CN115418447A - Material receiving assembly of continuous aging furnace - Google Patents
Material receiving assembly of continuous aging furnace Download PDFInfo
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- CN115418447A CN115418447A CN202210937504.0A CN202210937504A CN115418447A CN 115418447 A CN115418447 A CN 115418447A CN 202210937504 A CN202210937504 A CN 202210937504A CN 115418447 A CN115418447 A CN 115418447A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
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Abstract
本发明涉及一种连续时效炉接料组件,它包括左右两个平行布置的接料机架(21),所述接料机架(21)上沿前后方向设置有接料轨道(22),所述接料轨道(22)上设置有接料小车(23)。本发明一种连续时效炉接料组件,其结构简单,操作方便,能够实现型材料框在炉体进出口位置处的接料,减小了炉膛的散热,提高了热量利用率和生产效率。The invention relates to a material receiving assembly of a continuous aging furnace, which includes two left and right material receiving frames (21) arranged in parallel, and the material receiving frame (21) is provided with a material receiving track (22) along the front and rear directions, A material receiving trolley (23) is arranged on the material receiving track (22). The material receiving assembly of the continuous aging furnace of the present invention has simple structure and convenient operation, can realize the material receiving of the shaped material frame at the inlet and outlet positions of the furnace body, reduces the heat dissipation of the furnace, and improves the heat utilization rate and production efficiency.
Description
技术领域technical field
本发明涉及一种连续时效炉接料组件,属于铝型材生产设备技术领域。The invention relates to a material receiving assembly of a continuous aging furnace, which belongs to the technical field of aluminum profile production equipment.
背景技术Background technique
铝材的时效处理是指铝材工件经过固溶处理,冷塑性变形或铸造、锻造后,在较高的温度下保温一定时间,以保持其性能、形状、尺寸等特性的热处理工艺,其目的在于消除铝材工件的内应力,稳定组织和尺寸,改善铝材的机械性能。The aging treatment of aluminum refers to the heat treatment process in which the aluminum workpiece is subjected to solid solution treatment, cold plastic deformation or casting, forging, and then kept at a higher temperature for a certain period of time to maintain its performance, shape, size and other characteristics. It is to eliminate the internal stress of the aluminum workpiece, stabilize the structure and size, and improve the mechanical properties of the aluminum material.
现有的时效处理通常采用时效炉,将铝型材堆叠在时效炉内,将时效炉调节至需要的温度,使铝型材在时效炉内放置规定的时间进行时效处理。但是目前传统的时效炉是多个料框整体入炉,时效后整体出炉,每次循环都是整体进出料,由于整体进出料时间较长,炉膛热散失大,热利用率较低,能耗高;且无法连续性生产,生产效率较低。The existing aging treatment usually adopts an aging furnace, and the aluminum profiles are stacked in the aging furnace, and the aging furnace is adjusted to the required temperature, so that the aluminum profiles are placed in the aging furnace for a specified time for aging treatment. However, in the current traditional aging furnace, multiple material frames are put into the furnace as a whole, and the whole furnace is released after aging, and the materials are fed in and out as a whole in each cycle. Due to the long time of the overall feeding and discharging, the heat loss of the furnace is large, the heat utilization rate is low, and the energy consumption is low. High; and can not be continuously produced, and the production efficiency is low.
发明内容Contents of the invention
本发明所要解决的技术问题是针对上述现有技术提供一种连续时效炉接料组件,其结构简单,操作方便,能够实现型材料框在炉体进出口位置处的接料,减小了炉膛的散热,提高了热量利用率和生产效率。The technical problem to be solved by the present invention is to provide a continuous aging furnace material receiving assembly for the above-mentioned prior art, which has a simple structure and is easy to operate, and can realize the material receiving of the molded material frame at the inlet and outlet of the furnace body, reducing the furnace chamber. Excellent heat dissipation improves heat utilization and production efficiency.
本发明解决上述问题所采用的技术方案为:一种连续时效炉接料组件,它包括左右两个平行布置的接料机架,所述接料机架上沿前后方向设置有接料轨道,所述接料轨道上设置有接料小车。The technical solution adopted by the present invention to solve the above problems is: a continuous aging furnace material receiving assembly, which includes two left and right material receiving frames arranged in parallel, and the material receiving frame is provided with material receiving rails along the front and rear directions, A material receiving trolley is arranged on the material receiving track.
可选的,所述接料机架前后两侧分别设置有主动轴和从动轴,所述主动轴和从动轴上分别设置有主动链轮和从动链轮,所述主动链轮和从动链轮之间设置传动链条,所述接料小车与传动链条相连接。Optionally, a driving shaft and a driven shaft are respectively arranged on the front and rear sides of the receiving frame, and a driving sprocket and a driven sprocket are respectively arranged on the driving shaft and the driven shaft, and the driving sprocket and A transmission chain is arranged between the driven sprockets, and the material receiving trolley is connected with the transmission chain.
可选的,所述接料机架一侧设置有减速机架,所述减速机架上设置有减速机,所述减速机输出端通过链轮机构与主动轴相连接。Optionally, a reduction frame is arranged on one side of the material receiving frame, a reducer is arranged on the reducer frame, and the output end of the reducer is connected with the driving shaft through a sprocket mechanism.
可选的,所述接料机架下方设置有前后两个接料升降座,所述接料升降座上沿横向穿装有第一销轴,所述第一销轴上设置有接料升降杠杆,所述接料升降杠杆上端通过第二销轴与接料机架相铰接,所述接料升降杠杆下端与第一销轴固定连接。Optionally, there are two front and rear material receiving elevating seats under the material receiving frame, and a first pin shaft is installed on the material receiving elevating seat along the horizontal direction, and a material receiving elevating seat is arranged on the first pin shaft. Lever, the upper end of the material receiving lifting lever is hinged with the material receiving frame through the second pin shaft, and the lower end of the material receiving lifting lever is fixedly connected with the first pin shaft.
可选的,所述接料机架一侧设置有接料升降连杆机构。Optionally, one side of the material receiving frame is provided with a material receiving lifting linkage mechanism.
可选的,所述接料升降连杆机构包括前后两个摆臂,前后两个摆臂分别设置于前后两个第一销轴上,前后两个摆臂之间连接设置有连杆,其中一个摆臂对应位置处设置有接料升降油缸座,所述接料升降油缸座上设置有接料升降油缸,所述接料升降油缸活塞杆端与对应的摆臂上端相铰接。Optionally, the material receiving lifting linkage mechanism includes two front and rear swing arms, the front and rear two swing arms are respectively arranged on the front and rear two first pin shafts, and a connecting rod is connected between the front and rear two swing arms, wherein The corresponding position of a swing arm is provided with a material receiving lifting oil cylinder base, and the material receiving lifting oil cylinder base is provided with a material receiving lifting oil cylinder, and the piston rod end of the material receiving lifting oil cylinder is hinged with the corresponding upper end of the swing arm.
可选的,前后两个接料升降座之间设置有中间接料升降座,所述中间接料升降座上沿横向穿装有第三销轴,所述第三销轴上也设置有接料升降杠杆,该接料升降杠杆也通过第二销轴与接料机架相铰接。Optionally, an intermediate material lifting seat is arranged between the front and rear two material receiving lifting seats, and a third pin shaft is installed on the middle material receiving lifting seat along the horizontal direction, and a receiving pin is also arranged on the third pin shaft. Material lifting lever, this material receiving lifting lever is also hinged with the material receiving frame by the second bearing pin.
可选的,所述第三销轴上设置有中间摆臂,前后两个摆臂通过连杆与中间摆臂相连接。Optionally, an intermediate swing arm is arranged on the third pin shaft, and the front and rear swing arms are connected to the intermediate swing arm through a connecting rod.
可选的,所述接料机架中部设置有第一过渡轴,所述第一过渡轴上设置有第一过渡链轮,所述第一过渡链轮与传动链条相啮合。Optionally, a first transition shaft is provided in the middle of the receiving frame, and a first transition sprocket is provided on the first transition shaft, and the first transition sprocket is engaged with a transmission chain.
可选的,左右两个第一过渡轴之间连接设置有同步轴,所述同步轴左右两端分别通过万向联轴器与左右两个第一过渡轴相连接。Optionally, a synchronization shaft is connected between the left and right first transition shafts, and the left and right ends of the synchronization shaft are respectively connected to the left and right first transition shafts through universal joints.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
本发明一种连续时效炉接料组件,其结构简单,操作方便,能够实现型材料框在炉体进出口位置处的接料,减小了炉膛的散热,提高了热量利用率和生产效率。The material receiving assembly of the continuous aging furnace of the present invention has simple structure and convenient operation, can realize the material receiving of the shaped material frame at the inlet and outlet positions of the furnace body, reduces the heat dissipation of the furnace, and improves the heat utilization rate and production efficiency.
附图说明Description of drawings
图1为本发明一种连续时效炉的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a continuous aging furnace of the present invention.
图2为本发明一种连续时效炉另一视角的立体结构示意图。Fig. 2 is a three-dimensional schematic diagram of a continuous aging furnace of the present invention from another perspective.
图3为图1中进口接料组件或出口接料组件的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of the inlet material receiving assembly or the outlet material receiving assembly in Fig. 1 .
图4为图3的主视图。Fig. 4 is a front view of Fig. 3 .
图5为图4的俯视图。FIG. 5 is a top view of FIG. 4 .
图6为图4的侧视图。FIG. 6 is a side view of FIG. 4 .
图7为进口接料组件或出口接料组件后端的局部放大图。Fig. 7 is a partially enlarged view of the rear end of the inlet material receiving assembly or the outlet material receiving assembly.
图8为图7的纵向剖视图。FIG. 8 is a longitudinal sectional view of FIG. 7 .
图9为图1中进口接料组件或出口接料组件另一实施例的立体结构示意图。Fig. 9 is a perspective structural view of another embodiment of the inlet material receiving assembly or the outlet material receiving assembly in Fig. 1 .
图10为图1中进料输送机构的立体结构示意图。Fig. 10 is a schematic perspective view of the three-dimensional structure of the feeding conveying mechanism in Fig. 1 .
图11为图10的主视图。Fig. 11 is a front view of Fig. 10 .
图12为图11的俯视图。FIG. 12 is a top view of FIG. 11 .
图13为图11的侧视图。FIG. 13 is a side view of FIG. 11 .
图14为图10的A部放大图。FIG. 14 is an enlarged view of part A of FIG. 10 .
其中:in:
炉体1、加热炉膛11、进料炉膛12、出料炉膛13、第一进料门14、第二进料门15、第一出料门16、第二出料门17、进口接料组件2、接料机架21、接料轨道22、接料小车23、主动轴24、从动轴25、主动链轮26、从动链轮27、传动链条28、减速机架29、减速机210、链轮机构211、接料升降座212、第一销轴213、接料升降杠杆214、第二销轴215、接料升降连杆机构216、摆臂2161、连杆2162、接料升降油缸座2163、接料升降油缸2164、中间接料升降座217、第三销轴218、中间摆臂219、第一过渡轴2110、第一过渡链轮2111、同步轴2112、万向联轴器2113、第二过渡轴2114、第二过渡链轮2115、出口接料组件3、进料组件4、支撑滚轮41、支撑框架42、升降托架43、升降托架槽44、升降滑槽45、升降滑轮46、进料升降油缸47、进料平移架48、平移油缸座49、平移油缸410、平移滑轨411、平移滑轮412、限位滑轮413、限位滑槽414、平移导向架415、平移导向部416、平移导向滑轨417、平移导向滑轮418、型材料框5、循环风机6、料框支撑轨道7。
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1~图14所示,本实施例中的一种连续时效炉,它包括炉体1,所述炉体1前后两侧分别设置有进口接料组件2,所述炉体1后侧设置有出口接料组件3,所述炉体1内设置有进料组件4,所述进口接料组件2将型材料框5送入炉体1内,所述进料组件4将型材料框5自前向后输送,所述出口接料组件3将型材料框5送出炉体1外;As shown in Figures 1 to 14, a continuous aging furnace in this embodiment includes a
所述型材料框5沿左右方向横向布置,型材料框横向布置能够增加炉体内的铝型材的存放量,从而提高时效炉的生产效率;The profiled
所述炉体1一侧前后间隔设置有多个循环风机6,所述炉体1内热风沿左右方向横向循环;热风循环方向与型材料框放置方向相一致,从而能够保证铝型材的时效处理效果;One side of the
所述炉体1包括加热炉膛11,所述加热炉膛11前后两侧分别设置有进料炉膛12和出料炉膛13;所述进口接料组件2设置于进料炉膛12下方,所述出口接料组件3设置于出料炉膛13下方;The
所述进料炉膛12前侧设置有第一进料门14,所述加热炉膛11与进料炉膛12之间设置有第二进料门15,所述加热炉膛11与出料炉膛13之间设置有第一出料门16,所述出料炉膛12后侧设置有第二出料门17;The front side of the
所述炉体1内沿前后方向设置有料框支撑轨道7;The
所述进口接料组件2和出口接料组件3结构相同,均包括左右两个平行布置的接料机架21,所述接料机架21上沿前后方向设置有接料轨道22,所述接料轨道22上设置有接料小车23;The inlet
所述接料机架21前后两侧分别设置有主动轴24和从动轴25,所述主动轴24和从动轴25上分别设置有主动链轮26和从动链轮27,所述主动链轮26和从动链轮27之间设置传动链条28,所述接料小车23与传动链条28相连接;The front and rear sides of the
所述接料机架21一侧设置有减速机架29,所述减速机架29上设置有减速机210,所述减速机210输出端通过链轮机构211与主动轴24相连接;One side of the
所述接料机架21下方设置有前后两个接料升降座212,所述接料升降座212上沿横向穿装有第一销轴213,所述第一销轴213上设置有接料升降杠杆214,所述接料升降杠杆214上端通过第二销轴215与接料机架21相铰接,所述接料升降杠杆214下端与第一销轴213固定连接(键连接);The bottom of the
所述接料机架21一侧设置有接料升降连杆机构216;One side of the
所述接料升降连杆机构216包括前后两个摆臂2161,前后两个摆臂2161分别设置于前后两个第一销轴213上,前后两个摆臂2161之间连接设置有连杆2162,其中一个摆臂2161对应位置处设置有接料升降油缸座2163,所述接料升降油缸座2163上设置有接料升降油缸2164,所述接料升降油缸2164活塞杆端与对应的摆臂2161上端相铰接;The material receiving and
所述摆臂2161下端与第一销轴213固定连接(键连接);The lower end of the
前后两个接料升降座212之间设置有中间接料升降座217,所述中间接料升降座217上沿横向穿装有第三销轴218,所述第三销轴218上也设置有接料升降杠杆214,该接料升降杠杆214也通过第二销轴215与接料机架21相铰接;An intermediate
所述第三销轴213上设置有中间摆臂219,前后两个摆臂2161通过连杆2162与中间摆臂219相连接;The
所述接料机架21中部设置有第一过渡轴2110,所述第一过渡轴2110上设置有第一过渡链轮2111,所述第一过渡链轮2111与传动链条28相啮合;The middle part of the
左右两个第一过渡轴2110之间连接设置有同步轴2112,所述同步轴2112左右两端分别通过万向联轴器2113与左右两个第一过渡轴2110相连接;A
所述第一过渡轴2110前后两侧还设置有第二过渡轴2114,所述第二过渡轴2114上设置有第二过渡链轮2115,所述第二过渡链轮2115也与传动链条28相啮合;The front and rear sides of the
所述进料组件4采用步进式进料方式;The feeding
所述进料组件4包括左右两排支撑滚轮41,左右两排支撑滚轮41上均设置有支撑框架42,所述支撑框架42上设置有升降托架43;The
所述支撑框架42上沿前后方向设置有升降托架槽44,所述升降托架43设置于升降托架槽44内;The
所述升降托架槽44上前后间隔设置有多个升降滑槽45,所述升降滑槽45沿前后方向倾斜布置,所述升降托架43上前后间隔设置有多个升降滑轮46,多个升降滑轮46分别卡置于多个升降滑槽45内;The lifting
所述支撑框架42上设置有进料升降油缸47,所述进料升降油缸47位于升降托架43前方,所述进料升降油缸47活塞杆端与升降托架43相连接;The supporting
左右两个支撑框架42之间设置有进料平移架48,所述进料平移架48下方设置有平移油缸座49,所述平移油缸座49上设置有平移油缸410,所述平移油缸410活塞杆端与进料平移架48相连接;A
所述进料组件4还包括左右两条平移滑轨411,所述进料平移架48上设置有左右两组平移滑轮412,左右两组平移滑轮412分别设置于左右两条平移滑轨411上;The
所述进料平移架48左右两侧设置有限位滑轮413,所述支撑框架42上沿前后方向设置有限位滑槽414,所述限位滑轮413与限位滑槽414相配合;Limiting
所述进料平移架48前方设置有平移导向架415,所述进料平移架48前端向前延伸设置有平移导向部416,所述平移导向部416与平移导向架415相配合;The front end of the feeding
所述平移导向架415上设置有左右两条平移导向滑轨417,所述平移导向部416左右两侧设置有平移导向滑轮418,所述平移导向滑轮418设置于平移导向滑轨417上。The
工作原理:working principle:
连续时效炉工作时,首先将第一进料门和第二出料门打开,进口接料组件将外界的型材料框送入进料炉膛内,出口接料组件将出料炉膛内的型材料框送出;然后关闭第一进料门和第二出料门,打开第二进料门和第一出料门,进料组件将进料炉膛内的型材料框送入加热炉膛内,同时将加热炉膛后端的型材料框送入出料炉膛内,如此循环往复,从而实现连续时效炉的连续化生产,提高了生产效率;同时进料出料过程中热量散失较小,提高了热量利用率,降低了能耗。When the continuous aging furnace is working, firstly open the first feed door and the second discharge door, the inlet material receiving assembly will send the external molding material frame into the feeding furnace, and the outlet receiving assembly will discharge the molding material in the furnace The frame is sent out; then close the first feed door and the second discharge door, open the second feed door and the first discharge door, the feed assembly will feed the shaped material frame in the furnace into the heating furnace, and at the same time The molded material frame at the rear end of the heating furnace is fed into the discharging furnace, and this cycle is repeated, so as to realize the continuous production of the continuous aging furnace and improve the production efficiency; at the same time, the heat loss during the feeding and discharging process is small, which improves the heat utilization rate , reducing energy consumption.
除上述实施例外,本发明还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本发明权利要求的保护范围之内。In addition to the above-mentioned embodiments, the present invention also includes other implementations, and any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present invention.
Claims (10)
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| CN202210937504.0A CN115418447A (en) | 2022-08-05 | 2022-08-05 | Material receiving assembly of continuous aging furnace |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209410983U (en) * | 2018-12-29 | 2019-09-20 | 广东汇兴精工智造股份有限公司 | An end lift |
| CN113602740A (en) * | 2021-06-30 | 2021-11-05 | 瑞铁城轨技术有限公司 | Axle conveying line |
| CN214918210U (en) * | 2021-01-07 | 2021-11-30 | 北京京东乾石科技有限公司 | Sorting equipment |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209410983U (en) * | 2018-12-29 | 2019-09-20 | 广东汇兴精工智造股份有限公司 | An end lift |
| CN214918210U (en) * | 2021-01-07 | 2021-11-30 | 北京京东乾石科技有限公司 | Sorting equipment |
| CN113602740A (en) * | 2021-06-30 | 2021-11-05 | 瑞铁城轨技术有限公司 | Axle conveying line |
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Application publication date: 20221202 |