CN115364729B - Low-odor automobile interior trim material resonance blending device and blending method - Google Patents
Low-odor automobile interior trim material resonance blending device and blending method Download PDFInfo
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- CN115364729B CN115364729B CN202210822006.1A CN202210822006A CN115364729B CN 115364729 B CN115364729 B CN 115364729B CN 202210822006 A CN202210822006 A CN 202210822006A CN 115364729 B CN115364729 B CN 115364729B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
Abstract
The invention discloses a low-odor automobile interior trim part material resonance mixing device and a mixing method, and belongs to the field of automobile interior trim part materials. The low-odor automobile interior trim material resonance mixing device comprises a bottom plate and a resonance rod, wherein a stirring cylinder is rotationally connected between a right supporting plate and a left supporting plate; a square block is fixedly connected in the stirring barrel, and an upper stirring shaft and a lower stirring shaft are respectively and rotatably connected to the upper surface and the lower surface of the square block; a stirring rod matched with the resonance rod is fixedly connected to the upper stirring shaft, and a fixed spoon is arranged at one end, far away from the support frame, of the resonance rod; a filter screen is connected between the square block and the inner wall of the stirring barrel in a sliding way, a pushing assembly is arranged on the lower stirring shaft, a mixing assembly is arranged at the bottom of the stirring barrel, and a spiral sheet matched with the mixing assembly is arranged on the lower stirring shaft; the stirring device has various stirring modes, enhances the stirring effect, can uniformly mix materials, is convenient for subsequent use, and avoids waste products.
Description
Technical Field
The invention relates to the technical field of automotive interior trim materials, in particular to a low-odor automotive interior trim material resonance blending device and a blending method.
Background
The automobile interior trim part is a part integrating safety, functionality, comfort and decoration, and the material for manufacturing the automobile interior trim part generally has the performance requirements of no odor and smell, no harm to human bodies, safety and environmental protection, and when the automobile interior trim part is manufactured, the stirring and mixing of the material are extremely important steps, and the existing device for resonant and uniform mixing of the low-odor automobile interior trim part material is single in most stirring mode and poor in uniform mixing effect, so that the subsequent processing and use of the material are influenced, the performance of the manufactured automobile is further influenced, and waste products are even caused.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a low-odor automobile interior trim material resonance mixing device and a mixing method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the low-odor automobile interior trim material resonance mixing device comprises a bottom plate and a resonance rod, wherein a right support plate and a left support plate are fixedly connected to the bottom plate, and a stirring cylinder is rotationally connected between the right support plate and the left support plate;
a square block is fixedly connected in the stirring barrel, and an upper stirring shaft and a lower stirring shaft are respectively and rotatably connected to the upper surface and the lower surface of the square block;
the upper stirring shaft is fixedly connected with a stirring rod matched with the resonance rod, the inner wall of the stirring cylinder is fixedly connected with a supporting frame, the resonance rod is rotatably connected in the supporting frame, and one end of the resonance rod, which is far away from the supporting frame, is provided with a fixed spoon;
the filter screen is connected between the square and the inner wall of the stirring barrel in a sliding manner, a pushing assembly for pushing the filter screen to slide is arranged on the lower stirring shaft, a mixing assembly is arranged at the bottom of the stirring barrel, and a spiral sheet matched with the mixing assembly is arranged on the lower stirring shaft.
Preferably, the outer wall of churn is fixedly connected with second motor and fixed case respectively, the fixed incasement is arranged in to the second motor, be equipped with the round hole in the right branch fagging, the fixed case passes through the bearing and rotates to be connected in the round hole, the output of second motor is equipped with the driving shaft, the driving shaft rotates to be connected in the square, fixedly connected with first bevel gear on the driving shaft, the upper and lower both ends of first bevel gear meshing respectively are connected with second bevel gear and third bevel gear, go up (mixing) shaft and lower (mixing) shaft and second bevel gear and third bevel gear fixed link to each other respectively.
Further, fixedly connected with diaphragm on the upper stirring shaft, the bottom sliding connection of diaphragm has the sliding plate, the bottom of sliding plate is equipped with the brush, be equipped with the spacing hole on the diaphragm, the top of sliding plate is equipped with the gag lever post, gag lever post sliding connection is downthehole at the spacing, just the outer wall cover of gag lever post is equipped with first spring, first spring setting is between diaphragm and sliding plate, the shovel board that upper stirring shaft's outer wall still fixedly connected with slope set up, be equipped with the filter plate between square and the inner wall of churn, the brush rotates to be connected on the filter plate.
Still further, the promotion subassembly includes fixed connection at the outer wall fixedly connected with dead lever of lower (mixing) shaft and the first lug of fixed connection on the dead lever, the bottom of filter screen is equipped with the second lug with first lug matched with.
Still further, all be equipped with two installation pieces on the outer wall of square and the inner wall of churn, two all fixedly connected with guide bar between the installation piece, filter screen sliding connection is on the guide bar, the cover is equipped with the second spring on the guide bar, the second spring sets up between the installation piece of top and top of filter screen.
Still further, mixing assembly includes the drum of fixed connection at churn bottom inner wall, the flight is arranged in the drum, be equipped with the through-hole on the drum, the outer wall sliding connection of drum has the annular piece, the outer wall fixedly connected with baffle of annular piece, be equipped with the aperture on the baffle.
Still further, two stoppers of outer wall fixedly connected with of lower (mixing) shaft, lower (mixing) shaft arranges two the position between the stopper is equipped with two-way screw thread groove, threaded connection has the screw thread piece on the two-way screw thread groove, the outer wall fixedly connected with connecting plate of screw thread piece, the bottom of connecting plate is equipped with the connecting rod, annular piece links to each other with the connecting rod is fixed.
Preferably, the first motor of fixedly connected with in the left branch fagging, the output of first motor is equipped with first pivot, be equipped with first gear in the first pivot, the upper and lower both ends of first gear all mesh is connected with the second gear, the second gear passes through the second pivot and rotates to be connected on the left branch fagging, still fixedly connected with sector gear in the second pivot, the outer wall of churn is equipped with the sector rack with sector gear engaged with.
Preferably, the upper stirring shaft and the lower stirring shaft are both provided with two mutually symmetrical stirring shafts, the top of the stirring barrel is provided with a feeding hole, the bottom of the stirring barrel is provided with a discharging flange, the inner wall of the stirring barrel is provided with an inclined block, the filter plate is arranged at the bottom of the inclined block, the inclined block is arranged above the square block, a fixing shaft is fixedly connected with the outer wall of one side of the stirring barrel, which is far away from the second motor, of the stirring barrel, a fixing frame is fixedly connected to the supporting plate, and the fixing shaft is rotationally connected to the fixing frame.
A low-odor resonance mixing method for automotive upholstery materials is operated by the following steps:
step one: firstly, placing a low-odor automotive interior trim material to be stirred in a stirring cylinder, and then controlling an upper stirring shaft and a lower stirring shaft in the stirring cylinder to rotate;
step two: when the upper stirring shaft rotates, the stirring rod is driven to rotate, so that the stirring rod can stir and mix materials preliminarily;
step three: meanwhile, the stirring rod can drive the resonance rod to rotate when rotating to stir and mix materials uniformly, and the resonance rod can resonate and mix materials uniformly, so that the stirring effect is further enhanced, the materials can be stirred by rotating the fixed spoon, and the materials are better stirred and mixed uniformly;
step four: when the lower stirring shaft rotates, the filter screen can be driven by the pushing component to shake, so that materials piled on the filter screen can conveniently fall down;
step five: after the material falls to the bottom of the mixing drum, the material can fall down after rising in the mixing assembly through the spiral sheet, further stirring is carried out, and the material is discharged after the stirring is finished.
Compared with the prior art, the invention provides the low-odor resonance mixing device and the mixing method for the automotive interior trim material, which have the following beneficial effects:
1. this low-odor automobile interior spare material resonance mixing device, when going up the (mixing) shaft and rotating, can drive the puddler and rotate, make the puddler can carry out preliminary stirring to the material, can drive the resonance lever and rotate on the support frame when rotating simultaneously, the resonance lever itself rotates and can stir the material, is equipped with the syntonizer in the resonance lever simultaneously, can make the resonance lever produce vibrations, has reached the effect of resonance mixing.
2. This low-odor automobile interior trim part material resonance mixing device, when lower (mixing) shaft rotates, thereby can drive the filter screen through pushing the subassembly and produce the shake, thereby make the material of piling up on the filter screen conveniently fall down, after the material falls to the bottom of churn, can rise in mixing assembly through the flight, then fall down, further stir, with the material discharge can after the stirring is accomplished, the stirring mode is various, the effect of stirring has been strengthened, can be to the material mixing, convenient subsequent use, avoid appearing the waste product.
3. This low-odor automotive interior spare material resonance mixing device, churn itself can produce the swing to further strengthened stirring mixing effect, more be convenient for follow-up use.
Drawings
FIG. 1 is a schematic diagram of a cross-sectional structure of a low-odor resonance blending device for automotive upholstery materials according to the invention;
FIG. 2 is a schematic cross-sectional view of a mixing drum in a low-odor automotive upholstery material resonance blending device according to the invention;
FIG. 3 is a schematic cross-sectional side view of a mixing drum in a low-odor automotive upholstery material resonance blending device according to the invention;
fig. 4 is a schematic structural view of a lower stirring shaft in the low-odor automotive upholstery material resonance blending device provided by the invention;
fig. 5 is a schematic structural view of a left support plate in the low-odor automotive upholstery material resonance blending device according to the invention;
fig. 6 is a schematic structural diagram of the cooperation of the first bump and the second bump in the low-odor automotive upholstery material resonance blending device according to the invention;
fig. 7 is a schematic side view of a stirring drum in the low-odor automotive upholstery material resonance blending device;
FIG. 8 is a schematic diagram of the structure of the low-odor resonance mixing device for automotive upholstery material in FIG. 2 with part A enlarged;
FIG. 9 is a schematic diagram of a low-odor resonance mixing device for automotive upholstery material according to the invention, wherein the portion B of the device is shown in FIG. 3;
fig. 10 is a schematic diagram of an enlarged structure of a portion C in fig. 3 of a low-odor automotive upholstery material resonance blending device according to the invention.
In the figure: 1. a bottom plate; 101. a right support plate; 102. a left support plate; 103. a round hole; 104. a first motor; 2. a stirring cylinder; 201. a feed inlet; 202. a discharge flange; 203. a second motor; 204. a fixed box; 205. a driving shaft; 206. a square block; 207. a first bevel gear; 208. a second bevel gear; 209. a third bevel gear; 3. a stirring shaft is arranged on the upper part; 301. a stirring rod; 302. a support frame; 303. a resonant rod; 304. fixing the spoon; 305. a shovel plate; 4. a lower stirring shaft; 401. a fixed rod; 402. a first bump; 403. a bidirectional thread groove; 404. a limiting block; 405. a screw block; 406. a connecting plate; 407. a connecting rod; 408. an annular block; 409. a baffle; 410. a small hole; 5. a cross plate; 501. a sliding plate; 502. a brush; 503. a limiting hole; 504. a limit rod; 505. a first spring; 506. a sloping block; 507. a filter plate; 6. a cylinder; 601. a through hole; 602. a spiral sheet; 7. a mounting block; 701. a guide rod; 702. a second spring; 703. a filter screen; 704. a second bump; 8. a first rotating shaft; 801. a second rotating shaft; 802. a first gear; 803. a second gear; 804. a sector gear; 805. a sector rack; 9. a fixed shaft; 901. and a fixing frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1:
referring to fig. 1-10, a low-odor automobile interior trim material resonance mixing device comprises a bottom plate 1 and a resonance rod 303, wherein a right supporting plate 101 and a left supporting plate 102 are fixedly connected to the bottom plate 1, a stirring cylinder 2 is rotatably connected between the right supporting plate 101 and the left supporting plate 102, a square block 206 is fixedly connected to the stirring cylinder 2, an upper stirring shaft 3 and a lower stirring shaft 4 are respectively rotatably connected to the upper surface and the lower surface of the square block 206, a stirring rod 301 matched with the resonance rod 303 is fixedly connected to the upper stirring shaft 3, a supporting frame 302 is fixedly connected to the inner wall of the stirring cylinder 2, the resonance rod 303 is rotatably connected to the supporting frame 302, a fixed spoon 304 is arranged at one end, far away from the supporting frame 302, of the resonance rod 303, a filter screen 703 is slidably connected between the square block 206 and the inner wall of the stirring cylinder 2, a pushing component for pushing the filter screen 703 is arranged on the lower stirring shaft 4, a mixing component is arranged at the bottom of the stirring cylinder 2, and a spiral piece 602 matched with the mixing component is arranged on the lower stirring shaft 4.
In the invention, when the stirring device is used, firstly, low-odor automobile interior trim materials to be stirred are placed in a stirring cylinder 2, then an upper stirring shaft 3 and a lower stirring shaft 4 in the stirring cylinder 2 are controlled to rotate, when the upper stirring shaft 3 rotates, a stirring rod 301 is driven to rotate, so that the stirring rod 301 can primarily stir the materials, meanwhile, the stirring rod 301 can drive a resonant rod 303 to rotate on a supporting frame 302 when rotating, the resonant rod 303 can stir the materials, and meanwhile, a resonator is arranged in the resonant rod 303, so that the resonant rod 303 can vibrate, the stirring effect is further enhanced, the resonator can be used in the prior art, and meanwhile, the resonant rod 303 can drive a fixed spoon 304 to rotate when rotating, so that the materials can be stirred and mixed well;
the stirring shaft 3 rotates, and the lower stirring shaft 4 also rotates, so that the filter screen 703 can be driven by the pushing component to shake, materials stacked on the filter screen 703 conveniently fall, after falling to the bottom of the stirring barrel 2, the materials can rise in the mixing component through the spiral piece 602 and then fall, further stirring is carried out, the materials are discharged after the stirring is finished, the stirring mode is various, the stirring effect is enhanced, the materials can be uniformly mixed, the subsequent use is convenient, and waste products are avoided.
Example 2:
referring to fig. 1-4, 5 and 7-10, a low-odor resonance mixing device for automotive upholstery material is basically the same as that of embodiment 1, further, the outer wall of the stirring cylinder 2 is fixedly connected with a second motor 203 and a fixed box 204 respectively, the second motor 203 is disposed in the fixed box 204, a circular hole 103 is formed in the right supporting plate 101, the fixed box 204 is rotatably connected in the circular hole 103 through a bearing, an output end of the second motor 203 is provided with a driving shaft 205, the driving shaft 205 is rotatably connected in a block 206, a first bevel gear 207 is fixedly connected on the driving shaft 205, an upper end and a lower end of the first bevel gear 207 are respectively engaged with a second bevel gear 208 and a third bevel gear 209, and the upper stirring shaft 3 and the lower stirring shaft 4 are respectively fixedly connected with the second bevel gear 208 and the third bevel gear 209.
In the invention, when the materials are stirred, the second motor 203 is started to drive the driving shaft 205 at the output end to rotate, so as to drive the first bevel gear 207 to rotate, and then the first bevel gear 207 drives the second bevel gear 208 and the third bevel gear 209 which are meshed with the first bevel gear 207 to rotate, so that the second bevel gear 208 drives the upper stirring shaft 3 fixedly connected with the second bevel gear 208 to rotate, and the third bevel gear 209 drives the lower stirring shaft 4 fixedly connected with the third bevel gear 209 to rotate, thereby facilitating uniform stirring.
Go up fixedly connected with diaphragm 5 on the (mixing) shaft 3, the bottom sliding connection of diaphragm 5 has sliding plate 501, the bottom of sliding plate 501 is equipped with brush 502, be equipped with spacing hole 503 on the diaphragm 5, the top of sliding plate 501 is equipped with gag lever post 504, gag lever post 504 sliding connection is in spacing hole 503, and the outer wall cover of gag lever post 504 is equipped with first spring 505, first spring 505 sets up between diaphragm 5 and sliding plate 501, go up the shovel board 305 that the outer wall of (mixing) shaft 3 still fixedly connected with slope set up, be equipped with filter plate 507 between square 206 and the inner wall of churn 2, brush 502 rotates to be connected on filter plate 507.
In the invention, when the upper stirring shaft 3 rotates, the transverse plate 5 is driven to rotate, so that the limiting rod 504 drives the sliding plate 501 to rotate, the brush 502 rotates on the filter plate 507, materials can fall down better, the sliding plate 501 can move up and down, and a certain buffer can be generated for the brush 502, so that the use is more convenient.
The pushing assembly comprises a fixed rod 401 fixedly connected to the outer wall of the lower stirring shaft 4 and a first lug 402 fixedly connected to the fixed rod 401, and a second lug 704 matched with the first lug 402 is arranged at the bottom of the filter screen 703.
The outer wall of square 206 and the inner wall of churn 2 are all equipped with two installation piece 7, all fixedly connected with guide bar 701 between two installation piece 7, and filter screen 703 sliding connection is on guide bar 701, and the cover is equipped with second spring 702 on the guide bar 701, and second spring 702 sets up between the installation piece 7 of top and top of filter screen 703.
After the material falls on the filter screen 703 through the filter plate 507, the filter screen 703 can be made to shake through the pushing component, so that the material can fall down better in a period, and the specific operation process of the pushing component is as follows: the lower stirring shaft 4 drives the fixing rod 401 on the outer wall of the lower stirring shaft to rotate so as to drive the first lug 402 to rotate, when the protruding point of the first lug 402 is propped against the protruding point of the second lug 704, the first lug 402 can prop up the second lug 704 due to the fixed position of the first lug 402, so that the first lug can drive the filter screen 703 to move upwards, and when the protruding point of the first lug 402 is not propped against the protruding point on the second lug 704 any more, the filter screen 703 can automatically reset under the action of the second spring 702, so that shaking is generated, and materials placed on the filter screen 703 can fall more conveniently.
The mixing assembly comprises a cylinder 6 fixedly connected to the inner wall of the bottom of the stirring cylinder 2, a spiral piece 602 is arranged in the cylinder 6, a through hole 601 is formed in the cylinder 6, an annular block 408 is slidably connected to the outer wall of the cylinder 6, a baffle 409 is fixedly connected to the outer wall of the annular block 408, and small holes 410 are formed in the baffle 409.
The outer wall fixedly connected with two stopper 404 of lower (mixing) shaft 4, the position that lower (mixing) shaft 4 placed between two stopper 404 is equipped with two-way screw groove 403, threaded connection has screw thread piece 405 on the two-way screw groove 403, the outer wall fixedly connected with connecting plate 406 of screw thread piece 405, the bottom of connecting plate 406 is equipped with connecting rod 407, annular piece 408 and connecting rod 407 fixed link to each other.
In the invention, the material falling from the filter screen 703 enters the bottom of the stirring cylinder 2 and is uniformly mixed again through the mixing component, and the specific operation process is as follows: when the lower stirring shaft 4 rotates, the spiral piece 602 is driven to rotate, under the action of the cylinder 6, the material at the bottom of the stirring cylinder 2 can be driven to rise, the material can be discharged through the through hole 601 while rising, or the material at the bottom can be discharged through the top opening of the cylinder 6, so that the material at the bottom is transported to the upper part to form the illusion, the mixing effect is better, secondly, when the lower stirring shaft 4 rotates, the bidirectional thread groove 403 is in threaded connection with the thread block 405, so that the thread block 405 moves up and down, the annular block 408 and the baffle 409 are driven to move through the connecting plate 406 and the connecting rod 407, the annular block 408 can push the material attached to the outer wall of the cylinder 6 during movement, so that the material placed in the cylinder 6 is more convenient to flow out, and the baffle 4409 can push the material during movement, so that the stirring effect is further enhanced, and secondly, the small holes 410 on the baffle 409 can facilitate the material to pass through;
it should be noted that, when the lower stirring shaft 4 rotates, because the bottom of the stirring cylinder 2 has more materials, the lower stirring shaft 4 can not drive the threaded block 405 to rotate under the effect of resistance, so that the threaded block 405 is better connected with the bidirectional threaded groove 403 in a threaded manner, and the threaded block 405 can better reciprocate, and the lower stirring shaft 4 is provided with the bidirectional threaded groove 403, namely, a bidirectional screw rod is formed, so that the threaded block 405 reciprocates, the use is convenient, the limiting block 404 can limit the threaded block 405, and the threaded block 405 is better matched with the bidirectional threaded groove 403.
Example 3:
referring to fig. 1, fig. 5 and fig. 7, a low-odor automotive interior trim material resonance mixing device comprises a bottom plate 1 and a resonance rod 303, wherein a right supporting plate 101 and a left supporting plate 102 are fixedly connected to the bottom plate 1, a mixing drum 2 is rotatably connected between the right supporting plate 101 and the left supporting plate 102, a square 206 is fixedly connected to the inside of the mixing drum 2, an upper mixing shaft 3 and a lower mixing shaft 4 are rotatably connected to the upper surface and the lower surface of the square 206 respectively, a mixing rod 301 matched with the resonance rod 303 is fixedly connected to the upper mixing shaft 3, a supporting frame 302 is fixedly connected to the inner wall of the mixing drum 2, the resonance rod 303 is rotatably connected to the supporting frame 302, a fixed spoon 304 is arranged at one end, away from the supporting frame 302, of the resonance rod 303, a filter screen 703 is slidably connected between the square 206 and the inner wall of the mixing drum 2, a pushing component for pushing the filter screen 703 is arranged on the lower mixing shaft 4, a mixing component is arranged at the bottom of the mixing drum 2, and a spiral piece 602 matched with the mixing component is arranged on the lower mixing shaft 4.
The left support plate 102 is fixedly connected with a first motor 104, the output end of the first motor 104 is provided with a first rotating shaft 8, the first rotating shaft 8 is provided with a first gear 802, the upper end and the lower end of the first gear 802 are respectively connected with a second gear 803 in a meshed mode, the second gears 803 are rotatably connected to the left support plate 102 through the second rotating shaft 801, the second rotating shaft 801 is fixedly connected with a sector gear 804, and the outer wall of the stirring cylinder 2 is provided with a sector rack 805 meshed with the sector gear 804.
In the invention, during stirring, materials in the stirring cylinder 2 can be well mixed through the upper stirring shaft 3 and the lower stirring shaft 4, and when the first motor 104 is started, the stirring cylinder 2 can shake, the stirring and mixing effect is enhanced, firstly, the first motor 104 drives a first gear 802 on a first rotating shaft 8 to rotate, then drives a second gear 803 meshed with the first gear 802 to rotate, drives a second rotating shaft 801 to rotate through the second gear 803, then drives a sector gear 804 on the second rotating shaft 801 to rotate, and the sector gear 804 is meshed with a sector rack 805 on the outer wall of the stirring cylinder 2, so that the stirring cylinder 2 is driven to shake, and the stirring and mixing effect is enhanced;
it should be noted that, the sector gears 804 and the sector racks 805 are provided with two groups, when the sector gears 804 of the upper group are meshed with the sector racks 805, the stirring drum 2 is driven to rotate, the sector gears 804 of the lower group are not meshed with the sector racks 805, and when the meshing of the sector gears 804 of the upper group with the sector racks 805 is completed, the sector gears 804 of the lower group are meshed with the sector racks 805, so as to drive the stirring drum 2 to rotate in the opposite direction, and the two groups of sector gears 804 and the sector racks 805 can enable the stirring drum 2 to swing left and right, thereby enhancing the stirring effect.
When the stirring cylinder 2 rotates, the fixed box 203 on the other side of the stirring cylinder 2 rotates on the right supporting plate 101 through a bearing, so that the rotation is more stable.
Example 4:
referring to fig. 1-3, the low-odor automobile interior trim material resonance mixing device is basically the same as that of embodiment 2, further, the upper stirring shaft 3 and the lower stirring shaft 4 are respectively provided with two mutually symmetrical stirring shafts, so that the stirring range is larger, the mixing operation is more convenient, the top of the stirring barrel 2 is provided with a feeding hole 201, the feeding is convenient, the bottom of the stirring barrel 2 is provided with a discharging flange 202, the connecting pipeline discharging is convenient, the inner wall of the stirring barrel 2 is provided with an inclined block 506, the inclined block 506 is arranged above the square 206, the materials can fall better, the outer wall of one side of the stirring barrel 2 far away from the second motor 203 is fixedly connected with a fixing shaft 9, the fixing shaft 9 is fixedly connected with a fixing frame 901 on a supporting plate 102, and the fixing shaft 9 is rotatably connected with the fixing frame 901, so that the stirring barrel 2 can be supported, and the rotation of the stirring barrel 2 is more stable.
Example 5:
a low-odor automobile interior trim material resonance mixing method comprises the following steps:
step one: firstly, placing low-odor automotive interior trim materials to be stirred in a stirring cylinder 2, and then controlling an upper stirring shaft 3 and a lower stirring shaft 4 in the stirring cylinder 2 to rotate;
step two: when the upper stirring shaft 3 rotates, the stirring rod 301 is driven to rotate, so that the stirring rod 301 can stir and mix materials preliminarily;
step three: meanwhile, the stirring rod 301 drives the resonance rod 303 to rotate when rotating to stir and mix materials, and the resonance rod 303 resonates and mixes materials, so that the stirring effect is further enhanced, and the rotation of the fixed spoon 304 can stir the materials, so that the materials are better stirred and mixed;
step four: when the lower stirring shaft 4 rotates, the filter screen 703 can be driven by the pushing component to shake, so that materials accumulated on the filter screen 703 can conveniently fall down;
step five: after the material falls to the bottom of the mixing drum 2, the material rises in the mixing assembly through the spiral piece 602 and falls down, further stirring is performed, and the material is discharged after the stirring is completed.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (3)
1. The low-odor automobile interior trim material resonance mixing device comprises a bottom plate (1) and a resonance rod (303), and is characterized in that a right supporting plate (101) and a left supporting plate (102) are fixedly connected to the bottom plate (1), and a stirring cylinder (2) is rotationally connected between the right supporting plate (101) and the left supporting plate (102);
a square block (206) is fixedly connected in the stirring barrel (2), and an upper stirring shaft (3) and a lower stirring shaft (4) are respectively connected to the upper surface and the lower surface of the square block (206) in a rotating manner;
the stirring device is characterized in that a stirring rod (301) matched with a resonance rod (303) is fixedly connected to the upper stirring shaft (3), a supporting frame (302) is fixedly connected to the inner wall of the stirring cylinder (2), the resonance rod (303) is rotatably connected in the supporting frame (302), and a fixed spoon (304) is arranged at one end, far away from the supporting frame (302), of the resonance rod (303);
a filter screen (703) is slidably connected between the square block (206) and the inner wall of the stirring barrel (2), a pushing component for pushing the filter screen (703) to slide is arranged on the lower stirring shaft (4), a mixing component is arranged at the bottom of the stirring barrel (2), and a spiral sheet (602) matched with the mixing component is arranged on the lower stirring shaft (4);
the outer wall of the stirring barrel (2) is fixedly connected with a second motor (203) and a fixed box (204) respectively, the second motor (203) is arranged in the fixed box (204), a round hole (103) is formed in the right supporting plate (101), the fixed box (204) is rotationally connected in the round hole (103) through a bearing, the output end of the second motor (203) is provided with a driving shaft (205), the driving shaft (205) is rotationally connected in a square block (206), a first bevel gear (207) is fixedly connected on the driving shaft (205), a second bevel gear (208) and a third bevel gear (209) are respectively meshed and connected at the upper end and the lower end of the first bevel gear (207), and the upper stirring shaft (3) and the lower stirring shaft (4) are fixedly connected with the second bevel gear (208) and the third bevel gear (209) respectively;
the stirring device is characterized in that a transverse plate (5) is fixedly connected to the upper stirring shaft (3), a sliding plate (501) is slidably connected to the bottom of the transverse plate (5), a hairbrush (502) is arranged at the bottom of the sliding plate (501), a limiting hole (503) is formed in the transverse plate (5), a limiting rod (504) is arranged at the top of the sliding plate (501), the limiting rod (504) is slidably connected to the inside of the limiting hole (503), a first spring (505) is sleeved on the outer wall of the limiting rod (504), the first spring (505) is arranged between the transverse plate (5) and the sliding plate (501), a shovel plate (305) which is obliquely arranged is fixedly connected to the outer wall of the upper stirring shaft (3), a filter plate (507) is arranged between a square block (206) and the inner wall of the stirring cylinder (2), and the hairbrush (502) is rotatably connected to the filter plate (507).
The pushing assembly comprises a fixed rod (401) fixedly connected to the outer wall of the lower stirring shaft (4) and a first lug (402) fixedly connected to the fixed rod (401), and a second lug (704) matched with the first lug (402) is arranged at the bottom of the filter screen (703);
two mounting blocks (7) are respectively arranged on the outer wall of the square block (206) and the inner wall of the stirring barrel (2), guide rods (701) are fixedly connected between the two mounting blocks (7), the filter screen (703) is slidably connected to the guide rods (701), a second spring (702) is sleeved on the guide rods (701), and the second spring (702) is arranged between the top of the filter screen (703) and the mounting block (7) above;
the mixing assembly comprises a cylinder (6) fixedly connected to the inner wall of the bottom of the stirring cylinder (2), the spiral piece (602) is arranged in the cylinder (6), a through hole (601) is formed in the cylinder (6), an annular block (408) is slidably connected to the outer wall of the cylinder (6), a baffle (409) is fixedly connected to the outer wall of the annular block (408), and small holes (410) are formed in the baffle (409);
the outer wall of the lower stirring shaft (4) is fixedly connected with two limiting blocks (404), a bidirectional thread groove (403) is formed in the position, between the two limiting blocks (404), of the lower stirring shaft (4), a thread block (405) is connected to the bidirectional thread groove (403) in a threaded mode, a connecting plate (406) is fixedly connected to the outer wall of the thread block (405), a connecting rod (407) is arranged at the bottom of the connecting plate (406), and the annular block (408) is fixedly connected with the connecting rod (407);
the novel stirring drum is characterized in that a first motor (104) is fixedly connected to the left supporting plate (102), a first rotating shaft (8) is arranged at the output end of the first motor (104), a first gear (802) is arranged on the first rotating shaft (8), second gears (803) are connected to the upper end and the lower end of the first gear (802) in a meshed mode, the second gears (803) are rotatably connected to the left supporting plate (102) through the second rotating shaft (801), a sector gear (804) is fixedly connected to the second rotating shaft (801), and a sector rack (805) meshed with the sector gear (804) is arranged on the outer wall of the stirring drum (2).
2. The low-odor automotive upholstery material resonance mixing device according to claim 1, wherein the upper stirring shaft (3) and the lower stirring shaft (4) are both provided with two mutually symmetrical stirring shafts, the top of the stirring cylinder (2) is provided with a feeding port (201), the bottom of the stirring cylinder (2) is provided with a discharging flange (202), the inner wall of the stirring cylinder (2) is provided with an inclined block (506), the filter plate (507) is arranged at the bottom of the inclined block (506), the inclined block (506) is arranged above the square block (206), one side outer wall of the stirring cylinder (2) far away from the second motor (203) is fixedly connected with a fixed shaft (9), the left supporting plate (102) is fixedly connected with a fixed frame (901), and the fixed shaft (9) is rotationally connected to the fixed frame (901).
3. A low-odor automotive upholstery material resonance blending method, comprising the low-odor automotive upholstery material resonance blending device of any one of claims 1-2, characterized by comprising the steps of:
step one: firstly, placing low-odor automotive interior trim materials to be stirred in a stirring cylinder (2), and then controlling an upper stirring shaft (3) and a lower stirring shaft (4) in the stirring cylinder (2) to rotate;
step two: when the upper stirring shaft (3) rotates, the stirring rod (301) is driven to rotate, so that the stirring rod (301) can stir and mix materials preliminarily;
step three: meanwhile, the stirring rod (301) can drive the resonant rod (303) to rotate when rotating to stir and mix materials uniformly, and meanwhile, the resonant rod (303) can resonate and mix materials uniformly, so that the stirring effect is further enhanced, the materials can be stirred by rotating the fixed spoon (304), and the materials can be stirred and mixed uniformly better;
step four: when the lower stirring shaft (4) rotates, the filter screen (703) can be driven by the pushing component to shake, so that materials piled on the filter screen (703) can conveniently fall down;
step five: after the material falls to the bottom of the stirring barrel (2), the material can rise in the mixing assembly through the spiral sheet (602) and then fall down, further stirring is carried out, and the material is discharged after the stirring is finished.
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| CN202210822006.1A CN115364729B (en) | 2022-07-13 | 2022-07-13 | Low-odor automobile interior trim material resonance blending device and blending method |
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| CN115364729A (en) | 2022-11-22 |
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