CN115406856A - Heat radiation detection type bionic infrared sensing element and preparation method thereof - Google Patents
Heat radiation detection type bionic infrared sensing element and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及红外探测技术领域,特别是涉及一种用于探测红外信号的热辐射探测式仿生红外传感元件及其制备方法。The invention relates to the technical field of infrared detection, in particular to a thermal radiation detection type bionic infrared sensing element for detecting infrared signals and a preparation method thereof.
背景技术Background technique
红外探测式传感器由于其良好的普适性、环境适应性及较强的抗干扰能力,广泛应用于军事、医疗服务、工业生产、气象学等领域。热辐射探测式红外感知元件作为应用最为广泛的一种红外探测式传感器,其工作原理是以锑、镍等金属薄片或半导体薄膜材料为基础制备敏感元件,通过吸收红外辐射所引起的温度变化导致材料物理性质发生改变,然后通过测定物理参数的变化来确定所吸收的红外辐射进而实现对物体的远距离探测。Due to its good universality, environmental adaptability and strong anti-interference ability, infrared detection sensors are widely used in military, medical services, industrial production, meteorology and other fields. Thermal radiation detection infrared sensing element is the most widely used infrared detection sensor. Its working principle is to prepare sensitive elements based on antimony, nickel and other metal sheets or semiconductor thin film materials. The temperature change caused by absorbing infrared radiation causes The physical properties of the material change, and then the absorbed infrared radiation is determined by measuring the change of the physical parameters to realize the long-distance detection of the object.
目前市面上红外探测系统对红外信号的处理能力受到信号强度的限制,对于高效灵敏的红外信号接收处理和放大系统检测灵敏度低,响应时间长,因此如何提高红外传感系统的感知灵敏度和超远微弱信号的感知能力是当今红外探测式传感元件面临的一个重要问题。At present, the ability of infrared detection systems on the market to process infrared signals is limited by the signal strength. For efficient and sensitive infrared signal receiving, processing and amplification systems, the detection sensitivity is low and the response time is long. The ability to perceive weak signals is an important problem faced by infrared detection sensing elements today.
发明内容Contents of the invention
鉴于上述问题,本发明的目的是提供一种热辐射探测式仿生红外传感元件及其制备方法,用于解决现有红外探测式传感器信号接收处理检测灵敏度低,响应时间长的问题。In view of the above problems, the purpose of the present invention is to provide a thermal radiation detection type bionic infrared sensing element and its preparation method, which are used to solve the problems of low detection sensitivity and long response time of the existing infrared detection type sensor signal receiving and processing.
本发明提供的热辐射探测式仿生红外传感元件,包括:自内到外依次设置的多孔内核吸收层、吸收层外围薄膜、透明石英管、石英管壁仿生红外感受薄膜和压电薄膜;The thermal radiation detection type bionic infrared sensing element provided by the present invention comprises: a porous core absorbing layer, a peripheral film of the absorbing layer, a transparent quartz tube, a bionic infrared sensing film and a piezoelectric film arranged on the wall of the quartz tube in sequence from the inside to the outside;
所述多孔内核吸收层由设置在钢丝上的聚二甲基硅氧烷、固化剂和直径为2-5um的SiO2微球组合而成,其中聚二甲基硅氧烷(PDMS)、固化剂和直径为2-5um的SiO2微球三者之间的质量分数分别为PDMS:57.5wt%-62.5wt%,固化剂:4.0wt%-6.25%,SiO2:31.25-38.5wt%;The porous core absorption layer is composed of polydimethylsiloxane, curing agent and SiO2 microspheres with a diameter of 2-5um arranged on the steel wire, wherein polydimethylsiloxane (PDMS), solidified The mass fraction between SiO 2 microspheres with a diameter of 2-5um is PDMS: 57.5wt%-62.5wt%, curing agent: 4.0wt%-6.25%, SiO 2 : 31.25-38.5wt%;
所述吸收层外围薄膜与多孔内核吸收层选用同种材料,为3um SiO2微球分散在聚二甲基硅氧烷基体中(质量比1:2-1:3之间),吸收层外围薄膜外表面为激光腐蚀倒模结构薄膜,包覆在多孔内核吸收层的外围;多孔内核吸收层填充在透明石英管内,与石英管底部和压电薄膜构成上下两个腔室,下腔室和多孔内核吸收层内为充斥其中的水,将温度变化引起的体积变化转化为内部填充液体(水)的体积变化;The peripheral film of the absorption layer and the porous core absorption layer are selected from the same material, which is 3um SiO microspheres dispersed in polydimethylsiloxane matrix (mass ratio between 1 :2-1:3), and the periphery of the absorption layer The outer surface of the film is a laser-etched inverted mold structure film, which is coated on the periphery of the porous core absorbing layer; the porous core absorbing layer is filled in the transparent quartz tube, forming two upper and lower chambers with the bottom of the quartz tube and the piezoelectric film, the lower chamber and the piezoelectric film. The porous core absorbing layer is filled with water, which converts the volume change caused by the temperature change into the volume change of the internal filling liquid (water);
所述石英管壁仿生红外感受薄膜为仿穹顶结构的红外感受薄膜,包覆在透明石英管外壁;连接读出信息的压电薄膜封装在石英管顶部;The bionic infrared sensing film on the wall of the quartz tube is an infrared sensing film imitating a dome structure, which is coated on the outer wall of the transparent quartz tube; the piezoelectric film connected to the readout information is packaged on the top of the quartz tube;
其中石英管壁仿生红外感受薄膜上均匀分布多个外凸的外缘凸包,其外缘曲线为仿吉丁甲虫“穹顶”结构感受器的拟合曲线,曲线公式如下:Among them, a plurality of convex outer edge convex hulls are evenly distributed on the bionic infrared sensing film on the quartz tube wall, and the outer edge curve is the fitting curve of the sensor imitating the "dome" structure of the gilding beetle. The curve formula is as follows:
f外(x)=a1*x^(6)+a2*x^(5)+a3*x^(4)+a4*x^(3)a5*x^(2)+a6*x+a7f outside (x)=a1*x^(6)+a2*x^(5)+a3*x^(4)+a4*x^(3)a5*x^(2)+a6*x+a7
其中0≤x≤10,where 0≤x≤10,
其中0≤x≤10,a1=-1.421e-03a2=-2.11e-02,a3=-1.08e-01,a4=-4.14e-02,a5=6.52e-01,a6=2.24e-01,a7=4.6715。Where 0≤x≤10, a1=-1.421e-03a2=-2.11e-02, a3=-1.08e-01, a4=-4.14e-02, a5=6.52e-01, a6=2.24e-01 , a7=4.6715.
作为本发明的优选结构,所述多孔内核吸收层内部是直径为100-250um的柱状孔腔。As a preferred structure of the present invention, the interior of the porous core absorption layer is a columnar cavity with a diameter of 100-250um.
本发明的另一个目的是提供一种石英管壁仿生红外感受薄膜的制备方法,具体步骤包括:自转式匀胶机在500r/min-600r/min的低转速下在硅片基底涂附光刻胶并保持30-50s,而后切换至高转速1500r/min-1800r/min保持30-50s;光刻胶在离心力的作用下铺展成一层均匀的薄膜,然后将匀胶后的硅片放置在真空干燥箱中,50-80℃保持15-20分钟;将薄膜放置在紫外光灯稳定5min-10min后,将前烘处理的硅片进行50s-70s的曝光;将曝光后的硅片放置在真空干燥箱中,80℃-95℃保持15-20分钟;将后烘处理后的硅片放置在显影液中进行20s-50s的显影;然后用去离子水冲洗显影后的硅片3-5次,去除表面残留污渍;在常温下,用吹风机将样品吹干;即可得到带有吉丁甲虫“穹顶”感受器结构的硅片模板;在烧杯中加入100mL水和无水乙醇(体积比1:3-1:4之间)充分混合,将仿“穹顶”结构模板置于烧杯中,将烧杯置于超声波清洗机中清洗10-15分钟后用吹风机吹干;然后在室温下用水晶滴胶(环氧树脂)A/B胶配置第一次倒模试剂(质量比3:1-4:1之间),用PDMS主剂和固化剂配置第二次倒模试剂(质量比10:1-12:1之间),搅拌均匀后放置于真空箱中,将真空度控制在-0.7MPa至-0.5MPa并保持30-50分钟除去气泡,取出倒模试剂;用玻璃棒将第一次倒模试剂滴在硅片模板上(略厚),静置10-15分钟使之充分浸入模板结构内部并铺展均匀,将其放置在电热鼓风干燥箱中,将温度设置为60℃-75℃,固化2-3小时,取出样品,从模板上揭下,并将其作为中间模板进行二次倒模;用玻璃棒将第二次倒模试剂滴在中间模板上,静置10-20分钟使之充分浸入模板结构内部并铺展均匀,将其放置在电热鼓风干燥箱中,将温度设置为80℃-90℃,固化2-3小时,取出样品,从中间模板上揭下,得到与硅片表面结构完全一致的仿“穹顶”结构薄膜。Another object of the present invention is to provide a method for preparing a quartz tube wall bionic infrared sensitive film, the specific steps comprising: coating a photoresist on a silicon wafer substrate by a self-rotating glue leveler at a low speed of 500r/min-600r/min. Glue and keep it for 30-50s, then switch to high speed 1500r/min-1800r/min and keep it for 30-50s; the photoresist is spread into a uniform film under the action of centrifugal force, and then the silicon wafer after the glue is placed in a vacuum drying In the box, keep at 50-80°C for 15-20 minutes; after the film is placed in the UV lamp for 5min-10min to stabilize, the pre-baked silicon wafer is exposed for 50s-70s; the exposed silicon wafer is placed in a vacuum drying In the box, keep at 80°C-95°C for 15-20 minutes; place the post-baked silicon wafer in the developer for 20s-50s development; then rinse the developed silicon wafer with deionized water for 3-5 times, Remove residual stains on the surface; at room temperature, dry the sample with a hair dryer; a silicon wafer template with the "dome" sensor structure of the gilding beetle can be obtained; add 100mL water and absolute ethanol (volume ratio 1:3- 1:4) and mix thoroughly, put the imitation "dome" structure template in a beaker, clean the beaker in an ultrasonic cleaner for 10-15 minutes, and then dry it with a hair dryer; then use crystal epoxy (ring) at room temperature Oxygen resin) A/B glue is configured with the first injection reagent (mass ratio between 3:1-4:1), and the second injection reagent is configured with PDMS main agent and curing agent (mass ratio 10:1-12 :1), stir evenly and place it in a vacuum box, control the vacuum at -0.7MPa to -0.5MPa and keep it for 30-50 minutes to remove air bubbles, take out the pouring reagent; Drop the reagent on the silicon wafer template (slightly thick), let it stand for 10-15 minutes to fully immerse into the template structure and spread evenly, place it in an electric blast drying oven, set the temperature to 60°C-75°C, After curing for 2-3 hours, take out the sample, peel it off from the template, and use it as the intermediate template for the second inversion; use a glass rod to drop the second inversion reagent on the intermediate template, and let it stand for 10-20 minutes to make it It is fully immersed into the inside of the template structure and spread evenly. Place it in an electric blast drying oven, set the temperature at 80°C-90°C, and cure for 2-3 hours. Take out the sample and peel it off from the intermediate template to obtain a The imitation "dome" structure film with the same surface structure.
本发明的另一个目的是提供一种多孔内核吸收层的制备方法,具体步骤包括:首先在烧杯中加入100mL水和无水乙醇的混合溶液中(体积比1:3-1:4之间),然后将海绵薄片用普通胶水粘在石英管模具顶端,待其干燥后向其中插入若干100um-250um钢丝,尽量让钢丝在海绵薄片中均匀分布;然后在室温下用5.75g-6.25g PDMS主剂、0.4g-0.625g的固化剂和3.125g-3.85g的直径为2-5um的SiO2微球配置注塑试剂,用玻璃棒搅拌均匀后放置于真空箱中,使用真空泵并将真空度控制在-0.7MPa至-0.5MPa并保持30-40分钟除去气泡后取出;然后用解剖刀片轻轻划开海绵薄片与石英管模具的粘接层,将试剂加入石英管模具中,然后将海绵薄片贴回石英管模具顶端,最后将模具放置于真空箱中,打开真空泵,将真空度控制在-0.7MPa至-0.5MPa并保持30min-40min除去气泡,取出模具;将其放置在电热鼓风干燥箱中,将温度设置为80℃-90℃,固化2-3小时;最后得到直径为100-250um的柱状孔腔;将减反增透薄膜包覆在封装石英管外壁,同时用减反吸收薄膜包覆在多孔内核吸收层外表面,最后将多孔内核吸收层填充在封装石英管中。Another object of the present invention is to provide a kind of preparation method of porous inner core absorption layer, concrete steps comprise: first in the mixed solution of adding 100mL water and dehydrated alcohol in beaker (volume ratio between 1:3-1:4) , and then stick the sponge sheet on the top of the quartz tube mold with ordinary glue, insert several 100um-250um steel wires into it after it dries, and try to make the steel wires evenly distributed in the sponge sheet; then use 5.75g-6.25g PDMS master at room temperature agent, 0.4g-0.625g of curing agent and 3.125g-3.85g of SiO 2 microspheres with a diameter of 2-5um to configure injection molding reagents, stir them evenly with a glass rod and place them in a vacuum box, use a vacuum pump and control the vacuum degree Take it out at -0.7MPa to -0.5MPa and keep it for 30-40 minutes to remove air bubbles; then use a scalpel blade to gently cut the adhesive layer between the sponge sheet and the quartz tube mold, add the reagent to the quartz tube mold, and then put the sponge sheet Paste it back to the top of the quartz tube mold, and finally place the mold in the vacuum box, turn on the vacuum pump, control the vacuum degree at -0.7MPa to -0.5MPa and keep it for 30min-40min to remove air bubbles, take out the mold; place it in an electric blast to dry In the box, set the temperature at 80°C-90°C, and cure for 2-3 hours; finally, a columnar cavity with a diameter of 100-250um is obtained; the anti-reflection and anti-reflection film is coated on the outer wall of the encapsulated quartz tube, and the anti-reflection absorption film is used at the same time The thin film is coated on the outer surface of the porous core absorbing layer, and finally the porous core absorbing layer is filled in the encapsulated quartz tube.
本发明的热辐射探测式仿生红外传感元件的工作原理如下:The working principle of the thermal radiation detection type bionic infrared sensing element of the present invention is as follows:
当红外辐射传播至红外传感元件表面时,其可在大气环境与石英管壁仿生红外感受薄膜的梯度折射率间的界面高效通过,同时硬质外壁隔绝仿生红外传感元件结构内外部的压力交换,因此可以充分保证结构内部压力信号被软质的信号输出端吸收,并穿透石英管壁进入内核,多孔内核吸收层此时能抑制反射使得大量红外光波迅速进入吸收层,此时分散在PDMS基体吸收层内的SiO2微球能充分吸收红外线并引起吸收层体积的膨胀进而引起内部孔径的变化并将这种变化转换为液压信号,使吸收层内的微米孔径缩小至强毛细作用的尺寸范围(0.2-20um),因此在上述两层增压机制下,液体压强压迫元件顶端的压电薄膜将红外信号放大并输出电信号传出至显示系统。When the infrared radiation propagates to the surface of the infrared sensing element, it can efficiently pass through the interface between the atmospheric environment and the gradient refractive index of the bionic infrared sensing film on the quartz tube wall, and at the same time, the hard outer wall isolates the internal and external pressure of the bionic infrared sensing element structure Exchange, so it can fully ensure that the pressure signal inside the structure is absorbed by the soft signal output end, and penetrates the quartz tube wall to enter the inner core. The SiO2 microspheres in the absorbing layer of the PDMS matrix can fully absorb infrared rays and cause the volume expansion of the absorbing layer to cause changes in the internal pore size and convert this change into a hydraulic signal, reducing the micron pore size in the absorbing layer to a strong capillary effect. Size range (0.2-20um), so under the above-mentioned two-layer pressurization mechanism, the piezoelectric film on the top of the liquid pressure presses the element to amplify the infrared signal and output an electrical signal to the display system.
本发明的优点及积极效果是:Advantage of the present invention and positive effect are:
1、本发明的传感元件基于吉丁甲虫的胸部颊窝中所存在的凹坑感受器具有对红外光高灵敏度、高稳定性及快速响应的工作特性,进而提升对红外信号的检测灵敏度,提高响应时间,适用于红外探测式传感器在任何气候环境下均能进行远距离探测作业。1. The sensing element of the present invention is based on the pit receptors existing in the cheek fossa of the chest of the gill beetle, which has the working characteristics of high sensitivity to infrared light, high stability and fast response, thereby improving the detection sensitivity of infrared signals and improving Response time, suitable for infrared detection sensors to perform long-distance detection operations in any climate environment.
2、本发明基于吉丁甲虫胸部颊窝中“穹顶状”的感受器对红外光具有高灵敏度、高稳定性等特点,由于吸收层体积泵的扩张和毛细吸力的增长几乎是瞬时的,因此该元件可显著提高对红外信号接受处理的检测灵敏度,大幅降低响应时间,同时吸收层和仿生红外感受薄膜几乎不受工作环境的影响,因此该元件可在任何气候环境下均能进行远距离红外探测作业。2. The present invention is based on the characteristics of high sensitivity and high stability to infrared light of the "dome-shaped" receptors in the buccal fossa of the chest of the beetle. Since the expansion of the volume pump of the absorption layer and the increase of capillary suction are almost instantaneous, the The component can significantly improve the detection sensitivity of infrared signal processing and greatly reduce the response time. At the same time, the absorbing layer and the bionic infrared sensing film are hardly affected by the working environment, so the component can perform long-distance infrared detection in any climatic environment Operation.
3、本发明的仿生红外传感元件具有结构合理,制备过程简单,使用过程操作简便等优点。3. The bionic infrared sensing element of the present invention has the advantages of reasonable structure, simple preparation process, and easy operation during use.
附图说明Description of drawings
通过参考以下结合附图的说明,并且随着对本发明的更全面理解,本发明的其它目的及结果将更加明白及易于理解。在附图中:Other objects and results of the present invention will become clearer and easier to understand by referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the present invention. In the attached picture:
图1本发明实施例中的整体结构轴侧图。Fig. 1 is an axonometric view of the overall structure in the embodiment of the present invention.
图2本发明实施例中的整体结构剖视图。Fig. 2 is a sectional view of the overall structure in the embodiment of the present invention.
图3本发明实施例中仿生红外感受薄膜轴侧图。Fig. 3 is an axonometric view of the bionic infrared sensitive film in the embodiment of the present invention.
图4本发明实施例中平均反射率示意图。Fig. 4 is a schematic diagram of average reflectance in an embodiment of the present invention.
附图说明:压电薄膜1、多孔内核吸收层2、吸收层外围薄膜3、透明石英管4、石英管壁仿生红外感受薄膜5。Description of the drawings:
具体实施方式Detailed ways
在下面的描述中,出于说明的目的,为了提供对一个或多个实施例的全面理解,阐述了许多具体细节。然而,很明显,也可以在没有这些具体细节的情况下实现这些实施例。在其它例子中,为了便于描述一个或多个实施例,公知的结构和设备以方框图的形式示出。In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that these embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
实施例1Example 1
图1-3示出了根据本发明实施例的整体结构示意图。1-3 show schematic diagrams of the overall structure according to an embodiment of the present invention.
如图1-3所示,本发明实施例提供的一种热辐射探测式仿生红外传感元件,包括:多孔内核吸收层1、吸收层外围薄膜2、透明石英管3、石英管壁仿生红外感受薄膜4、以及连接读出系统的压电薄膜5。石英管壁仿生红外感受薄膜由硅片模板、环氧树脂胶、PDMS、固化剂制备而成;多孔内核吸收层1由钢丝、PDMS、固化剂及SiO2微球制备而成。多孔内核吸收层1由PDMS(聚二甲基硅氧烷)、固化剂和直径为3-5um的SiO2微球组成,其中PDMS(聚二甲基硅氧烷)、固化剂和直径为3-5um的SiO2微球三者之间的质量分数分别为PDMS:57.5wt%-62.5wt%,固化剂:4.0wt%-6.25%,SiO2:31.25-38.5wt%。As shown in Figures 1-3, a thermal radiation detection bionic infrared sensing element provided by an embodiment of the present invention includes: a porous
如图1-3所示,多孔内核吸收层内部是直径为100-250um的柱状孔腔,吸收层薄膜与多孔内核吸收层选用同种材料,为3um SiO2微球分散在PDMS(聚二甲基硅氧烷)基体中(质量比1:2-1:3之间),吸收层外表面为激光腐蚀倒模结构薄膜,包覆在多孔内核吸收层的外围;多孔内核吸收层填充在透明石英管内,与石英管底部和压电薄膜构成上下两个腔室,下腔室和多孔内核吸收层内为充斥其中的水,将温度变化引起的体积变化转化为内部填充液体(水)的体积变化;石英管壁薄膜为仿“穹顶”结构的红外感受薄膜,包覆在透明石英管外壁;连接读出系统的压电薄膜封装在石英管顶部。其中石英管壁薄膜上均匀分布多个外凸的外缘凸包,其外缘曲线为仿吉丁甲虫“穹顶”结构感受器的拟合曲线,曲线公式如下:As shown in Figure 1-3, the inside of the porous core absorbing layer is a columnar cavity with a diameter of 100-250um. The absorbing layer film and the porous core absorbing layer are made of the same material, which is 3um SiO 2 microspheres dispersed in PDMS (Polydimethylene base siloxane) matrix (mass ratio between 1:2-1:3), the outer surface of the absorbing layer is a laser-etched inverted mold structure film, which is coated on the periphery of the porous core absorbing layer; the porous core absorbing layer is filled in a transparent In the quartz tube, the upper and lower chambers are formed with the bottom of the quartz tube and the piezoelectric film. The lower chamber and the porous core absorption layer are filled with water, which converts the volume change caused by the temperature change into the volume of the internal filling liquid (water) Changes; the quartz tube wall film is an infrared sensitive film imitating the "dome" structure, which is coated on the outer wall of the transparent quartz tube; the piezoelectric film connected to the readout system is packaged on the top of the quartz tube. Among them, a plurality of convex outer edge convex hulls are evenly distributed on the quartz tube wall film, and the outer edge curve is a fitting curve imitating the "dome" structure receptor of the gilding beetle. The curve formula is as follows:
f外(x)=a1*x^(6)+a2*x^(5)+a3*x^(4)+a4*x^(3)a5*x^(2)+a6*x+a7f outside (x)=a1*x^(6)+a2*x^(5)+a3*x^(4)+a4*x^(3)a5*x^(2)+a6*x+a7
其中0≤x≤10,where 0≤x≤10,
其中0≤x≤10,a1=-1.421e-03a2=-2.11e-02,a3=-1.08e-01,a4=-4.14e-02,a5=6.52e-01,a6=2.24e-01,a7=4.6715。Where 0≤x≤10, a1=-1.421e-03a2=-2.11e-02, a3=-1.08e-01, a4=-4.14e-02, a5=6.52e-01, a6=2.24e-01 , a7=4.6715.
实施例2Example 2
上述热辐射探测式仿生红外传感元件主要分为对吸收层外围薄膜和石英管壁仿生红外感受薄膜以及多孔内核吸收层的制备。The thermal radiation detection type bionic infrared sensing element is mainly divided into the preparation of the peripheral film of the absorbing layer, the bionic infrared sensing film of the quartz tube wall and the absorbing layer of the porous inner core.
对石英管壁仿生红外感受薄膜的制备,具体包括以下步骤:The preparation of the bionic infrared sensitive film on the quartz tube wall specifically includes the following steps:
步骤1:将硅片放置在无水乙醇中超声清洗5-10min,然后取出用去离子水清洗三次。Step 1: Place the silicon wafer in absolute ethanol for ultrasonic cleaning for 5-10 minutes, then take it out and wash it three times with deionized water.
步骤2:在自转式匀胶机在500r/min-600r/min的低转速条件下低在硅片基底涂附光刻胶并保持30-50s,而后切换至1500r/min-1800r/min保持30-50s。形成一层均匀的光刻胶薄膜Step 2: Coat the photoresist on the silicon wafer substrate at a low speed of 500r/min-600r/min in the self-rotating glue homogenizer and keep it for 30-50s, then switch to 1500r/min-1800r/min and keep it for 30 -50s. Form a uniform photoresist film
步骤3:将匀胶后的硅片放置在真空干燥箱中,50-80℃保持15-20分钟。Step 3: Place the homogeneous silicon wafer in a vacuum drying oven and keep it at 50-80°C for 15-20 minutes.
步骤4:待紫外光灯稳定5min-10min后,将前烘处理的硅片进行50s-70s的曝光。Step 4: After the UV lamp is stabilized for 5min-10min, expose the pre-baked silicon wafer for 50s-70s.
步骤5:将曝光后的硅片放置在真空干燥箱中,80℃-95℃保持15-20分钟。Step 5: Place the exposed silicon wafer in a vacuum drying oven at 80°C-95°C for 15-20 minutes.
步骤6:将后烘处理后的硅片放置在显影液中进行20s-50的显影。Step 6: Place the post-baked silicon wafer in a developer solution for 20s-50 development.
步骤7:洗涤:用去离子水冲洗显影后的硅片3-5次,去除表面残留污渍。Step 7: Washing: Rinse the developed silicon wafer with deionized water for 3-5 times to remove residual stains on the surface.
步骤8:常温下,用吹风机将样品吹干。即可得到带有吉丁甲虫“穹顶”感受器结构的硅片模板,并用二次模板法制备仿生红外感受薄膜,具体步骤如下:Step 8: At room temperature, dry the sample with a hair dryer. The silicon wafer template with the "dome" sensor structure of the gilding beetle can be obtained, and the bionic infrared sensing film is prepared by the secondary template method. The specific steps are as follows:
步骤9:100mL在烧杯中加入水和无水乙醇(体积比1:3-1:4之间)充分混合,将仿“穹顶”结构模板置于烧杯中,使用超声波清洗机中清洗10-15分钟后用吹风机吹干。Step 9: Add 100mL water and absolute ethanol (volume ratio between 1:3-1:4) into the beaker and mix thoroughly, place the imitation "dome" structure template in the beaker, and use an ultrasonic cleaner to clean it for 10-15 Blow dry with a hair dryer after minutes.
步骤10:然后在室温下用水晶滴胶(环氧树脂)A/B胶配置第一次倒模试剂(质量比3:1-4:1之间),用PDMS主剂和固化剂配置第二次倒模试剂(质量比10:1-12:1之间),用玻璃棒搅拌均匀后放置于真空箱中,打开无油隔膜真空泵,将真空度控制在(-0.7MPa)-(-0.5MPa)并保持30-50分钟除去气泡,取出倒模试剂。Step 10: Then use crystal glue (epoxy resin) A/B glue to configure the first pouring agent (mass ratio between 3:1-4:1) at room temperature, and use PDMS main agent and curing agent to configure the second Secondary pouring reagent (mass ratio between 10:1-12:1), stirred evenly with a glass rod, placed in a vacuum box, turned on the oil-free diaphragm vacuum pump, and controlled the vacuum at (-0.7MPa)-(- 0.5MPa) and keep it for 30-50 minutes to remove air bubbles, and take out the mold reagent.
步骤11:用玻璃棒将第一次倒模试剂滴在硅片模板上,静置10-15分钟使之充分浸入并铺展均匀,将电热鼓风干燥箱温度设置为60℃-75℃,固化2-3小时,取出样品,从模板上揭下,并将其作为中间模板进行二次倒模。Step 11: Use a glass rod to drop the first pouring reagent on the silicon wafer template, let it stand for 10-15 minutes to fully immerse and spread evenly, set the temperature of the electric blast drying oven to 60°C-75°C, and cure After 2-3 hours, take out the sample, peel it off from the formwork, and use it as an intermediate formwork for secondary inversion.
步骤12:用玻璃棒将第二次倒模试剂滴在中间模板上,静置10-20分钟使之充分浸入模板结构内部并铺展均匀,将其放置在电热鼓风干燥箱中,将温度设置为80℃-90℃,固化2-3小时,取出样品,从中间模板上揭下,得到与硅片表面结构完全一致的仿“穹顶”结构薄膜。Step 12: Use a glass rod to drop the second pouring reagent on the intermediate template, let it stand for 10-20 minutes to fully immerse into the template structure and spread evenly, place it in an electric blast drying oven, and set the temperature The temperature is 80°C-90°C, cured for 2-3 hours, the sample is taken out, and peeled off from the intermediate template to obtain a film with an imitation "dome" structure that is completely consistent with the surface structure of the silicon wafer.
实施例3Example 3
对多孔内核吸收层的制备:Preparation of porous core absorbing layer:
步骤1:在烧杯中加入水和无水乙醇(体积比1:3-1:4之间)充分混合,将石英管模具和封装石英管置于烧杯中,将烧杯置于超声波清洗机中清洗10-15分钟,去除石英管内壁表面污渍,取出石英管用吹风机吹干;Step 1: Add water and absolute ethanol (volume ratio between 1:3-1:4) into the beaker and mix thoroughly, place the quartz tube mold and packaged quartz tube in the beaker, and clean the beaker in an ultrasonic cleaner 10-15 minutes, remove the stains on the surface of the inner wall of the quartz tube, take out the quartz tube and dry it with a hair dryer;
步骤2:将剪下的海绵薄片用普通胶水粘在石英管模具顶端,待其干燥后向其中插入若干100um-250um钢丝,尽量让钢丝在海绵薄片中均匀分布;Step 2: Glue the cut sponge sheet to the top of the quartz tube mold with ordinary glue, insert several 100um-250um steel wires into it after it dries, and try to distribute the steel wire evenly in the sponge sheet;
步骤3:然后在室温下用PDMS主剂、固化剂和直径为2-5um的SiO2微球配置注塑试剂(质量比10:1:5-15:1:10),用玻璃棒搅拌均匀后放置于真空箱中,打开无油隔膜真空泵,将真空度控制在(-0.7MPa)-(-0.5MPa)并保持30-40分钟除去气泡,取出注塑试剂;Step 3: Then configure the injection molding reagent (mass ratio 10:1:5-15:1:10) with PDMS main agent, curing agent and SiO2 microspheres with a diameter of 2-5um at room temperature, and stir evenly with a glass rod Place it in a vacuum box, turn on the oil-free diaphragm vacuum pump, control the vacuum degree at (-0.7MPa)-(-0.5MPa) and keep it for 30-40 minutes to remove air bubbles, and take out the injection molding reagent;
步骤4:用解剖刀片轻轻划开海绵薄片与石英管模具的粘接层,将布满钢丝的海绵薄片略微提取一定高度(方便加入注塑试剂),用医用注射器将注塑试剂加入石英管模具中,然后将海绵薄片贴回石英管模具顶端.Step 4: Gently scratch the adhesive layer between the sponge sheet and the quartz tube mold with a scalpel blade, extract the sponge sheet covered with steel wires to a certain height (to facilitate the addition of injection molding reagents), and add the injection molding reagents into the quartz tube mold with a medical syringe , and then stick the sponge sheet back to the top of the quartz tube mold.
步骤5:将模具放置于真空箱中,打开无油隔膜真空泵,将真空度控制在-(-0.7MPa)-(-0.5MPa)并保持30min-40min除去气泡,取出模具;Step 5: Place the mold in the vacuum box, turn on the oil-free diaphragm vacuum pump, control the vacuum degree at -(-0.7MPa)-(-0.5MPa) and keep it for 30min-40min to remove air bubbles, and take out the mold;
步骤6:将其模具放置在电热鼓风干燥箱中,将温度设置为80℃-90℃,固化2-3小时;Step 6: Place the mold in an electric blast drying oven, set the temperature at 80°C-90°C, and cure for 2-3 hours;
步骤7:取出模具,拔出钢丝(从模具轴向用力),用金刚石刀轻轻敲破模具侧壁,取出成型的多孔内核吸收层;Step 7: Take out the mold, pull out the steel wire (forced axially from the mold), gently tap the side wall of the mold with a diamond knife, and take out the formed porous core absorption layer;
步骤8:将减反增透薄膜包覆在封装石英管外壁,同时用减反吸收薄膜包覆在多孔内核吸收层外表面,最后将多孔内核吸收层填充在封装石英管中。得到图1所示的仿生红外传感元件。Step 8: Wrap the anti-reflection and anti-reflection film on the outer wall of the packaged quartz tube, and at the same time cover the outer surface of the porous core absorbing layer with the anti-reflection absorbing film, and finally fill the porous core absorbing layer in the packaged quartz tube. The bionic infrared sensing element shown in Figure 1 is obtained.
在采用上述方法制备仿生红外传感元件后,运用可见光-红外分光光度计对仿生传感元件薄膜的反射性能进行测试,光度计采用中世沃克(天津)科技发展股份有限公司生产的TJ270-30A双光束红外分光光度计。试验测试波段为1-5μm,测试步长为20nm。对于无结构无SiO2微球的普通薄膜,其平均反射率为8.2%;对于有结构无SiO2微球的薄膜,其平均反射率为3.4%;不同球径的有结构的SiO2微球薄膜反射率均在2.0%以下,其中最优的微球质量比组合为质量比为2:1的3μm SiO2微球薄膜,其最佳反射率可降至1.45%,具体参阅图4。After the bionic infrared sensing element was prepared by the above method, the reflective performance of the bionic sensing element film was tested using a visible light-infrared spectrophotometer. Beam Infrared Spectrophotometer. The experimental test band is 1-5μm, and the test step is 20nm. For ordinary films without structure and SiO2 microspheres, the average reflectance is 8.2%; for films with structured SiO2 microspheres, the average reflectance is 3.4%; structured SiO2 microspheres with different sphere diameters The reflectivity of the films is all below 2.0%, and the optimal mass ratio combination of microspheres is a 3μm SiO 2 microsphere film with a mass ratio of 2:1, and its optimum reflectivity can be reduced to 1.45%, see Figure 4 for details.
以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present invention, and should cover all Within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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