CN115416162A - Concrete mixing plant and aggregate feeding method thereof - Google Patents

Concrete mixing plant and aggregate feeding method thereof Download PDF

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Publication number
CN115416162A
CN115416162A CN202211055390.3A CN202211055390A CN115416162A CN 115416162 A CN115416162 A CN 115416162A CN 202211055390 A CN202211055390 A CN 202211055390A CN 115416162 A CN115416162 A CN 115416162A
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Prior art keywords
upstairs
aggregate
bins
feeding
feed
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CN202211055390.3A
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CN115416162B (en
Inventor
郑言抖
王锦锦
程明魁
姜卓希
江舜禹
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Xuzhou XCMG Schwing Machinery Co Ltd
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Xuzhou XCMG Schwing Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0481Plant for proportioning, supplying or batching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0046Storage or weighing apparatus for supplying ingredients
    • B28C7/0053Storage containers, e.g. hoppers, silos, bins
    • B28C7/0061Storage container plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/005Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2814/00Indexing codes relating to loading or unloading articles or bulk materials
    • B65G2814/03Loading or unloading means
    • B65G2814/0301General arrangements
    • B65G2814/0302Central control devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses a concrete mixing plant and an aggregate feeding method. The aggregate feeding method of the concrete mixing plant comprises the steps of obtaining the current aggregate amount of aggregates in each upstairs storage bin in real time; if the current aggregate amount of the aggregates in a first upstairs bin of the at least two upstairs bins is smaller than a first set threshold value, controlling a feeding device to feed the aggregates to the first upstairs bin; in the process of controlling the feeding device to feed the first-floor bins, if the aggregate amount of the aggregates in the second-floor bins of the rest of the upper-floor bins is smaller than a first set threshold value, the feeding device continues to feed the first-floor bins, and stops feeding the first-floor bins after the aggregate amount of the aggregates in the first-floor bins is larger than a second set threshold value, and controls the feeding device to feed the second-floor bins. According to the aggregate feeding method, the feeding action of the feeding device is controlled according to the current material quantity obtained in real time, the upstairs silo which is the first to lack of materials is fed preferentially, and therefore the risks that production is delayed due to lack of materials and production efficiency is reduced are avoided.

Description

Concrete mixing plant and aggregate feeding method thereof
Technical Field
The invention relates to a concrete mixing plant and an aggregate loading method thereof.
Background
The aggregates of the concrete mixing plant are directly proportioned and weighed upstairs, and the production efficiency is high. However, the proportion and the amount of the aggregates are different, so that some aggregates are consumed quickly, and some aggregates are consumed slowly, therefore, a user can purchase a large amount of aggregates, and sometimes the aggregates cannot be placed completely in one bin and need to be placed in multiple bins. In addition, due to different aggregate consumption, the aggregates which are consumed quickly are complemented in time and a certain amount of aggregates in the bin is ensured so as to avoid delaying production.
As shown in fig. 1, a conventional loading manner is that one storage bin corresponds to one upstairs storage bin, and one storage bin is loaded one by one, specifically, the storage bin 1 only supplies materials to the upstairs storage bin 1, the storage bin 2 only supplies materials to the upstairs storage bin 2 \8230, and 8230, and the storage bin i supplies materials to the upstairs storage bin i. And after the stock ground bin 1 is full of the materials, the stock ground bin 2 is used for feeding the upstairs stock bin 2 after the tailing materials are emptied, and the steps are sequentially executed and are repeated.
The feeding method not only binds the materials with the stock ground stock bins, but also can not preferentially supply the materials which are consumed quickly, and can not ensure that the stock bins on the building have materials all the time.
Disclosure of Invention
The invention provides a concrete mixing plant and an aggregate feeding method thereof, which aim to improve the production efficiency.
The invention provides an aggregate feeding method of a concrete mixing plant, wherein the concrete mixing plant comprises at least two upstairs bins, and the method comprises the following steps:
acquiring the current material quantity of aggregate in each upstairs bin of at least two upstairs bins in real time;
if the current aggregate amount of the aggregate in a first upstairs bin of the at least two upstairs bins is smaller than a first set threshold value, controlling a feeding device to feed the aggregate to the first upstairs bin;
in the process of controlling the feeding device to feed the first upstairs bunker, if the aggregate amount of the aggregate in the second upstairs bunker in the rest upstairs bunkers is smaller than a first set threshold, the feeding device continues to feed the first upstairs bunker, and stops feeding the first upstairs bunker after the aggregate amount of the aggregate in the first upstairs bunker is larger than a second set threshold, and controls the feeding device to feed the second upstairs bunker.
In some embodiments, the aggregate charging method further comprises: in the process of controlling the feeding device to feed the aggregates into the first upstairs silo, if the aggregate amount of the aggregates in the rest upstairs silos is larger than a first set threshold, the feeding device continues to feed the aggregates into the first upstairs silo so that the aggregate amount of the aggregates in the first upstairs silo is larger than a third set threshold, and the third set threshold is larger than a second set threshold.
In some embodiments, the concrete mixing plant further comprises a plurality of stock ground bins, and the aggregate loading method further comprises: the method comprises the steps of presetting a feeding corresponding relation between a plurality of stock ground bins and at least two upstairs bins, and feeding by adopting the corresponding stock ground bins according to the feeding corresponding relation when feeding.
In some embodiments, if at least two stock yard bins correspond to the first overhead bin, the at least two stock yard bins are controlled to equally feed the first overhead bin.
In some embodiments, controlling the average charging of the at least two stock yard bins to the first upstairs bin comprises calculating a difference between a maximum amount of material when the first upstairs bin is full and a current amount of material; and evenly distributing the difference value to at least two stock yard bins.
In some embodiments, obtaining in real time the amount of aggregate in each of the at least two upstairs silos comprises obtaining in real time a depth or weight of the aggregate.
In some embodiments, the first upstairs silo is the upstairs silo of the at least two upstairs silos in which the current material quantity is first less than the first set threshold.
In some embodiments, the aggregate feeding method further comprises emptying tailings in the feeding device before controlling the feeding device to feed the second-floor bunker.
The second aspect of the application provides a concrete mixing plant, including two at least upstairs feed bins, a plurality of stock ground feed bins, two at least detecting element, feedway and controller, two at least detecting element correspond the current charge amount of setting up aggregate with the on-floor feed bin of real-time detection on two at least upstairs feed bins, controller and two at least detecting element and feedway signal connection, the controller is according to the current charge amount control feedway action that two at least detecting element detected.
Based on the technical scheme provided by the invention, the aggregate feeding method of the concrete mixing plant comprises the following steps: acquiring the current material quantity of aggregate in each upstairs bin of at least two upstairs bins in real time; if the current aggregate amount of the aggregate in a first upstairs bin of the at least two upstairs bins is smaller than a first set threshold value, controlling a feeding device to feed the aggregate to the first upstairs bin; in the process of controlling the feeding device to feed the first-floor bins, if the aggregate amount of the aggregates in the second-floor bins of the rest of the upper-floor bins is smaller than a first set threshold value, the feeding device continues to feed the first-floor bins, and stops feeding the first-floor bins after the aggregate amount of the aggregates in the first-floor bins is larger than a second set threshold value, and controls the feeding device to feed the second-floor bins. According to the aggregate feeding method, the material quantity of the aggregate of each upstairs bin is obtained in real time in the working process, the feeding action of the feeding device is controlled according to the current material quantity obtained in real time, the upstairs bin which is the first to lack the material is fed preferentially, and therefore the risks that production is delayed due to lack of the material and production efficiency is reduced are avoided. In order to improve the feeding efficiency, when the rest upstairs bins are short of materials, the materials are continuously fed to the upstairs bin which is the first to lack materials firstly to avoid the upstairs bin from losing materials again soon and feeding materials repeatedly, the operation is stopped after the aggregate of the upstairs bin which is the first to lack materials is larger than a second set threshold value, and then the aggregate is fed to the second upstairs bin which is the second to lack materials, so that the production efficiency is further improved.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments of the invention, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
fig. 1 is a corresponding relationship between a stock yard bin and an upstairs bin in the prior art.
Fig. 2 is a flow chart of an aggregate charging method according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
For ease of description, spatially relative terms such as "over 8230," "upper surface," "above," and the like may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary terms "at 8230; \8230; 'above" may include both orientations "at 8230; \8230;' above 8230; 'at 8230;' below 8230;" above ". The device may be otherwise variously positioned and the spatially relative descriptors used herein interpreted accordingly.
The inventor of the application discovers in research that in the prior art, a sequential circulating feeding mode is adopted, the upstairs bin can be fed only by one designated stock ground bin, the supply is not flexible, the bins with high material consumption cannot be supplied preferentially, and the risks of delaying production and reducing the production efficiency due to material shortage exist.
In order to solve the above problems, the embodiments of the present application provide an aggregate charging method for a concrete mixing plant. The concrete mixing plant comprises at least two upstairs storage bins.
As shown in fig. 2, the aggregate charging method for a concrete mixing plant according to the embodiment of the present application includes the following steps:
s501, acquiring the current aggregate amount of aggregate in each upstairs bin of at least two upstairs bins in real time;
s502, if the current aggregate amount of aggregate in a first upstairs bin of the at least two upstairs bins is smaller than a first set threshold value, controlling a feeding device to feed the aggregate to the first upstairs bin;
s503, in the process of controlling the feeding device to feed the first upstairs silo, if the aggregate amount of the aggregate in the second upstairs silo in the rest upstairs silos is smaller than a first set threshold value, continuing to feed the first upstairs silo and stopping feeding the first upstairs silo after the aggregate amount of the aggregate in the first upstairs silo is larger than a second set threshold value, and controlling the feeding device to feed the second upstairs silo.
According to the aggregate feeding method, the aggregate amount of the aggregates in each upstairs bin is obtained in real time in the working process, the feeding action of the feeding device is controlled according to the current aggregate amount obtained in real time, the upstairs bin which is the first to lack materials is fed preferentially, and therefore the risks that production is delayed due to lack of materials and production efficiency is reduced are avoided. In order to improve the feeding efficiency, when the rest upstairs bins are short of materials, the materials are continuously fed to the upstairs bin which is the first to lack materials firstly to avoid the upstairs bin from losing materials again soon and feeding materials repeatedly, the operation is stopped after the aggregate of the upstairs bin which is the first to lack materials is larger than a second set threshold value, and then the aggregate is fed to the second upstairs bin which is the second to lack materials, so that the production efficiency is further improved.
It should be noted that the first upstairs bunker is the upstairs bunker of which the current material amount is first smaller than the first set threshold value, among the at least two upstairs bunkers. That is, the term "first upstairs silo" as used herein refers to a specific upstairs silo not among a plurality of upstairs silos, but rather to the upstairs silo in which the shortage occurs first among the plurality of upstairs silos.
In some embodiments, the aggregate charging method further comprises: in the process of controlling the feeding device to feed the aggregates to the first upstairs silo, if the aggregate quantities of the aggregates in the rest upstairs silos are all larger than a first set threshold value, the feeding device continues to feed the aggregates to the first upstairs silo so that the aggregate quantity of the aggregates in the first upstairs silo is larger than a third set threshold value, and the third set threshold value is larger than a second set threshold value. That is to say, in the process of feeding to the first upstairs bunker which is the first to lack material, if the rest upstairs bunkers have no shortage, more material is fed to the first upstairs bunkers at one time, and a third set threshold value is reached, wherein the third set threshold value is larger than the second set threshold value, and the third set threshold value is close to or equal to the full bunker quantity.
In order to solve the problem caused by the one-to-one correspondence between the stock yard bins and the upstairs bins in the prior art, in the embodiment of the application, more than two stock yard bins may correspond to one certain upstairs bin, so that the corresponding relationship between the stock yard bins and the upstairs bins needs to be preset before material loading.
In some embodiments, the concrete mixing plant further comprises a plurality of yard bins. The aggregate feeding method also comprises the following steps: the method comprises the steps of presetting a feeding corresponding relation between a plurality of stock ground bins and at least two upstairs bins, and feeding by adopting the corresponding stock ground bins according to the feeding corresponding relation when feeding.
For example, a concrete mixing plant includes i stock yard bins and j upstairs bins, and then for a certain stock yard bin of the i stock yard bins, the following three situations may occur, and the certain stock yard bin does not feed any upstairs bin; the stock house supplies materials to the stock house on the floor; the certain stock ground stock bin supplies materials to a plurality of upstairs stock bins.
In some embodiments, if at least two stock yard bins correspond to the first overhead bin, the at least two stock yard bins are controlled to equally feed the first overhead bin.
In some embodiments, controlling the average charging of the at least two stock yard bins to the first upstairs bin comprises calculating a difference between a maximum amount of material when the first upstairs bin is full and a current amount of material; and evenly distributing the difference value to at least two stock yard bins.
Specifically, for example, there are m stock ground bins corresponding to the first-floor bin, the level height difference H between the initial feeding time and the full-bin state is calculated, H is divided into m parts, and each supply bin feeds H/m.
In some embodiments, obtaining in real time the amount of aggregate in each of the at least two upstairs silos comprises obtaining in real time a depth or weight of the aggregate. That is, the material amount of the aggregate can be obtained by measuring the weight of the aggregate in the upstairs silo, and the material amount of the aggregate can also be obtained by measuring the depth of the aggregate in the upstairs silo.
In some embodiments, the aggregate feeding method further comprises emptying the tailings in the feeding device before controlling the feeding device to feed the second-floor bunker. The aggregate mixing among different upstairs bins can be avoided by the arrangement.
The embodiment of the application further provides a concrete mixing plant, including two at least upstairs feed bins, a plurality of stock ground feed bins, two at least detecting element, feedway and controller, two at least detecting element correspond the current charge amount of setting up aggregate with the on-floor feed bin of real-time detection on two at least upstairs feed bins, controller and two at least detecting element and feedway signal connection, the controller is according to the current charge amount control feedway action that two at least detecting element detected.
Specifically, the at least two detection elements comprise at least two gravity sensors correspondingly arranged at the bottoms of the at least two upstairs bins. The at least two gravity sensors are in signal connection with the controller, so that in the working process of the concrete mixing plant, the at least two gravity sensors continuously monitor the weight of aggregate in the upstairs storage bin and transmit the monitored weight signals to the controller. The controller can judge whether the stock bin on each building is short of material according to the weight signal after receiving the weight signal, and the controller further controls the action of the feeding device according to the judgment result after the judgment.
Specifically, when the controller judges that the weight of the aggregate of a certain upstairs feed bin is lower than a first set threshold value, the condition of lacking the material is also appeared, the controller controls the discharge end of the feeding device to move to the position above the upstairs feed bin where the material shortage occurs, and according to the corresponding relation between the upstairs feed bin and the stock ground feed bin, the feed inlet of the feeding device is controlled to move to the position of the stock ground feed bin corresponding to the upstairs feed bin where the material shortage occurs so as to realize feeding.
Since the operation of the mixing plant is continuously performed, a second aboveground silo lacking material may also be present during the process of feeding the first aboveground silo lacking material, so that the feeding target of the feeding device needs to be changed, and in the process, the feeding device is equivalent to the change of the feeding priority.
This is optimized by the present application in order to improve the efficiency of the feed. In the process of feeding the first material shortage upstairs storage bin, if the second material shortage upstairs storage bin appears, feeding is not immediately carried out on the second material shortage upstairs storage bin at the moment, feeding is continuously carried out on the first material shortage upstairs storage bin, the material quantity of the first material shortage upstairs storage bin reaches a second set threshold value larger than the first set threshold value, and feeding is carried out on the second material shortage upstairs storage bin at the moment.
However, in the process of feeding the first material shortage upstairs bunker, if there is no other material shortage upstairs bunker, feeding the first material shortage upstairs bunker until the material amount reaches the third set threshold close to the full state, where the third set threshold may also be equal to the full state.
Of course, in the above embodiments, the first set threshold, the second set threshold and the third set threshold may be set according to actual conditions.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.

Claims (9)

1. The aggregate feeding method of the concrete mixing plant comprises at least two upstairs bins, and is characterized by comprising the following steps of:
acquiring the current material quantity of aggregate in each upstairs bin of the at least two upstairs bins in real time;
if the current aggregate amount of the aggregate in a first upstairs bin of the at least two upstairs bins is smaller than a first set threshold value, controlling a feeding device to feed the aggregate to the first upstairs bin;
in the process of controlling the feeding device to feed the first upstairs bunker, if the aggregate amount of the aggregate in the second upstairs bunker of the rest upstairs bunkers is smaller than a first set threshold value, continuously feeding the first upstairs bunker, stopping feeding the first upstairs bunker after the aggregate amount of the aggregate in the first upstairs bunker is larger than a second set threshold value, and controlling the feeding device to feed the second upstairs bunker.
2. The aggregate charging method for a concrete mixing plant according to claim 1, further comprising: in the process of controlling the feeding device to feed the aggregates into the first upstairs silo, if the aggregate amount of the aggregates in the rest upstairs silos is larger than a first set threshold, feeding the aggregates into the first upstairs silo continuously so as to enable the aggregate amount of the aggregates in the first upstairs silo to be larger than a third set threshold, wherein the third set threshold is larger than the second set threshold.
3. The aggregate charging method according to claim 1, wherein the concrete mixing plant further comprises a plurality of stock ground bins, and the aggregate charging method further comprises: and presetting the feeding corresponding relation between a plurality of stock ground bins and the at least two upstairs bins, and feeding by adopting the corresponding stock ground bins according to the feeding corresponding relation during feeding.
4. The aggregate loading method according to claim 3, wherein if at least two stock yard bins correspond to the first upstairs bin, the at least two stock yard bins are controlled to evenly feed the first upstairs bin.
5. The aggregate loading method according to claim 4, wherein controlling the at least two stock ground bins to evenly feed the first on-floor bin comprises calculating a difference between a maximum material amount when the first on-floor bin is full and a current material amount; and evenly distributing the difference value to the at least two stock yard bins.
6. The aggregate charging method according to claim 1, wherein acquiring in real time a charge amount of aggregate in each of the at least two upstairs silos comprises acquiring in real time a depth or weight of the aggregate.
7. The aggregate loading method according to claim 1, wherein the first upstairs silo is the upstairs silo of the at least two upstairs silos in which the current material amount is first smaller than the first set threshold value.
8. The aggregate loading method according to claim 1, further comprising emptying tailings in the feeding device before controlling the feeding device to feed the second upstairs bunker.
9. The utility model provides a concrete mixing plant, its characterized in that includes two at least upstairs feed bins, a plurality of stock ground feed bins, two at least detecting element, feedway and controller, two at least detecting element correspond and set up with the current charge amount of the aggregate in the real-time detection upstairs feed bin on two at least upstairs feed bins, the controller with two at least detecting element and feedway signal connection, the controller basis the current charge amount control that two at least detecting element detected the feedway action.
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CN110007696A (en) * 2019-04-18 2019-07-12 首钢京唐钢铁联合有限责任公司 A kind of automatic storehouse changing control system and method
CN212639195U (en) * 2020-06-18 2021-03-02 陕西北元化工集团股份有限公司 Material preparation device of buffering stock bin of dry acetylene equipment
CN112269363A (en) * 2020-11-20 2021-01-26 中冶华天南京工程技术有限公司 Intelligent scheduling method for multi-bin group combined feeding
CN113561335A (en) * 2021-06-10 2021-10-29 三一汽车制造有限公司 Method and device for calculating residual aggregate amount of aggregate bin and mixing station
CN114399211A (en) * 2022-01-18 2022-04-26 中冶华天工程技术有限公司 Method for converting flow time sequence of blast furnace bunker group scheduling into production instruction

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