CN115420908A - A wind direction verification device and verification method for an ocean wind measuring instrument - Google Patents
A wind direction verification device and verification method for an ocean wind measuring instrument Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于海洋测风仪风向检定技术领域,具体涉及一种海洋测风仪风向检定装置及检定方法。The invention belongs to the technical field of wind direction verification of a marine anemometer, and in particular relates to a wind direction verification device and a verification method of a marine anemometer.
背景技术Background technique
螺旋桨式海洋测风仪:用于测量风向、风速的一种仪器;参考附图1,其结构包括杯体61(壳体或基座)、杯体61的顶部通过旋转轴62连接有风向标63,杯体61内部设置有风向测量组件,当风向标63与杯体61之间发生相对旋转时,风向测量组件可以获取转动角度值并转化为风向值输出。Propeller-type marine anemometer: an instrument for measuring wind direction and wind speed; referring to accompanying drawing 1, its structure includes a cup body 61 (housing or base), and the top of the
螺旋桨式海洋测风仪需要进行风向检定,风向检定包括两个项目,其一是针对风向示值的检测,即检测风向准确度,衡量指标是角度值,规程规定要小于等于±5°;其二是针对风向旋转轴62灵活性的检定,即进行风向启动风速检定,衡量指标是风速值,规程规定要小于等于0.5米/秒。Propeller-type ocean wind measuring instruments need to carry out wind direction verification. Wind direction verification includes two items. One is the detection of wind direction indication value, that is, the detection of wind direction accuracy. The second is the verification of the flexibility of the wind
针对风向示值检定:Verification for wind direction indication:
目前国内气象行业计量机构在对海洋测风仪风向检定用的标准器均是标准度盘,测量度盘用做标准计量器具存在以下问题:At present, the domestic meteorological industry measurement institutions use standard dials for wind direction verification of marine anemometers. The following problems exist in the use of measuring dials as standard measuring instruments:
(1)度盘不能直接输出测量结果,若置入风洞中使用,人工读数不可行,只能采用机器视觉,而风向传感器测量工作段直径1.3米,度盘安装在风洞底部,摄像头安装在顶部,拍摄精度不够,若采用支架安装,一方面会影响流场,另一方面镜头不稳会影响拍摄质量,增加使用成本;而且使用机器视觉又会多引入一个不确定度来源。(1) The dial cannot directly output the measurement results. If it is used in a wind tunnel, manual readings are not feasible, and only machine vision can be used. The diameter of the working section measured by the wind direction sensor is 1.3 meters. The dial is installed at the bottom of the wind tunnel, and the camera is installed At the top, the shooting accuracy is not enough. If a bracket is used for installation, on the one hand, it will affect the flow field, and on the other hand, the instability of the lens will affect the shooting quality and increase the cost of use; and the use of machine vision will introduce another source of uncertainty.
(2)度盘的准确度指标最大允许误差为±0.5°,而JJG 2057-2006《平面角计量器具检定系统表》中最低的三等圆分度标准计量器具指标,要求最大允许误差:±0.5″,度盘的准确度远低于此指标,不符合检定系统表的量传要求,不能作为风向传感器建标用计量标准器具。(2) The maximum allowable error of the accuracy index of the dial is ±0.5°, while the lowest third-class circular indexing standard measuring instrument index in JJG 2057-2006 "Plane Angle Measuring Instrument Verification System Table" requires the maximum allowable error: ± 0.5″, the accuracy of the dial is far lower than this index, which does not meet the measurement transmission requirements of the verification system table, and cannot be used as a measurement standard instrument for the establishment of a wind direction sensor.
(3)目前度盘的溯源没有现行有效的国家检定规程或校准规范,不能直接作为标准器具建标。(3) At present, there is no current effective national verification regulation or calibration specification for the traceability of the dial, and it cannot be directly used as a standard instrument to establish a standard.
以上三方面问题是导致风向至今不能建立计量标准的根本原因,不能建立计量标准,风向测量数据就不能溯源至国家基准。这是目前风向示值检定过程中存在的技术问题。The above three problems are the fundamental reasons why the wind direction measurement standard cannot be established so far. If the measurement standard cannot be established, the wind direction measurement data cannot be traced back to the national benchmark. This is a technical problem existing in the verification process of wind direction indication at present.
针对风向起动风速检定:Initiate wind speed verification for wind direction:
在进行螺旋桨式海洋测风仪风向起动风速检定时,需要先将安装于风洞内的螺旋桨式海洋测风仪的风向标预先偏转,然后控制变频器输出频率使风洞内产生缓慢递增的气流,再判断风向标是否转动并与气流方向一致,采集、记录、保存方向一致时的气流速度。目前上述步骤中风向标的偏转、控制变频器均需人手动操作,而观察风向标的回转情况也由于送检的螺旋桨式海洋测风仪不带显示设备而只能进行目视,又因操控设备和风洞分置于控制室和工作室两个空间内,导致手动操作兼顾配合不便,检定操作较为不便,影响检定工作效率。When checking the wind direction and starting wind speed of the propeller-type marine anemometer, it is necessary to deflect the wind vane of the propeller-type marine anemometer installed in the wind tunnel in advance, and then control the output frequency of the frequency converter to generate a slowly increasing airflow in the wind tunnel. Then judge whether the wind vane rotates and is consistent with the airflow direction, collect, record, and save the airflow velocity when the direction is consistent. At present, the deflection of the wind vane and the control of the frequency converter in the above steps require manual operation, and the observation of the rotation of the wind vane can only be performed visually because the propeller-type marine anemometer submitted for inspection does not have a display device, and because of the control equipment and The wind tunnel is divided into two spaces, the control room and the working room, resulting in the inconvenience of manual operation and coordination, and the verification operation is more inconvenient, which affects the efficiency of the verification work.
为解决风向示值和风向启动风速检定中涉及的技术问题,我们从设备原理结构和计量性能指标等方面进行深入研究分析,提出了一种海洋测风仪风向检定装置及检定方法。In order to solve the technical problems involved in the verification of wind direction indication and wind direction starting wind speed, we conducted in-depth research and analysis from the aspects of equipment principle structure and measurement performance indicators, and proposed a wind direction verification device and verification method for marine anemometers.
发明内容Contents of the invention
为克服上述技术问题,本发明提供了一种海洋测风仪风向检定装置及检定方法,用于螺旋桨式海洋测风仪风向示值以及风向起动风速的检定,可减小试验误差,提高检定结果的准确性,使试验更便捷,降低检定操作难度,提高检定效率。In order to overcome the above technical problems, the present invention provides a wind direction verification device and verification method for a marine anemometer, which is used for the verification of the wind direction indication value of the propeller type marine anemometer and the starting wind speed of the wind direction, which can reduce the test error and improve the verification result The accuracy makes the test more convenient, reduces the difficulty of the verification operation, and improves the verification efficiency.
本发明采用下述技术方案:The present invention adopts following technical scheme:
一种海洋测风仪风向检定装置,包括水平安装于风洞内底的底座,所述底座的中央转动设置旋转圆台,所述旋转圆台的转动轴线竖直,所述旋转圆台的上端位于底座外且同轴连接安装座,所述旋转圆台的下端位于底座内;所述底座内部固定设置电机II和角度编码器II,所述电机II驱动连接旋转圆台,所述角度编码器II连接旋转圆台;A wind direction verification device for a marine anemometer, comprising a base installed horizontally on the inner bottom of a wind tunnel, a rotating round table is installed in the center of the base, the rotation axis of the rotating round table is vertical, and the upper end of the rotating round table is located outside the base And the mounting base is coaxially connected, the lower end of the rotary table is located in the base; a motor II and an angle encoder II are fixed inside the base, the motor II is driven to connect to the rotary table, and the angle encoder II is connected to the rotary table;
所述底座的上表面围绕安装座水平转动设置旋转环台,所述旋转环台的旋转中心为其圆心,其圆心位于安装座的中心轴线上,所述旋转环台为嵌入式设置,其底端位于底座内,所述旋转环台的上表面与底座的上表面平齐,所述旋转环台上竖直设置电动伸缩杆,所述电动伸缩杆的顶端连接抓手;所述底座内设置电机I和角度编码器I,所述电机I驱动连接旋转环台,所述旋转环台连接角度编码器I;The upper surface of the base rotates horizontally around the mounting seat to set a rotating ring platform. The rotation center of the rotating ring platform is its center, which is located on the central axis of the mounting seat. The rotating ring platform is embedded, and its bottom The end is located in the base, the upper surface of the rotating ring platform is flush with the upper surface of the base, an electric telescopic rod is vertically arranged on the rotating ring platform, and the top of the electric telescopic rod is connected with a gripper; Motor 1 and angle encoder 1, described motor 1 drives and connects the rotary ring platform, and described rotary ring platform connects angle encoder 1;
还包括控制风洞变频器以及采集待检测螺旋桨式海洋测风仪风向输出数据的控制器,所述控制器控制连接电机I、角度编码器I、抓手、电机II和角度编码器II。It also includes a controller for controlling the wind tunnel frequency converter and collecting the wind direction output data of the propeller-type marine anemometer to be detected. The controller controls and connects the motor I, the angle encoder I, the gripper, the motor II and the angle encoder II.
优选的,所述底座内水平固定设置固定板,所述电机I、角度编码器I、电机II和角度编码器II均安装在固定板上。Preferably, a fixed plate is horizontally fixed in the base, and the motor I, the angle encoder I, the motor II and the angle encoder II are all installed on the fixed plate.
优选的,所述旋转环台与旋转圆台之间设置中央平台,所述中央平台与固定板固定连接,所述中央平台与旋转环台之间转动连接,所述中央平台与旋转圆台之间转动连接,所述中央平台的上表面与旋转环台的上表面平齐。Preferably, a central platform is set between the rotating ring platform and the rotating round platform, the central platform is fixedly connected to the fixed plate, the central platform is connected to the rotating ring platform in rotation, and the central platform and the rotating circular platform rotate connected, the upper surface of the central platform is flush with the upper surface of the rotating ring platform.
优选的,所述旋转环台的内圈与中央平台的外圈配合设有对准标记,所述旋转环台的外圈与底座也配合设有对准标记。Preferably, alignment marks are provided on the inner ring of the rotating ring platform and the outer ring of the central platform, and alignment marks are also provided on the outer ring of the rotating ring table and the base.
优选的,所述旋转圆台位于底座内的部分固定套设齿圈,所述电机II连接齿轮,所述齿轮与齿圈啮合,所述旋转环台位于底座内的部分固定套设被动带轮,所述电机I连接主动带轮,所述主动带轮与被动带轮通过皮带连接。Preferably, the part of the rotating circular platform located in the base is fixedly sleeved with a ring gear, the motor II is connected to a gear, and the gear meshes with the ring gear, and the part of the rotating circular platform located in the base is fixedly sleeved with a driven pulley, Described motor 1 is connected driving pulley, and described driving pulley is connected with driven pulley by belt.
优选的,所述齿轮的半径小于齿圈的半径,所述主动带轮的半径小于被动带轮的半径。Preferably, the radius of the gear is smaller than that of the ring gear, and the radius of the driving pulley is smaller than that of the driven pulley.
优选的,所述抓手采用柔性伺服夹爪,所述电机I、电机II采用高精度行星减速机。Preferably, the gripper uses flexible servo grippers, and the motors I and II use high-precision planetary reducers.
优选的,所述角度编码器II的转轴与旋转圆台同轴刚性连接。。Preferably, the rotating shaft of the angle encoder II is coaxially and rigidly connected to the rotary table. .
一种海洋测风仪风向检定方法,包括以下步骤:A method for verifying the wind direction of a marine anemometer, comprising the following steps:
S1:进行风向启动风速检定S1: Carry out wind direction start wind speed verification
S11:预先将底座水平安装于风洞内底部,安装座上安装待检的螺旋桨式海洋测风仪;S11: Install the base horizontally on the bottom of the wind tunnel in advance, and install the propeller-type marine anemometer to be inspected on the mounting base;
安装螺旋桨海洋测风仪时通过对准标记和角度编码器I的输出值确定电动伸缩杆位于安装座的背风侧,并对风向标的角度进行定位,使风向标沿风洞气流轴线,控制器将此时海洋测风仪风向输出设为0°;When installing the propeller marine anemometer, it is determined by the output value of the alignment mark and the angle encoder I that the electric telescopic rod is located on the leeward side of the mounting base, and the angle of the wind vane is positioned so that the wind vane is along the airflow axis of the wind tunnel, and the controller sets this The wind direction output of the marine anemometer is set to 0°;
S12:控制器控制电动伸缩杆上升,并控制抓手夹住风向标,然后控制电机I通过皮带带动旋转环台旋转,旋转环台带动电动伸缩杆带动抓手带动风向标偏转,风向标偏转时,保持安装座不动,进而保证杯体是不动的,使风向标与杯体之间产生相对旋转;控制器根据角度编码器I的输出值,使风向标转动至偏离气流轴线10°锐角位置,到位后控制抓手(放松风向标并控制电动伸缩杆带动抓手下降,使风向标处于自由状态;S12: The controller controls the electric telescopic rod to rise, and controls the handle to clamp the wind vane, and then controls the motor I to drive the rotating ring table to rotate through the belt, and the rotating ring table drives the electric telescopic rod to drive the handle to drive the wind vane to deflect. When the wind vane deflects, keep the installation The seat does not move, so as to ensure that the cup body does not move, so that relative rotation occurs between the wind vane and the cup body; the controller rotates the wind vane to a position at an acute angle of 10° away from the airflow axis according to the output value of the angle encoder I, and controls the wind vane when it is in place. Handle (relax the wind vane and control the electric telescopic rod to drive the hand down, so that the wind vane is in a free state;
S13:启动风洞,控制器控制风洞变频器使风洞内产生缓慢递增的气流,在气流逐渐增大的过程中,控制器同时采集风洞风速和螺旋桨式海洋测风仪的风向输出,当海洋测风仪的风向输出恢复至0°时,记录此时的气流速度,记为A,A的单位为米/秒;对比规程技术指标要求判定海洋测风仪风向起动风速是否合格,完成风向起动风速自动检定;S13: Start the wind tunnel, the controller controls the frequency converter of the wind tunnel to generate a slowly increasing airflow in the wind tunnel. During the gradual increase of the airflow, the controller simultaneously collects the wind tunnel wind speed and the wind direction output of the propeller-type marine anemometer. When the wind direction output of the ocean anemometer returns to 0°, record the airflow velocity at this time, which is recorded as A, and the unit of A is m/s; compare the technical indicators of the regulations to determine whether the wind direction of the ocean anemometer is qualified, and complete Wind direction start wind speed automatic verification;
具体的判定方法为:若A的值小于等于0.5米/秒,则判定检定的螺旋桨式海洋测风仪合格;若A的值大于0.5米/秒,则判定检定的螺旋桨式海洋测风仪不合格;The specific judging method is: if the value of A is less than or equal to 0.5 m/s, it is determined that the verified propeller-type marine anemometer is qualified; if the value of A is greater than 0.5 m/s, it is determined that the verified propeller-type marine anemometer is not qualified;
S2:进行风向示值的检定S2: Carry out the verification of wind direction indication value
S21:预先将底座水平安装于风洞内底部,安装座上安装待检的螺旋桨式海洋测风仪;将控制器与螺旋桨式海洋测风仪内自带的风向测量组件电性连接,以获取螺旋桨式海洋测风仪的风向输出值;S21: Install the base horizontally on the bottom of the wind tunnel in advance, and install the propeller-type marine anemometer to be inspected on the mounting base; electrically connect the controller with the wind direction measurement component in the propeller-type marine anemometer to obtain The output value of the wind direction of the propeller-type marine anemometer;
S22:启动风洞,控制器使风洞内产生5米/秒的稳定气流,使得螺旋桨式海洋测风仪的风向标尾翼位置固定在气流轴线保持不变;控制器控制电机II启动,电机II带动齿轮旋转,齿轮旋转带动相啮合的齿圈旋转,齿圈旋转会带动旋转圆台旋转,进而带动安装座旋转,从而带动螺旋桨式海洋测风仪的杯体旋转,由于风向标在稳定气流作用下无法旋转,此时杯体与风向标之间通过旋转轴发生相对转动,当旋转至螺旋桨式海洋测风仪的风向输出为0°,并将此时角度编码器II的输出值设为0°;S22: Start the wind tunnel, and the controller will generate a stable airflow of 5 m/s in the wind tunnel, so that the position of the wind vane tail of the propeller-type marine anemometer is fixed at the airflow axis and remains unchanged; the controller controls the motor II to start, and the motor II drives The gear rotates, and the gear rotates to drive the meshing ring gear to rotate. The ring gear rotates to drive the rotating round table to rotate, and then drives the mounting seat to rotate, thereby driving the cup body of the propeller-type marine anemometer to rotate. Because the wind vane cannot rotate under the action of stable airflow , at this time, relative rotation occurs between the cup body and the wind vane through the rotating shaft. When the wind direction output of the propeller-type marine wind gauge is rotated to 0°, the output value of the angle encoder II is set to 0° at this time;
S23:控制器控制电机II继续旋转,电机II带动旋转圆台以及安装座旋转,继而带动螺旋桨式海洋测风仪的风杯旋转至某一检定点后停止旋转,该检定点通过与旋转圆台同轴连接的角度编码器II精准定位该检定点的角度位置,角度编码器II输出该检定点的标准角度值,由控制器采集,记为标准角度值;S23: The controller controls the motor II to continue to rotate, and the motor II drives the rotating round table and the mounting base to rotate, and then drives the wind cup of the propeller-type marine anemometer to rotate to a certain verification point and then stops rotating. The verification point is coaxial with the rotating round table The connected angle encoder II accurately locates the angular position of the verification point, and the angle encoder II outputs the standard angle value of the verification point, which is collected by the controller and recorded as the standard angle value;
S24:由于风洞内产生有5米/秒的稳定气流,使得螺旋桨式海洋测风仪的风向标尾翼位置固定在气流轴线保持不变;当螺旋桨式海洋测风仪的杯体旋转后,杯体与风向标发生相对运动,就相当于风向改变,此时控制器直接采集螺旋桨式海洋测风仪在该检定点时螺旋桨式海洋测风仪的风向输出值,记为检测风向示值,并将该检测风向示值与S23中的角度编码器II对应输出的所述标准角度值进行对比,根据规程技术指标要求,判定海洋测风仪是否合格,完成海洋测风仪示值自动检定;S24: Since there is a stable airflow of 5 m/s in the wind tunnel, the position of the wind vane tail of the propeller-type marine anemometer is fixed at the airflow axis and remains unchanged; when the cup of the propeller-type marine anemometer rotates, the cup Relative movement with the wind vane is equivalent to a change in wind direction. At this time, the controller directly collects the wind direction output value of the propeller-type marine wind gauge when the propeller-type marine wind gauge is at the verification point, records it as the detection wind direction indication value, and stores the wind direction output value of the propeller-type marine wind gauge Compare the detected wind direction indication value with the standard angle value correspondingly output by the angle encoder II in S23, determine whether the ocean anemometer is qualified according to the technical index requirements of the regulations, and complete the automatic verification of the ocean anemometer indication value;
其中,判定螺旋桨式海洋测风仪是否合格的具体方法为:由于螺旋桨式海洋测风仪的测量准确度为±5°,角度编码器II的测量准确度是±0.5″,其中1°=3600″,二者旋转同样的角度,得到的测量值是不同的;即所述的检测风向示值减去所述标准角度值即为误差值,将该误差值与规程技术指标要求规定的最大允许误差±5°作对比,若得到的误差值在最大允许误差范围内,则判定检测的海洋测风仪合格;反之,则判定为不合格。。Among them, the specific method for judging whether the propeller-type marine anemometer is qualified is: since the measurement accuracy of the propeller-type marine anemometer is ±5°, the measurement accuracy of the angle encoder II is ±0.5″, where 1°=3600 ", the two rotate the same angle, and the measured values obtained are different; that is, the detected wind direction indication value minus the standard angle value is the error value, and the error value is compared with the maximum allowable value specified in the technical indicators of the regulations. The error is ±5° for comparison. If the obtained error value is within the maximum allowable error range, it is judged that the detected marine anemometer is qualified; otherwise, it is judged as unqualified. .
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明设置旋转圆台、电机II、角度编码器II、安装座和控制器,在进行风向示值检定时,保持风洞内风速恒定,控制器通过控制电机II带动螺旋桨式海洋测风仪的杯体旋转至检定点后,控制器将螺旋桨式海洋测风仪输出的风向值与角度编码器II输出的标准角度值作对比,再依据规程技术指标要求即可判断海洋测风仪是否合格,电机II与角度编码器II配合能够自动将杯体旋转至检定点并准确输出标准角度值,不用人眼或机器视觉读取标准角度,减少试验误差,示值检定结果更准确,操作也更便捷;1. The present invention is provided with a rotating round table, motor II, angle encoder II, mounting base and controller. When performing wind direction indication verification, the wind speed in the wind tunnel is kept constant, and the controller drives the propeller type marine anemometer by controlling the motor II. After the cup body rotates to the verification point, the controller compares the wind direction value output by the propeller-type marine anemometer with the standard angle value output by the angle encoder II, and then judges whether the marine anemometer is qualified according to the technical specifications of the regulations , the motor II and the angle encoder II can automatically rotate the cup to the verification point and output the standard angle value accurately, without using human eyes or machine vision to read the standard angle, reducing test errors, more accurate display verification results, and easier operation convenient;
2.本发明以角度编码器II作为海洋测风仪示值检定标准计量的标准参照,角度编码器有现行有效的国家JJF 1115-2004《光电轴角度编码器校准规范》可实现量值溯源,符合建标用计量标准器具要求,能够满足国家检定规程JJG1167-2019《海洋测风仪器》对风向计量标准器具的计量性能要求,其计量性能可以满足国家检定系统表JJG 2057-2006《平面角计量器具检定系统表》中三等圆分度标准计量器具的准确度指标,即最大允许误差:±0.5″,此误差是度盘的1/3600,准确度大幅提高。2. The present invention uses the angle encoder II as the standard reference for the measurement of the marine anemometer indication verification standard. The angle encoder has the currently effective national JJF 1115-2004 "Calibration Specification for Photoelectric Shaft Angle Encoder" to realize the traceability of the value. It meets the requirements of standard measurement instruments used for standard construction, and can meet the measurement performance requirements of national verification regulations JJG1167-2019 "Marine Wind Measuring Instruments" for wind direction measurement standard instruments, and its measurement performance can meet the national verification system table JJG 2057-2006 "Plane Angle Measurement The accuracy index of the third-class circular indexing standard measuring instruments in the Apparatus Verification System Table, that is, the maximum allowable error: ±0.5", this error is 1/3600 of the dial, and the accuracy is greatly improved.
3.本发明设置安装座、旋转环台、电动伸缩杆、抓手、电机I、角度编码器I和控制器,进行起动风速检定时,预先将螺旋桨式海洋测风仪安装于安装座调零,然后控制器通过控制电机I、电动伸缩杆和抓手的运作,带动风向标转动,并根据角度编码器I的输出值,使旋转环台转过10°,使风向标转动至偏离风洞气流轴线10°锐角位置,随后控制器控制风洞变频器产生逐渐递增的气流,并采集风速和待检测螺旋桨式海洋测风仪的风向输出,当螺旋桨式海洋测风仪风向输出归零时,记录风速,对比规程技术指标要求即可判断螺旋桨式海洋测风仪风向启动风速是否合格,自动进行起动风速检定,降低起动风速检定的操作难度,提高检定效率;3. The present invention is provided with mounting base, rotating ring platform, electric telescopic rod, gripper, motor 1, angle encoder 1 and controller, and when carrying out the start-up wind speed verification, the propeller type marine anemometer is installed on the mounting base for zero adjustment in advance , and then the controller drives the wind vane to rotate by controlling the operation of the motor I, the electric telescopic rod and the gripper, and according to the output value of the angle encoder I, the rotating ring table is rotated by 10°, so that the wind vane rotates to deviate from the airflow axis of the
4.本发明中,电机I和电机II采用高精度行星减速机,并且其传动再次减速,提高旋转环台和旋转圆台转动角度的精确度,提高检定结果的准确度,抓手采用柔性伺服夹爪,准确稳定夹持螺旋桨式海洋测风仪的风向标,减小转动误差,防止损伤风向标。4. In the present invention, motor I and motor II adopt high-precision planetary reducers, and their transmission is decelerated again to improve the accuracy of the rotation angle of the rotating ring table and the rotating round table, and improve the accuracy of the verification results. The gripper adopts a flexible servo clamp The claws can accurately and stably hold the wind vane of the propeller-type marine anemometer, reduce the rotation error and prevent damage to the wind vane.
附图说明Description of drawings
图1是本发明整体示意图;Fig. 1 is the overall schematic diagram of the present invention;
图2是本发明结构示意图(拆除底座);Fig. 2 is a structural representation of the present invention (remove the base);
图3是本发明结构侧视图(拆除底座)。Fig. 3 is a side view of the structure of the present invention (the base is removed).
附图标记说明:Explanation of reference signs:
1底座;2对准标记;3旋转环台;4旋转圆台;5安装座;6海洋测风仪;61杯体;62旋转轴;63风向标;64螺旋桨;7电动伸缩杆;8抓手;9角度编码器I;10电机I;11中央平台;12角度编码器II;13电机II;14固定板;15主动带轮;16被动带轮;17齿轮;18齿圈。1. Base; 2. Alignment mark; 3. Rotating ring platform; 4. Rotating round platform; 5. Mounting seat; 9 angle encoder I; 10 motor I; 11 central platform; 12 angle encoder II; 13 motor II; 14 fixed plate; 15 driving pulley; 16 passive pulley; 17 gear;
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
一种海洋测风仪风向检定装置,包括水平安装于风洞内底的底座1,底座1的中央转动设置旋转圆台4,旋转圆台4的转动轴线竖直,旋转圆台4的上端位于底座1外且同轴连接安装座5,旋转圆台4的下端位于底座1内;底座1内部固定设置电机II13和角度编码器II12,电机II13驱动连接旋转圆台4,角度编码器II12连接旋转圆台4;底座1的上表面围绕安装座5水平转动设置旋转环台3,旋转环台3的旋转中心为其圆心,其圆心位于安装座5的中心轴线上,旋转环台3为嵌入式设置,其底端位于底座1内,旋转环台3的上表面与底座1的上表面平齐,保证表面的平整性,防止对气流造成不必要的影响,旋转环台3上竖直设置电动伸缩杆7,电动伸缩杆7的顶端连接抓手8;底座1内设置电机I10和角度编码器I9,电机I10驱动连接旋转环台3,旋转环台3连接角度编码器I9,具体为旋转环台3位于底座1内的部分外周与角度编码器I9的转轴轮抵接,旋转环台3转动时便通过摩擦带动角度编码器I9的转轴转动;装置还包括控制风洞变频器以及采集待检测海洋测风仪6风向输出数据的控制器,控制器连接电机I10、角度编码器I9、抓手8、电机II13和角度编码器II12,控制器通过连接送检的海洋测风仪6的输出线采集电压数据以获得海洋测风仪6的风向输出,控制器设置于控制室的计算机中;在进行海洋测风仪6示值检定试验时,保持风洞内风速恒定,控制器通过电机II13带动海洋测风仪6的杯体旋转至检定点后,同时采集海洋测风仪6输出的角度值,并将该角度值与从角度编码器II12采集的标准角度值作平行对比,再结合规程技术指标要求即可判断海洋测风仪6示值是否合格,作为参照的标准角度值由角度编码器II12输出,精度更高,且不用人眼或机器视觉读数,减少试验误差,使检定结果更准确,检定操作也更便捷,提高检定效率;在进行螺旋桨式海洋测风仪6起动风速检定时,通过电机I10、角度编码器I9、电动伸缩杆7和抓手8的配合,带动螺旋桨式海洋测风仪6的风向标进行预先偏转,随后控制器控制风洞变频器产生逐渐递增的气流,并采集风速和螺旋桨式海洋测风仪6的风向输出,当螺旋桨式海洋测风仪6的风向输出归零时,记录风速,对比规程技术指标要求即可判断海洋测风仪6风向起动风速是否合格,自动进行起动风速检定,不需要人手动偏转风向标和控制变频器以及目视风向标的转动,降低海洋测风仪6风向起动风速检定的操作难度,提高检定效率。A wind direction verification device for a marine anemometer, comprising a base 1 horizontally installed on the inner bottom of a wind tunnel, a rotating round table 4 is installed in the center of the base 1, the rotation axis of the rotating round table 4 is vertical, and the upper end of the rotating round table 4 is located outside the base 1 And coaxially connected to the mounting
为了稳固安装各个部件,底座1内水平固定设置固定板14,电机I10、角度编码器I9、电机II13和角度编码器II12均安装在固定板14上;旋转环台3与旋转圆台4之间设置中央平台11,中央平台11与固定板14固定连接,中央平台11与旋转环台3之间转动连接,中央平台11与旋转圆台4之间转动连接,中央平台11的上表面与旋转环台3的上表面平齐,也是保证表面平整,防止对风洞气流造成不必要的影响。In order to stably install each component, the fixed plate 14 is fixed horizontally in the base 1, and the motor I10, angle encoder I9, motor II13 and angle encoder II12 are all installed on the fixed plate 14; The
为了便于试验初始调节电动伸缩杆7的位置以及便于安装海洋测风仪6,旋转环台3的内圈与中央平台11的外圈配合设有对准标记2,旋转环台3的外圈与底座1也配合设有对准标记2,当对准标记2互相对准时,电动伸缩杆7准确位于安装座5的背风侧,对准标记2也为螺旋桨式海洋测风仪6的正确安装起到提示作用。In order to facilitate the initial adjustment of the position of the electric
为了保证控制旋转圆台4转动时的控制精确度,旋转圆台4位于底座1内的部分固定套设齿圈18,电机II13连接齿轮17,齿轮17与齿圈18啮合,旋转环台3位于底座1内的部分固定套设被动带轮16,电机I10连接主动带轮15,主动带轮15与被动带轮16皮带连接;并且齿轮17的半径小于齿圈18的半径,主动带轮15的半径小于被动带轮16的半径;抓手8采用柔性伺服夹爪,可以准确稳定地夹持风向标,电机I10、电机II13采用高精度行星减速机。In order to ensure the control accuracy when controlling the rotation of the rotary table 4, the part of the rotary table 4 located in the base 1 is fixedly sleeved with the
角度编码器II12的转轴与旋转圆台4同轴刚性连接。The rotating shaft of the angle encoder II12 is rigidly connected with the rotary table 4 coaxially.
上述的海洋测风仪风向检定方法,包括以下步骤:The above-mentioned method for verifying the wind direction of the marine anemometer comprises the following steps:
S1:进行风向启动风速检定S1: Carry out wind direction start wind speed verification
S11:预先将底座1水平安装于风洞内底部,安装座5上安装待检的螺旋桨式海洋测风仪6;S11: Install the base 1 horizontally on the bottom of the wind tunnel in advance, and install the propeller-
安装螺旋桨式海洋测风仪6时通过对准标记2和角度编码器I9的输出值确定电动伸缩杆7位于安装座5的背风侧,并对风向标63的角度进行定位,使风向标63沿风洞气流轴线,控制器将此时螺旋桨式海洋测风仪6风向输出设为0°;When the propeller-type ocean
S12:控制器控制电动伸缩杆7上升,并控制抓手8夹住风向标63,然后控制电机I10通过皮带带动旋转环台3旋转,旋转环台3带动电动伸缩杆7带动抓手8带动风向标63偏转,风向标63偏转时保持安装座5不动,进而保证杯体61是不动的,使风向标63与杯体61之间产生相对旋转;控制器根据角度编码器I9的输出值,使风向标63转动至偏离气流轴线10°锐角位置,到位后控制抓手8放松风向标63并控制电动伸缩杆7带动抓手8下降,使风向标63处于自由状态;S12: The controller controls the electric
S13:启动风洞,控制器控制风洞变频器使风洞内产生缓慢递增的气流,在气流逐渐增大的过程中,控制器同时采集风洞风速和螺旋桨式海洋测风仪6的风向输出,当海洋测风仪的风向输出恢复至0°时,记录此时的气流速度,记为A,A的单位为米/秒;对比规程技术指标要求判定螺旋桨式海洋测风仪6风向起动风速是否合格,完成风向起动风速自动检定;S13: Start the wind tunnel, the controller controls the frequency converter of the wind tunnel to generate a slowly increasing airflow in the wind tunnel. During the process of gradually increasing the airflow, the controller simultaneously collects the wind tunnel wind speed and the wind direction output of the propeller-
具体的判定方法为:若A的值小于等于0.5米/秒,则判定检定的螺旋桨式海洋测风仪6合格;若A的值大于0.5米/秒,则判定检定的螺旋桨式海洋测风仪6不合格;The specific judging method is as follows: if the value of A is less than or equal to 0.5 m/s, it is determined that the verified propeller-
S2:进行风向示值的检定S2: Carry out the verification of wind direction indication value
S21:预先将底座11水平安装于风洞内底部,安装座5上安装待检的螺旋桨式海洋测风仪6;将控制器与螺旋桨式海洋测风仪6内自带的风向测量组件电性连接,以获取螺旋桨式海洋测风仪6的风向输出值;S21: Install the
S22:启动风洞,控制器使风洞内产生5米/秒的稳定气流,使得螺旋桨式海洋测风仪6的风向标63尾翼位置固定在气流轴线保持不变;控制器控制电机II13启动,电机II13带动齿轮17旋转,齿轮17旋转带动相啮合的齿圈18旋转,齿圈18旋转会带动旋转圆台4旋转,进而带动安装座5旋转,从而带动螺旋桨式海洋测风仪6的杯体61旋转,由于风向标63在稳定气流作用下无法旋转,此时杯体61与风向标63之间通过旋转轴62发生相对转动,当旋转至螺旋桨式海洋测风仪6的风向输出为0°,并将此时角度编码器II12的输出值设为0°;S22: start the wind tunnel, the controller makes a stable airflow of 5 m/s in the wind tunnel, so that the position of the
S23:控制器控制电机II13继续旋转,电机II13带动旋转圆台4以及安装座5旋转,继而带动螺旋桨式海洋测风仪6的杯体61旋转至某一检定点后停止旋转,该检定点通过与旋转圆台4同轴连接的角度编码器II12精准定位该检定点的角度位置,角度编码器II12输出该检定点的标准角度值,由控制器采集,记为标准角度值;S23: The controller controls the motor II13 to continue to rotate, and the motor II13 drives the rotating round table 4 and the mounting
S24:由于风洞内产生有5米/秒的稳定气流,使得螺旋桨式海洋测风仪6的风向标63尾翼位置固定在气流轴线保持不变;当螺旋桨式海洋测风仪6的杯体61旋转后,杯体61与风向标63发生相对运动,就相当于风向改变,此时控制器直接采集螺旋桨式海洋测风仪6在该检定点时螺旋桨式海洋测风仪6的风向输出值,记为检测风向示值,并将该检测风向示值与S23中的角度编码器II12对应输出的标准角度值进行对比,根据规程技术指标要求,判定海洋测风仪是否合格,完成海洋测风仪示值自动检定;S24: Due to the stable airflow of 5 m/s produced in the wind tunnel, the tail position of the
其中,判定螺旋桨式海洋测风仪6是否合格的具体方法为:由于螺旋桨式海洋测风仪6的测量准确度为±5°,角度编码器II12的测量准确度是±0.5″,其中1°=3600″,二者旋转同样的角度,得到的测量值是不同的;即的检测风向示值减去标准角度值即为误差值,将该误差值与规程技术指标要求规定的最大允许误差±5°作对比,若得到的误差值在最大允许误差范围内,则判定检测的海洋测风仪4合格;反之,则判定为不合格。Among them, the specific method for judging whether the propeller-
本方案通过设置角度编码器II12,角度编码器II12有现行有效的国家JJF1115-2004《光电轴角度编码器校准规范》可实现量值溯源,符合建标用计量标准器具要求。角度编码器II12可实现测量结果的数字输出。角度编码器II12的计量性能可以满足国家检定系统表JJG 2057-2006《平面角计量器具检定系统表》中三等圆分度标准计量器具的准确度指标,即最大允许误差:±0.5″,此误差是度盘的3600分之一,准确度大幅提高。角度编码器II12能够满足国家检定规程JJG 1167-2019《海洋测风仪器》对风向计量标准器具的计量性能要求。In this program, by setting the angle encoder II12, the angle encoder II12 has the currently valid national JJF1115-2004 "Calibration Specification for Photoelectric Shaft Angle Encoder" to realize the traceability of the value, which meets the requirements of the standard measuring standard equipment. Angle encoder II12 enables digital output of measurement results. The measurement performance of the angle encoder II12 can meet the accuracy index of the third-class circular indexing standard measuring instruments in the national verification system table JJG 2057-2006 "Plane Angle Measuring Instruments Verification System Table", that is, the maximum allowable error: ±0.5″, here The error is 1/3600 of the dial, and the accuracy is greatly improved. The angle encoder II12 can meet the measurement performance requirements of the national verification regulation JJG 1167-2019 "Marine Wind Measuring Instruments" for wind direction measurement standard instruments.
综上所述,标准角度编码器II12可以作为风向计量标准器具建立海洋测风仪风向计量标准。To sum up, the standard angle encoder II12 can be used as a wind direction measurement standard instrument to establish a wind direction measurement standard for marine anemometers.
最后,本装置结构简单、操作方便,能够用于螺旋桨式海洋测风仪风向示值以及风向起动风速的检定,使用本装置检定时可减小试验误差,提高检定结果的准确性,使试验更便捷,降低检定操作难度,提高检定效率。Finally, the device has a simple structure and is easy to operate, and can be used for the verification of the wind direction indication value of the propeller-type marine anemometer and the start-up wind speed of the wind direction. When using this device for verification, the test error can be reduced, the accuracy of the verification result can be improved, and the test can be more accurate. It is convenient, reduces the difficulty of verification operation, and improves the efficiency of verification.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对以上实施例进行多种变化、修改、替换和变形,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that: without departing from the principle and purpose of the present invention, various changes, modifications, substitutions and deformations can be made to the above embodiments, The scope of the invention is defined by the claims and their equivalents.
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