CN115351895A

CN115351895A - Air-entraining block processing die and processing method thereof

Info

Publication number: CN115351895A
Application number: CN202211137644.6A
Authority: CN
Inventors: 谢道香; 余本银
Original assignee: Hefei Dalai New Model Building Materials Co ltd
Current assignee: Hefei Dalai New Model Building Materials Co ltd
Priority date: 2022-09-19
Filing date: 2022-09-19
Publication date: 2022-11-18

Abstract

The invention discloses a gas filling block processing die and a processing method thereof, and the gas filling block processing die comprises a bottom plate, wherein four sides of the upper end of the bottom plate are fixedly connected with surrounding plates through bolts, a limiting groove is formed in one of the surrounding plates, a moving plate is connected in the limiting groove in a sliding mode, a connecting plate is arranged on the upper side of the moving plate, a first driving motor is fixedly connected to the connecting plate, the output end of the first driving motor is in threaded connection with a screw, the screw is in threaded connection with the moving plate, a slope is fixedly connected to one side, far away from the surrounding plates, of the moving plate, a chute is arranged on the upper side of the slope and is in a triangular structure, the chute can guide mixed liquid and can guide overflowing materials to one side of a storage frame, and a storage frame is arranged on the bottom side of the chute.

Description

Air-entraining block processing die and processing method thereof

Technical Field

The invention relates to the field of powder manufacturing, in particular to an air-entraining block processing die.

Background

The main raw materials of the aerated block are siliceous materials and calcareous materials, the aerated block is doped with a gas former, the mass production of the aerated block is realized at the present stage through the technical processes of precise proportioning, stirring, casting, pre-curing, cutting, autoclaving and the like, the mixed materials are uniformly stirred through proportioning stirring equipment, the mixed materials are cast in a mould, a crude blank is formed through standing, and the aerated block is formed after cutting.

The mixed liquid blanking is usually controlled through a valve in the blanking process, but the start and stop of the valve are processes of gradually sealing, so that a part of mixed liquid exceeds in the blanking process, and the mixed liquid easily overflows the surface of a die in the standing process to influence the subsequent processing of the aerated block rough blank.

Therefore, a processing mold of the air-entraining block and a processing method thereof are provided, which solve the above problems.

Disclosure of Invention

The invention aims to provide an air-entraining block processing die to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a machining die for an air-entraining block comprises a bottom plate, wherein enclosing plates are fixedly connected to four sides of the upper end of the bottom plate through bolts, a limiting groove is formed in one of the enclosing plates, a moving plate is connected in the limiting groove in a sliding mode, a connecting plate is arranged on the upper side of the moving plate, a first driving motor is fixedly connected to the connecting plate, a screw rod is connected to the output end of the first driving motor in a threaded mode, and the moving plate is connected to the screw rod in a threaded mode;

a slope is fixedly connected to one side, far away from the surrounding plate, of the moving plate, an inclined groove is arranged on the upper side of the slope and is of a triangular structure, the inclined groove can guide the mixed liquid and can guide the overflowing materials to one side of the storage frame;

the chute bottom side is provided with puts the thing frame, threaded connection has the locating lever on putting the thing frame, through locating lever threaded connection chute, can make to put the thing frame and can dismantle, is convenient for collect secondary operation with unnecessary material.

In a further embodiment, a first groove is formed in one side, close to the article placing frame, of the bottom side of the bottom plate, a first electric push rod is fixedly connected in the first groove, a push plate is fixedly connected to an output end of the first electric push rod, a rubber pad is connected to an output end of the push plate in an adhesive manner, the area of the rubber pad is larger than that of the push plate, the movable plate can move, the situation that the position where the movable plate is located is not in a sealing state is indicated, and the sealing performance can be improved for the movement of the movable plate.

In a further embodiment, the bottom plate is located the equal fixedly connected with backup pad in first recess bottom both sides, fixedly connected with scraper in the backup pad, scraper contact movable plate can be stained with the stone that glues on the movable plate and clear up.

In a further embodiment, the equal fixedly connected with spring beam in scraper bottom both sides, spring beam bottom fixedly connected with stopper, the spring has been cup jointed on the spring beam, the spring beam is located the spring bottom side and has been cup jointed buffering blade, the tooth's socket has evenly been seted up on the buffering blade, can clear up the clod that is stained with and glues on the movable plate.

In further embodiment, the scraper upside is provided with fixed cover, fixed cover fixed connection movable plate, the equal fixedly connected with scraper blade in both sides that keeps away from each other in the fixed cover, the scraper blade contacts with the screw rod, clears up the screw rod through the scraper blade, prevents to mix to glue after the liquid mummification.

In further embodiment, the movable plate upper end is the slope form, the movable plate upper end is located fixedly connected with baffle between two fixed covers, two rotate through the bearing between the baffle and be connected with the live-rollers, fixedly connected with rubber scraper bar on the live-rollers provides the promotion effect through the scraper bar to the material of movable plate upper end, the unloading of being convenient for.

In a further embodiment, one side of the baffle is fixedly connected with a connecting plate, a first rotating shaft is rotatably connected between the two connecting plates, and a triangular scraping strip is fixedly connected to the first rotating shaft and used for cleaning the rubber scraping strip.

In a further embodiment, a limiting strip is arranged on the bottom side of the connecting plate, the limiting strip is fixedly connected to the surrounding plate, a second electric push rod is fixedly connected to one side, close to the moving plate, of the limiting strip, a fixing seat is fixedly connected to the output end of the second electric push rod, and the fixing seat can be extruded through expansion of the second electric push rod, so that the moving plate is pushed, and sealing is facilitated.

In a further embodiment, a second rotating shaft is fixedly connected in the fixing seat, a roller is rotatably connected through the second rotating shaft, and the moving block can be conveniently moved through the roller.

Preferably, the processing method based on the processing mold for the air-entrapping block comprises the following steps:

a1, pour into the concrete mould according to unloader to according to the height of rated pouring volume adjustment movable plate, make the concrete thick liquid that goes out more through the casting gate spill over from minimum one side, be less than the removal of bounding wall through the setting, can control the inside capacity of mould, be convenient for discharge unnecessary mixed liquid, thereby the content of mixed liquid in the accurate control mould.

A2, start first electric putter, drive push pedal and rubber pad extrusion movable plate, the second electric putter drives the fixing base extrusion movable plate outside simultaneously, and second electric putter extends, drives the fixing base and the pulley extrusion movable plate outside to can prevent that the movable plate from producing and rocking, can be convenient for seal and set up the movable plate, the frame that comes is not sealed.

A3, concrete thick liquid promotes the unloading through the live-rollers through movable plate upper end slope department, falls into the chute bottom side to get into and put the thing frame, dismantle the locating lever, and make and put the thing frame and break away from, retrieve the unnecessary material of collecting, reduce extravagantly.

Compared with the prior art, the invention has the beneficial effects that: drive the screw rod through a driving motor and rotate to make the movable plate reciprocate, the content of accurate control mould, and make unnecessary material collect through the swash plate with putting the thing groove, dismantle the locating lever again, can realize collecting, the recovery of being convenient for promotes machining efficiency, reduces extravagantly.

Drawings

FIG. 1 is a side cross-sectional structural view of the present invention;

FIG. 2 is a three-dimensional block diagram of the present invention;

FIG. 3 is a three-dimensional cross-sectional view of the present invention at the moving plate;

FIG. 4 is a three-dimensional structure view of the support plate of the present invention;

FIG. 5 is an enlarged view of the structure at point A of the present invention;

fig. 6 is an enlarged structural view of the invention at B.

In the figure: 1. a base plate; 2. enclosing plates; 3. a limiting groove; 4. a connector tile; 5. a first drive motor; 6. a screw; 7. moving the plate; 8. a slope; 9. a chute; 10. a storage frame; 11. positioning a rod; 12. a first groove; 13. a first electric push rod; 14. pushing the plate; 15. a support plate; 16. a scraper; 17. a spring lever; 18. a buffering blade; 19. fixing a sleeve; 20. a baffle plate; 21. a rotating roller; 22. a rubber scraping strip; 23. a first rotating shaft; 24. a connecting plate; 25. a triangular scraping strip; 26. a limiting strip; 27. a second electric push rod; 28. a fixed seat.

Detailed Description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

The mould receives the valve influence of mixing arrangement casting department easily in specific use for the mixed liquid of holding on bounding wall 2 and the bottom plate 1 is too much, overflows the mould easily, influences the dismantlement of mould, causes the waste simultaneously.

Referring to fig. 1-6, the embodiment provides an air-entraining block processing mold, which includes a bottom plate 1, wherein four sides of the upper end of the bottom plate 1 are fixedly connected with surrounding plates 2 through bolts, the surrounding plates 2 are side frames and can provide a function of containing mixed liquid, a limiting groove 3 is formed in one of the surrounding plates 2, a moving plate 7 is connected in the limiting groove 3 in a sliding manner, the moving plate 7 can move up and down, so that the height of the liquid level in the mold can be controlled, a connecting plate 4 is arranged on the upper side of the moving plate 7, the connecting plate 4 is fixedly connected with one of the surrounding plates 2 and can be conveniently detached, a first driving motor 5 is fixedly connected to the connecting plate 4, a screw 6 is in threaded connection with the output end of the first driving motor 5, the moving plate 7 is in threaded connection with the screw 6, the first driving motor 5 drives the screw 6 to rotate, the moving plate 7 is limited by the limiting groove 3 and can linearly move and control the height of the liquid level in concrete, and the moving plate 7 is driven by the first driving motor 5 to move up after the liquid level is accurately controlled and is flush with the height of the surrounding plates 2, so that the mixed liquid is dried and is convenient for expanding and rising;

a slope 8 is fixedly connected to one side, far away from the surrounding plate 2, of the moving plate 7, a chute 9 is arranged on the upper side of the slope 8, the chute 9 is of a triangular structure, the slope 8 can guide the excessive mixed liquor, and the falling direction of the excessive mixed liquor can be collected through the chute 9, so that convenience is brought to collection;

the bottom side of the chute 9 is provided with a storage frame 10, the storage frame 10 is connected with a positioning rod 11 through threads, the positioning rod 11 is connected with a slope 8 through threads, and the positioning rod 11 can be separated from the slope 8 through rotation of the positioning rod 11, so that collected mixed liquid is recycled, and waste is reduced.

According to the volume of the mixed liquid of rated casting, the first driving motor 5 is controlled to drive the screw rod 6 to rotate, the movable plate 7 is made to move to form the lowest height, the mixed liquid which overflows from the valve cast at the bottom side of the mixing device falls into the guide slope 8 from the movable plate 7, and falls into the storage frame 10 through the polymerization of the chute 9 to form a recycling structure, so that secondary processing is facilitated, and waste is reduced.

The moving plate 7 moves up and down in the limiting groove 3, which shows that a gap is formed between the moving plate 7 and the limiting groove 3, the object placing effect of the enclosing plate 2 and the bottom plate 1 is influenced, and the leakage phenomenon is easy to generate.

Example two

Please refer to fig. 1, 2, 4 and 6, which are further improved based on the embodiment 1.

The area of push pedal 14 is less than the rubber pad, the output of push pedal 14 is glued to the rubber pad, the output of push pedal 14 fixed connection first electric putter 13, first electric putter 13 fixed connection is in first recess 12, first recess 12 is located bottom plate 1, first recess 12 is close to and puts thing frame 10, first electric putter 13 expandes promotion push pedal 14 and rubber pad and removes, the rubber pad contacts with 7 bottom sides of movable plate, produce elastic deformation, and it is sealed to the clearance between movable plate 7 and the bottom plate 1, promote sealed effect, reduce the seepage.

Scraper 16 fixed connection backup pad 15, backup pad 15 fixed connection bottom plate 1, backup pad 15 are located first recess 12 bottom both sides, can clear up the concrete bits that are stained with on the movable plate 7 through scraper 16, and it is uneven to reduce the piece and be stained with the movable plate 7 medial surface that glues the cause, and the influence is sealed.

Tooth's socket is located buffering blade 18, and buffering blade 18 cup joints spring beam 17, and on the spring cup jointed spring beam 17, stopper fixed connection spring beam 17 bottom, 16 bottom both sides of spring beam 17 fixed connection scraper, carry out the preliminary treatment to the piece through the tooth's socket on the buffering blade 18, can be stained with the bold piece fragmentation that glues on the movable plate 7 surface, the clearance of the follow-up scraper 16 of being convenient for, the cleaning efficiency is promoted, has promoted the leakproofness between movable plate 7 and the bottom plate 1 simultaneously.

When the movable plate 7 moves up and down, the buffer blade 18 can contact with the sticky concrete fragments on the movable plate 7 and generate collision, the spring rod 17 is stressed to contract to provide buffer effect and finally collides and extrudes to enable the concrete fragments to be fragmented and then contact with the scraper 16, the concrete fragments are separated from the movable plate 7, meanwhile, the output end of the first electric push rod 13 is unfolded and drives the push plate 14 and the rubber pad to move until the rubber pad contacts and extrudes with the bottom side of the movable plate 7, the rubber pad is extruded and deformed, and therefore the gap between the movable plate 7 and the bottom plate 1 is compact, sealing is convenient, and the leakage phenomenon is reduced.

When concrete liquid overflows from the slope 8, the overflow rate is too slow, so that the mixed liquid is easily dried on the surface of the slope 8, and the collection efficiency is influenced.

EXAMPLE III

Please refer to fig. 1, 3, 4, 5 and 6, which are further improved based on the embodiment 1.

Screw rod 6 and scraper contact, scraper blade fixed connection are in fixed cover 19 the both sides of keeping away from each other, and fixed cover 19 of movable plate 7 fixed connection, fixed cover 19 are located 16 upsides of scraper, can clear up the surface of screw rod 6 through setting up fixed cover 19, prevent the piece that produces after the mixed liquid of 6 surface adhesion of screw rod is dry.

Rubber scraping strip 22 fixed connection live-rollers 21, live-rollers 21 passes through the bearing and rotates connection baffle 20, and baffle 20 fixed connection movable plate 7 upper end, and baffle 20 are located between two fixed covers 19, and movable plate 7 upper end is the slope form, and rubber scraping strip 22 rotates and contacts with the side inclined plane on the movable plate 7, produces the clearance, is convenient for clear away the mixed liquid on the inclined plane, promotes the unloading rate.

The first pivot 23 of 25 fixed connection is scraped to the triangle, first pivot 23 rotates to be connected between two connecting plates 24, the torsional spring has been cup jointed in first pivot 23, connecting plate 24 fixed connection baffle 20, scrape first pivot 23 of 25 cooperation and torsional spring through the triangle, can produce the skew under the effect of power, and return when not atress from the beginning, can scrape 22 adnexed mixed liquids in surface to rubber and clear up, and scrape the inclined plane of strip 25 through the triangle and lead to unnecessary mixed liquids, be convenient for collect.

Fixing base 28 fixed connection second electric putter 27's output, second electric putter 27 fixed connection spacing 26, the spacing 26 of fixed connection on the bounding wall 2, spacing 26 is located the connecting plate 24 bottom side, and second electric putter 27 expandes and makes on the fixing base 28 and the pulley produce the extrusion effect to movable plate 7, and the movable plate 7 of being convenient for and the spacing groove 3 between sealed increase sealed effect.

The gyro wheel rotates through the second pivot and connects fixing base 28, and fixing base 28 hinders the removal of movable plate 7 easily, causes wearing and tearing, consequently sets up the gyro wheel, can be convenient for the removal of movable plate 7, can not cause wearing and tearing simultaneously.

Set up rotor 21 machine rubber scraping strip 22 on baffle 20, can promote adnexed mixed liquid on the inclined plane of movable plate 7, the whereabouts of the unnecessary mixed liquid of being convenient for is scraped the mixed liquid that glues through triangle scraping strip 25 on to rubber scraping strip 22 simultaneously and is cleared up to promote the unloading through the inclined plane of triangle scraping strip 25, promote the guide effect, set up second electric putter 27 simultaneously and expand and extrude the sealed effect that promotes between spacing groove 3 and the movable plate 7 to fixing base 28.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a gas block mold processing, includes bottom plate (1), all there are bounding wall (2) through bolt fixedly connected with on four sides of bottom plate (1) upper end, its characterized in that: a limiting groove (3) is formed in one of the surrounding plates (2), a moving plate (7) is connected in the limiting groove (3) in a sliding mode, a connecting plate (4) is arranged on the upper side of the moving plate (7), a first driving motor (5) is fixedly connected to the connecting plate (4), the output end of the first driving motor (5) is connected with a screw rod (6) in a threaded mode, and the moving plate (7) is connected to the screw rod (6) in a threaded mode;

a slope (8) is fixedly connected to one side, far away from the enclosing plate (2), of the moving plate (7), an inclined groove (9) is arranged on the upper side of the slope (8), and the inclined groove (9) is of a triangular structure;

the bottom side of the inclined groove (9) is provided with an object placing frame (10), and the object placing frame (10) is in threaded connection with a positioning rod (11).

2. The air-entraining block processing mold as set forth in claim 1, wherein: the bottom plate (1) bottom side is close to puts thing frame (10) one side and has seted up first recess (12), fixedly connected with electric putter (13) in first recess (12), the output fixedly connected with push pedal (14) of first electric putter (13), the output rubber joint of push pedal (14) has the rubber pad, the area of rubber pad is greater than push pedal (14).

3. The air-entraining block processing mold as set forth in claim 2, wherein: the bottom plate (1) is located first recess (12) bottom both sides equal fixedly connected with backup pad (15), fixedly connected with scraper (16) in backup pad (15).

4. The air-entraining lump processing mold as set forth in claim 3, wherein: the scraper is characterized in that spring rods (17) are fixedly connected to two sides of the bottom end of the scraper (16), limiting blocks are fixedly connected to the bottom ends of the spring rods (17), springs are sleeved on the spring rods (17), the spring rods (17) are located on the bottom sides of the springs, buffering blades (18) are sleeved on the bottom sides of the springs, and tooth grooves are uniformly formed in the buffering blades (18).

5. The air-entraining lump processing mold as set forth in claim 4, wherein: scraper (16) upside is provided with fixed cover (19), fixed cover (19) fixed connection movable plate (7), the equal fixedly connected with scraper blade in both sides that keep away from each other in fixed cover (19), the scraper blade contacts with screw rod (6).

6. The air-entraining block processing mold as set forth in claim 5, wherein: the movable plate (7) upper end is the slope form, movable plate (7) upper end is located fixedly connected with baffle (20) between two fixed covers (19), two rotate through the bearing between baffle (20) and be connected with live-rollers (21), fixedly connected with rubber scrapes strip (22) on live-rollers (21).

7. The air-entraining block processing mold as set forth in claim 6, wherein: baffle (20) one side fixedly connected with connecting plate (24), two rotate between connecting plate (24) and connect first pivot (23), fixedly connected with triangle scraping strip (25) on first pivot (23).

8. The air-entraining lump processing mold as set forth in claim 7, wherein: the connecting plate (24) bottom side is provided with spacing (26), spacing (26) fixed connection is on bounding wall (2), spacing (26) are close to movable plate (7) one side fixedly connected with second electric putter (27), the output fixedly connected with fixing base (28) of second electric putter (27).

9. The air-entraining block processing mold as set forth in claim 8, wherein: and a second rotating shaft is fixedly connected in the fixed seat (28), and a roller is rotationally connected through the second rotating shaft.

10. An adjustment method of an air-entraining lump processing mold, which adopts the air-entraining lump processing mold as claimed in claim 9, characterized by comprising the steps of:

a1, pouring concrete into a concrete mold according to a blanking device, and adjusting the height of a movable plate (7) according to a rated pouring amount to enable concrete slurry which is poured out through a pouring gate to overflow from the lowest side;

a2, starting the first electric push rod (13), driving the push plate (14) and the rubber pad to extrude the movable plate (7), and simultaneously driving the fixed seat (28) to extrude the outer side of the movable plate (7) by the second electric push rod (27);

a3, the concrete slurry passes through the inclined position at the upper end of the movable plate (7) and is promoted to be discharged through the rotating roller (21), falls to the bottom side of the chute (9), and enters the storage frame (10).