CN113510096A - Stainless steel wire powder wiping and lubricating device for high-precision welding - Google Patents
Stainless steel wire powder wiping and lubricating device for high-precision welding Download PDFInfo
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- CN113510096A CN113510096A CN202110754076.3A CN202110754076A CN113510096A CN 113510096 A CN113510096 A CN 113510096A CN 202110754076 A CN202110754076 A CN 202110754076A CN 113510096 A CN113510096 A CN 113510096A
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 106
- 238000003466 welding Methods 0.000 title claims abstract description 21
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000010935 stainless steel Substances 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 19
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- 238000003860 storage Methods 0.000 claims description 19
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
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- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 238000009736 wetting Methods 0.000 claims description 13
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- 239000000463 material Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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Abstract
The invention belongs to the technical field of stainless steel wires, in particular to a stainless steel wire powder wiping and lubricating device for high-precision welding, which comprises: the powder wiping mechanism comprises a box body for stainless steel wires to pass through, two groups of lifters arranged on the box body, mounting plates hinged to moving ends of the lifters, two groups of rollers arranged between the mounting plates, a transmission belt sleeved on the rollers, and a powder wiping pad connected to the transmission belt and used for wiping the stainless steel wires. According to the stainless steel wire powder wiping device, the stainless steel wire can be wiped comprehensively through the powder wiping mechanism, compared with the existing powder wiping device, the problems that gaps exist among powder wiping objects and powder wiping is not thorough are solved, the stainless steel wire powder wiping device is not limited to upper and lower powder wiping, the powder wiping steps are arranged progressively, powder can be cleaned comprehensively according to different degrees, the cleaning effect is good, the structural design is novel and reasonable, and the stainless steel wire powder wiping device is convenient to popularize and use.
Description
Technical Field
The invention relates to the technical field of stainless steel wires, in particular to a stainless steel wire powder wiping and lubricating device for high-precision welding.
Background
Stainless steel wire is also called stainless steel wire, various wire products with different specifications and models are made by using stainless steel as raw material, the stainless steel wire is drawn to pull a wire rod or a wire blank out of a die hole of a wire drawing die under the action of drawing force so as to produce the metal plastic processing process of the steel wire with small section or the nonferrous metal wire, the metal wires with different section shapes and sizes of various metals and alloys can be produced by drawing, the drawn wires have accurate size and smooth surface, and the used drawing equipment and the die are simple and easy to manufacture.
At present, in order to improve the drawing effect of a stainless steel wire in the production process, wire drawing powder or lubricating powder is often used for auxiliary drawing, which causes powder to exist on the surface of the produced stainless steel wire and influences the welding of the subsequent stainless steel wire, in the prior art (CN201710213179.2), a stainless steel wire powder wiping device for high-precision nuclear welding is disclosed, which comprises a support, a bedplate is horizontally arranged on the support, at least two groups of powder wiping mechanisms are arranged on the bedplate, each powder wiping mechanism comprises a lower pressing plate arranged on the bedplate through a connecting plate, the lower pressing plate is obliquely and downwards arranged, one obliquely and downwards end of the lower pressing plate is hinged with the right end of the upper pressing plate, a lower groove plate is vertically arranged on the upper surface of the lower pressing plate, an upper groove plate is vertically arranged on the lower surface of the upper pressing plate, two upper groove plates and two lower groove plates are both arranged in parallel, and a cavity formed by enclosing the upper groove plate and the lower groove plate is filled with filler for powder wiping, according to the prior art, the stainless steel wire passing through is wiped and collected by the filler for wiping powder, but fine gaps are easily reserved between contacts of the filler, and the powder on the steel wire in linear motion cannot be wiped completely, so that the invention discloses a stainless steel wire powder wiping and lubricating device for high-precision welding, which can thoroughly clean the powder on the stainless steel wire.
Disclosure of Invention
The present invention is directed to solving one of the technical problems of the prior art or the related art.
Therefore, the technical scheme adopted by the invention is as follows:
high accuracy welding is with stainless steel wire powder wiping and is moist traditional thread binding putting includes: the powder wiping mechanism comprises a box body for stainless steel wires to pass through, two groups of lifters arranged on the box body, mounting plates hinged to the moving ends of the lifters, two groups of rollers arranged between the mounting plates, a transmission belt sleeved on the rollers, a powder wiping pad connected to the transmission belt and used for wiping the stainless steel wires, a powder wiping groove arranged on the powder wiping pad and used for limiting the stainless steel wires, a powder wiping block arranged in the powder wiping groove and used for wiping powder, and a blanking groove arranged on the powder wiping pad and located at the front end of the powder wiping block; the end part of the roller is connected with a gear, and the roller is meshed and connected with a motor arranged on the mounting plate through a gear set; the receiving mechanism comprises a collecting box which is connected with the mounting plate and is used for collecting falling powder, a spring which is connected in the collecting box, a filter screen which is connected on the spring and is used for filtering the falling powder, and a screw cover which is arranged at the bottom of the collecting box and is used for discharging materials; and the wire wetting mechanism is arranged on the output end side of the powder wiping mechanism and is used for cleaning the stainless steel wires for the second time.
By adopting the technical scheme, the stainless steel wire can be comprehensively wiped with powder, compared with the existing powder wiping device, the problem that gaps exist among powder wiping objects and the powder wiping is not thorough is solved, the powder wiping device is not limited to the upper side and the lower side for wiping the powder, the powder wiping steps are arranged progressively, the stainless steel wire can be comprehensively cleaned according to different degrees of powder, the cleaning effect is better, the powder falling from the powder wiping objects in each stage can be collected and stored after being filtered for repeated use, the vibration generated by the device operation is adopted for filtering, the filtering effect is better, in addition, the stainless steel wire after the powder wiping is finished can be blown under high pressure, the powder remained on the powder wiping mechanism is prevented from being attached to the stainless steel wire, the final powder wiping after the process is carried out, and the lubricating oil is contacted in the cotton filter after the stainless steel wire is discharged from the wire wetting mechanism, the lubrication of the stainless steel wire is finished, convenient for storage and subsequent welding.
The present invention in a preferred example may be further configured to: moist line mechanism including install in air purifier on the box, connect in air purifier carries out pressurization exhaust booster pump, set up in wipe the box body of powder mechanism rear end, connect in booster pump exhaust end just is located shower nozzle in the box body, install in the box body side and carry out the filtration cotton section of thick bamboo of cleaning through the stainless steel wire, set up in box body bottom is used for the storage silo of storage, threaded connection in be used for straining down the filter plate of powder on the storage silo, connect in the filter plate side carries out spacing go-between and offers in the go-between bottom is used for the bin outlet that the powder passes through.
Through adopting above-mentioned technical scheme, can use after purifying repeatedly the air of circulation, reduce environmental pollution, and the booster pump can be with the air of air purifier output through the shower nozzle blowout, the nonrust steel wire of below process is cleared up, can effectively get rid of remaining micronic dust on the nonrust steel wire, micronic dust flows downwards after being blown down, be obstructed down through the filter plate, for the toper structure, make the micronic dust under the filtration can take advantage of the situation and slide down, and then fall into the inner wall of storage silo through the relief hole, carry on tentatively and filter, reduce air purifier's operation burden, and is comparatively reasonable.
The present invention in a preferred example may be further configured to: the powder wiping block comprises a limiting block, a powder wiping strip and a fixing edge, wherein the limiting block is arranged on the powder wiping pad and is connected with the powder wiping groove, the powder wiping strip is arranged at the feed end of the limiting block and is used for cleaning powder, and the fixing edge is connected to the side face of the limiting block and is fixed by a bolt.
Through adopting above-mentioned technical scheme, can further improve the effect of wiping powder on the wiping powder of wiping powder groove, have the effect that better effect stopper mainly played the design to the comparatively firm powder of some adhesions, make the inboard of wiping powder strip link up with the inboard of wiping powder groove, be favorable to improving the effect of wiping powder.
The present invention in a preferred example may be further configured to: the outside of filtering the cotton section of thick bamboo is equipped with the protective frame, just be equipped with in the filtering the cotton section of thick bamboo and be located both sides about the stainless steel wire that passes, and filter head pipe connection has the lubricating oil tank.
Through adopting above-mentioned technical scheme, can improve the stability that filters a cotton section of thick bamboo and set up, also can constantly pour into lubricating oil into to the inside of filtering a cotton section of thick bamboo, carry out moist line.
The present invention in a preferred example may be further configured to: the side of collecting the box is connected with the rubber slab, just it connects to collect the box through the rubber slab on the mounting panel.
By adopting the technical scheme, the lifter can be prevented from generating rigid damage in the lifting process of the powder wiping mechanism driven by the lifter, and the deformability of the powder wiping mechanism is improved.
The present invention in a preferred example may be further configured to: the powder wiping block and the blanking groove are provided with a plurality of corresponding groups on the powder wiping pad and are positioned in the plurality of groups of the powder wiping blocks and the blanking groove above the material receiving mechanism, and the inner diameter value of the powder wiping block at the front end is sequentially larger than that of the powder wiping block at the rear end.
Through adopting above-mentioned technical scheme, can be so that the powder of wiping down can directly fall into the inside of collecting the box, through the difference of wiping the powder strip size on the piece of whitewashing, can also clear up the powder of the different thickness on stainless steel wire surface, prevent the blocking phenomenon that once only clear up too much and lead to.
The present invention in a preferred example may be further configured to: the inside of stopper is equipped with and extends to the location strip in the fixed limit is used for improving stopper intensity.
By adopting the technical scheme, the installation stability of the powder wiping block can be further enhanced, the long-time powder wiping operation on the stainless steel wire is facilitated, and the feasibility of the device is improved.
The present invention in a preferred example may be further configured to: wire dividers are arranged at the wire inlet and outlet positions on two sides of the box body and used for orderly wiping and cleaning the stainless steel wires.
By adopting the technical scheme, the inlet and outlet of the stainless steel wire can be positioned by utilizing the prior art, and the powder wiping and line wetting are completed by matching with the invention.
The technical scheme of the invention has the following beneficial technical effects:
1. according to the stainless steel wire powder wiping device, the stainless steel wire can be wiped comprehensively through the powder wiping mechanism, compared with the existing powder wiping device, the problems that gaps exist among powder wiping objects and powder wiping is not thorough are solved, the stainless steel wire powder wiping device is not limited to upper and lower powder wiping, the powder wiping steps are arranged progressively, powder can be cleaned comprehensively according to different degrees, the cleaning effect is good, the structural design is novel and reasonable, and the stainless steel wire powder wiping device is convenient to popularize and use.
2. According to the invention, the receiving mechanism can be used for collecting powder falling from powder scraping at each stage, the powder is filtered and stored for reuse, vibration generated by operation of the device is adopted for filtering, the filtering effect is good, and the discharging is reasonable.
3. According to the stainless steel wire powder wiping device, the stainless steel wire after powder wiping can be blown clean at high pressure through the wire wetting mechanism, powder remained on the powder wiping mechanism is prevented from being attached to the stainless steel wire, the powder is wiped finally after the process is carried out, the stainless steel wire is lubricated by contacting with lubricating oil in the cotton filter cylinder after being discharged from the wire wetting mechanism, storage and subsequent welding are facilitated, and therefore the rationality of the device is improved.
Drawings
FIG. 1 is a front view of one embodiment of the present invention;
FIG. 2 is a side cross-sectional view of one embodiment of the present invention;
FIG. 3 is an enlarged view at A of one embodiment of the present invention;
FIG. 4 is a side cross-sectional view of a rub block in accordance with one embodiment of the present invention;
FIG. 5 is a top view of a receiving mechanism according to one embodiment of the invention;
FIG. 6 is an enlarged view of a thread lubricating mechanism according to one embodiment of the present invention;
FIG. 7 is an enlarged view of a filter cartridge according to one embodiment of the present invention;
fig. 8 is a top view of a filter plate according to an embodiment of the present invention.
Reference numerals:
100. a powder wiping mechanism; 110. a box body; 120. a lifter; 130. mounting a plate; 140. a drum; 141. a motor; 150. a transmission belt; 160. a powder wiping pad; 170. a powder wiping groove; 180. a chalk rubbing block; 181. a limiting block; 182. rubbing the vermicelli; 183. fixing the edge; 184. a positioning bar; 190. a charging chute;
200. a material receiving mechanism; 210. a collection box; 211. a rubber plate; 220. a spring; 230. filtering with a screen; 240. screwing a cover;
300. a thread moistening mechanism; 310. an air purifier; 320. a booster pump; 330. a box body; 340. a spray head; 350. a filter cartridge; 351. a protective frame; 352. a filter head; 360. a storage bin; 370. filtering the plate; 380. a connecting ring; 390. a discharge hole.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be noted that the embodiments of the present invention and features of the embodiments may be combined with each other without conflict.
It is to be understood that this description is made only by way of example and not as a limitation on the scope of the invention.
The stainless steel wire powder-wiping and lubricating device for high-precision welding provided by some embodiments of the invention is described below with reference to the accompanying drawings.
The first embodiment is as follows:
referring to fig. 1 to 8, the present invention provides a high-precision stainless steel wire powder-wiping and wire-wetting apparatus for welding, comprising: the powder wiping mechanism 100, the material receiving mechanism 200 and the wire wetting mechanism 300, wherein the powder wiping mechanism 100 comprises a box body 110 for stainless steel wires to pass through, two groups of lifters 120 arranged on the box body 110, mounting plates 130 hinged at the moving ends of the lifters 120, two groups of rollers 140 arranged between the mounting plates 130, a transmission belt 150 sleeved on the rollers 140, a powder wiping pad 160 connected to the transmission belt 150 and used for wiping the stainless steel wires, a powder wiping groove 170 arranged on the powder wiping pad 160 and used for limiting the stainless steel wires, a powder wiping block 180 arranged in the powder wiping groove 170 and used for wiping powder, and a blanking groove 190 arranged at the front end of the powder wiping block 180 and arranged on the powder wiping pad 160, the stainless steel wires can be wiped comprehensively through the powder wiping mechanism 100, compared with the existing powder wiping device, the problems that gaps exist among powder wiping objects and the powder is not thorough are solved, and the powder wiping is not only limited to upper and lower side powder wiping, and the step of powder wiping is set progressively, can carry on the comprehensive clearing up according to the powder of different degrees, the cleaning up is better, specifically, the container body 110 is the structure sealed for supplying various job parts to install, supply the stainless steel wire to clear up in it when passing through, equipped with control panel and dust catcher, utilize the control panel to control the apparatus integratedly, the dust catcher can guarantee the cleanness in the container body 110, prevent causing the secondary pollution to the stainless steel wire, and the riser 120 hangs and connects both ends on the cylinder 140, can set up one or two groups, figure one sets up the single group, adjust the inclination angle of the powder wiping trough 170 through one end, it is more convenient to set up two groups, the root needs are selected to use, after utilizing the riser 120 to drive the powder wiping trough 170 on the cylinder 140 to incline, the position on the stainless steel wire that the contact surface between two groups of powder wiping troughs 170 corresponds to also along with changing, solve the existing problem by changing the movement orbit of the stainless steel wire reciprocally, need make the stainless steel through rectilinear motion and complete tilting motion in the powder wiping stage, carry out comprehensive powder wiping, and the slope of powder wiping groove 170 drive stainless steel wire can make its atress inhomogeneous, must regulate and control the stainless steel wire of process through the deconcentrator, box 110 both sides business turn over line department is equipped with the deconcentrator, be used for stainless steel wire neatly to carry out the powder wiping clearance, the deconcentrator can make the inside of stainless steel wire business turn over box 110 one by one, prevent it to appear crisscross and winding phenomenon, also can adjust the pulling force of stainless steel wire in real time, for prior art, no longer give unnecessary details.
Specifically, the end of the roller 140 is connected with a gear, the roller 140 is connected to a motor 141 installed on the mounting plate 130 through a gear set in a meshing manner, the roller 140 adopts a light hollow structure, the weight can be reduced, the control of the lifter 120 is facilitated, the end of the roller 140 is connected with the gear, the motor 141 is connected with a central gear combined with the gear, the plurality of rollers 140 can be driven to rotate, and further the powder wiping pad 160 is driven to rotate, the rotation direction of the powder wiping pad 160 is opposite to the movement direction of the stainless steel wire, the powder can be cleaned against the stainless steel wire, the effect is better, in a first mode, cleaning under relative operation is carried out through slow rotation, in addition, powder wiping operation can be carried out in a second mode in a static mode, the powder wiping groove 170 is rotated after the powder wiping block 180 is worn, the replacement of the powder wiping block 180 on the powder wiping groove 170 is completed, the powder wiping block 180 can be directly detected and replaced in the powder wiping groove 170, the normal operation of the device is not influenced, the quick replacement is realized in sequence, the efficiency is guaranteed, the two groups of rollers 140 are contacted, the stainless steel wires are limited in the powder wiping groove 170, the powder wiping groove 170 can adopt structures such as rubber, hard foam or hard sponge, and the like, the strength is certain, the powder wiping pad 160 can deform along with the movement of the powder wiping pad, the powder wiping effect is certain, and the reasonableness is high.
Referring to fig. 2, the receiving mechanism 200 includes a collecting box 210 connected to the mounting plate 130 and used for collecting the falling powder, a spring 220 connected to the collecting box 210, a filter screen 230 connected to the spring 220 for filtering the falling powder, and a screw cap 240 disposed at the bottom of the collecting box 210 for discharging, the receiving mechanism 200 can collect the powder falling from the powder scraping block 180 at each stage, and store the powder after filtering for reuse, and the filtering employs vibration generated by operation of the device, the filtering effect is good, specifically, the receiving mechanism 200 is disposed at the inner side of the powder scraping pad 160, and can collect and hold the powder scraped from the powder scraping block 180, and meanwhile, the powder can be automatically cleaned by the box 110, the inner cavity of the collecting box 210 is funnel-shaped, the collected powder can be discharged in a straight direction after the screw cap 240 is opened, and can be reused, the spring 220 has a spring structure with high elasticity, can constantly take filter screen 230 to rock after receiving vibrations, and then accomplish not comparatively reasonable to the filtration of powder, the side of collecting box 210 is connected with rubber slab 211, and collects box 210 and pass through rubber slab 211 and connect on mounting panel 130, and rubber slab 211 is soft structure, can take the motion of mounting panel 130 to take place deformation along with riser 120, reduces hard damage.
Specifically, the side of collecting box 210 is connected with rubber slab 211, and collects box 210 and connect on mounting panel 130 through rubber slab 211, and rubber slab 211 through rubber structure can avoid riser 120 to drive and wipe whitewashed mechanism 100 lift in-process and produce hard damage, of course, also can set up the chain rope and hoist, only need wipe whitewashed mechanism 100 tip when moving do not block dead can, comparatively rationally.
Example two:
referring to fig. 5-6, on the basis of the first embodiment, the powder scraping block 180 includes a limiting block 181 installed on the powder scraping pad 160 and connected to the powder scraping groove 170, a powder scraping strip 182 disposed at the feed end of the limiting block 181 for cleaning powder, and a fixing edge 183 connected to the side surface of the limiting block 181 for fixing bolts, the powder scraping effect on the powder of the powder scraping groove 170 can be further improved by the powder scraping block 180, the limiting block 181 has a better effect of shaping certain firmly adhered powder, so that the inner side of the powder scraping strip 182 is connected to the inner side of the powder scraping groove 170, which is beneficial to improving the powder scraping effect, and the powder scraping strip 182 can be made of fine steel wire balls, can scrape the powder on the surface of the stainless steel wire, has a better cleaning effect, the fixing edge 183 is connected to the limiting block 181, and is installed on the powder scraping pad 160 in a bolt connection manner, which is convenient for disassembly and replacement, thereby improving the feasibility of the device.
Specifically, the corresponding multiunit on the powder wiping pad 160 is arranged on the powder wiping block 180 and the blanking groove 190, the multiunit powder wiping block 180 and the blanking groove 190 are arranged above the receiving mechanism 200, the inner diameter value of the front-end powder wiping block 180 is sequentially larger than the inner diameter value of the rear-end powder wiping block 180, the multiple units of the powder wiping block 180 and the blanking groove 190 can enable the wiped powder to directly fall into the collecting box 210, the different sizes of the powder wiping strips 182 on the powder wiping block 180 can be used for cleaning the powder with different thicknesses on the surface of the stainless steel wire, the blocking phenomenon caused by excessive cleaning at one time can be prevented, and the cleaning is reasonable.
Further, the inside of stopper 181 is equipped with the location strip 184 that extends to in the fixed limit 183 for improve stopper 181 intensity, can strengthen the stability of wiping powder piece 180 installation through location strip 184, be convenient for wipe powder operation to the stainless steel wire for a long time, thereby improved the feasibility of device.
Example three:
in the above embodiment, referring to fig. 3-4, the wire wetting mechanism 300 is disposed on the output end side of the powder wiping mechanism 100, and is used for cleaning the stainless steel wire for the second time, the wire wetting mechanism 300 can blow the stainless steel wire after powder wiping to prevent the residual powder on the powder wiping mechanism 100 from adhering to the stainless steel wire, and perform the final powder wiping after the process, and the stainless steel wire is contacted with the lubricating oil through the cotton filter 350 after being discharged from the wire wetting mechanism 300, so as to complete the lubrication of the stainless steel wire, which is convenient for storage and subsequent welding.
Specifically, the thread moistening mechanism 300 includes an air cleaner 310 installed on the box 110, a booster pump 320 connected to the air cleaner 310 for pressurizing and exhausting air, a box 330 installed at the rear end of the powder wiping mechanism 100, a nozzle 340 connected to the exhaust end of the booster pump 320 and located in the box 330, a filter cotton cylinder 350 installed at the side of the box 330 for wiping stainless steel threads, a storage bin 360 installed at the bottom of the box 330 for storing powder, a filter plate 370 screwed on the storage bin 360 for filtering powder, a connection ring 380 connected to the side of the filter plate 370 for limiting, and a discharge hole 390 opened at the bottom of the connection ring 380 for powder to pass through, the air cleaner 310 can repeatedly purify the circulating air for use, thereby reducing environmental pollution, the booster pump 320 can spray the air generated by the air cleaner 310 through the nozzle 340 to clean the stainless steel threads passing below, can effectively get rid of remaining micronic dust on the stainless steel wire, micronic dust flows downwards after being blown down, by filter plate 370 blocked down, filter plate 370 is the toper structure, make the micronic dust who strains can take advantage of the situation and slide down, and then fall into the inner wall of storage silo 360 through relief hole 390, tentatively with the filtration, reduce air purifier 310's operation burden, it is tubular structure to filter cotton section of thick bamboo 350, the stainless steel wire of being convenient for passes, carry out comprehensive powder of wiping, storage silo 360's bottom is the inclined plane form, the discharge of the storage of being convenient for, and seted up on the box body 330 and lie in 360 outside cleaning doors of storage silo, be convenient for open the back and clear up, thereby the rationality and the feasibility of device have been improved.
It should be noted that the outside of filtering cotton section of thick bamboo 350 is equipped with protection frame 351, and be equipped with the filter 352 that is located the stainless steel wire upper and lower both sides that pass in filtering cotton section of thick bamboo 350, and filter 352 pipe connection has the lubricating oil jar, can protect the location to filtering cotton section of thick bamboo 350 through protection frame 351, guarantee its stability, filtering cotton section of thick bamboo 350 can adopt sponge structure, shape self-adaptation ability is stronger, and the infiltration of the lubricating fluid of being convenient for, the outside of filter 352 is equipped with a plurality of outage, utilize the lubricating oil jar can be with the slow inside of pouring into filter 352 of lubricating oil, and then permeate the inside of filtering cotton section of thick bamboo 350, carry out the line wetting operation to the stainless steel wire of process, and also can wipe down the powder on the stainless steel wire, realize the thorough effect of wiping powder, thereby the rationality and the feasibility of device have been improved.
The working principle and the using process of the invention are as follows: firstly, stainless steel wires pass through a wire divider and a powder wiping groove 170, then a wire collecting component or the next process is connected at the end part of the stainless steel wires, the stainless steel wires are pulled to move, equipment is started, a motor 141 drives a roller 140 to rotate slowly, a plurality of groups of powder wiping blocks 180 are used alternatively, the powder wiping blocks 180 can also be adjusted to the powder wiping position and then stop moving, powder wiping is still performed, then the external powder of the stainless steel wires is wiped down when the stainless steel wires pass through the powder wiping blocks 180 and falls into the collecting box 210 through a blanking groove 190, a filter screen 230 shakes under the operation of a spring 220 along with the sliding generated by the operation of the device to filter the powder, meanwhile, a lifter 120 drives one end of the roller 140 to rise, the powder wiping contact surface is changed, then the stainless steel wires are reset, when the stainless steel wires pass through a wire wetting mechanism 300, a booster pump 320 sprays pressurized gas from a spray nozzle 340 to clean the stainless steel wires, and cleaned micro dust is filtered by a filter board 370, enter the storage silo 360 from the bin outlet 390 along the filter plate 370, regularly clear up, and the air gets into the inside of air purifier 310 again through the pipeline of below and purifies, supplies the booster pump 320 used repeatedly after purifying, and stainless steel wire is in contact with lubricating oil through filtering the cotton section of thick bamboo 350, accomplishes the line of lubricating, repeated operation, can.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (8)
1. Powder moist line device is wiped with stainless steel wire to high accuracy welding, its characterized in that includes:
the powder wiping mechanism (100) comprises a box body (110) for stainless steel wires to penetrate through, two groups of lifters (120) arranged on the box body (110), mounting plates (130) hinged to the moving ends of the lifters (120), two groups of rollers (140) arranged between the mounting plates (130), a transmission belt (150) sleeved on the rollers (140), a powder wiping pad (160) connected to the transmission belt (150) and used for wiping the stainless steel wires, a powder wiping groove (170) arranged on the powder wiping pad (160) and used for limiting the stainless steel wires, a powder wiping block (180) arranged in the powder wiping groove (170) and used for wiping powder, and a blanking groove (190) arranged on the powder wiping pad (160) and located at the front end of the powder wiping block (180); wherein the content of the first and second substances,
the end of the roller (140) is connected with a gear, and the roller (140) is meshed with a motor (141) arranged on the mounting plate (130) through a gear set;
the receiving mechanism (200) comprises a collecting box (210) connected to the mounting plate (130) and used for collecting the falling powder, a spring (220) connected in the collecting box (210), a filter screen (230) connected to the spring (220) and used for filtering the falling powder, and a screw cover (240) arranged at the bottom of the collecting box (210) and used for discharging;
and the wire wetting mechanism (300) is arranged on the output end side of the powder wiping mechanism (100) and is used for carrying out secondary cleaning on the stainless steel wire.
2. The high-precision stainless steel wire dusting and lubricating device for welding according to claim 1, moist line mechanism (300) including install in air purifier (310) on box (110), connect in air purifier (310) carry out pressurization carminative booster pump (320), set up in box body (330) of powder mechanism (100) rear end, connect in booster pump (320) exhaust end just is located shower nozzle (340) in box body (330), install in box body (330) side and carry out the filtration cotton section of thick bamboo (350) cleaned through the stainless steel wire, set up in storage silo (360), threaded connection that box body (330) bottom is used for the storage in storage are in be used for on storage silo (360) filtering down filter plate (370) of powder, connect in filter plate (370) side carries out spacing go-between (380) and sets up go-between (380) bottom is used for relief hole (390) that the powder passes through.
3. The high-precision stainless steel wire powder wiping and lubricating device for welding according to claim 1, characterized in that the powder wiping block (180) comprises a limiting block (181) which is installed on the powder wiping pad (160) and is connected with the powder wiping groove (170), a powder wiping strip (182) which is arranged at the feeding end of the limiting block (181) and is used for cleaning powder, and a fixing edge (183) which is connected to the side surface of the limiting block (181) and is used for bolt fixing.
4. The high-precision stainless steel wire powder wiping and lubricating device for welding according to claim 2, characterized in that a protective frame (351) is arranged on the outer side of the filtering cotton cylinder (350), the filtering cotton cylinder (350) is internally provided with a filter head (352) which is positioned at the upper side and the lower side of the stainless steel wire which passes through, and a lubricating oil tank is connected with a pipeline of the filter head (352).
5. The high-precision stainless steel wire powder wiping and lubricating device for welding according to claim 1, characterized in that a rubber plate (211) is connected to a side surface of the collecting box (210), and the collecting box (210) is connected to the mounting plate (130) through the rubber plate (211).
6. The high-precision stainless steel wire powder wiping and lubricating device for welding according to claim 1, characterized in that the powder wiping block (180) and the blanking groove (190) are provided with corresponding multiple groups on the powder wiping pad (160), and in the multiple groups of the powder wiping block (180) and the blanking groove (190) above the material receiving mechanism (200), the inner diameter value of the powder wiping block (180) at the front end is sequentially larger than the inner diameter value of the powder wiping block (180) at the rear end.
7. The high-precision stainless steel wire powder wiping and lubricating device for welding according to claim 3, characterized in that a positioning strip (184) extending into the fixing edge (183) is arranged inside the limiting block (181) and used for improving the strength of the limiting block (181).
8. The high-precision stainless steel wire powder wiping and lubricating device for welding according to claim 1, characterized in that wire dividers are arranged at wire inlet and outlet positions on two sides of the box body (110) and used for cleaning stainless steel wires regularly by powder wiping.
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