CN116713336B - Safety protection device of aluminum wire drawing machine for preventing wire from being twisted - Google Patents
Safety protection device of aluminum wire drawing machine for preventing wire from being twisted Download PDFInfo
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- CN116713336B CN116713336B CN202310836552.5A CN202310836552A CN116713336B CN 116713336 B CN116713336 B CN 116713336B CN 202310836552 A CN202310836552 A CN 202310836552A CN 116713336 B CN116713336 B CN 116713336B
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- dust box
- groove
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 94
- 238000005491 wire drawing Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000005498 polishing Methods 0.000 claims abstract description 45
- 238000004804 winding Methods 0.000 claims abstract description 19
- 230000007704 transition Effects 0.000 claims abstract description 7
- 239000000428 dust Substances 0.000 claims description 68
- 238000000227 grinding Methods 0.000 claims description 36
- 239000004411 aluminium Substances 0.000 claims description 17
- 238000007790 scraping Methods 0.000 claims description 16
- 125000006850 spacer group Chemical group 0.000 claims description 13
- 239000004020 conductor Substances 0.000 claims description 2
- 238000005192 partition Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 11
- 238000007517 polishing process Methods 0.000 abstract description 7
- 208000027418 Wounds and injury Diseases 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 4
- 208000014674 injury Diseases 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 abstract 1
- 239000002893 slag Substances 0.000 description 7
- 230000036541 health Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a wire-twisting-prevention aluminum wire drawing machine safety protection device, which comprises a working groove, wherein the top of the working groove is uniformly and fixedly connected with a first protection plate, a traction wheel is arranged below the first protection plate, the outer wall of the traction wheel is rotationally connected with the inner wall of the working groove, the front surface of the working groove is fixedly connected with a wire collecting mechanism, one end, far away from the wire collecting mechanism, of the working groove is fixedly connected with a polishing mechanism, one end, far away from the polishing mechanism, of the working groove is fixedly connected with a smearing mechanism, one end, far away from the smearing mechanism, of the working groove is fixedly connected with a transition box, an exhaust pipe is connected with an exhaust fan in the polishing process of the device, air cooling is carried out on aluminum wires at the same time, aluminum wire deformation caused by overhigh temperature is avoided, recycling is facilitated, cost is saved, two aluminum wires are separately collected to avoid aluminum wire winding, wire breakage or twisting is caused, and wire throwing injury to a machine or a worker is prevented in the wire winding process.
Description
Technical Field
The invention relates to the technical field of aluminum welding wire equipment, in particular to a safety protection device of an aluminum wire drawing machine for preventing stranded wires.
Background
The wire drawing machine is also called a wire drawing machine, is widely applied to mechanical equipment in industrial application, is widely applied to industries such as mechanical manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, wires and cables and the like, an aluminum wire refers to the longitudinal whole length of the wire drawing machine, a cross section is a metal linear material prepared by taking pure aluminum or aluminum alloy as a raw material, the product is processed along a heart pressure, and is rolled and delivered, the wire drawing machine is divided into pure aluminum wires and alloy aluminum wires according to the material, the wire drawing machine is divided into industrial aluminum wires and process aluminum wires according to the application, and the aluminum wire drawing is an important production procedure in the aluminum wire production process.
The aluminum wire is required to be continuously dragged and polished in the use process of the wire drawing machine, when the aluminum wire is dragged for a long time, the aluminum wire is easy to generate heat and scald, however, the protection effect of the existing aluminum wire drawing machine safety protection device on the aluminum wire is poor, thereby influencing the production progress of the aluminum wire, in the wire drawing production, wire rods are drawn to a certain diameter through the wire drawing machine, and the wire rods are not orderly arranged, so that a wire winding phenomenon is extremely easy to occur in the wire drawing process, if the wire rods are not timely processed, the breakage of the wire is easy to cause, and the drawing force is extremely large, so that the broken wire is easy to cause injury to human body in rebound.
Disclosure of Invention
Aiming at the defects of the prior art, the invention solves the technical problems by adopting the following technical scheme: the invention relates to a wire-twisting-prevention aluminum wire drawing machine safety protection device, which comprises a working groove, wherein a first protection plate is uniformly and fixedly connected to the top of the working groove, a traction wheel is arranged below the first protection plate, the outer wall of the traction wheel is rotationally connected with the inner wall of the working groove, a wire collecting mechanism is fixedly connected to the front surface of the working groove, a polishing mechanism is fixedly connected to one end, far away from the wire collecting mechanism, of the working groove, a smearing mechanism is fixedly connected to one end, far away from the polishing mechanism, of the working groove, and a transition box is fixedly connected to one end, far away from the smearing mechanism, of the working groove.
Preferably, the polishing mechanism comprises a first dust box, the top of the first dust box is fixedly connected with a first dust plate, the top of the working groove is fixedly connected with a driving component, one end of the driving component, which is close to the first dust box, is rotationally connected with a first rotating shaft, the outer surface of the first rotating shaft is provided with a polishing grinding wheel, the inner wall of the polishing grinding wheel is sleeved with the outer wall of the rotating shaft, the opposite side of the polishing grinding wheel is provided with a second fixing nut, the inner wall of the second fixing nut is in threaded connection with the outer surface of the first rotating shaft, the bottom of the inner wall of the first dust box is fixedly connected with a scraping component, one end of the first dust box, which is far away from the scraping component, is fixedly connected with an exhaust pipe, the concave surface is attached to the outer surface of an aluminum wire, the polishing surface is ensured to be complete, the surface of the aluminum wire is smoother and more uniform, the driving component drives the polishing grinding wheel to rotate, the rotating direction is opposite to the moving direction of the aluminum wire, the exhaust pipe is connected with the exhaust fan in the polishing process, aluminum scraps or dust which is polished down is collected, meanwhile, the aluminum wire is air-cooled, the phenomenon that the aluminum wire is deformed to affect the product quality due to overhigh temperature is avoided, the driving assembly comprises a rotating motor, the outer wall of the rotating motor is fixedly connected with the top of a working groove, one end of the rotating motor, which is close to a first dust box, is fixedly connected with a first rotating shaft, one end of the first rotating shaft, which is far away from the rotating motor, is fixedly connected with a movable base, one end of the movable base, which is far away from the first rotating shaft, is provided with a rotary stop, the inner wall of the rotary stop is in threaded connection with the outer wall of the first rotating shaft, one end of the first dust box, which is close to the movable base, is fixedly connected with a first screw, the outer wall of the first screw is sleeved with the inner wall of the movable base, the outer surface of first screw rod is provided with first fixation nut, the inner wall of first fixation nut and the outer wall threaded connection of first screw rod satisfy the needs of polishing of different diameter aluminium wire, and it is convenient to change, reduces human labor.
Preferably, the scraping assembly comprises a first motor, the even fixedly connected with dead lever of surface of first motor, the one end fixedly connected with spring of first motor is kept away from to the dead lever, the one end fixedly connected with scraper blade of dead lever is kept away from to the spring, the one end fixedly connected with sleeve pipe that the scraper blade is close to the dead lever, sheathed tube inner wall cup joints with the outer wall of dead lever mutually, the one end fixedly connected with gag lever post that the scraper blade is close to first dust proof incasement wall, the spacing groove has been seted up to the opposite side of first dust proof incasement wall, the inner wall of spacing groove contacts with the outer wall of gag lever post, the collecting vat has been seted up to the bottom of first dust proof case.
Preferably, the smearing mechanism comprises a second dust box, the top fixedly connected with second dust board of second dust box, the one end fixedly connected with second motor that second dust box is close to grinding machanism, the one end that second dust box is close to grinding machanism is provided with the connecting pipe, the outer wall of connecting pipe cup joints with the inner wall of second dust box mutually, the one end fixedly connected with smearing component that the connecting pipe is close to second dust box, the top fixedly connected with material loading subassembly of smearing component, the opposite side of second dust box inner wall rotates and is connected with the second pivot, the outer wall of second pivot is close to the one end fixedly connected with gear of second dust box with second motor, the surface of gear meshes with the surface of smearing component, the smearing component includes the oil tank, the outer wall and the connecting pipe fixedly connected with baffle of inner wall of oil tank, the surface of oil tank evenly fixedly connected with, the surface of sawtooth and the surface of gear are mutually stretched tightly, can also avoid the wire drawing line to cause health care, can also prevent the wire drawing after the wire is used for the wire, and the subsequent health and the health care is broken.
Preferably, the material loading subassembly includes the fixed pipe, the outer wall of fixed pipe and the surface fixed connection of oil tank, the top fixedly connected with rotor plate of fixed pipe, the inside of rotor plate is provided with the connecting rod, the inner wall of rotor plate and the outer wall threaded connection of connecting rod, the top fixedly connected with limiting plate of connecting rod, the bottom fixedly connected with baffle of connecting rod, the top of baffle contacts with the inner wall of oil tank, the bottom of limiting plate is provided with U type spacer, the surface of U type spacer contacts with the top of rotor plate, the inner wall of U type spacer contacts with the outer wall of connecting rod, adsorbs unnecessary wire drawing oil on aluminum wire surface away, avoids pollution device to save wire drawing oil simultaneously, and when using, gear rotation drives the oil tank and stores up in the oil tank, leads to the aluminum wire surface to smear unevenly, rotates to smear more evenly smooth.
Preferably, the wire winding mechanism comprises a cross rod, the outer wall of cross rod and the inner wall fixed connection of working groove, the outer wall of cross rod rotates and is connected with first leading wheel, the top fixedly connected with stand of polishing mechanism one end is kept away from to the working groove, the top of stand rotates and is connected with the second leading wheel, the working groove is kept away from the even fixedly connected with second guard plate in top of polishing mechanism one end, the top fixedly connected with second screw rod of polishing mechanism one end is kept away from to the working groove, the surface of second screw rod is provided with swivel base, swivel base's inner wall and the surface threaded connection of second screw rod, swivel base's top fixedly connected with sleeve, telescopic inner wall cup joints with the surface of second screw rod mutually, telescopic top fixedly connected with roof separately collects and avoids the aluminium wire winding, causes to stretch out or stranded conductor, and swivel base rotates and drives the aluminium wire winding to descend gradually, slowly carries out repeatedly to lift, and first guard plate prevents that the aluminium wire from stretching suddenly and causing the wire injury to machine or staff.
The beneficial effects of the invention are as follows:
1. according to the invention, through arranging the smearing mechanism, after the aluminum wire is polished, the situation of drawing and trashing of the aluminum wire can be reduced, meanwhile, the finish of the aluminum wire is improved, the aluminum wire enters the oiling mechanism through the connecting pipe, the aluminum wire is further processed from the other end after being smeared uniformly, the surface of the aluminum wire can be protected by the drawing oil, the aluminum wire can be cooled, the situation that the aluminum wire is stretched out due to overhigh temperature in the subsequent processing process is avoided, the body health of workers is endangered, when the oil tank is required to be replenished with the drawing oil, the U-shaped spacer blocks are taken out, the rotating plate is loosened, the connecting rod is pressed down, at the moment, a gap is reserved between the baffle plate and the inner wall of the oil tank, the round holes on the rotating plate are aligned with the round holes on the limiting plate, the oil tank is replenished by the hopper, the oil tank is divided into three compartments, each compartment is filled with sponge, only the first compartment is replenished with the drawing oil, the second compartment and the third compartment only stores the sponge, the redundant drawing oil on the surface of the aluminum wire is adsorbed away, the pollution device is avoided, and the drawing oil is saved at the same time, and when the gear rotates to drive the oil tank to rotate together, so that the drawing oil is prevented from accumulating in the oil tank, and the rotating is unevenly smeared on the surface.
2. According to the invention, the polishing mechanism is arranged, the concave surface of the polishing grinding wheel is attached to the outer surface of the aluminum wire, so that the polishing surface is ensured to be complete, the surface of the aluminum wire is smoother and more uniform, the driving assembly drives the polishing grinding wheel to rotate, the rotating direction is opposite to the moving direction of the aluminum wire, the exhaust tube is connected with the exhaust fan in the polishing process, the polished aluminum scraps or dust are collected, and meanwhile, the aluminum wire is air-cooled, so that the aluminum wire deformation caused by overhigh temperature is avoided to influence the product quality.
3. According to the invention, the scraping component is arranged, fine aluminum powder or broken slag can be generated in the polishing process, most of the aluminum powder or broken slag is pumped away and collected under the action of the exhaust fan, a part of the aluminum powder or broken slag is accumulated in the collecting tank below, the surface of the collecting tank needs to be cleaned regularly, the first motor drives the two fixing rods to rotate, the two fixing rods respectively drive the scraping plates to scrape the surface of the collecting tank, the angles of the two fixing rods are fixed, one scraping plate is lifted when the other scraping plate moves to the bottom, the limiting rods at two ends of the scraping plates can only move in the limiting tank, the spring enables the fixing rods to be adjusted to stretch out or shorten in the moving process, the scraping plates can be always contacted with the surface of the collecting tank, the cleaning is thorough, the recycling is facilitated, and the cost is saved.
4. According to the invention, the wire winding mechanism is arranged, two aluminum wires are wound on the sleeve after passing through the first guide wheels respectively, the second guide wheels are additionally arranged to prevent the aluminum wires from touching the edge of the first protection plate to cause surface extrusion deformation, the aluminum wires are separately collected to prevent the aluminum wires from winding to cause stretch-breaking or stranded wires, the rotating base rotates to drive the aluminum wires to wind and gradually descend, the first protection plate slowly and repeatedly ascends and descends, and the first protection plate prevents the aluminum wires from being suddenly stretched to cause wire throwing damage to a machine or staff in the winding process.
Drawings
FIG. 1 is a front view of the entire present invention;
FIG. 2 is a schematic overall construction of the present invention;
FIG. 3 is a schematic view of the polishing mechanism of the present invention;
FIG. 4 is a schematic view of the drive assembly of the present invention;
FIG. 5 is a schematic view of the structure of the smearing mechanism of the present invention;
FIG. 6 is a schematic structural view of the wire winding mechanism of the present invention;
fig. 7 is a schematic view of the structure of the scraping assembly of the present invention;
FIG. 8 is a schematic view of the structure of FIG. 7A in accordance with the present invention;
FIG. 9 is a schematic view of the structure of FIG. 5B in accordance with the present invention;
FIG. 10 is a schematic view of the construction of the oiling assembly of the present invention;
in the figure: 1. a working groove; 2. a polishing mechanism; 201. a first dust box; 202. a first dust plate; 203. a drive assembly; 2031. a rotating electric machine; 2032. a movable base; 2033. a first screw; 2034. a first fixing nut; 2035. a rotation stopper; 204. a first rotating shaft; 205. grinding the grinding wheel; 206. a second fixing nut; 207. a scraping assembly; 2071. a first motor; 2072. a fixed rod; 2073. a sleeve; 2074. a spring; 2075. a scraper; 2076. a limit rod; 2077. a limit groove; 2078. a collection tank; 208. an exhaust pipe; 3. a smearing mechanism; 301. a second dust box; 302. a second dust plate; 303. a second motor; 304. a connecting pipe; 305. a oiling assembly; 3051. an oil tank; 3052. a partition plate; 3053. saw teeth; 306. a second rotating shaft; 307. a gear; 308. a feeding assembly; 3081. a fixed tube; 3082. a rotating plate; 3083. a connecting rod; 3084. a limiting plate; 3085. a baffle; 3086. u-shaped spacer blocks; 4. a wire winding mechanism; 401. a cross bar; 402. a first guide wheel; 403. a column; 404. a second guide wheel; 405. a second screw; 406. a rotating base; 407. a sleeve; 408. a top plate; 409. a first protection plate; 5. a second protection plate; 6. a transition box; 7. traction wheels.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
First embodiment a safety protection device for an aluminum wire drawing machine for preventing wire twisting according to an embodiment of the present invention will be described below with reference to fig. 1 to 7.
As shown in fig. 1-7, the safety protection device of the wire drawing machine for preventing stranded wires comprises a working groove 1, wherein a first protection plate 409 is uniformly and fixedly connected to the top of the working groove 1, a traction wheel 7 is arranged below the first protection plate 409, the outer wall of the traction wheel 7 is rotatably connected with the inner wall of the working groove 1, a wire collecting mechanism 4 is fixedly connected to the front surface of the working groove 1, a polishing mechanism 2 is fixedly connected to one end, away from the wire collecting mechanism 4, of the working groove 1, a smearing mechanism 3 is fixedly connected to one end, away from the polishing mechanism 2, of the working groove 1, and a transition box 6 is fixedly connected to one end, away from the smearing mechanism 3, of the working groove 1.
The polishing mechanism 2 comprises a first dust box 201, a first dust plate 202 is fixedly connected to the top of the first dust box 201, a driving component 203 is fixedly connected to the top of the working groove 1, one end, close to the first dust box 201, of the driving component 203 is rotatably connected with a first rotating shaft 204, a polishing grinding wheel 205 is arranged on the outer surface of the first rotating shaft 204, the inner wall of the polishing grinding wheel 205 is sleeved with the outer wall of a rotating shaft, a second fixing nut 206 is arranged on the opposite side of the polishing grinding wheel 205, the inner wall of the second fixing nut 206 is in threaded connection with the outer surface of the first rotating shaft 204, a scraping component 207 is fixedly connected to the bottom of the inner wall of the first dust box 201, an exhaust pipe 208 is fixedly connected to one end, far away from the scraping component 207, of the first dust box 201, of an aluminum wire penetrates through the first dust box 201, the second dust box 301 and the transition box 6 by a worker, when in use, through each traction wheel 7, finally, the aluminum wire is fixed on the outer wall of the sleeve 2073, the aluminum wire is automatically drawn, the surface of the aluminum wire which is drawn out for the first time is rough and needs to be polished by the polishing mechanism 2, the polishing grinding wheels 205 are divided into two groups, the width of the groove of each group of polishing grinding wheels 205 corresponds to the diameter of the aluminum wire, the proper polishing grinding wheels 205 can be selected according to the needs, the second fixing nuts 206 on the two sides of the polishing grinding wheels are screwed and fixed at the aluminum wire access holes, the aluminum wire is applicable to polishing aluminum wires with different diameters, the aluminum wire passes through the upper surface of the lower polishing grinding wheel 205 and then passes through the lower surface of the higher polishing grinding wheel 205, the concave surface is attached to the outer surface of the aluminum wire, the polishing surface is ensured to be complete, the surface of the aluminum wire is smoother and more uniform, the driving component 203 drives the polishing grinding wheels 205 to rotate, the rotation direction is opposite to the movement direction of the aluminum wire, the exhaust tube 208 is connected with an exhaust fan in the polishing process, and the polished aluminum scraps or dust are collected, meanwhile, the aluminum wire is air-cooled, so that the influence of deformation of the aluminum wire on the product quality caused by overhigh temperature is avoided.
The driving assembly 203 comprises a rotating motor 2031, the outer wall of the rotating motor 2031 is fixedly connected with the top of the working groove 1, one end of the rotating motor 2031, which is close to the first dust box 201, is fixedly connected with a first rotating shaft 204, one end of the first rotating shaft 204, which is far away from the rotating motor 2031, is fixedly connected with a movable base 2032, one end of the movable base 2032, which is far away from the first rotating shaft 204, is provided with a rotary stop 2035, the inner wall of the rotary stop 2035 is in threaded connection with the outer wall of the first rotating shaft 204, one end of the first dust box 201, which is close to the movable base 2032, is fixedly connected with a first screw 2033, the outer wall of the first screw 2033 is sleeved with the inner wall of the movable base 2032, the outer surface of the first screw 2033 is provided with a first fixing nut 2034, the inner wall of the first fixing nut 2034 is in threaded connection with the outer wall of the first screw 2033, the rotating motor 2031 drives the first rotating shaft 204 to rotate, thereby driving the grinding wheel 205 to rotate, the other end of the first rotating shaft 204 is arranged on the movable base 2032, when the standby grinding wheel does not meet the diameter of a current aluminum wire or needs to be replaced, the first grinding wheel is rotated, the first screw 2034 is required to be screwed out, the first screw 2032 is required to be replaced, the first screw 2032 is required to be removed, the first screw 2033 is required to be removed, and the first grinding wheel is required to be screwed out, the first grinding wheel is required to be replaced, and the first grinding wheel is required to be screwed to be removed, and the first grinding wheel is 3 is required to be removed, and is moved.
The smearing mechanism 3 comprises a second dust box 301, a second dust baffle 302 is fixedly connected to the top of the second dust box 301, a second motor 303 is fixedly connected to one end, close to the polishing mechanism 2, of the second dust box 301, a connecting pipe 304 is arranged at one end, close to the polishing mechanism 2, of the second dust box 301, the outer wall of the connecting pipe 304 is sleeved with the inner wall of the second dust box 301, an oiling component 305 is fixedly connected to one end, close to the second dust box 301, of the connecting pipe 304, a feeding component 308 is fixedly connected to the top of the oiling component 305, a second rotating shaft 306 is rotatably connected to the opposite side of the inner wall of the second dust box 301, a gear 307 is fixedly connected to the outer wall of the second rotating shaft 306, the outer surface of the gear 307 is meshed with the outer surface of the oiling component 305, wire drawing oil is needed in the wire drawing process, the wire drawing oil can be smeared on the surface after the wire drawing oil can reduce the conditions of the wire drawing and the strain, meanwhile, the smoothness of the wire is improved, the connecting pipe 304 is evenly connected to the wire drawing oil can be further processed from the other end, and the wire can be further cooled down, and the health of a person can be prevented from being further damaged by the wire drawing oil.
The wire winding mechanism 4 includes horizontal pole 401, the outer wall of horizontal pole 401 and the inner wall fixed connection of work groove 1, the outer wall rotation of horizontal pole 401 is connected with first leading wheel 402, the top fixedly connected with stand 403 of work groove 1 keeps away from grinding machanism 2 one end, the top rotation of stand 403 is connected with second leading wheel 404, the even fixedly connected with second guard plate 5 in top of work groove 1 keeps away from grinding machanism 2 one end, the top fixedly connected with second screw rod 405 of work groove 1 keeps away from grinding machanism 2 one end, the surface of second screw rod 405 is provided with rotating base 406, rotating base 406's inner wall and second screw rod 405's surface threaded connection, rotating base 406's top fixedly connected with sleeve 407, sleeve 407's inner wall cup joints with second screw rod 405's surface, sleeve 407's top fixedly connected with roof 408, initially rotating base 406 rises, two aluminium wires twine on sleeve 407 after first leading wheel 402 respectively, add and establish second leading wheel 404 and avoid the aluminium wire to touch the edge of first guard plate and cause surface extrusion deformation, separate the collection to avoid aluminium wire winding to cause disconnected or to stretch down, rotating base 406 and drive the aluminium wire winding gradually, and the winding wire is slowly to drop down, prevent that the wire winding personnel from getting rid of the machine personnel to hurt suddenly and causing the wire winding process to drop down.
The specific working procedure is as follows:
during operation, the staff passes first dust proof case 201 and second dust proof case 301 and transition case 6 with one end of aluminium wire, through each traction wheel 7, finally fix on the outer wall of sleeve 2073, begin automatic drawing aluminium wire, the aluminium wire surface that first drawing was come out is comparatively coarse, need polish through grinding machanism 2, after aluminium wire is polished, paint the condition that wire drawing oil can reduce to cause aluminium wire napping, the strain on the surface, improve the finish degree of aluminium wire simultaneously, the aluminium wire gets into the oiling mechanism through connecting pipe 304, paint and further process from the other end after even, rotating base 406 rotates and drives the aluminium wire winding, and descend gradually, slowly go up and down repeatedly.
In a second embodiment, a safety protection device for an aluminum wire drawing machine for preventing wire twisting according to an embodiment of the present invention will be described below with reference to fig. 8 to 10.
According to the safety protection device for the stranded wire-proof aluminum wire drawing machine, disclosed by the invention, as shown in fig. 8-10, on the basis of the first embodiment, the scraping assembly 207 comprises a first motor 2071, a fixed rod 2072 is uniformly and fixedly connected to the outer surface of the first motor 2071, one end of the fixed rod 2072, which is far away from the first motor 2071, is fixedly connected with a spring 2074, one end of the spring 2074, which is far away from the fixed rod 2072, is fixedly connected with a sleeve 2073, the inner wall of the sleeve 2073 is sleeved with the outer wall of the fixed rod 2072, one end, which is close to the inner wall of the first dust box 201, of the scraper 2073, is fixedly connected with a limiting rod 2076, a limiting groove 2077 is formed on the opposite side of the inner wall of the first dust box 201, the inner wall of the limiting groove 2077 is in contact with the outer wall of the limiting rod 2076, a collecting groove 2078 is formed in the bottom of the first dust box 201, fine aluminum powder or slag can be generated in the polishing process, a large part is collected by the action of the suction machine, one part of the suction collector groove is accumulated in the lower part of the collecting groove 8, one end, the two ends of the collector grooves 8 are fixedly connected with the two ends of the collector grooves 2072 are required to be fixedly connected with one end of the other end, the two ends of the collector 2075 are required to be fixedly connected with the limiting rod 2076, the two end of the collector rods 2075 are required to be fixedly connected with the two end of the two end 7, and the two end surfaces of the collector rods 2072 are required to be fixedly connected with the two end surfaces of the collector rod 2075 are required to be respectively, and the surface of the collector groove 7 is required to be completely moved to be completely and can be completely and completely moved to be in contact with the two end surfaces of the surface 5, and the surface 5 is required to be completely and can be completely and the surface 5 is required to be completely and can be moved to be fixed.
The oiling component 305 comprises an oil tank 3051, the outer wall of the oil tank 3051 is fixedly connected with a connecting pipe 304, the inner wall of the oil tank 3051 is uniformly and fixedly connected with a baffle 3052, the outer surface of the oil tank 3051 is uniformly and fixedly connected with a saw tooth 3053, the outer surface of the saw tooth 3053 is meshed with the outer surface of a gear 307, the feeding component 308 comprises a fixed pipe 3081, the outer wall of the fixed pipe 3081 is fixedly connected with the outer surface of the oil tank 3051, the top of the fixed pipe 3081 is fixedly connected with a rotating plate 3082, the inside of the rotating plate 3082 is provided with a connecting rod 3083, the inner wall of the rotating plate 3082 is in threaded connection with the outer wall of the connecting rod 3083, the top of the connecting rod 3083 is fixedly connected with a limiting plate 3084, the bottom of the connecting rod 3083 is fixedly connected with a baffle 3085, the top of the baffle 3085 is contacted with the inner wall of the oil tank 3051, the bottom of the limiting plate 3084 is provided with a U-shaped spacer 3086, the outer surface of the U-shaped spacer 3086 is contacted with the top of the connecting plate 3082, when the inner wall of the U-shaped spacer 3086 contacts with the outer wall of the connecting rod 3083 and wire drawing oil is needed to be supplemented to the oil tank 3051, the U-shaped spacer 3086 is taken out, the rotating plate 3082 is loosened, the connecting rod 3083 is pressed down, at the moment, a gap is reserved between the baffle 3085 and the inner wall of the oil tank 3051, a round hole on the rotating plate 3082 is aligned with a round hole on the limiting plate 3084, the oil tank 3051 is supplemented by a funnel, the oil tank 3051 is divided into three compartments, each compartment is filled with sponge, wire drawing oil is supplemented to the first compartment only, sponge is placed in the second compartment and the third compartment, redundant wire drawing oil on the surface of an aluminum wire is adsorbed away, wire drawing oil is saved at the same time when the device is prevented from being polluted, the gear 307 rotates to drive the oil tank 3051 to rotate together, the wire drawing oil is prevented from accumulating in the oil tank 3051, uneven surface painting of the aluminum wire is caused, and the rotating painting is even and smooth.
The specific working procedure is as follows:
during working, fine aluminum powder or slag can be generated in the polishing process, most of the aluminum powder or slag is pumped away and collected under the action of an exhaust fan, a part of aluminum powder or slag is accumulated in a collecting groove 2078 below, the surface of the collecting groove 2078 needs to be cleaned regularly, a first motor 2071 drives two fixing rods 2072 to rotate, the two fixing rods 2072 respectively drive a scraper 2075 to scrape the surface of the collecting groove 2078, the angle of the two fixing rods 2072 is fixed, one scraper 2075 at one side is lifted up when moving to the bottom, limiting rods 2076 at two ends of the scraper 2075 can only move in the limiting groove 2077, a spring 2074 enables the fixing rods 2072 to be adjusted to stretch or shorten in the moving process, the scraper 2075 can be always contacted with the surface of the collecting groove 2078, and when the oil tank 3051 needs to be supplemented with wiredrawing oil after a period of use, taking out the U-shaped spacer 3086, loosening the rotary plate 3082, pressing down the connecting rod 3083, at this moment, the baffle 3085 and the inner wall of the oil tank 3051 leave a gap, the round hole on the rotary plate 3082 is aligned with the round hole on the limiting plate 3084, the oil tank 3051 is supplemented by a funnel, the oil tank 3051 is divided into three compartments, each compartment is filled with sponge, only the first compartment is supplemented with wire drawing oil, the second compartment and the third compartment are only provided with sponge, redundant wire drawing oil on the surface of an aluminum wire is adsorbed away, the wire drawing oil is saved while a pollution device is avoided, and when the device is used, the gear 307 rotates to drive the oil tank 3051 to rotate together, the wire drawing oil is prevented from accumulating in the oil tank 3051, the surface of the aluminum wire is coated unevenly, and the rotating coating is more even and smooth.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (6)
1. The utility model provides an prevent aluminium wire drawing machine safety arrangement of stranded conductor, includes work groove (1), its characterized in that: the utility model discloses a novel electric motor, including work groove (1), including work groove (1), first guard plate (409) of even fixedly connected with in top, the below of first guard plate (409) is provided with traction wheel (7), the outer wall of traction wheel (7) rotates with the inner wall of work groove (1) to be connected, the front fixedly connected with wire collecting mechanism (4) of work groove (1), the inside one end fixedly connected with grinding machanism (2) that keep away from wire collecting mechanism (4) of work groove (1), the inside one end fixedly connected with of grinding machanism (2) that keeps away from of work groove (1) is scribbled mechanism (3), the inside one end fixedly connected with transition case (6) that keep away from of smearing mechanism (3) of work groove (1);
the polishing mechanism (2) comprises a first dust box (201), a first dust plate (202) is fixedly connected to the top of the first dust box (201), a driving assembly (203) is fixedly connected to the top of the working groove (1), a first rotating shaft (204) is rotatably connected to one end, close to the first dust box (201), of the driving assembly (203), a polishing grinding wheel (205) is arranged on the outer surface of the first rotating shaft (204), a second fixing nut (206) is arranged on the opposite side of the polishing grinding wheel (205), a suction pipe (208) is fixedly connected to the inner wall of the second fixing nut (206) and the outer surface of the first rotating shaft (204), and one end, far away from the scraping assembly (207), of the first dust box (201) is fixedly connected to the inner wall of the first dust box;
the smearing mechanism (3) comprises a second dust box (301), a second dust baffle (302) is fixedly connected to the top of the second dust box (301), a second motor (303) is fixedly connected to one end, close to the polishing mechanism (2), of the second dust box (301), a connecting pipe (304) is arranged at one end, close to the polishing mechanism (2), of the second dust box (301), the outer wall of the connecting pipe (304) is sleeved with the inner wall of the second dust box (301), and an oiling component (305) is fixedly connected to one end, close to the second dust box (301), of the connecting pipe (304);
the top of the oiling component (305) is fixedly connected with a feeding component (308), opposite sides of the inner wall of the second dustproof box (301) are rotationally connected with a second rotating shaft (306), the outer wall of the second rotating shaft (306) is fixedly connected with one end, close to the second dustproof box (301), of a second motor (303), the outer wall of the second rotating shaft (306) is fixedly connected with a gear (307), and the outer surface of the gear (307) is meshed with the outer surface of the oiling component (305);
the oiling assembly (305) comprises an oil tank (3051), the outer wall of the oil tank (3051) is fixedly connected with a connecting pipe (304), a partition plate (3052) is uniformly and fixedly connected with the inner wall of the oil tank (3051), saw teeth (3053) are uniformly and fixedly connected with the outer surface of the oil tank (3051), and the outer surface of the saw teeth (3053) is meshed with the outer surface of a gear (307).
2. The wire drawing machine safety protection device for preventing wires from being twisted according to claim 1, wherein: the driving assembly (203) comprises a rotating motor (2031), the outer wall of the rotating motor (2031) is fixedly connected with the top of the working groove (1), one end of the rotating motor (2031) close to a first dust prevention box (201) is fixedly connected with a first rotating shaft (204), one end of the first rotating shaft (204) away from the rotating motor (2031) is fixedly connected with a movable base (2032), one end of the movable base (2032) away from the first rotating shaft (204) is provided with a rotation stop (2035), the inner wall of the rotation stop (2035) is in threaded connection with the outer wall of the first rotating shaft (204), one end of the first dust prevention box (201) close to the movable base (2032) is fixedly connected with a first screw rod (2033), the outer wall of the first screw rod (2033) is sleeved with the inner wall of the movable base (2032), the outer surface of the first screw rod (2033) is provided with a first fixing nut (2034), and the inner wall of the first fixing nut (2034) is in threaded connection with the outer wall of the first screw rod (2033).
3. The wire drawing machine safety protection device for preventing wires from being twisted according to claim 1, wherein: the scraping assembly (207) comprises a first motor (2071), a fixed rod (2072) is uniformly and fixedly connected to the outer surface of the first motor (2071), a spring (2074) is fixedly connected to one end of the fixed rod (2072) far away from the first motor (2071), a scraper blade (2075) is fixedly connected to one end of the spring (2074) far away from the fixed rod (2072), a sleeve (2073) is fixedly connected to one end of the scraper blade (2075) close to the fixed rod (2072), the inner wall of the sleeve (2073) is sleeved with the outer wall of the fixed rod (2072), a limit rod (2076) is fixedly connected to one end of the scraper blade (2075) close to the inner wall of the first dust box (201), a limit groove (2077) is formed in the opposite side of the inner wall of the first dust box (201), the inner wall of the limit groove (2077) is contacted with the outer wall of the limit rod (2076), and a collecting groove (8) is formed in the bottom of the first dust box (201).
4. The wire drawing machine safety protection device for preventing wires from being twisted according to claim 1, wherein: the feeding assembly (308) comprises a fixed pipe (3081), the outer wall of the fixed pipe (3081) is fixedly connected with the outer surface of the oil tank (3051), the top of the fixed pipe (3081) is fixedly connected with a rotating plate (3082), a connecting rod (3083) is arranged in the rotating plate (3082), the inner wall of the rotating plate (3082) is in threaded connection with the outer wall of the connecting rod (3083), a limiting plate (3084) is fixedly connected to the top of the connecting rod (3083), a baffle (3085) is fixedly connected to the bottom of the connecting rod (3083), the top of the baffle (3085) is in contact with the inner wall of the oil tank (3051), a U-shaped spacer (3086) is arranged at the bottom of the limiting plate (3084), the outer surface of the U-shaped spacer (3086) is in contact with the top of the rotating plate (3082), and the inner wall of the U-shaped spacer (3086) is in contact with the outer wall of the connecting rod (3083).
5. The wire drawing machine safety protection device for preventing wires from being twisted according to claim 1, wherein: the wire winding mechanism (4) comprises a cross rod (401), the outer wall of the cross rod (401) is fixedly connected with the inner wall of the working groove (1), the outer wall of the cross rod (401) is rotationally connected with a first guide wheel (402), the working groove (1) is far away from the top fixedly connected with stand column (403) of one end of the polishing mechanism (2), the top of the stand column (403) is rotationally connected with a second guide wheel (404), and the working groove (1) is far away from the top of one end of the polishing mechanism (2) and is uniformly fixedly connected with a second protection plate (5).
6. The safety protection device for the stranded wire-proof aluminum wire drawing machine according to claim 5, wherein: the top fixedly connected with second screw rod (405) of grinding machanism (2) one end is kept away from in working groove (1), the surface of second screw rod (405) is provided with rotating base (406), the inner wall of rotating base (406) and the surface threaded connection of second screw rod (405), the top fixedly connected with sleeve (407) of rotating base (406), the inner wall of sleeve (407) cup joints with the surface of second screw rod (405), the top fixedly connected with roof (408) of sleeve (407).
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| CN116713336A (en) | 2023-09-08 |
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