Disclosure of Invention
The invention aims to provide an atomization corona lampblack waste gas purification device and purification method capable of efficiently purifying lampblack. Wherein the technical scheme of this application organically has combined the advantage that the electricity congeals and the processing module is regarded as to the part of congealing, atomizing nozzle and developments hank cage corona discharge part combined action produce atomizing corona treatment effect and can self-cleaning advantage and dynamic adsorption plate can rotate the effect of realizing the self-cleaning. Therefore, the lampblack waste gas purification device and the lampblack waste gas purification method can always keep a very high treatment effect, can also realize a self-cleaning function, and avoid the effect of frequently cleaning internal parts.
According to one aspect of the invention, an atomization corona lampblack waste gas purification device is provided, wherein an air inlet and an air outlet are respectively arranged at two ends of a shell of the atomization corona lampblack waste gas purification device, and the shell is internally provided with:
an electrocoagulation component configured to cause the oil smoke particulate matter in the oil smoke exhaust gas to be electrically coagulated and agglomerated;
the atomization corona rotating component comprises a water passing shaft, atomization nozzles which are arranged on the water passing shaft at intervals, and a plurality of discharge electrodes which are arranged on the surface of the water passing shaft in a twisted cage shape, wherein the plurality of discharge electrodes throw oil fume particles subjected to atomization corona treatment onto the inner wall of the shell through rotation; and
and the dynamic adsorption plate comprises a rotary adsorption pole plate, and the adsorption pole plate throws at least one part of the residual oil smoke particles onto the inner wall of the shell.
According to another aspect of the present invention, there is provided a purification method using the above-mentioned atomization corona lampblack exhaust gas purification device, comprising the steps of:
the oil smoke waste gas to be purified enters the shell from the air inlet;
the electric coagulation part makes the oil smoke particles in the oil smoke waste gas electrically coagulated and agglomerated;
the atomization corona rotating component sucks the oil smoke waste gas treated by the electrocoagulation component into a first vortex rotating anticlockwise or clockwise through rotation, and oil smoke particles in the treated vortex are thrown onto the inner wall of the shell after being treated by an atomization power supply of an atomization nozzle and a discharge electrode;
the adsorption polar plate in the dynamic adsorption plate forms a second vortex opposite to the first vortex in direction through rotation, and at least one part of the residual oil smoke particles is thrown onto the inner wall of the shell after being adsorbed by the adsorption polar plate.
In a first form of the electrocoagulation unit may be arranged as follows:
the electrocoagulation component comprises an airflow mesh plate and a plurality of universal wire drawing conductors arranged on the airflow mesh plate, wherein a plurality of airflow meshes are arranged on the airflow mesh plate, and the universal wire drawing conductors are arranged between adjacent airflow meshes.
The airflow mesh holes are arranged into a plurality of exhaust flow mesh holes on the airflow mesh plate, and the airflow mesh holes between each exhaust flow mesh hole are distributed at intervals.
A universal wire drawing conductor is arranged in the central area of four airflow meshes between every two adjacent rows of airflow meshes, and the universal wire drawing conductors are connected through electric wires.
The airflow meshes are circular, oval or rectangular, and the universal wire drawing conductor is in a shape of a star with four corners.
Two adjacent rows of universal wire drawing conductors are respectively connected with a high-voltage electrode and a grounding electrode of an alternating-current high-voltage power supply; the universal garland wire conductor made of tungsten wire, steel wire or barbed wire is in the form of sawtooth, needle point, prick, puncture rope or silk screen.
The second form of the electrical coalescence member may be provided as follows:
the electrocoagulation component comprises an airflow mesh plate and a plurality of universal stay cord conductors arranged on the airflow mesh plate, wherein a plurality of airflow meshes are arranged on the airflow mesh plate, and each airflow mesh is internally provided with a universal stay cord conductor.
The airflow mesh holes are arranged into a plurality of exhaust flow mesh holes on the airflow mesh plate, and the airflow mesh holes between each exhaust flow mesh hole are distributed at intervals.
The central area of each airflow mesh is provided with a universal garland conductor, and the universal garland conductors are connected through a conductive wire.
The air flow mesh is circular, oval or rectangular, and the universal garland wire conductor is in a central emission shape.
Two adjacent rows of universal wire-drawing conductors are respectively connected to the high-voltage pole and the ground pole of the alternating-current high-voltage power supply.
The universal garland wire conductor made of tungsten wire, steel wire or barbed wire is in the form of sawtooth, needle point, prick, puncture rope or silk screen.
A third form of the electrical coalescing assembly may be arranged as follows:
the electrocoagulation component comprises an airflow mesh plate and a plurality of universal wiredrawing conductors arranged on the airflow mesh plate, wherein a plurality of airflow meshes are arranged on the airflow mesh plate, the universal wiredrawing conductors are arranged in the airflow meshes, and vent holes are arranged in the universal wiredrawing conductors.
The airflow mesh openings are arranged in a plurality of exhaust flow mesh openings on an airflow mesh plate, and the airflow mesh openings between each exhaust flow mesh opening are spaced apart.
The central area of each airflow mesh is provided with a universal wiredrawing conductor, each universal wiredrawing conductor is provided with an air vent, and the universal wiredrawing conductors are connected through a conductive wire.
The air flow mesh is circular, oval or rectangular, the universal garland wire conductor is in a ring shape with a plurality of uniformly distributed discharge wires, and the vent holes are circular.
The adjacent universal wire conductors are respectively connected with the high-voltage electrode and the grounding electrode of the alternating-current high-voltage power supply.
The discharge wire made of tungsten wire, steel wire or prickle is in the shape of sawtooth, needle point, prickle, puncture rope or silk screen.
A fourth form of the electrocoagulation component may be arranged as follows:
the electrocoagulation component comprises an airflow mesh plate and a plurality of discharging conductor flowers in the form of pall ring structures, wherein the airflow mesh plate is provided with a plurality of airflow meshes, and the discharging conductor flowers are arranged in the airflow meshes.
The air flow mesh holes are arranged on the air flow mesh plate to form a plurality of exhaust flow mesh holes, and the air flow mesh holes between every two exhaust flow mesh holes are distributed at intervals;
a discharge conductor flower is arranged on the central area of each airflow mesh, each discharge conductor flower comprises a plurality of tongues which are distributed alternately along the space walls forming the airflow meshes, the tongues are connected through a conductive wire,
the central area of the air hole mesh except the plurality of tongues forms air holes for allowing oil smoke waste gas to pass through.
The airflow meshes are circular, oval or rectangular, a plurality of tongues in each airflow mesh are in a circular ring form formed by petals, and the vent holes are circular;
the adjacent discharge conductor flowers are respectively connected with the high-voltage electrode and the grounding electrode of the alternating-current high-voltage power supply.
The tongue piece made of tungsten wire, steel wire or prickle is in the shape of sawtooth, needle point, prickle, puncture rope or silk screen.
The electric coagulation part is provided with a plurality of airflow meshes which can play a role of uniform airflow distribution, and when airflow passes through the electric coagulation part, because an alternating current high-voltage power supply supplies power to the universal wire-drawing conductors and two adjacent rows of universal wire-drawing conductors are respectively connected to a high-voltage pole of the alternating current high-voltage power supply and a ground pole, gas near the universal wire-drawing conductors is ionized to generate a large amount of charges, and small-particle-size lampblack particles in lampblack waste gas are condensed and aggregated under the action of an alternating electric field to form large-particle-size lampblack particles and are charged.
The universal wire drawing flower conductor is arranged into the inner ring and the outer ring, the double treatment effect can be achieved through waste gas flow, and the treatment efficiency is improved.
In addition, a dynamic spiral cage type corona discharge component is adopted to provide centrifugal force and electric field force, when oil smoke particles pass through the dynamic spiral cage type (horizontal type) corona discharge component, a negative high-voltage direct current power supply supplies power to a discharge electrode in the dynamic spiral cage type (horizontal type) corona discharge component, so that gas (oil smoke waste gas) near the discharge electrode is ionized to generate a large amount of negative charges, and the oil smoke particles with large particle size in the oil smoke waste gas are negatively charged under the action of negative direct current corona; meanwhile, as the discharge electrode in the dynamic stranding cage (horizontal) corona discharge component is in a high-speed rotation state, centrifugal force can be generated, and oil smoke particles with large particle size in oil smoke waste gas are thrown to the surface of the cylindrical wall of the corona discharge component under the action of the centrifugal force and then are collected in the oil collecting tank and discharged through the oil drain valve.
Like this, not only can improve air current distribution, but also can make on the dynamic hank cage formula corona discharge part can not deposit the oil smoke particulate matter, improved the treatment effect to no longer need regularly wash, reached the effect of automatically cleaning.
Atomizing nozzle subassembly and its realization atomizing corona of developments hank cage corona discharge part, atomizing corona plasma technique compromise the two technical advantage of electrostatic deposition and plasma, can realize carrying out the cooperative control to multiple pollutant in the oil smoke waste gas.
The discharge electrode generates negative corona discharge under the action of a negative high-voltage direct-current power supply. In the corona discharge process, the atomization water supply system continuously supplies water to the discharge electrode, so that an electrohydrodynamic atomization film is formed on the surface of the discharge electrode, and atomized water drops are highly charged by free electrons and ions and fly to the shell wall at high speed under the action of an electric field to purify oil smoke and particles. The atomization corona plasma technology has a wet electrostatic precipitation mechanism, and atomization corona discharge increases power coagulation of high-speed water drops, electrostatic coagulation of charged water drops, purification mechanisms such as electron charging of tiny dust and the like, so that the atomization corona plasma technology has higher removal efficiency on the tiny dust.
Because can continuously carry out discharge electrode water supply atomizing, avoid oil droplet to glue dirty discharge electrode and the electrode that gathers dust, ensure that the device is stable for a long time and high-efficient operation, VOCs and elimination stink in the oil smoke can be got rid of to atomizing corona plasma. In addition, the atomized corona plasma can purify circulating water at any time, and the sewage discharge is reduced to the maximum extent.
In the corona discharge process, air breakdown instantaneously generates plasma which contains free electrons, high-energy particles and active particles, wherein water mist can further react with the plasma to generate high-activity free radicals such as OH, O and the like and O 3 Equal strong oxygenChemical molecules, highly active radicals such as OH, O and the like, and O 3 The equal strong oxidizing molecules can react with VOCs in the oil fume waste gas and gas phase molecules with stink odor to generate CO 2 、H 2 O and other non-toxic and harmless small molecular substances.
The dynamic adsorption plate can increase the area contacting with the oil smoke waste gas by rotating the adsorption polar plate, improve the treatment effect, and can realize the self-cleaning function by rotating to throw off the oil smoke deposit on the adsorption polar plate, especially the dynamic adsorption plate is cooperated with the rotating direction of the discharge electrode, so that the treatment effect can be obviously improved.
Other objects and advantages of the present invention will become apparent from the following description of the embodiments of the present invention with reference to the accompanying drawings, which are set forth to provide a thorough understanding of the present invention.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings. In the specification, the same or similar reference numerals denote the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the general inventive concept of the present invention and should not be construed as limiting the invention.
Furthermore, in the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the disclosure. It may be evident, however, that one or more embodiments may be practiced without these specific details.
Referring to fig. 1A, the atomized corona fume exhaust gas purifying apparatus 100 is substantially cylindrical in shape. The cylindrical casing 60 has an air inlet 10 and an air outlet 50 provided at both ends thereof, respectively. Both the gas inlet 10 and the gas outlet 50 are provided as annular steps having a diameter smaller than that of the housing 60.
Specifically, the dynamic meaning in the names of the components of the atomized corona lampblack exhaust gas purification device 100 refers to that the components for treating exhaust gas therein are rotatable, dynamic relative to the stationary state in the prior art, that is, rotatable or rotatable.
The electric coagulation member 20, the atomizing corona rotating member 30, the dynamic adsorption plate 40, and the like are all provided in the housing 60. As mentioned before, this application is provided with rectangular shape oil receiving groove 61 in order to realize being convenient for collect the oil smoke particulate matter after the processing in the bottom of casing 60, and atomizing corona rotary component 30, dynamic adsorption plate 40 will be collected on the oil smoke particulate matter gets rid of the inner wall of casing 60 at rotatory in-process. The oil receiving grooves 61 can be shared by uniformly arranging the oil receiving grooves in the shell, so that the structure is simplified. An oil collecting box 62 can be arranged below the oil collecting groove 61 according to requirements, the oil collecting groove 61 and the oil collecting box 62 can be communicated through an opening on the oil collecting groove 61, and therefore the oil collecting box 62 can be detached to discharge oil smoke particles in the oil collecting box 62. In one example, support legs 63 may also be provided at the bottom or four corners of the housing 60.
The oil smoke waste gas to be purified firstly enters from the air inlet 10, then sequentially passes through the electric condensation component 20, the atomization corona rotating component 30 and the dynamic adsorption plate 40 and finally flows out from the air outlet 50.
The electrocoagulation component 20 is configured to electrically coagulate and agglomerate soot particles in the soot exhaust. Atomizing corona rotary part 30 is including leading to water axle 31, being located on the axle 31 of leading to water interval distribution's atomizing nozzle 34 and leading to water axle 31 and arrange into a plurality of discharge electrode 33 of hank cage shape on the surface, a plurality of discharge electrode 33 will throw the oil smoke particulate matter after atomizing corona treatment through the rotation on the inner wall of casing 60.
The dynamic adsorption plate 40 includes a rotation shaft 41 and an adsorption pole plate 42 rotatably disposed thereon, and the adsorption pole plate 42 throws at least a portion of the remaining soot particles onto the inner wall of the housing 60.
In one embodiment, the electrocoagulation component 20 matches or conforms to the internal shape of the housing 60. That is, the periphery of the electrocoagulation component 20 is sealingly connected to the housing 60, preventing the soot exhaust gas from passing through the periphery of the electrocoagulation component 20, resulting in a portion of the soot exhaust gas not being electrocoagulated and treated.
The water feed shaft 31 of the atomizing corona rotating member 30 is provided as a separate member from the rotating shaft 41 of the dynamic adsorption plate 40, and the rotation direction can be adjusted as desired. For example, the water passing shaft 31 forms a first clockwise vortex by rotating clockwise, the rotating shaft 41 can be set to rotate counterclockwise to form a second counterclockwise vortex, and the first vortex and the second vortex are set to be opposite, so that greater airflow disturbance can be generated in the housing 60, more oil smoke and waste gas can pass through the adsorption pole plate 42 of the dynamic adsorption plate 40, a more efficient electrostatic adsorption effect is generated, and the purification efficiency is improved.
Referring to fig. 1B, in the atomization corona lampblack exhaust gas purification device 100', the water passing shaft 31 of the atomization corona rotating member 30 may be disposed to be the same shaft as the rotation shaft of the dynamic adsorption plate 40. So, will form the vortex air current of unified direction in casing 60, can make more oil smoke waste gas and casing 60's inner wall collision and get rid of casing 60's inner wall with more oil smoke particulate matters through adjustment rotational speed on, be favorable to collecting the oil smoke particulate matter more, play better automatically cleaning effect.
Referring to fig. 1C, in the atomized corona fume exhaust gas purifying apparatus 100", the electrocoagulation member 20 'may also be disposed to form a certain gap with the inner wall of the housing 60, thereby allowing the electrocoagulation member 20' to be driven by its own rotation shaft or integrated on the water passing shaft 31 to rotate simultaneously with the atomized corona rotation member 30. The electrocoagulation component 20' is integrated on one end of the water passing shaft 31 and driven by the end to rotate, so that the structure can be further simplified.
Similar to that discussed with respect to fig. 1B, the electrocoagulation component 20 'may be configured to rotate, and thus, the electrocoagulation component 20', the atomizing corona rotating component 30 and the dynamic adsorption plate 40 may be configured to rotate on the same water shaft 31, which simplifies the structure and facilitates stronger air flow vortex, and a larger flow rate of the soot exhaust gas passes through the purification device, and more soot particles are thrown onto the inner wall of the housing 60. A further advantage is that the entire device no longer needs to be cleaned and self-cleaning can be achieved.
In some embodiments, the electrocoagulation component 20 is configured to electrocoagulation treat a gimbaled wiredrawing component.
Referring to fig. 2A, the electrocoagulation component 20 comprises an airflow mesh plate 21 and a plurality of universal wiredrawing conductors 22 arranged on the airflow mesh plate 21, wherein a plurality of airflow meshes 23 are arranged on the airflow mesh plate 21, and the universal wiredrawing conductors 22 are arranged between adjacent airflow meshes 23.
The airflow meshes 23 are arranged on the airflow mesh plate 21 as a plurality of exhaust flow meshes 23, and the airflow meshes 23 between each exhaust flow mesh 23 are spaced apart.
A universal wire-drawing conductor 22 is arranged in the central area of four adjacent air flow meshes 23 between two adjacent rows of air flow meshes 23, and a plurality of universal wire-drawing conductors 22 are connected through electric leads 24.
The conductor 22 of the universal garland wire made of tungsten wire, steel wire or bur is in the shape of a sawtooth, a needle point, a sharp thorn, a puncture rope in the shape of a puncturer caltrop or a silk screen. The airflow meshes 23 are circular, elliptical or rectangular, the universal wire-drawing conductors 22 are in a four-corner star shape, and two adjacent rows of universal wire-drawing conductors 22 are respectively connected to a high-voltage electrode and a ground electrode of an alternating-current high-voltage power supply.
Since the ac high voltage power waveform is positive and negative interleaved, the electrocoagulation unit 20 produces regularly alternating electric field variations. When the electrified oil smoke particulate matter passes through, because the alternating action of change electric field, positive and negative electrified granule can move to collide and coalesce, little particulate matter can coalesce into big particulate matter.
Referring to fig. 2B, the electrocoagulation component 20 comprises an airflow mesh plate 21 and a plurality of universal wiredrawing conductors 22 arranged on the airflow mesh plate 21, wherein a plurality of airflow meshes 23 are arranged on the airflow mesh plate 21, and the universal wiredrawing conductors 22 are arranged in the airflow meshes 23.
The air flow mesh holes 23 are arranged on the air flow mesh plate 21 into a plurality of exhaust flow mesh holes 23, and the air flow mesh holes 23 between each exhaust flow mesh hole 23 are distributed at intervals.
A universal wire-drawing conductor 22 is arranged on the central area of each airflow mesh 23, and a plurality of universal wire-drawing conductors 22 are connected through a conductive wire 24.
The gimbaled garland conductor 22 made of tungsten wire, steel wire or barbed wire is in the shape of a saw tooth, a needle point, a sharp, a puncturer rope or a wire mesh. The airflow meshes 23 are circular, oval or rectangular, and the universal wire-drawing conductors 22 are preferably arranged in a shape of a Chinese character 'mi' or radiating from the center. By adopting the mode, the discharge area of the universal garland conductor 22 can be better contacted with the fume exhaust gas flow, thereby achieving better treatment effect. The arrangement in a shape like a Chinese character 'mi' can play a role of uniform air flow, so that the air flow distribution is more uniform.
Two adjacent rows of universal wire drawing conductors 22 are respectively connected to the high-voltage electrode of the alternating-current high-voltage power supply and the ground electrode, alternatively, the two adjacent universal wire drawing conductors 22 can also be arranged to be respectively connected to the high-voltage electrode of the power supply and the ground electrode.
Since the ac high voltage power waveform is positive and negative interleaved, the electrocoagulation component 20 produces regularly alternating electric field variations. When the electrified oil smoke particulate matter passes through, because the alternating action of change electric field, positive and negative electrified granule can move to collide and coalesce, little particulate matter can coalesce into big particulate matter.
Referring to fig. 2C, the electrocoagulation component 20 comprises an airflow mesh plate 21 and a plurality of universal wiredrawing conductors 22 arranged on the airflow mesh plate 21, wherein a plurality of airflow meshes 23 are arranged on the airflow mesh plate 21, the universal wiredrawing conductors 22 are arranged in the airflow meshes 23, and vent holes 25 are arranged in the universal wiredrawing conductors 22.
The airflow meshes 23 are arranged on the airflow mesh plate 21 into a plurality of exhaust flow meshes 23, and the airflow meshes 23 between each exhaust flow mesh 23 are distributed at intervals;
a universal wire drawing conductor 22 is arranged on the central area of each airflow mesh 23, a vent hole 25 is arranged in each universal wire drawing conductor 22, and the universal wire drawing conductors 22 are connected through a conductive wire 24.
The airflow meshes 23 are circular, elliptical or rectangular, the universal garland conductor 22 is provided with a plurality of circular rings in which the discharge wires 26 are uniformly distributed, and the vent holes 25 are circular; the adjacent universal wire conductors 22 are respectively connected to the high-voltage pole of the alternating-current high-voltage power supply and the ground pole.
The discharge wire 26 made of tungsten wire, steel wire or barbed wire is in the shape of a saw tooth, a needle tip, a sharp barb, a puncture rope in the shape of a caltrop or a silk screen.
Since the ac high voltage power waveform is positive and negative interleaved, the electrocoagulation unit 20 produces regularly alternating electric field variations. When the electrified oil smoke particulate matter through universal acting as a contrast wire conductor 22 the periphery with through its air vent 25 that corresponds, because the alternative effect of change electric field, positive and negative electrified granule can move, can play dual discharge treatment's effect like this to can collide and consolidate better, little particulate matter can consolidate into big particulate matter, the treatment effect improves a lot.
Referring to fig. 2D, the electrocoagulation part 20 includes an air current mesh plate 21 and a plurality of discharge conductor flowers 22 in the form of pall ring structures arranged on the air current mesh plate 21, wherein a plurality of air current meshes 23 are provided on the air current mesh plate 21, and the discharge conductor flowers 22 are provided in the air current meshes 23.
The airflow meshes 23 are arranged on the airflow mesh plate 21 to form a plurality of exhaust flow meshes, and the airflow meshes between every two exhaust flow meshes 23 are distributed at intervals;
a discharge conductor flower 22 is arranged on the central area of each airflow mesh 23, each discharge conductor flower 22 comprises a plurality of tongues 28 which are distributed alternately along the space walls forming the airflow meshes, the tongues 28 are connected through a conductive wire,
the central area of the air hole mesh 23 except for the plurality of tongues 28 forms an air hole for allowing the smoke exhaust gas to pass through.
The airflow meshes 23 are circular, oval or rectangular, a plurality of the tongues 28 in each airflow mesh 23 are in a circular ring form formed by petals, and the ventilation holes are circular;
the adjacent discharge conductor flowers 22 are respectively connected with the high-voltage pole and the grounding pole of the alternating-current high-voltage power supply.
The tongue 28 made of tungsten wire, steel wire or barbed wire is in the form of a saw tooth, needle point, spike, caltrop-like barbed wire or wire mesh.
The discharge conductor flower 22 arranged in the form of a pall ring structure can have the advantages of small resistance, large gas flux, large elasticity of the tongue piece 28, and large internal specific surface area, thereby leading to a higher discharge effect.
Referring to fig. 3A, the atomizing corona-rotating member 30' may be provided in the form of further including an atomizing nozzle assembly in front of the capstan-type corona-discharging member, the atomizing nozzle assembly including a plurality of nozzles 34 and a supporting plate 35, the plurality of nozzles 34 being uniformly arranged on the supporting plate 35 and connected to an external atomizing water supply system through a pipe so that liquid such as water can be sprayed from the nozzles 34.
The atomizing nozzle assembly is disposed between the electrocoagulation member 20 and the atomizing corona rotating member 30 'and the nozzles 71 spray liquid toward the atomizing corona rotating member 30'.
In one example, the plurality of atomizing nozzles 34 are hollow cone nozzles and the spray area of the plurality of atomizing nozzles 34 is annular. So, on the one hand can the heat in the fast transmission oil smoke waste gas reach the cooling effect, and on the other hand can reach good gas-carried liquid drop striking effect and form oil in water liquid drop, because oil in water liquid drop is electric charge, can be in the regional (dynamic adsorption plate 40) entrapment of rear end electrostatic adsorption.
Through combining atomizing nozzle subassembly and atomizing corona rotary part 30', can realize atomizing corona and produce plasma, contain free electron, active group in the plasma system, can effectively get rid of VOCs and foul gas pollutant.
The particle size of the fog drops sprayed by the atomizing nozzle is between 2 and 50 mu m, so that the sprayed fog drops are fine and uniform, and a better effect is realized.
The spray angle of the atomizing nozzle 34 is at an angle of 25-150 ° relative to the centerline of the housing 60. It can be understood that the spray angle, the spray pressure and the flow rate are adjusted according to the air volume of the treated oil fume waste gas, the spray angle is 25-150 degrees, and the optimal humidification and atomization effect is achieved.
It should be noted that the atomization nozzle assembly and the dynamic stranding cage (horizontal) discharge corona component are used for realizing atomization corona, and the atomization corona plasma technology has the technical advantages of both electrostatic deposition and plasma, so that the synergistic control of various pollutants in the oil fume waste gas can be realized.
The dynamic stranding cage (horizontal) discharge corona component includes a discharge electrode 33. The discharge electrode 33 generates negative corona discharge under the action of a negative high-voltage direct-current power supply. In the corona discharge process, the atomization water supply system continuously supplies water to the discharge electrode 33 through the atomization nozzle 34, so that an electrohydrodynamic atomization film is formed on the surface of the discharge electrode 33, and meanwhile, atomized water droplets are highly charged by free electrons and ions and fly to the shell 60 at a high speed under the action of an electric field to purify oil smoke and particulate matters. The atomization corona plasma technology has a wet electrostatic precipitation mechanism, and atomization corona discharge increases power coagulation of high-speed water drops, electrostatic coagulation of charged water drops, purification mechanisms such as electron charging of tiny dust and the like, so that the atomization corona plasma technology has higher removal efficiency on the tiny dust.
Because can continuously carry out discharge electrode 33 water supply atomizing, avoid oil droplet to glue dirty discharge electrode and the electrode that gathers dust, ensure that the device is stable for a long time and high-efficient operation, VOCs and elimination stink in the oil smoke can be got rid of to atomizing corona plasma. In addition, the atomized corona plasma can purify the circulating water at any time, and the sewage discharge is reduced to the maximum extent.
In the corona discharge process, air breakdown instantaneously generates plasma which contains free electrons, high-energy particles and active particles, wherein water mist can further react with the plasma to generate high-activity free radicals such as OH, O and the like and O 3 Isostrongly oxidizing molecules, highly active radicals such as OH, O and the like, and O 3 The equal strong oxidizing molecules can react with VOCs in the oil fume waste gas and gas phase molecules with stink odor to generate CO 2 、H 2 And O and other non-toxic harmless small molecular substances.
In use, the particle size of the soot particles to be purified (herein referred to as the first soot particles) is between 0.01-2 μm, and when the first soot particles in the soot exhaust gas pass through the electrocoagulation component 20, the first soot particles are electrically coagulated and agglomerated to form the second soot particles, and the particle size of the second soot particles is larger than that of the first soot particles.
Referring to fig. 3A and 3B, the stranding cage corona discharge member 30' includes a central shaft 31', a blade frame 32, and a plurality of discharge electrodes 33, each of which 33 has one end connected to the central shaft 31' and the other end connected to the blade frame 32, thereby being formed in a stranding cage-like shape as a whole. As can be seen from the illustrated cross-section, 5 discharge electrodes 33 may be provided in each blade frame 32, although a greater or lesser number of discharge electrodes 33 may be provided.
The blade frame 32 is hollowed out, and the discharge electrodes 33 are spirally arranged in the hollowed-out area of the blade frame at intervals. That is, the discharge electrode 33 as a whole takes a spiral shape.
The discharge electrode 33 can be made of burs, tungsten wires, molybdenum wires or stainless steel wires, and the like, and the discharge electrode 33 is corrugated and has a width of 5-15mm.
The discharge electrode 33 is laterally inclined at a predetermined angle with respect to the axis of the central shaft 31', and the discharge electrode is obliquely arranged with respect to the axis of the central shaft 31', specifically 10-80 degrees (e.g., 30-60 degrees), or 100-170 degrees (e.g., 120-150 degrees).
The central shaft 31 'is driven by a motor to rotate, so that the discharge electrode 33 is driven to rotate, a power-on tube is arranged in the central shaft 31', and a negative high-voltage direct-current power supply supplies power to the discharge electrode 33. The material of the discharge electrode 33 is preferably burs, because burs are used as the discharge electrode material, the corona onset voltage is low, and discharge points are densely distributed in various parts of the bur material. The prickle electrode can be made of at least one of bristles, nylon wires, steel wires and copper wires; the center shaft 31' may be made of at least one of iron wire and stainless steel wire, whereby a lower cost may be achieved.
The rotating speed of the discharge electrode 33 or the central shaft 31' is between 60 and 300r/min, and the corrugated discharge electrodes and the lateral inclined arrangement mode enable the gas to be treated to generate vortex in the central area of the discharge stranding cage (namely, the space formed by the rotation of the discharge electrode 33) in the high-speed rotation process of the discharge electrode 33. The vortex can improve oil smoke particulate matter electric charge probability on the one hand, on the other hand can make the less oil smoke particulate matter of particle size adhere each other and form the great oil smoke particulate matter of particle size, and under above-mentioned two aspects effect, oil smoke particulate matter purification efficiency can show and improve.
Because the discharge stranding cage rotates at a high speed, the oil smoke particles are subjected to the combined action of electric field force and centrifugal force.
Specifically, the atomization corona rotating component 30 'provides centrifugal force and electric field force, when oil smoke particles pass through the dynamic stranding cage (horizontal) corona discharge component 30', the negative high-voltage direct current power supply supplies power to the discharge electrode 33, so that gas near the discharge electrode 33 is ionized to generate a large amount of negative charges, and the large-particle-size oil smoke particles in the oil smoke waste gas are negatively charged under the action of the negative direct current corona; meanwhile, as the discharge electrode 33 in the dynamic stranding cage (horizontal) corona discharge component 30 'is in a high-speed rotation state, centrifugal force can be generated, and the large-particle-size oil smoke particles in the oil smoke waste gas are thrown to the surface of the cylindrical wall of the corona discharge component 30' under the action of the centrifugal force, then are collected in the oil collecting tank and are discharged through the oil collecting box.
Referring to fig. 3C and 3D, a structure is shown in which the atomizing nozzle and the capstan-type dynamic corona discharge member are integrated. The structure thereof differs from that shown in fig. 3A and 3B in that the plurality of atomizing nozzles 34 are arranged in a row at intervals along the longitudinal length of the water passing shaft 31 on the water passing shaft 31 provided with the discharge electrode 33, and the plurality of rows of the atomizing nozzles 34 are arranged over the entire circumferential surface of the water passing shaft 31.
The plurality of atomizing nozzles 34 are hollow conical nozzles, and the spraying areas of the plurality of atomizing nozzles 34 are annular;
the particle diameter of the fog drops sprayed by the atomizing nozzle 34 is between 2 and 50 mu m;
the spray angle of the atomizing nozzle 34 is at an angle of 25-150 ° with respect to the center line of the water passing shaft 31.
The water shaft 31 is connected with an external water supply system, so that the atomizing nozzle can spray out liquid such as water.
By providing a plurality of atomizing nozzles 34 along the longitudinal length of the water shaft 31, better atomization is achieved than with the configuration of fig. 3A, each nozzle being able to spray water onto a respective discharge electrode 33 better. If an atomizing nozzle is provided at one end of the water flow shaft 31, sufficient liquid droplets cannot be obtained at the other end.
Referring to fig. 4A, it can be known that the dynamic adsorption plate 40 includes a rotation shaft 41 and a plurality of adsorption plates 42 mounted on the rotation shaft 41, the plurality of adsorption plates 42 being spaced apart from each other. In order to allow the gas flow to pass through the plurality of adsorption plates 42 better, it is preferable that the adsorption plates 42 are arranged on the rotation shaft 41 at circumferential angular intervals of 5 to 20 °. The rotating shaft 41 can be driven to rotate by an external driving device (such as a motor), and the adsorption pole plate 42 is driven to rotate by the rotating shaft, and the rotating speed is 500-1500r/min.
It will be appreciated that rotation of the discharge electrode 33 will cause a vortex in a certain direction, and for better treatment, it is preferable that the rotation direction of the rotating shaft 41 is set to be opposite to that, so that greater disturbance of the air flow can be achieved and the adsorption plate 42 can be exposed to a greater flow rate of the soot exhaust gas. Of course, the discharge electrode 33 and the adsorption plate 42 may be set to rotate clockwise or counterclockwise in the same direction, and their reverse rotation is not necessary, and those skilled in the art can select them according to actual needs.
In an embodiment, the adsorption plate 42 is provided with a plurality of fishbone or corrugated patterns.
The adsorption pole plate 42 can be provided in a plurality of numbers, and each adsorption pole plate 41 can be an aluminum plate, a galvanized plate or a steel plate, wherein the aluminum plate is preferred because the aluminum plate has light weight and good heat dissipation effect, thereby being not easy to catch fire.
The adsorption plate 42 may be provided with a convex-concave structure, such as a fish bone-shaped or corrugated pattern, to achieve a larger contact area with the soot gas.
The direction of arrangement of the adsorption plates 42 is perpendicular to the paper surface of fig. 1 or perpendicular to the flow direction of the gas flow.
The dynamic adsorption plate 40 is used for realizing dynamic electrostatic adsorption, when oil smoke particles pass through the dynamic adsorption plate 40, the positive high-voltage direct-current power supply is connected with electricity and supplies power to the adsorption plate 42 through the rotating shaft 41 or a corresponding conductive connecting device, charged oil smoke particles in oil smoke waste gas are trapped by the dynamic adsorption plate 40 under the action of an electrostatic field, and under the action of the rotating adsorption plate 42, the oil smoke particles are thrown onto the inner wall of the shell 60 and are finally collected in the oil collecting box 62 through the oil collecting groove 61.
Referring back to fig. 3A, when the central shaft 31' rotates the discharge electrode 33 clockwise or counterclockwise, for example, a vortex is generated in the cavity of the housing 60, and for better treatment effect, the rotating shaft 41 preferably rotates the adsorption plate 42 in the opposite direction, so that a vortex in the other direction can be generated, thereby increasing the disturbance of the exhaust gas flow and better performing electrostatic adsorption.
Referring to fig. 4B, the dynamic adsorption plate 40 may be further configured to include a rotation shaft 41 and a plurality of adsorption pole plates 42 arranged on the rotation shaft 41 in an S-shaped bent structure. Alternatively, the dynamic adsorption plate 40 includes a plurality of adsorption plates 42 in an S-shaped bent structure disposed at the other end of the water passing shaft 31. That is, the water passage shaft 31 and the driving shaft 41 may be integrally provided for better control.
The adsorption polar plate 42 adopts an S-shaped bending structure, the adsorption area can be increased, larger vortex can be generated by high-speed rotation, the retention time of oil smoke particles can be effectively prolonged due to the fact that the vortex is formed and the shape is set to be S-shaped, and the adsorption efficiency is favorably improved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.