CN115383627A - Suction device and suction hose for such a suction device - Google Patents
Suction device and suction hose for such a suction device Download PDFInfo
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- CN115383627A CN115383627A CN202210418230.4A CN202210418230A CN115383627A CN 115383627 A CN115383627 A CN 115383627A CN 202210418230 A CN202210418230 A CN 202210418230A CN 115383627 A CN115383627 A CN 115383627A
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- suction device
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L7/00—Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
- A47L7/0095—Suction cleaners or attachments adapted to collect dust or waste from power tools
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/24—Hoses or pipes; Hose or pipe couplings
- A47L9/242—Hose or pipe couplings
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2836—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means characterised by the parts which are controlled
- A47L9/2842—Suction motors or blowers
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2857—User input or output elements for control, e.g. buttons, switches or displays
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2894—Details related to signal transmission in suction cleaners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Vacuum Cleaner (AREA)
- Auxiliary Devices For Machine Tools (AREA)
- Portable Power Tools In General (AREA)
Abstract
The invention relates to a suction device (2), in particular a vacuum cleaner or a dusting system, comprising: a collection container (4) having a suction port (10); a vacuum generating device (8); a suction hose (12) connected at a first end (14) to the suction inlet and connectable at a second end (16) to an exhaust outlet (18) of a hand-held electric or pneumatic power tool (20); a radio receiver (28) for receiving a radio signal (30); and a communication device (32) located at or near the second end (16) of the suction hose (12) and comprising: a sensor element (34) for detecting an operating state of the power tool (20); and a radio transmitter (38) for transmitting a radio signal indicative of an operating state of the power tool (20). It is proposed that the communication device and the radio receiver are designed to enable only one-way communication from the radio transmitter of the communication device to the radio receiver of the suction device.
Description
Technical Field
The invention relates to a suction device, for example in the form of a mobile vacuum cleaner or a mobile or stationary dust removal system, which is suitable for filtering dust, dirt and small particles from a dust-laden air stream and collecting and temporarily storing the dust, dirt and small particles in a collection container. Such a suction device is known, for example, from EP 2 628 427A1. Known suction devices comprise:
a collecting container adapted to receive dust, dirt and small particles,
vacuum generating means for generating a low pressure in the collecting container below the ambient pressure,
-a suction opening in the collecting container,
a suction hose connected at a first end to the suction inlet and connectable at an opposite second end to an exhaust port of a hand-held electric or pneumatic power tool,
a filter element arranged in the air flow generated by the underpressure in the collecting container between the collecting container and the vacuum generating means and adapted to filter dust, dirt and small particles from the air flow,
-control means adapted to control the vacuum generating means so as to open or close the vacuum generating means depending on the operating state of the hand-held electric or pneumatic power tool to which the second end of the suction hose is connected to the exhaust port and selectively taking into account other parameters,
a radio receiver for receiving radio signals, the radio receiver being operatively connected with the control device,
-a communication means located at or near the second end of the suction hose and comprising:
a sensor element for detecting a current operating state of the hand-held electric or pneumatic power tool and for outputting a sensor signal depending on the operating state of the power tool,
-a radio transmitter for transmitting a radio signal, and
-processing means operatively connected on the one hand to the sensor element and on the other hand to the radio transmitter, and adapted to: the radio transmitter is caused to transmit a radio signal in dependence on the sensor signal received from the sensor element and optionally taking into account other parameters.
The invention also relates to a suction hose for a suction device of the aforementioned type.
Background
The known suction device has a two-way radio link between a communication device assigned to the hand-held power tool and the suction device. In this way, it is possible to control the suction device on the one hand in dependence on the operating state of the power tool and, on the other hand, in dependence on the operating state of the suction device. The vacuum generating means of the suction device may be switched on or off when the power tool is switched on or off, respectively. The operating speed of the vacuum generating means may be adapted to the operating speed of the power tool. In the opposite direction, the operating speed of the power tool may be adapted to the suction and/or filtering capacity of the suction device. For example, if the filter element is clogged with dust, dirt and small particles, or if the collecting container has reached a certain filling level, the suction capacity of the suction device, and thus the operating speed of the power tool, is reduced to reduce the amount of dust, dirt and small particles that are conveyed by the air flow to the suction device.
Furthermore, in EP 2 628 427A1, a two-way communication is necessary in order to configure, initialize and establish a radio link between the communication means assigned to the hand-held power tool and the suction device. An important part of establishing a radio link is: as participants of the radio link, unique identifiers of the radio transmitter and the radio receiver of the power tool and the suction device, respectively, are exchanged. Further, the establishment of the radio link includes: the exchange of messages is initiated to determine which participants can send and receive messages transmitted over the radio link. In summary, a radio link with bidirectional communication capability between the communication device assigned to the hand-held power tool and the suction device known from EP 2 628 427A1 requires a lot of resources and is rather complicated to establish.
Furthermore, configuring, initializing and establishing the radio link requires some time, which must be waited before the bi-directional communication over the radio link is fully operational and working properly. In other words, the radio link is not fully operational and working properly immediately after the suction device has been turned on (e.g., by manually switching the main switch of the suction device from an inactive state to an operational state).
It is therefore an object of the present invention to provide a suction device which enables an easier and faster establishment of a radio link to a communication device associated with a hand-held electric or pneumatic power tool and still allows control of the vacuum generating means of the suction device in accordance with the current operating state of the power tool.
Disclosure of Invention
In order to solve this object, it is proposed that the communication device which forms part of the suction device and is associated with the hand-held power tool on the one hand and the radio receiver of the suction device on the other hand are designed to enable only one-way communication from the radio transmitter of the communication device to the radio receiver. In particular, it is proposed that all details of the radio link, such as the unique identifiers of the participants, i.e. the radio transmitter and the radio receiver, the frequency range or band used for the radio link, the format and protocol of the signals and messages used for the radio signal transmission, etc., are preset before the intended use of the radio link and the suction device, respectively. Thus, as soon as the radio transmitter and the radio receiver are powered up and complete their start-up procedure, during which no radio signals or messages have to be transmitted between the participants of the radio link, they are ready for radio signal transmission or reception, respectively. In particular, the radio transmitter is ready to transmit a radio signal to the radio receiver (with the preset unique identifier) and the radio receiver is ready to receive a radio signal from the radio transmitter (with the preset unique identifier). Furthermore, the frequency range or frequency band used for the radio link, the format of the signals and messages transmitted over the radio link, and the protocol used for the transmission of the radio signals are preset in the radio transmitter and in the radio receiver. In particular, the hardware of the radio transmitter and the radio receiver and the software for controlling the transmission of radio signals over the radio link are embodied and designed such that: after the suction device has been switched on, radio communication with given characteristics can be effected with little delay. It is further proposed that the radio communication over the radio link is implemented according to a specific proprietary protocol which does not require mutual data transmission between the radio transmitter and the radio receiver for initializing and establishing the radio link.
This allows providing a radio link between the respective communication means assigned to the power tool and the suction device, respectively, with very limited resources, a fast availability of the radio link (until the full operation and functionality of the radio communication is reached) and an easy to implement one-way radio signal transmission. Nevertheless, the unidirectional radio link allows to control the vacuum generating means of the suction device depending on the current operating state of the hand-held electric or pneumatic power tool. Furthermore, the present invention allows for a reliable and accurate determination of the operational state of the pneumatic power tool. Furthermore, the present invention can be combined even with existing power tools that do not have a radio communication function at all. By connecting the second end of the suction hose to the power tool, its operating state can be easily and reliably determined by the sensor element of the communication means, even if the power tool itself is working without electricity and its current operating state cannot be determined.
The current operating state of the power tool is transmitted via one-way communication over a radio link previously established between a radio transmitter assigned to the power tool and a radio receiver assigned to the suction device. The operating state of the power tool will be considered for controlling the operation of the vacuum generating means of the suction device. Optionally, other parameters may be taken into account for the control of the vacuum generating means. For example, other operating parameters of the hand-held electric or pneumatic power tool (e.g. the continuous operating time since the last stop, the cumulative operating time since the last replacement of a polishing or sanding pad, the temperature of the electronics of the power tool, the state of charge of the battery of the power tool, the amount of dust generated by the power tool per time unit) or other operating parameters of the suction device (e.g. the cumulative operating time since the last replacement of a filter element, the pressure values on both sides of the filter element (as seen in the direction of the air flow through the filter element), or the corresponding pressure difference), environmental parameters and parameters of the workpiece to be machined by the hand-held electric or pneumatic power tool. Preferably, other operating parameters of the power tool are also transmitted via unidirectional communication over a radio link established between a radio transmitter assigned to the power tool and a radio receiver assigned to the suction device. The environmental parameter may be acquired by a respective sensor forming part of the suction device and/or the power tool. The parameters of the workpiece may be manually input by a user of the power tool or suction device, for example, through a user interface of the power tool or suction device or through a user mobile device connected to the power tool or suction device, for example, with a radio link.
The collection container may be formed by a part of the outer housing of the suction device. Preferably, the collecting container is made of a plastic material. The collection container may be provided with an outer wheel to allow the suction device to be moved to its intended position of use. The collection container may include an opening for emptying the container and removing dust, dirt and small particles collected therein. The opening is hermetically closed by a removable lid or cover or the like. A suction device with an opening in the collection container is known, for example, from EP 1 262 135A2, the content of which is incorporated herein by reference. The collecting container can be equipped with a dust bag made of textile or paper, if desired. The dust bag can be removed through an opening in the collecting container.
If a low pressure or vacuum is generated inside the collecting container by the vacuum generating means, the pressure difference between the low pressure and the ambient pressure generates an air flow which is sucked into the collecting container through the suction opening of the container. The airflow may carry dust and other small particles from the machining area of the power tool. The dusty gas stream is further sucked through the filter element towards the vacuum generating means. The filter element separates dust and particles from the dust-laden air stream so that a clean air stream is obtained. The vacuum generating means discards the filtered clean airflow into the environment through a corresponding outlet in the outer housing of the suction device in which the dust generating means is housed.
The suction device may have one or more filter elements. If more than one filter element is provided in the suction device, the filter elements are preferably arranged in parallel with respect to the air flow therethrough. Thus, the airflow may pass through all filter elements simultaneously, or only through one or more selected filter elements. Furthermore, during the intended use of the suction device, one or more selected filter elements may be penetrated by a dust laden gas flow in a first direction, while, at the same time, during the temporary cleaning step of one or more other selected filter elements, one or more other selected filter elements may be penetrated by a clean gas flow in the opposite direction. To this end, one or more selected filter elements can be cleaned, which can preserve the intended use of the suction device. The air flow through the filter element or elements can be controlled by means of pneumatic solenoid valves and/or corresponding flaps, which are controlled, for example, by means of the control device of the suction device. Such cleaning of the filter elements may be achieved, for example, according to EP 1 997 415A1, which is incorporated herein by reference, by back flushing one or more selected filter elements with a clean gas flow in a direction opposite to the direction of the dusty gas flow.
The vacuum generating means may comprise a motor driving a turbine for generating a gas flow from the collecting container into the environment and through the filter element, thereby generating a low pressure in the collecting container. The motor of the vacuum generating device is preferably an electric motor, in particular of the brushless type. However, it may also be a pneumatic motor actuated by compressed air. In this case, the electrical power required for operating the control means and the radio receiver of the suction device may be provided by a battery or an electrical power generating means (e.g. a pneumatic generator located in the compressed air stream or a generator actuated by a pneumatic motor) forming part of the suction device.
The suction hose has an elongated intermediate section, which is preferably flexible and made of a plastic material or metal. The intermediate section is preferably corrugated so that: enhancing its flexibility when bent about a bending axis extending substantially perpendicular to the longitudinal axis of the hose and improving its stability and resilience (against external forces acting on the intermediate section) in a direction substantially perpendicular to the longitudinal axis of the hose.
The first and second ends of the suction hose are of rigid construction and are attached to an elongate, preferably flexible, intermediate section. In particular, it is suggested that at least one rigid end piece of the hose is attached to the elongated middle section in a manner that is freely rotatable relative to the middle section about a longitudinal axis of the hose. The first and second end members may be made of a plastic material or metal. The suction hose has a first end attached to the suction inlet of the container and a second end attached to the exhaust outlet of the hand-held power tool. The suction hose connects the suction outlet of the power tool to the suction inlet of the container, and the low pressure in the collection container creates an air flow which passes from the suction outlet through the suction hose into the collection container. The air flow at the exhaust creates a low pressure at the machining area of the power tool, which results in: dirt, dust and small particles are drawn from the process area by the air flow and sucked in by the suction device and then filtered from the dust-laden air flow by the filter elements of the suction device.
The attachment of the first and second end pieces of the suction hose to the suction inlet of the collection container of the suction device and the exhaust outlet of the power tool, respectively, may be achieved by a plug-in connection. The first and second end pieces may be secured in place relative to the suction and/or exhaust ports, respectively, by friction, snap-fit connection, bayonet connection, or magnetic force, etc. For example, a suction hose with distal end pieces that are magnetically secured to the suction inlet of a collection container of a vacuum cleaner and the exhaust outlet of a power tool, respectively, is described in european application No. 20178 759.5, which is incorporated herein by reference in its entirety.
In general, the power tool may be any electric or pneumatic power tool that generates a certain amount of dust, dirt, or other small particles during its intended use. The power tool may be equipped with an autogenous dust removal function that generates an internal airflow that transports dust, dirt, and small particles from a machining area of the power tool to an exhaust port. Alternatively, the power tool may not have an autogenous dust removal function, in which case dust, dirt and small particles from the machining area of the power tool are drawn towards the exhaust port by the air flow generated by the suction device.
The power tool is preferably a sanding tool (or sander) or an abrasive tool (or grinder). The sanding tool may have a backing plate and the sanding medium (e.g., sandpaper or cloth or abrasive pad, etc.) may be applied, for example, by
Releasably attached to the backing plate. Depending on the type of power tool, the shim plate performs a purely rotational, random orbital, eccentric or rotary orbital (gear driven) machining movement. However, the abrasive pad may also be attached directly to the sanding tool without an intermediate element in the form of a backing plate. The grinding tool has a carrier element to which a grinding wheel, made entirely of a rigid material, is releasably attached. The carrier element and the grinding wheel attached thereto perform a pure rotational machining movement. The grinding wheel can be used for cutting stone and metal.
Alternatively, the power tool may also be a drill or hammer drill comprising a drill chuck into which a drill bit is inserted and secured. The drill chuck and the drill perform a pure rotational machining movement. The drill or hammer drill may be provided with a shield covering the machining area, at least part of the drill bit and possibly part or all of the drill chuck. The shroud may be attached to a front portion of a housing of a drill rig or hammer drill rig. The shroud may be provided with an exhaust port to which the second end of the suction hose is attached.
According to a preferred embodiment, it is proposed that the processing means of the communication means are adapted to cause the radio transmitter to transmit a radio signal when the power tool changes from the closed operating state to the open operating state, and that the control means are adapted to open the vacuum generating means of the suction device when the radio receiver receives the radio signal and optionally takes into account other parameters. Additionally or alternatively, it is proposed that the processing means of the communication means are adapted to cause the radio transmitter to transmit a radio signal when the power tool changes from the open operating state to the closed operating state, and that the control means are adapted to switch off the vacuum generating means of the suction device when the radio receiver receives the radio signal and optionally takes into account other parameters.
Of course, the vacuum generating means may be switched on without delay after the sensor element has detected operation of the power tool and the corresponding radio signal has been transmitted by the radio transmitter and received by the radio receiver, and/or the vacuum generating means may be switched off without delay after the sensor element has detected the end of operation of the power tool and the corresponding radio signal has been transmitted by the radio transmitter and received by the radio receiver.
Preferably, at least one of the opening or closing of the vacuum generating means is only enabled after a certain time delay with respect to the detection of the start or end of the operation of the power tool by the sensor element and with respect to the reception of the corresponding radio signal by the radio receiver of the suction device. The time delay may be in the range of one second to several seconds. The time delay before the vacuum generating means is switched on saves energy, since the power tool first generates dust, dirt or small particles, which the suction means can then immediately effectively suck in at the start of the suction means. The time delay before the vacuum generating means is switched off provides for an efficient suction of dust, dirt and other small particles that have been generated during the intended use of the power tool. After the intended use and operation of the power tool has ended, there is still dust, dirt and small particles in the machining area and/or in the exhaust of the power tool and/or in the suction hose, which are thus removed by the suction means still in operation during the time delay before being switched off. The idea is to leave the vacuum generating means open until all remaining dust, dirt and small particles have been sucked into the suction device and collected in the collecting container.
For this purpose, it is proposed that the processing means of the communication device are adapted to: when causing the radio transmitter to transmit a radio signal, the time delay between receiving the sensor signal from the sensor element and transmitting the radio signal by the radio transmitter is taken into account as a further parameter. Additionally or alternatively, it is proposed that the control device of the suction device is adapted to: the time delay between the radio receiver receiving the radio signal and the turning on or off of the vacuum generating means is taken into account as a further parameter when turning on or off the vacuum generating means.
According to a particularly preferred embodiment of the invention, it is proposed that the radio link between the radio transmitter of the communication device and the radio receiver of the suction device, through which the radio signal is transmitted, is configured at the factory as part of the suction device manufacturing process prior to its shipment and use. For example, the radio link may be configured prior to shipment and use by writing the respective parameters (frequency, channel, signal format, protocol) of the radio link and the unique identifier of the participant of the radio communication into the storage element. The storage element may form part of the control device of the suction device and/or part of the processing device assigned to the communication device of the power tool. Alternatively, the storage element may form part of the radio transmitter and/or the radio receiver. When the communication means and the suction means are powered on, the stored parameters and identifiers are loaded into the radio transmitter and/or the radio receiver, so that a radio link is immediately established according to the preset parameters and identifiers and radio communication is achieved according to the predefined format/protocol and between the predefined participants. In order to establish a radio link and perform radio communication, initialization messages do not have to be exchanged between the participants of the radio communication.
The radio link may comprise any type or standard of known short range wireless radio link including, but not limited to, bluetooth, WLAN (WiFi), NFC, and any type of proprietary type radio link. The radio link of the invention is similar to and operates in a similar manner as a one-way remote control for TV and HiFi devices.
Furthermore, it is proposed that the unique identifier of the radio transmitter is preset in the radio receiver at the factory and the unique identifier of the radio receiver is preset in the radio transmitter at the factory. Alternatively, the communication parameters and the unique identifier may be preset by the user via a user interface of the suction device and/or the communication device. The different unique identifiers of the radio link and possibly other communication parameters may be stored at the factory in the communication device assigned to the suction hose, and the user may then select the specific identifier and the specific parameters according to the requirements of the radio receiver of the suction device to enable unidirectional data communication between the communication device and the receiver over the radio link. Alternatively, the different unique identifier and possibly other radio link parameters may be stored at the factory in the radio receiver or in a storage device assigned to it, and the user may then select the specific identifier and the specific parameter, respectively, according to the requirements of the communication device or its radio transmitter, to enable a unidirectional data communication between the communication device of the suction hose and the radio receiver of the suction device over the radio link.
Furthermore, the communication parameters and the unique identifier may be set by the user through a mobile end user device connected to the suction device and/or the communication device through another radio link.
The radio link between the radio transmitter and the radio receiver over which the radio signal is transmitted from the communication device to the suction device may be manually configured by a user of the suction device after shipment and before use of the suction device. Preferably, the radio link between the radio transmitter and the radio receiver is manually configured by a user of the suction device by hardware and/or software. The hardware configuration may include: setting a corresponding dial switch in the radio receiver and/or the radio transmitter, or setting the communication parameters and/or the unique identifier through a user interface forming part of the suction device and/or the communication device. The software configuration may include: a computer program (e.g. an application program or app) running on an end-user device (e.g. a personal computer, laptop or smartphone) and in which appropriate settings may be made. The computer program may then transmit the settings to the radio receiver and/or radio transmitter to configure the radio link. The transmission of the settings may be effected by cable or wirelessly.
It is further proposed that the communication device comprises a separate local power supply unit. The power supply unit may comprise a rechargeable and/or replaceable battery. The electrical energy stored therein is used to operate the sensor element, the processing means and the radio transmitter. The communication device may also be provided with energy conversion means which may convert vibrations of the second end of the suction hose caused by the vibrating power tool during its intended use into electrical energy which is supplied to a battery for charging (harvesting energy from mechanical movement) or directly to electrical components of the communication device, such as sensor elements, radio transmitters and processing means. Alternatively, the energy conversion device may include: a pneumatic generator located in the air flow through the second end of the suction hose that will generate electrical power for the electrical components of the communication device once the power tool with its self-generating dusting function is activated.
Since the communication means only occasionally transmits a radio signal when the power tool is switched on and/or off, the power supply unit will have an almost unlimited life without running out of electrical energy. To this end, the energy conversion means may comprise a piezoelectric material, and may be in the form of an electrodynamic or induction generator, or may be in the form of an electrostatic generator.
According to a further preferred embodiment, it is proposed that the suction device has: visual and/or audible signalling means which visually and/or audibly communicates to a user of the suction device the status of the power supply unit of the communication means. The signaling means may be located at and form part of the communication means assigned to the power tool. Alternatively, it may be located at the part of the suction device where the low pressure or vacuum is generated. For example, the visual and/or audible signaling device may be located within or at the outer housing of the suction device and clearly visible and/or audible to a user of the suction device. In this case, the communication means or the radio transmitter, respectively, must communicate the current state of the power supply unit to the radio receiver of the suction device for output by the signal means. This may preferably be achieved by transmitting a corresponding status message over a radio link established between the radio transmitter and the radio receiver. The state of the power supply unit preferably corresponds to the charge level of the power supply unit. In a simple embodiment, the status may simply include the following information: whether the charge level of the power supply unit is sufficient to ensure the normal function and the full operability of the electrical components of the communication device (green light and/or silent signal) (red light and/or flashing light and/or sound signal). Alternatively, different charge levels of the battery of the power supply unit may cause different visual and/or acoustic output signals of the signaling device.
The communication means may be implemented in different embodiments. According to a preferred embodiment, the communication means is: a separate unit, which is attached to the second end of the suction hose in a detachable manner, similar to a wrist watch attached to the wrist of the user. In particular, the communication device may have a housing, for example made of a plastic or rubber material, in which all components of the communication device are located. The housing of the communication device may be completely sealed to provide moisture and dust tight encapsulation of the components. The communication means may be provided with a strap which is looped around the second end of the suction hose and then, for example, by means of a belt buckle or the like
Etc. are fastened together. Alternatively, some kind of fastening structure may be provided at the second end of the suction hose, e.g.
Or a snap-fit arrangement and the communication device is releasably attached to the fastening arrangement. In this embodiment, the communication device may be replaced as a whole, if desired.
Alternatively, it is suggested to integrate the communication means in the second end of the suction hose, preferably by a moulding process during the manufacture of the second end piece of the suction hose and/or the entire suction hose. According to this embodiment, the communication means is an integrated part of the second end piece of the suction hose. In order to replace the communication device, the entire second end piece and/or the entire suction hose must be replaced. Since the second end of the suction hose can also be used as a housing for the communication device and its components, this embodiment may have considerable advantages in terms of an effective reduction of production costs and an integration of the communication device into the suction hose. Even if integrated in the second end of the suction hose, the suction hose or the second end piece, respectively, may be provided with a closable service opening, which allows access to components of the communication device for repair or replacement, e.g. to replace the battery of the power supply unit when exhausted, and/or to replace the radio transmitter, to change the frequency band of the radio signal transmission to the radio receiver, and/or to switch a dial switch, etc., to set the radio transmitter to another frequency of radio communication.
The sensor element for detecting the operating state of the power tool may be embodied in many different ways. According to a preferred embodiment, the sensor element is designed such that: an acceleration sensor for detecting vibrations of the suction hose during operation of the hand-held electric or pneumatic power tool, or the sensor element is designed to: a flow sensor for detecting airflow in the second end of the suction hose (attached to the exhaust port of the power tool) during operation of the power tool. Operation of the power tool will inevitably result in vibrations, which can be detected by the acceleration sensor. This is particularly the case for oscillating power tools such as random orbital sanders and gear driven sanders. The acceleration sensor may be in the form of a piezoelectric accelerometer. If the power tool is provided with an autogenous dust extraction function, operation of the power tool will inevitably result in an airflow of air, which may contain dust, from the machining area to the exhaust of the power tool. This flow may be detected by a flow sensor. The flow sensor preferably has a measurement probe located in the gas flow. Alternatively, the flow sensor may detect the airflow optically by ultrasound or other types of electromagnetic waves.
Alternatively or additionally, the sensor element may further comprise: an optical or other type of sensor for detecting the amount of dust and other small particles of the dirty air passing through the second end of the suction hose. Preferably, the sensor determines the amount of dust or other small particles per unit time. A status message containing or indicating the determined amount of dust or small particles, preferably per time unit, may be transmitted by the radio transmitter to the radio receiver of the suction device over a radio link. The rotational speed of the vacuum generating means may be increased or decreased depending on the determined amount of dust or small particles.
Finally, it is proposed that the suction device has: a main switch for manually switching the suction device between an operating state (I) and an inactive state (0), and it is proposed that the control device is designed to: the vacuum generating means is turned on only when the suction device is in the operating state (I) depending on the operating state of the hand-held electric or pneumatic power tool, and the second end of the suction hose is connected to the exhaust port of the power tool. In other words, by switching the suction device to the operating state (I), it can be brought into a standby mode in which the vacuum generating means are not yet operating. Furthermore, the vacuum generating means is opened only when the sensor element detects operation of the power tool to which the suction hose is attached. As mentioned previously, the opening of the vacuum generating means may be done almost simultaneously with the activation of the power tool, or delayed for a period of time. If the sensor element detects the end of the operation of the power tool, the vacuum generating means will be switched off. Again, this may be accomplished almost simultaneously with deactivation of the power tool or delayed for a period of time.
Drawings
Further features and advantages of the invention will be described hereinafter with reference to preferred embodiments shown in the drawings. It is emphasized that each feature shown in the drawings may be an important aspect of the present invention. Furthermore, the various features shown in the drawings may be combined with each other in any possible manner, even if not explicitly shown in the drawings and/or not mentioned in the description. The figures show:
FIG. 1 is a preferred embodiment of a suction device according to the present invention attached to a hand-held power tool;
FIG. 2 is a first embodiment of a second end of a suction hose according to the suction unit of FIG. 1 attached to an exhaust port of a hand-held power tool; and
fig. 3 is a second embodiment of a second end of a suction hose of the suction device according to fig. 1, attached to an exhaust port of a hand-held power tool.
Detailed Description
Fig. 1 shows a suction device 2 according to the invention in the form of a mobile vacuum cleaner or a mobile dust extraction system. The suction device 2 is adapted to: dust, dirt and small particles are filtered from the dusty gas stream 24 and the dust, dirt and small particles 6 are collected and temporarily stored in the collection container 4. In particular, the suction device 2 comprises:
a collection container 4 adapted to receive dust, dirt and small particles 6,
vacuum generating means 8 for generating a sub-ambient pressure p in the collecting container 4 0 Low pressure p of v ，
A suction opening 10 in the collecting container 4,
a suction hose 12 connected at a first end 14 to the suction inlet 10 and at an opposite second end 16 to an exhaust port 18 of a hand-held electric or pneumatic power tool 20,
a filter element 22 arranged in the air flow 24 generated by the vacuum generating means 8 and between the collecting container 4 and the vacuum generating means 8 and adapted to filter dust, dirt and small particles 6 from the air flow 24,
a control device 26 adapted to control the vacuum generating device 8 so as to open or close the vacuum generating device 8 depending on the operating state of the hand-held electric or pneumatic power tool 20, the second end 16 of the suction hose 12 being connected to the exhaust port 18 of the hand-held electric or pneumatic power tool,
a radio receiver 28 for receiving a radio signal 30, the radio receiver 28 being operatively connected with the control device 26,
a communication means 32 located at or near the second end 16 of the suction hose 12 and comprising:
a sensor element 34 for detecting a current operating state of the hand-held electric or pneumatic power tool 20 and for outputting a sensor signal 36 depending on the operating state of the power tool 20,
a radio transmitter 38 for transmitting the radio signal 30, an
A processing device 40 operatively connected on the one hand to the sensor element 34 and on the other hand to the radio transmitter 38, and adapted to: the radio transmitter 38 is caused to transmit the radio signal 30 in accordance with the sensor signal 36 or an indication of the sensor signal 36 received from the sensor element 34.
In general, the power tool 20 may be any electric or pneumatic power tool that generates a quantity of dust, dirt, or other small particles during its intended use. The power tool 20 has an electric or pneumatic motor 80 for operating a working element 82 thereof. In the embodiment shown in fig. 1, the power tool 20 is a sanding tool and the working element 82 is a backing plate. The sanding medium 84 (e.g., sandpaper or fabric or abrasive pad, etc.) may pass through, for example
Attached releasably to the bottom surface of the backing plate 82. Depending on the type of sanding tool, the backing plate 82 performs a pure rotary, random orbital, eccentric or rotary orbital (gear driven) machining movement.
The power tool 20 may be provided with a self-cleaning function by a fan 86, preferably driven by the motor 80. The fan 86 generates an internal airflow 46 that transports dust, dirt, and small particles from the processing region 78 of the sanding tool 20 toward the exhaust 18. Alternatively, the power tool 20 may not have an autogenous dust removal function, in which case dust, dirt and small particles from the machining region 78 are drawn towards the exhaust 18 by the air flow 24, 46 generated by the suction device 2.
It is proposed that the radio transmitter 38 of the communication device 32, which forms part of the suction device 2 and is associated with the hand-held power tool 20, on the one hand, and the radio receiver 28 of the suction device 2, on the other hand, are designed to enable only one-way (rather than two-way) communication from the radio transmitter 28 to the radio receiver 28 of the communication device 32. All details of the radio link 30, such as the unique identifiers of the radio transmitter 38 and the radio receiver 28, the frequency range or band used for the radio link 30, the format of the radio signal 30 and the message, and the protocol used to transmit the radio signal 30, may be pre-set prior to the intended use of the radio link 30 and the suction device 2, respectively. Thus, the radio transmitter 38 and the radio receiver 28 are ready for radio signal transmission or reception, respectively, as soon as they are powered up and have completed their start-up procedure, during which no radio signals 30 or initialization messages have to be transmitted between the participants 38, 28 of the radio link 30.
In particular, the radio transmitter 38 is ready to transmit the radio signal 30 to the radio receiver 28 (with the predetermined unique identifier), and the radio receiver 28 is ready to receive the radio signal 30 from the radio transmitter 38 (with the predetermined unique identifier). Furthermore, the frequency range or frequency band for the radio link 30, the format of the signals and messages transmitted over the radio link 30 and the protocol for the transmission of the radio signal 30 can be preset in the radio transmitter 38 and in the radio receiver 28. In particular, the hardware of the radio transmitter 38 and of the radio receiver 28 and the software for controlling the transmission of radio signals over the radio link 30 are embodied and designed such that, after the opening of the suction device 2 and of the communication device 32, a radio transmission with given characteristics is achieved with almost no time delay. It is further proposed that the radio communication over the radio link 30 is implemented according to a specific proprietary protocol which does not require mutual data transmission between the radio transmitter 38 and the radio receiver 28 for initializing and establishing the radio link 30.
By connecting the second end 16 of the suction hose 12 to the power tool 20, the operating state thereof can be easily and reliably determined by the sensor element 34 of the communication means 32, even if the power tool 20 itself is working without electricity and/or without any means to determine its current operating state and to communicate the determined operating state to the radio receiver 28 of the suction device 2.
The current operating state of the power tool 2 is transmitted via one-way communication over the radio link 30 previously established between the radio transmitter 38 assigned to the power tool 20 and the radio receiver 28 of the suction device 2. The operating state of the power tool 20 will be considered to control the operation of the vacuum generating means 8 of the suction device 2. Optionally, other parameters may be considered for the control of the vacuum generating means 8. Such as other operating parameters of the hand-held electric or pneumatic power tool 20 (e.g. the continuous operating time since the last stop; the cumulative operating time since the last replacement of a polishing or sanding pad; the temperature of the electronics of the power tool 20; the state of charge of the battery of the power tool 20, the amount of dust generated by the power tool 20 per time unit during its current operation) or other operating parameters of the suction device 2 (e.g. the cumulative operating time since the last replacement of the filter element 22, the pressure values p on both sides of the filter element 22) v 、p in (viewed in the direction of the gas flow 24 through the filter element 22), or the corresponding pressure difference p in -p v ) Environmental parameters, and parameters of the workpiece to be processed by the hand-held power tool 20.
Preferably, other operating parameters of the power tool 20 are also transmitted via unidirectional communication over the radio link 30 established between the radio transmitter 38 assigned to the power tool 20 and the radio receiver 28 of the suction device 2. The environmental parameter may be acquired by a respective sensor forming part of the suction device 2 and/or the power tool 20. The parameters of the workpiece may be manually entered by a user of the power tool 20 or the extraction device 2 (e.g., via the user interface 50 of the power tool 20 or the extraction device 2). The user interface 50 may comprise a touch screen and/or buttons or keys of a GUI and/or a computer mouse or the like. Alternatively, the parameters of the workpiece may be manually entered by the user via a mobile end user device 52 of the user connected to the power tool 20 or suction device 2 (e.g., with another radio link 54). The end-user device 52 may be a personal computer, a laptop computer, a smart phone, or the like.
The collection container 4 may be formed by a portion 56 of the outer casing of the suction device 2. Preferably, the collecting container 4 is made of plastic material. The collection container 4 may be provided with an outer wheel 58 to allow the suction device 2 to be moved to its intended position of use.
If a low pressure p is generated inside the collecting container 4 by the vacuum generating means 8 v Or vacuum, low pressure p v With ambient pressure p 0 The pressure difference between them creates an air stream 24 which is sucked into the collecting container 4 through the suction opening 10 of the container. The airflow 24 may carry dust and other small particles from the machining area of the power tool 20. The dusty gas stream 24 is further sucked in through the filter element 22 towards the vacuum generating means 8. The filter element 22 separates dust and particles 6 from the dust-laden gas stream 24 such that a clean gas stream 60 is obtained. The vacuum generating means 8 rejects the filtered clean air flow 60 to the environment through a corresponding outlet 62 in another part 64 of the outer housing of the suction device 2 in which the dust generating means 8 is accommodated. The bottom 56 and top 64 of the outer housing of the suction device 2 may be separated from each other along a plane 66 extending through the filter element 22. Preferably, the filter element 22 is attached to the top 64 of the outer housing.
Although only one filter element 22 is shown in fig. 1, the suction device 2 may have more than one filter element 22. One or more filter elements 22 may be subjected to a temporary cleaning step by back flushing one or more selected filter elements 22 with a flow of clean gas 60 in a direction opposite to the direction of dusty gas flow 24. During the cleaning step, the intended use of the suction device 2 can be maintained by operating those filter elements 22 which are not currently subjected to the cleaning step in the normal manner (with the dusty gas stream 24 penetrating the filter elements).
The vacuum generating means 8 may comprise a motor 68 driving a turbine 70 for generating the air flow 24, 60 from the collecting container 4 into the environment and through the filter element 22, thereby in the collecting container 4Medium to low pressure p v . The motor 68 of the vacuum generating device 8 is preferably an electric motor, in particular of the brushless type. However, it may also be a pneumatic motor driven by compressed air.
The suction hose 12 has an elongate intermediate section 72 which is preferably flexible and made of a plastics material or metal. The suction hose 12 extends along a longitudinal axis 74. The intermediate section 72 is preferably corrugated so that: enhancing its flexibility when bent about a bending axis (extending substantially perpendicular to the longitudinal axis 74 of the hose 12) and for improving its stability and resiliency against external forces acting on the intermediate segment 72 in a direction substantially perpendicular to the longitudinal axis 74 of the hose 12.
The first and second ends 14, 16 of the suction hose 12 are of rigid construction and are attached to an elongate intermediate section 72. In particular, at least one rigid end piece 14, 16 of the hose 12 is attached to the elongated intermediate section 72 in a manner that is free to rotate relative to the intermediate section 72 about a longitudinal axis 74 of the hose 12. The freely rotatable connection is indicated in fig. 2 and 3 by reference numeral 76. The first and second end pieces 14, 16 may be made of a plastic material or metal. The suction hose 12 is attached at a first end 14 to the suction inlet 10 of the container and at a second end 16 to the exhaust outlet 18 of the hand-held power tool 20. The low pressure p in the reservoir 4 is collected by connecting the exhaust port 18 of the power tool 20 to the suction port 10 of the reservoir via the suction hose 12 v An air flow 24 is generated which flows from the air outlet 18 through the suction hose 12 into the collection container 4. The air flow 24 at the exhaust port 18 creates a low pressure p at the machining region 78 of the power tool 20 w This results in: dust, dirt and small particles are drawn from the processing region 78 by the airflow 46 and are sucked in by the suction device 2 and are then filtered from the dusty airflow 24 by the filter element 22 of the suction device 2.
The attachment of the first and second end pieces 14, 16 of the suction hose 12 to the suction inlet 10 of the collection container 4 and the exhaust outlet 18 of the power tool 20, respectively, may be achieved by a plug-in connection. The first and second end pieces 14, 16 may be secured in place relative to the intake port 10 and/or exhaust port 18, respectively, by friction, snap-fit connection, bayonet connection, or magnetic force, among others.
It is proposed that the processing means 40 of the communication means 32 are adapted to cause the radio transmitter 38 to transmit the radio signal 30 when the power tool 20 is changed from the closed operating state to the open operating state, and that the control means 26 of the suction device 2 are adapted to switch on the vacuum generating means 8 when the radio receiver 28 receives the radio signal 30 and optionally takes into account other parameters. Additionally or alternatively, it is proposed that the processing means 40 of the communication means 32 is adapted to cause the radio transmitter 38 to transmit the radio signal 30 when the power tool 20 changes from the open operating state to the closed operating state, and that the control means 26 is adapted to switch off the vacuum generating means 8 of the suction device 2 when the radio receiver 28 receives the radio signal 30 and optionally takes into account other parameters.
According to the invention, the vacuum generating means may be switched on without any additional delay after the sensor element 34 has detected operation of the power tool 20 and the corresponding radio signal 30 has been transmitted by the radio transmitter 38 and received by the radio receiver 28, and/or the vacuum generating means 8 may be switched off without any additional delay after the sensor element 34 has detected the end of operation of the power tool 20 and the corresponding radio signal 30 has been transmitted by the radio transmitter 38 and received by the radio receiver 28.
Preferably, at least one of the opening or closing of the vacuum generating means 8 is only effected after a certain time delay with respect to the detection of the start or end of the operation of the power tool 20 by the sensor element 34 and a certain time delay with respect to the reception of the respective radio signal 30 by the radio receiver 28 of the suction device 2. The time delay may be in the range of one second to several seconds.
For this purpose, it is proposed that the processing device 40 of the communication device 32 is adapted to take into account the time delay between the reception of the sensor signal 36 from the sensor element 34 and the transmission of the radio signal 30 by the radio transmitter 38 as a further parameter when causing the radio transmitter 38 to transmit the radio signal 30. Additionally or alternatively, it is proposed that the control device 26 of the suction device 2 is adapted to take into account the time delay between the radio receiver 28 receiving the radio signal 30 and the opening or closing of the vacuum generating device 8 as a further parameter when the vacuum generating device 8 is opened or closed.
According to a particularly preferred embodiment of the invention, it is proposed that the radio link between the radio transmitter 38 of the communication device 32 and the radio receiver 28 of the suction device 2 (through which the radio signal 30 is transmitted) is configured at the factory as part of the manufacturing process of the suction device 2 prior to shipment and use of the suction device 2. For example, the radio link may be configured by writing the respective parameters (frequency, channel, signal format, protocol) of the radio link and the unique identifier of the radio communication participant 38, 28 into the storage element prior to shipment and use. The storage element may form part of the control device 26 of the suction device 2 and/or may form part of the processing device 40 assigned to the communication device 32 of the power tool 20. Alternatively, the storage element may form part of the radio transmitter 38 and/or the radio receiver 28. When the communication device 32 and the suction device 2 are powered on, the stored parameters and identifiers are loaded into the radio transmitter 38 and/or the radio receiver 28 such that: the radio link is immediately established according to the pre-set parameters and identifiers and radio communication is effected between the pre-defined participants 38, 28 according to the pre-defined format/protocol. In order to establish the radio link and perform radio communication, no initialization messages have to be exchanged between the participants 38, 28 of the radio communication.
Furthermore, it is proposed that the unique identifier of the radio transmitter 38 is preset in the radio receiver 28 or in a storage element accessible to the radio receiver 28 at the factory, and that the unique identifier of the radio receiver 28 is preset in the radio transmitter 38 or in a storage element accessible to the radio transmitter 38 at the factory. Alternatively, the communication parameters and unique identifier may be preset by the user through the user interface 50 of the suction device 2 (see fig. 1) and/or the communication device 32 (see fig. 2) after shipment and prior to use of the suction device 2. Furthermore, the communication parameters and the unique identifier may be preset by the user via a mobile end user device 52 connected to the suction device 2 (see fig. 1) and/or the communication device 32 (see fig. 2 and 3) via another radio link 54.
When the user of the suction device 2 manually configures the unique identifiers of the participants (the radio transmitter 38 and the radio receiver 28) of the radio communication over the radio link 30 after shipment and before use of the suction device 2, the radio link 30 is preferably configured by the hardware and/or software of the suction device 2 and the communication device 32. The hardware configuration may include: setting a corresponding dial switch in the radio receiver 28 and/or the radio transmitter 38, or setting the communication parameters and/or the unique identifier via a user interface 50 forming part of the suction device 2 and/or the communication device 32. The software configuration may include: a computer program (e.g., an application program or app) running on the end-user device 52, and a computer program in which appropriate settings may be made. The computer program may then transmit the settings to the radio receiver 28 and/or the radio transmitter 38 to configure the radio link 30. The transmission of this setting can be effected wirelessly by means of a cable or via a separate radio link 54. The radio transmitter 38 and the radio receiver 28 then take these settings into account during data transmission over the radio link 30.
It is further proposed that the communication means 32 comprise: a separate local power supply unit 42 for providing power for operation of the electrical components of the communication device 32 (e.g., the sensor element 34, the radio transmitter 38, the processing device 40, the user interface 50). The power supply unit 42 may include rechargeable and/or replaceable batteries. The power supply unit 42 may also include an energy conversion device that converts vibrations of the second end 16 of the suction hose 12 caused by the vibrating power tool 20 during its intended use into electrical energy that is supplied to a battery for charging (energy harvested from mechanical movement) or directly to electrical components of the communication device 32. Alternatively, the energy conversion means may comprise a pneumatic generator located in the airflow 46 through the second end 16 of the suction hose 12 that will generate electrical energy once the power tool 20 with its self-generating dusting function is activated and produces the airflow 46.
Since the communication device 32 only occasionally transmits the radio signal 30 when the operating state of the power tool 20 changes, the power supply unit 42 has an almost infinite life without running out of electric power. To this end, the energy conversion means may comprise a piezoelectric material, and may be in the form of a motor generator or an induction generator, or may be in the form of an electrostatic generator.
According to a further preferred embodiment, it is proposed that the suction device 2 has: a visual and/or audible signalling device 44 which visually and/or audibly communicates to a user of the suction device 2 the status of the power supply unit 42 of the communication means 32. The visual and/or audible signaling device 44 may be located at and form part of the communication device 32 assigned to the power tool 20. Preferably, the signaling device 44 is located at a top 64 of an outer housing of the suction device 2 through which vacuum generating components of the suction device 2 (e.g., the control device 26, the vacuum generating device 8) are housed. This significantly enhances the visibility and/or audibility of the user of the suction device 2. In this case, the communication device 32 or the radio transmitter 38 respectively communicates the current state of the power supply unit 42 to the radio receiver 28 of the suction device 2, which forwards the current state to the control device 26, which control device 26 in turn outputs the current state via the signal device 44. For this purpose, it is proposed to transmit a corresponding status message from the radio transmitter 38 to the radio receiver 28 via the radio link 30.
The state of the power supply unit 42 preferably corresponds to the charge level of the power supply unit 42. In a simple embodiment, the status may simply include the following information: whether the charge level of the battery of the power supply unit 42 is sufficient to ensure the proper function and full operability of the electrical components of the communication device 32 (green light and/or silent signal) or the charge level is insufficient (red light and/or flashing light and/or sound signal). Alternatively, different charge levels of the battery of the power supply unit 42 may cause different visual and/or audible output signals of the signaling device 44.
The communication device 32 may beThe same as that in the embodiment. According to the preferred embodiment shown in fig. 3, the communication means 32 are: a separate unit, which is attached to the second end 16 of the suction hose 12 in a detachable manner, similar to a wrist watch attached to the wrist of the user. In particular, the communication device 32 may have a housing 88, for example made of a plastic or rubber material, in which all components of the communication device 32 (sensor element 34, radio transmitter 38, processing device 40, power supply unit 42, user interface 50) are located. The housing 88 may be completely sealed to provide moisture and dust tight encapsulation of the components. The communication device 32 may be provided with a strap 90 that is looped around the second end 16 of the suction hose 12 and then passed, for example, through a belt buckle or the like
92, etc. are fastened together. Alternatively, some kind of fastening structure may be provided at the second end 16 of the suction hose 12, for example
Or a snap-fit arrangement, and the housing 88 of the communication device 32 is releasably attached to that fastening arrangement.
According to an alternative embodiment shown in fig. 2, the communication means 32 are integrated in the second end 16 of the suction hose 12, preferably by a moulding process, during the manufacture of the second end piece 16 of the suction hose 12 and/or the entire suction hose 12. According to this embodiment, the communication means 32 is an integral part of the second end piece 16 of the suction hose 12. In order to replace the communication device 32, the entire second end piece 16 and/or the entire suction hose 12 must be replaced. Since the second end 16 of the suction hose 12 may also serve as a housing for the communication means 32 and its components, this embodiment may have considerable advantages in terms of cost-effective production and integration of the communication means 32 into the suction hose 12. Even if integrated in the second end 16 of the suction hose 12, the suction hose 12 or the second end piece 16, respectively, may be provided with a closable service opening allowing access to components of the communication device 32 for maintenance or replacement, for example, to replace the battery of the power supply unit 42 when exhausted, and/or to replace the radio transmitter 38, in order to change the frequency band in which the radio signal 30 is transmitted to the radio receiver 28, and/or to switch a dial switch or the like, in order to set the radio transmitter 38 to another frequency of radio communication.
The sensor element 34 for detecting the operating state of the power tool 20 may be embodied in many different ways. According to a preferred embodiment, the sensor element 34 is designed to: an acceleration sensor for detecting vibration of the suction hose 12 during operation of the hand-held electric or pneumatic power tool 20; or a flow sensor for detecting the airflow 46 in the second end 16 of the suction hose 12 (attached to the exhaust port 18 of the power tool 20) during operation of the power tool 20. Operation of the power tool 20 will inevitably result in vibrations, which can be detected by the acceleration sensor. This is particularly true for oscillating power tools 20, such as random orbital sanders or gear-driven sanders, among others. The acceleration sensor may be in the form of a piezoelectric accelerometer. If the power tool 20 is provided with an autogenous dust extraction function, operation of the power tool 20 will inevitably result in a flow 46 of potentially dust-laden air from the machining region 78 through the exhaust 18 of the power tool 20 and the second end 16 of the suction hose 12. This airflow 46 may be detected by a flow sensor. The flow sensor preferably has a measuring probe located in the gas flow 6. The flow sensor may optically detect the airflow 46 by ultrasonic waves or other types of electromagnetic waves.
Alternatively or additionally, the sensor element 34 may further comprise: an optical or other type of sensor for detecting the amount of dust and other small particles contained in the dusty airflow 46 passing through the second end 16 of the suction hose 12. Preferably, the sensor element 34 determines the amount of dust or other small particles per unit time. A status message containing or indicating the determined amount of dust or small particles, preferably per time unit, may be transmitted by the radio transmitter 38 to the radio receiver 28 of the suction device 2 via the radio link 30. The rotational speed of the vacuum generating means 8 may be increased or decreased depending on the determined amount of dust or small particles.
Finally, it is proposed that the suction device 2 has a main switch 48 for manually switching the suction device 2 between the operating state (I) and the inactive state (0), and that the control device 26 is designed to: only when the suction device 2 is in the operating state (I), the vacuum generating means 8 is opened depending on the operating state of the hand-held electric or pneumatic power tool 20, the second end 16 of the suction hose 12 being connected to the exhaust port 18 of the power tool. In other words, by switching the suction device 2 to the operating state (I), it can be brought into a standby mode in which the vacuum generating means 8 are not yet operating. Further, the vacuum generating device 8 is turned on only when the sensor element 34 detects the operation of the power tool 20 to which the suction hose 12 is attached. As previously mentioned, the opening of the vacuum generating device 8 may be accomplished almost simultaneously with the activation of the power tool 20, or delayed for a period of time. If the sensor element 34 detects the end of the operation of the power tool 20, the vacuum generating means 8 will be switched off. Again, this may be accomplished almost simultaneously with deactivation of the power tool 20 or delayed for a period of time.
The suction hose 12 according to the invention can be used with different suction devices 2 and is used to establish various types of unidirectional radio links for transmitting radio signals 30 according to different parameters (e.g. frequency, channel, etc.) and standards (e.g. size and format of data packets and data frames transmitted, repetition rate of data frames, etc.). The particular type of unidirectional radio link to be used may be set manually by the user, for example by selecting a particular unique identifier and/or communication parameter from a plurality of identifiers and/or communication parameters previously stored. The selection may be by a dial switch by replacing one storage unit (e.g., a usb-stick, IC, etc.) containing the selected identification and/or selected parameter with another storage unit containing another identifier and/or other parameter, or by a mobile end-user device 52 connected to the power tool 20 or the user of the suction device 2 with another radio link 54.
Preferably, the suction hose 12 has: a first end 14 adapted to be connected to the suction inlet 10 of the suction device 2; and an opposite second end 16 adapted for connection to an exhaust port 18 of a hand held electric or pneumatic power tool 20. The second end 16 comprises a communication means 32, which is preferably integrated in the second end 16 of the suction hose 12 during manufacturing and/or the suction hose 12 by a moulding process. The communication means 32 comprise a sensor element 34 for detecting a current operating state of the hand-held electric or pneumatic power tool 20 and for outputting a sensor signal 36 depending on the detected operating state of the power tool 20. It is proposed that the sensor element 34 is in the form of an acceleration sensor for detecting vibrations of the suction hose 12 during operation of the hand-held electric or pneumatic power tool 2.
Accordingly, the present invention provides a highly integrated suction hose 12 with an integrated communication means 32 for detecting the operational status of the power tool 20 to which it is attached and for transmitting the operational status or a signal indicative thereof to the radio receiver 28 of the suction device 20, wherein the type of radio transmission is limited to one-way transmissions, which has the following advantages:
the radio link is ready for data communication immediately after power-on,
no setup or initialization procedure is required before data communication over the radio link,
manual configuration of the radio link is possible (for different suction devices 2 and radio receivers, respectively)
28 for use with the suction hose 12),
the communication means 32 is an integral part of the second end 16 of the suction hose 12, so that the communication means 32 is safely protected from dust, humidity and mechanical stress inside the second end 16.
Claims (16)
1. Suction device (2), in particular a vacuum cleaner or a dusting system, comprising
A collecting container (4) adapted to receive dust, dirt and small particles (6),
vacuum generating means (8) for generating a sub-ambient pressure (p) in the collection container (4) 0 ) Low pressure (p) of v )，
A suction opening (10) in the collecting container (4),
a suction hose (12) connected at a first end (14) to the suction inlet (10) and connectable at an opposite second end (16) to a discharge outlet (18) of a hand-held electric or pneumatic power tool (20),
a filter element (22) which is arranged in the air flow (24) generated by the vacuum generating device (8) between the collecting container (4) and the vacuum generating device (8) and which is suitable for filtering dust, dirt and small particles (6) from the air flow (24),
a control device (26) adapted to control the vacuum generating device (8) so as to vary the operating state of the vacuum generating device (8) depending on the operating state of the hand-held electric or pneumatic power tool (20) and optionally taking into account other parameters, the second end (16) of the suction hose (12) being connected to the exhaust port (18) of the hand-held electric or pneumatic power tool,
a radio receiver (28) for receiving a radio signal (30), the radio receiver (28) being operatively connected with the control device (26), and
a communication device (32) located at or near the second end (16) of the suction hose (12) and comprising:
a sensor element (34) for detecting a current operating state of the hand-held electric or pneumatic power tool (20) and for outputting a sensor signal (36) depending on the detected operating state of the power tool (20),
a radio transmitter (38) for transmitting a radio signal (30), an
A processing device (40) which is operatively connected on the one hand to the sensor element (34) and on the other hand to the radio transmitter (38) and which is adapted to cause the radio transmitter (38) to transmit a radio signal (30) depending on a sensor signal (36) received from the sensor element (34) and optionally taking into account other parameters,
it is characterized in that
The communication device (32) and the radio receiver (28) are designed to enable only one-way communication from a radio transmitter (38) of the communication device (32) to the radio receiver (28) of the suction device (2).
2. The suction device (2) according to claim 1, characterized in that the processing means (40) of the communication means (32) are adapted to cause the radio transmitter (38) to transmit a radio signal (30) when the power tool (20) is changed from a closed operating state to an open operating state, and the control means (26) are adapted to open the vacuum generating means (8) of the suction device (2) when the radio receiver (28) receives the radio signal (30) and optionally takes into account other parameters.
3. The suction device (2) according to claim 1 or 2, characterized in that the processing means (40) of the communication means (32) are adapted to cause the radio transmitter (38) to transmit a radio signal (30) when the power tool (20) is changed from an open operating state to a closed operating state, and the control means (26) are adapted to turn off the vacuum generating means (8) of the suction device (2) when the radio receiver (28) receives the radio signal (30) and optionally takes into account other parameters.
4. The suction device (2) according to one of the preceding claims, characterized in that the processing device (40) of the communication device (32) is adapted to: when the processing means (40) of the communication device (32) causes the radio transmitter (38) to transmit a radio signal (30), a time delay between receiving the sensor signal (36) from the sensor element (34) and transmitting the radio signal (30) by the radio transmitter (38) is taken into account as a further parameter.
5. The suction device (2) according to one of the preceding claims, characterized in that said control device (26) is adapted to: when the control device switches on or off the vacuum generating device (8) of the suction device (2), the time delay between the radio signal (30) being received by the radio receiver (28) and the switching on and/or off of the vacuum generating device (8) is taken into account as a further parameter.
6. The suction device (2) according to one of the preceding claims, characterized in that a unique identifier of the radio transmitter (38) is preset in the radio receiver (28) and a unique identifier of the radio receiver (28) is preset in the radio transmitter (38).
7. The suction device (2) according to one of the preceding claims, characterized in that a radio link between the radio transmitter (38) and the radio receiver (28) is configured at a factory as part of the manufacturing process of the suction device (2) before shipment and use of the suction device (2), through which radio link the radio signal (30) is transmitted.
8. The suction device (2) according to one of claims 1 to 6, characterized in that a radio link between the radio transmitter (38) and the radio receiver (28) through which the radio signal (30) is transmitted is configured manually by a user of the suction device (2) after shipment and before use of the suction device (2), in particular by a user interface of the power tool (20) or the suction device (2), or by a mobile end user device (52) connected to the suction device (2) with another radio link (54).
9. The suction device (2) according to claim 8, characterized in that the radio link between the radio transmitter (38) and the radio receiver (28) is configured manually by a user of the suction device (2) by hardware and/or software.
10. The suction device (2) according to one of the preceding claims, characterized in that the communication device (32) comprises an independent local power supply unit (42).
11. The suction device (2) according to claim 10, characterized in that the suction device (2) has a visual and/or audible signaling device (44) which visually and/or audibly communicates to a user of the suction device (2) the status of the power supply unit (42) of the communication device (32).
12. The suction device (2) according to one of the preceding claims, characterized in that the communication device (32) is detachably attached as a separate unit to the second end (16) of the suction hose (12).
13. The suction device (2) according to one of the claims 1 to 11, characterized in that the communication device (32) is integrated in the second end (16) of the suction hose (12), preferably in the second end (16) of the suction hose (12) by a molding process during the manufacture of the second end (16) of the suction hose (12) and/or the suction hose (12).
14. The suction device (2) according to one of the preceding claims, characterized in that the sensor element (34) is designed as an acceleration sensor for detecting vibrations of the suction hose (12) during operation of the hand-held electric or pneumatic power tool (2) or as a flow sensor for detecting an air flow (46) in the second end (16) of the suction hose (12) during operation of the power tool (2).
15. The suction device (2) according to one of the preceding claims, characterized in that the suction device (2) has a main switch (48) for manually switching the suction device (2) between an operating state (I) and an inactive state (0), and in that the control device (26) is designed to: -opening the vacuum generating means (8) according to the operating state of the hand-held electric or pneumatic power tool (2) only when the suction device (2) is in the operating state (I), the second end (16) of the suction hose (12) being connected to an exhaust port (18) of the hand-held electric or pneumatic power tool.
16. A suction hose (12) having a first end (14) adapted to be connected to a suction opening (10) of a suction device (2) and an opposite second end (16) adapted to be connected to a discharge opening (18) of a hand-held electric or pneumatic power tool (20), the second end (16) having a communication device (32) integrated therein, preferably by a molding process during manufacturing of the second end (16) of the suction hose (12) and/or the suction hose (12), the communication device (32) comprising:
a sensor element (34) for detecting a current operating state of the hand-held electric or pneumatic power tool (20) and for outputting a sensor signal (36) depending on the detected operating state of the power tool (20),
a radio transmitter (38) for transmitting a radio signal (30), an
A processing device (40) operatively connected on the one hand with the sensor element (34) and on the other hand with the radio transmitter (38), and adapted to: causing the radio transmitter (38) to transmit a radio signal (30) depending on a sensor signal (36) received from the sensor element (34) and optionally taking into account other parameters,
wherein the sensor element (34) is in the form of an acceleration sensor for detecting vibrations of the suction hose (12) during operation of the hand-held electric or pneumatic power tool (2).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP21175076.5 | 2021-05-20 | ||
| EP21175076.5A EP4091514B1 (en) | 2021-05-20 | 2021-05-20 | Suction device and suction hose for such a suction device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115383627A true CN115383627A (en) | 2022-11-25 |
Family
ID=76034571
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210418230.4A Pending CN115383627A (en) | 2021-05-20 | 2022-04-20 | Suction device and suction hose for such a suction device |
| CN202210423950.XA Pending CN115383628A (en) | 2021-05-20 | 2022-04-21 | Suction hose for use with a suction device |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210423950.XA Pending CN115383628A (en) | 2021-05-20 | 2022-04-21 | Suction hose for use with a suction device |
Country Status (4)
| Country | Link |
|---|---|
| US (2) | US20220369884A1 (en) |
| EP (2) | EP4091514B1 (en) |
| JP (2) | JP2022179435A (en) |
| CN (2) | CN115383627A (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20220369885A1 (en) | 2022-11-24 |
| EP4091515B1 (en) | 2024-02-14 |
| CN115383628A (en) | 2022-11-25 |
| EP4091515A1 (en) | 2022-11-23 |
| JP2022179436A (en) | 2022-12-02 |
| US20220369884A1 (en) | 2022-11-24 |
| EP4091514A1 (en) | 2022-11-23 |
| EP4091514B1 (en) | 2023-07-12 |
| EP4091514C0 (en) | 2023-07-12 |
| JP2022179435A (en) | 2022-12-02 |
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Application publication date: 20221125 |