fixing chuck plate is the L-shaped structure being made up of bottom plate and side plate,
Two pieces of fixing chuck plates are oppositely arranged, and coating felt is clamped between the setting side plate of two pieces of fixing chuck plates.
Further improved as the utility model, adjustment hole is offered on the side plate of the fixing chuck plate, adjust spiral shell
Bar passes through the mounting hole on two pieces of fixing chuck plates and fastening.
3. beneficial effect
The technical scheme provided using the utility model, compared with prior art, is had the advantages that：
(1) a kind of application system of enameled wire surface lubricating oil of the present utility model, profit is put into by the lubrication wax stone of solid-state
In oil tank, by that will lubricate the direct high temperature melting of wax stone and carry out blowout spray, without lubrication wax stone is dissolved in into petrolic solvent
In, save a large amount of of solvent and used, reduce production cost, and the performance state of lubricating oil is stable, it is easy to control, can ensure
The uniformity and stability of enameled wire surface lubricating oil, so as to improve enameled wire surface lubricating quality, improve the coiling of enamel-covered wire
Adaptability, and avoid enamelled wire surface paint film from being damaged, improve the electrical property of enamel-covered wire.
(2) it is provided with the application system of a kind of enameled wire surface lubricating oil of the present utility model, grease-box for supervising
The temperature sensor of lubricating oil temperature and the viscosimeter for monitoring lubricating oil viscosity are surveyed, temperature sensor monitors lubricating oil in real time
Temperature, can control heating element heater to lubricate wax stone heating melt, ensure grease-box in liquid lubricant at the time of deposit
It can be engaged again with viscosimeter, control the viscosity of liquid lubricant suitable by the adjustment to temperature and keep stable, ensure
The performance state of lubricating oil is stable, so as to ensure the stabilization of enameled wire surface lubricating oil coating effect.
(3) it is provided with the application system of a kind of enameled wire surface lubricating oil of the present utility model, grease-box for controlling
The ball-cock assembly of lubricating oil liquid level processed, ensures that liquid lubricant content is sufficient in grease-box, can all the time adsorb and fill on coating felt
The lubricating oil of foot, ensures lubricant effect.
(4) application system of a kind of enameled wire surface lubricating oil of the present utility model, enamel-covered wire is passed through to be divided on coating felt
The gap cut, so that surface is coated with lubricating oil, and by splitting to the gap for coating felt, moreover it is possible to so that coating felt
Both sides clamp the coating thickness of lubricating oil be controlled, filter Excess lubricating oil.
(5) a kind of application system of enameled wire surface lubricating oil of the present utility model, coating felt is stuck in two pieces of fixing cards
Between plate, adjusting screw rod can control the coated length of the distance between two pieces of fixing chuck plates, i.e. control coating felt, ensure profit
The coating effect of lubricating oil.Fixing chuck plate can also carry out effectively positioning and fixed to coating felt, it is to avoid coating felt occurs wrong
Position is mobile, further ensures the stability of lubrication coating.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the application system of enameled wire surface lubricating oil of the present utility model；
Fig. 2 is the fixed structure schematic top plan view of coating felt in the utility model；
Fig. 3 is the fixed structure left view schematic diagram of coating felt in the utility model.
Label declaration in schematic diagram：1st, enamel-covered wire；2nd, grease-box；3rd, air pump；4th, wax stone is lubricated；5th, heating element heater；
6th, spray apertures；7th, fixed case；8th, felt is coated；9th, fixing chuck plate；10th, adjusting screw rod.
Embodiment
To further appreciate that content of the present utility model, the utility model is described in detail with reference to accompanying drawing.
With reference to embodiment, the utility model will be further described.
Embodiment 1
As shown in figure 1, a kind of application system of enameled wire surface lubricating oil of the present embodiment, including grease-box 2 and painting
Covering to be additionally provided with the heating element heater 5 being provided with felt 8, grease-box 2 for melt lubrication wax stone 4, grease-box 2 is used for
The air pump 3 for controlling lubricating oil to spray, uniformly offer spray apertures 6 on the bottom wall of grease-box 2, and the spray apertures 6 are just to below
Coat to be spaced apart on felt 8, coating felt 8 and be provided with the gap that painting envelope curve 1 is passed through, the aperture of spray apertures 6 is in the present embodiment
1.8mm。
Directly the lubrication wax stone 4 of solid-state is put into grease-box 2 in the present embodiment, and will be lubricated by heating element heater 5
The high temperature melting of wax stone 4 is liquid lubricant, and air pump 3 is blown at a high speed into grease-box 2, accelerates liquid lubricant from spray apertures 6
Middle to spray, lubricating oil is by uniform adsorption to coating on felt 8, and enamel-covered wire 1 sequentially passes through the gap split on coating felt 8, from
And surface is coated with lubricating oil, and by splitting to the gap for coating felt 8, moreover it is possible to so that the both sides folder of coating felt 8
The tight coating thickness to lubricating oil is controlled, and filters Excess lubricating oil 9.The present embodiment will be by that will lubricate the direct high temperature of wax stone 4
Melt and carry out blowout spray, without lubrication wax stone 4 is dissolved in petrolic solvent, has saved a large amount of of solvent and used, reduced
Production cost, and the performance state of lubricating oil is stable, it is easy to control, the oily uniformity of the surface lubrication of enamel-covered wire 1 can be ensured and steady
It is qualitative.
Further to strengthen coating lubricating oil being provided with for supervising in grease-box 2 in the control of effect, the present embodiment
Survey the temperature sensor of lubricating oil temperature and the viscosimeter for monitoring lubricating oil viscosity, shadow of the oil body by temperature
Ring, and oil body for its surface of enamel-covered wire 1 attachment coat effect it is most important.The temperature that the present embodiment is set
Degree sensor monitors the temperature of lubricating oil in real time, can control the heating fusing of 5 pairs of lubrication wax stones 4 of heating element heater, ensure lubrication
Exist in fuel tank 2 at the time of liquid lubricant, can be engaged again with viscosimeter, liquid lubricant is controlled by the adjustment to temperature
Viscosity it is suitable and keep stable, ensure that the performance state of lubricating oil is stable, so as to ensure the surface lubrication of enamel-covered wire 1 oil coating effect
The stabilization of fruit.The ball-cock assembly for controlling lubricating oil liquid level is provided with grease-box 2, liquid lubrication in grease-box 2 is ensured
Oil content is sufficient, can adsorb the lubricating oil of abundance all the time on coating felt 8, ensure lubricant effect.
The application system of the present embodiment can effectively improve the control to lubricants performance state, and ensure lubricating oil coating
Stability and uniformity, improve the surface lubrication quality of enamel-covered wire 1, improve the coiling adaptability of enamel-covered wire 1, and avoid enamel-covered wire 1
Surface paint film is damaged, and improves the electrical property of enamel-covered wire 1.
Embodiment 2
A kind of application system of the enameled wire surface lubricating oil of the present embodiment, its basic structure be the same as Example 1, further
Coat felt 8 in ground, the present embodiment to be arranged in fixed case 7, the top of fixed case 7 is provided with fixing chuck plate 9, coating felt 8 blocks
Between two pieces of fixing chuck plates 9, as shown in Figure 2 and Figure 3, fixing chuck plate 9 is the L-shaped structure being made up of bottom plate and side plate, and two pieces solid
Determine clamp 9 to be oppositely arranged, coating felt 8 is clamped between the setting side plate of two pieces of fixing chuck plates 9, and the side plate of fixing chuck plate 9
On offer adjustment hole, adjusting screw rod 10 is through the mounting hole on two pieces of fixing chuck plates 9 and fastening.Adjusting screw rod 10 can be controlled
The coated length of the distance between two pieces of fixing chuck plates 9, i.e. control coating felt 8, ensures the coating effect of lubricating oil.Fixing card
Plate 9 can also carry out effectively positioning and fixed to coating felt 8, it is to avoid coating felt 8 occurs misplacing or mobile, further ensures
Lubricate the stability of coating.
Embodiment 3
A kind of application system of enameled wire surface lubricating oil of the present embodiment, its basic structure be the same as Example 1 is different
It is that the aperture of spray apertures 6 is 2mm in the present embodiment.
Embodiment 4
A kind of application system of enameled wire surface lubricating oil of the present embodiment, its basic structure be the same as Example 1 is different
It is that the aperture of spray apertures 6 is 2.2mm in the present embodiment.
Schematically the utility model and embodiments thereof are described above, the description does not have restricted, accompanying drawing
Shown in be also one of embodiment of the present utility model, actual structure is not limited thereto.So, if this area
Those of ordinary skill enlightened by it, do not departing from the case that the utility model creates objective, designed without creative
The frame mode similar to the technical scheme and embodiment, all should belong to protection domain of the present utility model.
Claims (8)
1. a kind of application system of enameled wire surface lubricating oil, it is characterised in that：Including grease-box (2) and coating felt (8),
It is provided with the heating element heater (5) for melt lubrication wax stone (4), grease-box (2) bottom wall and uniformly opens up in grease-box (2)
There are spray apertures (6), the spray apertures (6) are additionally provided with for controlling just to coating felt (8) below on grease-box (2)
The gap passed through provided with painting envelope curve (1) is spaced apart on the air pump (3) that lubricating oil sprays, coating felt (8).
2. a kind of application system of enameled wire surface lubricating oil according to claim 1, it is characterised in that：The spray apertures
(6) aperture is 1.8~2.2mm.
3. a kind of application system of enameled wire surface lubricating oil according to claim 1, it is characterised in that：The lubricating oil
The temperature sensor for monitoring lubricating oil temperature is provided with case (2).
4. a kind of application system of enameled wire surface lubricating oil according to claim 1 or 3, it is characterised in that：The profit
The viscosimeter of monitoring lubricating oil viscosity is additionally provided with oil tank (2).
5. a kind of application system of enameled wire surface lubricating oil according to claim 1 or 3, it is characterised in that：The profit
The ball-cock assembly for controlling lubricating oil liquid level is provided with oil tank (2).
6. a kind of application system of enameled wire surface lubricating oil according to claim 1, it is characterised in that：The coating hair
Felt (8) is arranged in fixed case (7), and fixing chuck plate (9) is provided with above fixed case (7), and coating felt (8) is stuck in two pieces of fixations
Between clamp (9).
7. a kind of application system of enameled wire surface lubricating oil according to claim 6, it is characterised in that：The fixing card
Plate (9) is the L-shaped structure being made up of bottom plate and side plate, and two pieces of fixing chuck plates (9) are oppositely arranged, and coating felt (8) is clamped in two
Between the setting side plate of block fixing chuck plate (9).
8. a kind of application system of enameled wire surface lubricating oil according to claim 7, it is characterised in that：The fixing card
Adjustment hole is offered on the side plate of plate (9), adjusting screw rod (10) passes through the mounting hole on two pieces of fixing chuck plates (9) and fastening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720195345.6U CN206460811U (en) | 2017-03-02 | 2017-03-02 | A kind of application system of enameled wire surface lubricating oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720195345.6U CN206460811U (en) | 2017-03-02 | 2017-03-02 | A kind of application system of enameled wire surface lubricating oil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206460811U true CN206460811U (en) | 2017-09-01 |
Family
ID=59690818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720195345.6U Expired - Fee Related CN206460811U (en) | 2017-03-02 | 2017-03-02 | A kind of application system of enameled wire surface lubricating oil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206460811U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110006791A (en) * | 2019-05-16 | 2019-07-12 | 珠海蓉胜超微线材有限公司 | A kind of test method of enameled wire surface lubricating oil content |
| CN115445829A (en) * | 2022-10-14 | 2022-12-09 | 江西金威漆包线厂有限公司 | Automatic hot wax coating equipment for enameled wire |
-
2017
- 2017-03-02 CN CN201720195345.6U patent/CN206460811U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110006791A (en) * | 2019-05-16 | 2019-07-12 | 珠海蓉胜超微线材有限公司 | A kind of test method of enameled wire surface lubricating oil content |
| CN115445829A (en) * | 2022-10-14 | 2022-12-09 | 江西金威漆包线厂有限公司 | Automatic hot wax coating equipment for enameled wire |
| CN115445829B (en) * | 2022-10-14 | 2024-03-08 | 江西金威漆包线厂有限公司 | Automatic coating equipment for hot wax of enameled wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170901 |