CN115350639A - Deck dressing production and processing machine - Google Patents
Deck dressing production and processing machine Download PDFInfo
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- CN115350639A CN115350639A CN202211276587.XA CN202211276587A CN115350639A CN 115350639 A CN115350639 A CN 115350639A CN 202211276587 A CN202211276587 A CN 202211276587A CN 115350639 A CN115350639 A CN 115350639A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000002156 mixing Methods 0.000 claims abstract description 144
- 239000000843 powder Substances 0.000 claims abstract description 105
- 239000000463 material Substances 0.000 claims abstract description 94
- 239000011344 liquid material Substances 0.000 claims abstract description 60
- 239000007788 liquid Substances 0.000 claims description 28
- 238000003756 stirring Methods 0.000 claims description 22
- 239000002893 slag Substances 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000009825 accumulation Methods 0.000 claims description 15
- 238000007790 scraping Methods 0.000 claims description 10
- 230000002265 prevention Effects 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 11
- 239000000203 mixture Substances 0.000 abstract description 9
- 238000011068 loading method Methods 0.000 abstract description 6
- 239000002344 surface layer Substances 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 9
- 206010039509 Scab Diseases 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
- B01F25/52—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle with a rotary stirrer in the recirculation tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/79—Preventing lumping, or comminuting lumps, during feeding or discharging, e.g. by means of vibrations, or by scrapers
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the field of deck dressings, in particular to a deck dressing production and processing machine. The technical problem is as follows: the export is plugged up to the powder, is unfavorable for the material loading process of powder, and liquid material surface layer part skinning can't be used for the preparation of deck dressing to the material adhesion is in mixing jar lower part, and unable abundant mixing still influences the clearance of mixing jar. The technical scheme is as follows: a deck dressing production processing machine comprises a blending tank, a powder feeding unit and the like; the blending tank is connected with a powder feeding unit for feeding powder for deck dressing. According to the invention, the liquid material is filtered, the crusting film in the liquid material is filtered, the influence on the feeding of the liquid material is avoided, the mixture is fully mixed with the powder material and the liquid material by lifting the material upwards and scattering the material, the material adhered to the blending tank is scraped off and transferred to the lower part of the blending tank through the material guide groove, so that the scraped material can participate in the blending process again, and the blending of the material is more sufficient.
Description
Technical Field
The invention relates to the field of deck dressings, in particular to a deck dressing production processing machine.
Background
The deck dressing is a covering material laid on a ship deck, and mainly plays roles of heat insulation, noise reduction, skid resistance and the like, and different types of deck dressings must be used for the ship according to different needs. Wherein the deck dressing is prepared by stirring and mixing powder and liquid materials together.
Because the powder makes the proportion with 2 with the liquid material and mixes, avoid the mixing of powder and liquid material not enough, need control the material loading speed of powder, the powder then easily forms the shutoff in discharge gate department, be unfavorable for the material loading process of powder, and the liquid material is latex material generally, after being heated, the evaporation of water, make liquid material surface layer part skinning, form the film, this skinning film can't be used for the preparation of deck dressing, and through the mixture of powder and liquid material, be in the position of mixing jar lower part easily, the material adhesion, common stirring mode, can't carry out the mixing with it, make the quality of deck dressing receive the influence, and the follow-up work degree of difficulty to the clearance of mixing jar of serious influence, indirectly increase the production and processing cost.
Disclosure of Invention
The invention provides a deck dressing production and processing machine, aiming at overcoming the defects that powder blocks an outlet, the feeding process of the powder is not facilitated, the surface layer part of liquid materials is skinned, the liquid materials cannot be used for making deck dressings, the materials are adhered to the lower part of a mixing tank, the mixing cannot be fully performed, and the cleaning of the mixing tank is influenced.
The technical scheme is as follows: a deck dressing production processor comprises support legs, a blending tank, a discharge pipe and an electromagnetic valve; the four support legs are fixedly connected with a blending tank; the lower part of the blending tank is communicated with a discharge pipe; the discharge pipe is provided with an electromagnetic valve; the device also comprises a powder feeding unit, an anti-blocking unit, a liquid feeding unit, an anti-blocking unit and a mixing system; the blending tank is connected with a powder feeding unit for feeding powder for deck dressing; the blending tank is connected with a liquid material feeding unit for filling the liquid material for the deck dressing; the mixing tank is connected with a mixing system for mixing powder and liquid; the powder feeding unit is connected with an anti-blocking unit for avoiding powder feeding blockage; the liquid material feeding unit is connected with an anti-blocking unit used for removing the crust part in the liquid material.
As an improvement of the scheme, the powder feeding unit comprises a mounting frame, a first fixing frame and a powder hopper; the upper part of the blending tank is fixedly connected with a mounting rack; the mounting frame is fixedly connected with a first fixing frame; the first fixing frame is connected with the powder blocking preventing unit; the front part of the first fixing frame is fixedly connected with a powder hopper; the powder hopper is connected with the anti-powder-blocking unit; the lower part of the powder hopper is communicated with the blending tank.
As an improvement of the scheme, the powder blocking prevention unit comprises a door-shaped frame, a first electric actuator, a first connecting plate, a screw rod, a material smashing rod, a supporting rod, a second scraper, a sliding rod and a deflector rod; the upper part of the powder hopper is fixedly connected with a door-shaped frame; a first electric actuator is arranged at the upper part of the door-shaped frame; the first electric actuator telescopic part is fixedly connected with a first connecting plate; the right part of the first connecting plate is rotatably connected with a screw rod; the outer surface of the screw rod is screwed with the door-shaped frame; the lower part of the screw rod is fixedly connected with a material smashing rod, and the center of the material smashing rod is coaxial with the center of the powder hopper; the lower part of the material pounding rod is fixedly connected with a plurality of supporting rods; the powder hopper is rotationally connected with two symmetrically arranged second scrapers, and the knife edges of the two second scrapers face opposite directions; the upper parts of the two second scrapers are fixedly connected with a sliding rod respectively; the two sliding rods are connected with a deflector rod together in a sliding manner; the middle part of the deflector rod is fixedly connected with the material pounding rod.
As an improvement of the scheme, the liquid material feeding unit comprises a liquid material pipe, a flow guide pipe, a screen and a baffle; a liquid pipe is communicated with the blending tank; the liquid material pipe is positioned at the right side of the powder hopper; the rear part of the liquid material pipe is fixedly connected with the first fixing frame; the upper part of the liquid pipe is communicated with a flow guide pipe which is a bent pipe; the flow guide pipe is connected with the anti-blocking unit; a screen is fixedly connected in the guide pipe and is obliquely arranged at an angle of forty-five degrees; the screen is connected with the anti-blocking unit; the lower part of the flow guide pipe is provided with a baffle plate; the baffle is connected with the anti-blocking unit; the lower part of the baffle is provided with two through grooves which are symmetrically arranged.
As an improvement of the scheme, the anti-blocking unit comprises a slag discharge pipe, a second electric actuator, a second connecting plate, a connecting rod, a cross rod, a limiting piece and a rotating plate; the lower part of the diversion pipe is fixedly connected with a slag discharge pipe; a straight groove is formed on the slag discharge pipe; a second electric actuator is arranged on the slag discharge pipe; the telescopic part of the second electric actuator is fixedly connected with a second connecting plate; the second connecting plate slides in the straight groove; the second connecting plate is fixedly connected with a connecting rod; the rear part of the connecting rod is rotatably connected with the baffle plate, and a torsion spring is arranged between the connecting rod and the baffle plate; a cross bar is fixedly connected to the screen mesh; two symmetrically arranged limiting parts are fixedly connected to the cross rod; the two limiting parts respectively correspond to one straight groove; the baffle is rotatably connected with two symmetrically arranged rotating plates, and a torsion spring is arranged between each rotating plate and the corresponding baffle; two rotating plates respectively seal one through groove; the two rotating plates are used for being contacted with one limiting piece respectively.
As an improvement of the scheme, the mixing system consists of a first scraper, a uniformly mixing unit, a material returning unit and an anti-accumulation unit; the upper part of the blending tank is connected with a blending unit; a material returning unit is connected in the mixing tank; the blending tank is connected with an anti-accumulation unit; four first scrapers are connected in the mixing tank; each first scraper is provided with a slag scraping part and a material guide groove; each guide chute is communicated with one adjacent slag scraping part; the lower part of the blending unit is connected with the material returning unit; the lower part of the material returning unit is connected with the anti-accumulation unit; the anti-accumulation unit is fixedly connected with the four first scrapers; the blending unit comprises a power assembly, a transmission rod, a stirring paddle and a blending hopper; the top of the blending tank is provided with a power component; the output shaft of the power assembly is fixedly connected with a transmission rod; the transmission rod is connected with the material returning unit; the transmission rod is rotationally connected with the blending tank; the outer surface of the transmission rod is fixedly connected with a stirring paddle; the position of the stirring paddle close to the center is a straight blade part; the position of the stirring paddle far from the center is an inclined blade part; the upper part of the inner surface of the blending tank is fixedly connected with a blending hopper.
As an improvement of the scheme, the material returning unit comprises a second fixing frame, a material returning pipe, a triangular support and an auger; the inner surface of the blending tank is fixedly connected with an upper second fixing frame and a lower second fixing frame; a material returning pipe is fixedly connected to the middle parts of the two second fixing frames; the material returning pipe is positioned below the stirring paddle, and the diameter of the pipe orifice of the material returning pipe is equal to the distance between the two ends of the two straight blade parts; the lower part of the transmission rod is fixedly connected with an auger; the lower part of the screw conveyer is rotationally connected with a triangular support; the triangular supports are fixedly connected with the lower part of the inner surface of the blending tank; the screw conveyer is positioned in the material returning pipe.
As an improvement of the proposal, the anti-accumulation unit comprises a fixed ring and a cross rod; the lower part of the screw conveyer is fixedly connected with a fixing ring; the fixing ring is fixedly connected with a cross rod; the cross bar is fixedly connected with the four first scrapers respectively.
As an improvement of the proposal, the supporting rods are arranged on the material smashing rod in a star shape.
As the improvement of the scheme, one side of each first scraper, which is far away from the center, is in contact with the corner of the lower part of the mixing tank, and the guide chute inclines downwards towards the middle part of the mixing tank.
The invention has the following advantages: after the liquid material is introduced into the flow guide pipe with the inclined upper part, the liquid material passes through the screen with the inclined forty-five degrees, the screen filters the liquid material, the skinning film in the liquid material is blocked in the V-shaped structure formed by the screen and the flow guide pipe, and the liquid material can be continuously filtered by the upper part of the screen, so that the skinning film is prevented from completely blocking meshes of the screen, and the feeding of the liquid material is prevented from being influenced.
According to the invention, materials lifted upwards by the auger are scattered at the upper part through the straight blade part, so that the mixture is fully contacted and mixed with powder and liquid materials, and then the mixed materials are pressurized downwards through the inclined blade part, so that the mixed materials are discharged downwards from a gap between the mixing hopper and the material return pipe, and the phenomenon that the materials are accumulated at the mixing hopper to influence the feeding process of the powder and liquid materials is effectively avoided.
According to the invention, the four first scrapers are synchronously driven to scrape along the corners of the mixing tank through the rotation of the auger, the first scrapers scrape materials adhered to the mixing tank through the slag scraping part and transfer the materials to the middle part of the mixing tank through the guide chute, so that the scraped materials can participate in the mixing process again, and the materials are mixed more fully.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the deck covering manufacturing machine of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the deck covering manufacturing machine of the present invention;
FIG. 3 is a cross-sectional view of the deck covering manufacturing machine of the present invention;
FIG. 4 is a schematic view of a first assembled perspective structure of the deck covering manufacturing machine of the present invention;
FIG. 5 is a schematic perspective view of the powder jam preventing unit of the deck covering production and processing machine of the present invention;
FIG. 6 is a perspective view of a liquid material loading unit of the deck covering production and processing machine of the present invention;
FIG. 7 is a schematic perspective view of a first configuration of a liquid loading unit portion of the deck covering production machine of the present invention;
FIG. 8 is a schematic perspective view of a second embodiment of a liquid loading unit of the deck covering manufacturing machine of the present invention;
FIG. 9 is an enlarged perspective view of A of the deck covering manufacturing machine of the present invention;
FIG. 10 is a schematic perspective view of a second combination of the deck covering manufacturing machine of the present invention;
FIG. 11 is a schematic perspective view of a third embodiment of the deck covering manufacturing machine of the present invention;
FIG. 12 is a schematic view of a first embodiment of a first doctor blade of the deck covering manufacturing machine of the present invention;
fig. 13 is a schematic perspective view of a second configuration of the first doctor blade of the deck covering production and processing machine of the present invention.
Number designation in the figures: 1-support leg, 2-blending tank, 3-discharge pipe, 4-electromagnetic valve, 5-first scraper, 5001-slag scraping part, 5002-guide chute, 101-mounting frame, 102-first fixing frame, 103-powder hopper, 201-gantry, 202-first electric actuator, 203-first connecting plate, 204-screw rod, 205-material smashing rod, 206-support rod, 207-second scraper, 208-sliding rod, 209-deflector rod, 301-liquid pipe, 302-guide pipe, 303-screen, 304-baffle, 30401-through groove, 401-slag discharge pipe, 402-second electric actuator, 50301-second connecting plate, 404-connecting rod, 405-cross rod, 406-limiting piece, 407-rotating plate, 40101-straight groove, 501-power assembly, 502-stirring paddle, 503-stirring paddle, 504-blending hopper, 50301-straight blade part, 601-second limiting piece, 602-material return pipe, 603-triangular support pipe, 603-stirring rod, 604-702-cross rod, fixing frame, and fixing ring.
Detailed Description
The following further describes the technical solution with reference to specific embodiments, and it should be noted that: the words upper, lower, left, right, and the like used herein to indicate orientation are merely for the location of the illustrated structure in the corresponding figures. The serial numbers of the parts are themselves numbered herein, for example: first, second, etc. are used only to distinguish the described objects, and do not have any sequential or technical meaning. What is said in this application is: the connection and coupling, unless otherwise indicated, include both direct and indirect connections (couplings).
Example 1
A deck dressing production processing machine is shown in figures 1-3 and comprises a support leg 1, a blending tank 2, a discharge pipe 3 and an electromagnetic valve 4; the four support legs 1 are connected with a blending tank 2 through bolts; the lower part of the blending tank 2 is communicated with a discharge pipe 3; the discharge pipe 3 is provided with an electromagnetic valve 4;
the device also comprises a powder feeding unit, an anti-blocking unit, a liquid feeding unit, an anti-blocking unit and a mixing system; the blending tank 2 is connected with a powder feeding unit; the blending tank 2 is connected with a liquid material feeding unit; a mixing system is connected in the mixing tank 2; the powder feeding unit is connected with a powder blocking prevention unit; the liquid material feeding unit is connected with an anti-blocking unit; the proportion of powder and liquid material in the deck dressing is that, the powder is added into the mixing tank 2 through the powder feeding unit, the anti-blocking powder unit is matched with the powder discharging, the liquid material feeding unit is used for filling the liquid material into the mixing tank 2, the anti-blocking unit is used for removing the skinned part in the liquid material, the mixing system is used for fully mixing the powder and the liquid material in the mixing tank 2, and then the deck dressing is taken out through the discharging pipe 3.
According to fig. 2 and 4, the powder feeding unit comprises a mounting frame 101, a first fixing frame 102 and a powder hopper 103; the upper part of the mixing tank 2 is connected with a mounting frame 101 through a bolt; a first fixing frame 102 is connected to the mounting frame 101 through bolts; the first fixing frame 102 is connected with the anti-blocking powder unit; the front part of the first fixing frame 102 is fixedly connected with a powder hopper 103; the powder hopper 103 is connected with the anti-powder-blocking unit; the lower part of the powder hopper 103 is communicated with the blending tank 2.
According to the fig. 2 and 5, the powder-blocking prevention unit comprises a portal frame 201, a first electric actuator 202, a first connecting plate 203, a screw rod 204, a ramming rod 205, a support rod 206, a second scraper 207, a slide rod 208 and a deflector rod 209; the upper part of the powder hopper 103 is connected with a door-shaped frame 201 through bolts; a first electric actuator 202 is arranged at the upper part of the door-shaped frame 201; a first connecting plate 203 is fixedly connected with the telescopic part of the first electric actuator 202; the right part of the first connecting plate 203 is rotatably connected with a screw rod 204; the outer surface of the screw rod 204 is screwed with the door-shaped frame 201; the lower part of the screw 204 is welded with a material smashing rod 205, and the center of the material smashing rod 205 is coaxial with the center of the powder hopper 103; a plurality of supporting rods 206 are welded at the lower part of the material smashing rod 205; the powder hopper 103 is rotationally connected with two symmetrically arranged second scrapers 207, and the blade directions of the two second scrapers 207 are opposite; a sliding rod 208 is welded on the upper parts of the two second scrapers 207 respectively; the two sliding rods 208 are connected with a shifting rod 209 in a sliding way; the middle part of the deflector rod 209 is welded with the material smashing rod 205.
The first electric actuator 202 is an electric push rod.
The struts 206 are arranged in a star shape on the material smashing rod 205, and the powder is prevented from being hardened by increasing the contact angle with the powder, so that the blanking efficiency is increased.
According to fig. 2 and fig. 6-9, the liquid material feeding unit comprises a liquid material pipe 301, a guide pipe 302, a screen 303 and a baffle 304; a liquid pipe 301 is communicated with the blending tank 2; the liquid pipe 301 is positioned at the right side of the powder hopper 103; the rear part of the liquid pipe 301 is fixedly connected with the first fixing frame 102; the upper part of the liquid pipe 301 is communicated with a flow guide pipe 302, and the flow guide pipe 302 is an elbow pipe; the flow guide pipe 302 is connected with the anti-blocking unit; a screen 303 is fixedly connected in the flow guide pipe 302, and the screen 303 is obliquely arranged at an angle of forty-five degrees; the screen 303 is connected with the anti-blocking unit; a baffle 304 is arranged at the lower part of the flow guide pipe 302; the baffle 304 is connected with the anti-blocking unit; the lower portion of the baffle 304 is provided with two through slots 30401 symmetrically arranged.
According to fig. 2 and fig. 6-9, the anti-blocking unit comprises a slag discharge pipe 401, a second electric actuator 402, a second connecting plate 403, a connecting rod 404, a cross rod 405, a limiting member 406 and a rotating plate 407; a slag discharge pipe 401 is welded at the lower part of the flow guide pipe 302; a straight groove 40101 is formed on the slag discharge pipe 401; a second electric actuator 402 is arranged on the deslagging pipe 401; a second connecting plate 403 is fixedly connected with the telescopic part of the second electric actuator 402; the second connector tile 403 slides within the slot 40101; the second connecting plate 403 is fixedly connected with a connecting rod 404; the rear part of the connecting rod 404 is rotatably connected with the baffle plate 304, and a torsion spring is arranged between the connecting rod 404 and the baffle plate 304; a cross bar 405 is welded on the screen 303; two symmetrically arranged limiting pieces 406 are welded on the cross rod 405; the two limiting members 406 each correspond to one linear slot 40101; the baffle plate 304 is rotatably connected with two symmetrically arranged rotating plates 407, and a torsion spring is arranged between the rotating plates 407 and the baffle plate 304; two rotating plates 407 each seal one through groove 30401; two rotating plates 407 are used to contact with one stopper 406 each.
The second electric actuator 402 is an electric push rod.
According to the figures 2 and 10-13, the mixing system consists of a first scraper 5, a blending unit, a material returning unit and an anti-accumulation unit; the upper part of the blending tank 2 is connected with a blending unit; a material returning unit is connected in the blending tank 2; an anti-accumulation unit is connected in the blending tank 2; four first scrapers 5 are connected in the blending tank 2; each first scraper 5 is provided with a slag scraping part 5001 and a material guide groove 5002; each guide chute 5002 is communicated with the adjacent slag scraping part 5001; the lower part of the blending unit is connected with the material returning unit; the lower part of the material returning unit is connected with the anti-accumulation unit; the anti-accumulation unit is fixedly connected with the four first scrapers 5;
the blending unit comprises a power assembly 501, a transmission rod 502, a stirring paddle 503 and a blending hopper 504; the top of the blending tank 2 is provided with a power assembly 501; an output shaft of the power assembly 501 is fixedly connected with a transmission rod 502; the transmission rod 502 is connected with the material returning unit; the transmission rod 502 is rotationally connected with the blending tank 2; the outer surface of the transmission rod 502 is fixedly connected with a stirring paddle 503; the straight blade part 50301 is arranged at the position, close to the center, of the stirring paddle 503; the inclined blade portion 50302 is arranged at the position, away from the center, of the stirring paddle 503; the upper part of the inner surface of the blending tank 2 is welded with a blending hopper 504.
One side of four first scrapers 5 far from the center all contacts with the corner of blending jar 2 lower part, and baffle box 5002 inclines to blending jar 2 middle part below for scrape the deposit material of blending jar 2 corner down, and shift to blending jar 2 lower part through the baffle box 5002 of slope, reduce the clearance degree of difficulty of blending jar 2 simultaneously.
The power assembly 501 is a servo motor.
According to fig. 2 and fig. 10-11, the material returning unit comprises a second fixing frame 601, a material returning pipe 602, a triangular support 603 and an auger 604; the inner surface of the blending tank 2 is welded with an upper second fixing frame 601 and a lower second fixing frame 601; a material returning pipe 602 is welded in the middle of the two second fixing frames 601; the return pipe 602 is located below the stirring paddle 503, and the diameter of the pipe orifice of the return pipe 602 is equal to the distance between the two ends of the two straight blade portions 50301; the lower part of the transmission rod 502 is welded with an auger 604; the lower part of the screw feeder 604 is rotatably connected with a triangular support 603; a triangular support 603 is welded with the lower part of the inner surface of the blending tank 2; an auger 604 is located within the return pipe 602.
According to fig. 2 and 10-11, the anti-accumulation unit comprises a fixing ring 701 and a cross bar 702; the lower part of the auger 604 is welded with a fixed ring 701; a cross bar 702 is welded on the fixed ring 701; the cross bar 702 is fixedly connected with four first scrapers 5.
The deck dressing is generally formed by mixing powder and liquid according to the proportion, firstly, an operator lifts the powder by a lifter and then transfers the powder into the powder hopper 103, in order to prevent the powder from blocking the powder hopper 103, the first electric actuator 202 is controlled to start, the first electric actuator 202 contracts, the screw rod 204 is synchronously driven to move downwards, the screw rod 204 penetrates through the portal frame 201, the screw rod 204 moves downwards in a spiral manner, the screw rod 204 drives the material smashing rod 205 to drive the plurality of supporting rods 206 to move downwards in a spiral manner, the powder jammed in the powder hopper 103 is conveniently and smoothly input, meanwhile, when the material smashing rod 205 moves downwards in a spiral manner, the shifting rod 209 is also synchronously driven to move downwards in a spiral manner, the shifting rod 209 slides downwards on the two sliding rods 208 to synchronously drive the two sliding rods 208 to rotate, the sliding rods 208 respectively drive a second scraper 207 to rotate along the inner wall of the powder hopper 103, the powder which is squeezed and remained on the inner wall of the powder hopper 103 is effectively prevented from remaining on the inner wall of the powder hopper 103, the powder is prevented from being accumulated in the powder hopper 103, the quick feeding of the powder is influenced, then the first electric actuator 202 is controlled to extend, the synchronous belt 202, the synchronous movement of the material, the material is controlled, the material, the effective mixing process is realized, and the effective mixing is reduced, and the mixing uniformity of the mixing process is ensured.
Meanwhile, liquid materials are pumped into the flow guide pipe 302 through a pump machine, because the liquid materials are heated and then water is evaporated, the surface layer of the liquid materials loses part of water and then crusts to form a milk skin-shaped film, the crusts film is easy to adhere to powder materials to form a conglobation shape after being contacted with the powder materials, the powder materials are not beneficial to fully and uniformly mixing the powder materials and the liquid materials, therefore, the liquid materials are led into the flow guide pipe 302 with the inclined upper part and then pass through the screen 303 with the inclined forty-five degree, the screen 303 filters the liquid materials, the crusts film in the liquid materials is blocked in the V-shaped structure formed by the screen 303 and the flow guide pipe 302, the upper part of the screen 303 can continuously filter the liquid materials, the crusts film is prevented from completely blocking meshes of the screen 303, the feeding of the liquid materials is influenced, wherein the crusts film only can be formed on the surface layer of the liquid materials, and the screen 303 is arranged in an inclined way, so that the crusts film remained on the screen 303 can not completely block the meshes in the deck during each time, the continuous feeding of the liquid material is ensured, after the feeding of the liquid material is completed each time, the second electric actuator 402 is controlled to be started, the second electric actuator 402 contracts to synchronously drive the connecting rod 404 to move, the connecting rod 404 pushes the baffle 304 into the flow guide pipe 302, firstly, the baffle 304 pushes the skinning film at the lower part of the screen 303 upwards along the surface of the screen 303, the skinning film is effectively prevented from being solidified on the inner wall of the flow guide pipe 302, when the baffle 304 continues to move, the baffle 304 synchronously drives the two rotating plates 407 to move, when the rotating plates 407 contact the limiting part 406, the baffle 304 synchronously rotates, the lower part of the baffle 304 bypasses the limiting part 406 and continues to move upwards, after the baffle 304 bypasses the limiting part 406, the baffle 304 resets through the torsion spring, then the second electric actuator 402 is controlled to extend, and the baffle 304 is synchronously driven to move towards the direction exiting the flow guide pipe 302, the two limiting members 406 respectively pass through one through groove 30401, then along with the continuous movement of the baffle 304, the two limiting members 406 respectively push one rotating plate 407 open, the two rotating plates 407 rotate, after the two rotating plates 407 rotate, the through grooves 30401 are communicated, the limiting members 406 penetrate out of the through grooves 30401, after the rotating plates 407 pass by the limiting members 406, the rotating plates 407 reset through torsion springs, the through grooves 30401 are plugged again, the rotating plates 407 scrape away the skinning films hung on the limiting members 406, the residue of the skinning films on the limiting members 406 is reduced, meanwhile, when the baffle 304 exits the flow guide pipe 302, the skinning films on the surface of the screen 303 are scraped downwards by the baffle 304, and then the skinning films are guided out and collected through the slag discharge pipe 401.
The powder and the liquid are mixed by the powder hopper 103 and the liquid pipe 301 according to the following ratio: the ratio of the powder to the liquid is added into a mixing tank 2, then the power assembly 501 is controlled to start, the output shaft of the power assembly 501 rotates to synchronously drive the stirring paddle 503 to rotate, the stirring paddle 503 preliminarily mixes the powder and the liquid, then the mixture is discharged downwards through the mixing hopper 504, when the mixture flows downwards and the mixture does not pass through the lower end of the return pipe 602, the mixture is lifted upwards through the rotation of the auger 604, the mixture enters the mixing hopper 504 to mix with the newly added powder and the liquid, the condition that the powder and the liquid are mixed firstly is effectively avoided, the mixture and the powder are effectively contacted with the liquid, the preliminary mixing of the powder and the liquid is more sufficient, the condition that the liquid is wrapped by the powder due to insufficient residual liquid at the beginning is avoided, and the aggregation state is formed, the materials lifted upwards by the auger 604 are scattered at the upper part through the straight blade part 50301, so that the mixed materials are fully contacted and mixed with the powder and the liquid materials, then the mixed materials are pressurized downwards through the inclined blade part 50302, the mixed materials are discharged downwards from the gap between the mixing hopper 504 and the return pipe 602, the accumulation of the materials at the mixing hopper 504 is effectively avoided, the feeding process of the powder and the liquid materials is influenced, along with the increase of the mixed materials in the mixing tank 2, because the lower part of the mixing tank 2 is provided with a reducing structure, the mixed materials are easy to attach to corners, so that the materials at the corners cannot participate in the full mixing process, the using effect of the whole dressing is influenced, the subsequent cleaning difficulty of the mixing tank 2 is increased, at the moment, the four first scrapers 5 are synchronously driven to scrape along the corners of the mixing tank 2 through the rotation of the auger 604, first scraper 5 is through scraping sediment portion 5001, scrape the material of adhesion on the mixing jar 2 down, and shift to mixing jar 2 lower parts through baffle box 5002, make the process of mixing can be participated in again to the material of scraping down, make the mixing of material more abundant, and reduce the work load of later stage to the clearance of mixing jar 2, treat that the material mixes the completion after, operating personnel shifts the collecting vessel to discharging pipe 3 below, opening solenoid valve 4 through control, discharge the material from discharging pipe 3.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. A deck dressing production and processing machine comprises support legs (1), a blending tank (2), a discharge pipe (3) and an electromagnetic valve (4); the four support legs (1) are fixedly connected with a blending tank (2); the lower part of the blending tank (2) is communicated with a discharge pipe (3); the discharge pipe (3) is provided with an electromagnetic valve (4); the device is characterized by also comprising a powder feeding unit, an anti-blocking unit, a liquid feeding unit, an anti-blocking unit and a mixing system; the blending tank (2) is connected with a powder feeding unit for feeding powder for deck dressing; the blending tank (2) is connected with a liquid material feeding unit for filling a liquid material for deck dressing; a mixing system for mixing powder and liquid materials is connected in the mixing tank (2); the powder feeding unit is connected with an anti-blocking unit for avoiding powder feeding blockage; the liquid material feeding unit is connected with an anti-blocking unit used for removing the crust part in the liquid material.
2. A deck dressing production and processing machine as claimed in claim 1, wherein the powder feeding unit comprises a mounting frame (101), a first mounting frame (102) and a powder hopper (103); the upper part of the blending tank (2) is fixedly connected with a mounting rack (101); a first fixing frame (102) is fixedly connected to the mounting frame (101); the first fixing frame (102) is connected with the anti-blocking powder unit; the front part of the first fixing frame (102) is fixedly connected with a powder hopper (103); the powder hopper (103) is connected with the anti-blocking powder unit; the lower part of the powder hopper (103) is communicated with the blending tank (2).
3. The deck covering production processing machine as claimed in claim 2, wherein the powder-jamming prevention unit comprises a portal frame (201), a first electric actuator (202), a first connecting plate (203), a screw rod (204), a material-ramming rod (205), a supporting rod (206), a second scraper (207), a sliding rod (208) and a deflector rod (209); the upper part of the powder hopper (103) is fixedly connected with a door-shaped frame (201); a first electric actuator (202) is arranged at the upper part of the door-shaped frame (201); the telescopic part of the first electric actuator (202) is fixedly connected with a first connecting plate (203); the right part of the first connecting plate (203) is rotatably connected with a screw rod (204); the outer surface of the screw rod (204) is screwed with the door-shaped frame (201); a material smashing rod (205) is fixedly connected to the lower portion of the screw rod (204), and the center of the material smashing rod (205) is coaxial with the center of the powder hopper (103); the lower part of the material smashing rod (205) is fixedly connected with a plurality of supporting rods (206); the powder hopper (103) is rotationally connected with two second scrapers (207) which are symmetrically arranged, and the knife edges of the two second scrapers (207) face oppositely; the upper parts of the two second scrapers (207) are fixedly connected with a sliding rod (208) respectively; the two sliding rods (208) are connected with a shifting lever (209) together in a sliding way; the middle part of the deflector rod (209) is fixedly connected with the material smashing rod (205).
4. A deck dressing production and processing machine according to claim 3, wherein the liquid material feeding unit comprises a liquid material pipe (301), a flow guide pipe (302), a screen (303) and a baffle plate (304); a liquid pipe (301) is communicated with the blending tank (2); the liquid pipe (301) is positioned at the right side of the powder hopper (103); the rear part of the liquid pipe (301) is fixedly connected with the first fixing frame (102); the upper part of the liquid pipe (301) is communicated with a flow guide pipe (302), and the flow guide pipe (302) is a bent pipe; the guide pipe (302) is connected with the anti-blocking unit; a screen (303) is fixedly connected in the flow guide pipe (302), and the screen (303) is obliquely arranged at an angle of forty-five degrees; the screen (303) is connected with the anti-blocking unit; a baffle (304) is arranged at the lower part of the draft tube (302); the baffle (304) is connected with the anti-blocking unit; the lower part of the baffle (304) is provided with two through grooves (30401) which are symmetrically arranged.
5. A machine according to claim 4, characterised in that the anti-clogging element comprises a slag discharge duct (401), a second electric actuator (402), a second connector plate (403), a connecting rod (404), a cross-bar (405), a limit stop (406) and a rotating plate (407); the lower part of the draft tube (302) is fixedly connected with a slag discharge pipe (401); a straight groove (40101) is formed on the slag discharge pipe (401); a second electric actuator (402) is arranged on the slag discharge pipe (401); a second connecting plate (403) is fixedly connected with the telescopic part of the second electric actuator (402); the second connector tile (403) slides within the slotted channel (40101); the second connecting plate (403) is fixedly connected with a connecting rod (404); the rear part of the connecting rod (404) is rotatably connected with the baffle (304), and a torsion spring is arranged between the connecting rod (404) and the baffle (304); a cross bar (405) is fixedly connected to the screen (303); two symmetrically arranged limiting parts (406) are fixedly connected to the cross rod (405); the two limiting parts (406) respectively correspond to one straight groove (40101); the baffle (304) is rotatably connected with two symmetrically arranged rotating plates (407), and a torsion spring is arranged between the rotating plates (407) and the baffle (304); two rotating plates (407) respectively plug one through groove (30401); two rotating plates (407) are used for contacting with one limiting piece (406) respectively.
6. A deck dressing production and processing machine as claimed in claim 5, characterized in that the mixing system consists of a first scraper (5), a blending unit, a material returning unit and an anti-stacking unit; the upper part of the blending tank (2) is connected with a blending unit; a material returning unit is connected in the blending tank (2); an anti-accumulation unit is connected in the blending tank (2); four first scrapers (5) are connected in the blending tank (2); each first scraper (5) is provided with a slag scraping part (5001) and a material guide groove (5002); each guide chute (5002) is communicated with one adjacent slag scraping part (5001); the lower part of the blending unit is connected with the material returning unit; the lower part of the material returning unit is connected with the anti-accumulation unit; the anti-accumulation unit is fixedly connected with the four first scrapers (5); the blending unit comprises a power assembly (501), a transmission rod (502), a stirring paddle (503) and a mixing hopper (504); the top of the blending tank (2) is provided with a power component (501); an output shaft of the power assembly (501) is fixedly connected with a transmission rod (502); the transmission rod (502) is connected with the material returning unit; the transmission rod (502) is rotationally connected with the blending tank (2); the outer surface of the transmission rod (502) is fixedly connected with a stirring paddle (503); the position of the stirring paddle (503) close to the center is a straight blade part (50301); the position of the stirring paddle (503), which is far away from the center, is an inclined blade part (50302); the upper part of the inner surface of the blending tank (2) is fixedly connected with a blending hopper (504).
7. A deck dressing production and processing machine according to claim 6, characterized in that the material returning unit comprises a second fixing frame (601), a material returning pipe (602), a triangular support (603) and an auger (604); the inner surface of the blending tank (2) is fixedly connected with an upper second fixing frame and a lower second fixing frame (601); a return pipe (602) is fixedly connected to the middle parts of the two second fixing frames (601); the return pipe (602) is positioned below the stirring paddle (503), and the diameter of the pipe orifice of the return pipe (602) is equal to the distance between the two ends of the two straight blade parts (50301); an auger (604) is fixedly connected to the lower part of the transmission rod (502); the lower part of the screw conveyor (604) is rotatably connected with a triangular support (603); the triangular brace (603) is fixedly connected with the lower part of the inner surface of the blending tank (2); the auger (604) is located within the return pipe (602).
8. A deck dressing production processor according to claim 7, wherein the accumulation preventing unit comprises a fixing ring (701) and a cross bar (702); the lower part of the auger (604) is fixedly connected with a fixed ring (701); a cross bar (702) is fixedly connected to the fixing ring (701); the cross bar (702) is respectively and fixedly connected with four first scrapers (5).
9. A deck covering production and processing machine according to claim 3, characterized in that the support rods (206) are arranged in a star-shaped pattern on the ramming bar (205).
10. The machine for producing and processing deck covering according to claim 6, wherein the sides of the four first scrapers (5) away from the center are all contacted with the corners of the lower part of the blending tank (2), and the material guide chute (5002) is inclined downwards towards the middle part of the blending tank (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211276587.XA CN115350639A (en) | 2022-10-19 | 2022-10-19 | Deck dressing production and processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211276587.XA CN115350639A (en) | 2022-10-19 | 2022-10-19 | Deck dressing production and processing machine |
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| Publication Number | Publication Date |
|---|---|
| CN115350639A true CN115350639A (en) | 2022-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211276587.XA Pending CN115350639A (en) | 2022-10-19 | 2022-10-19 | Deck dressing production and processing machine |
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| CN (1) | CN115350639A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5385668A (en) * | 1991-06-27 | 1995-01-31 | Bateman Project Holdings Limited | Apparatus for separating particulate material from a liquid medium |
| CN209696738U (en) * | 2019-03-14 | 2019-11-29 | 紫荆花制漆（成都）有限公司 | Thermostatic control stirring system for paint production |
| CN212308981U (en) * | 2020-04-05 | 2021-01-08 | 兴化市新卫消毒剂厂 | Filter is used in production of medical disinfectant of exempting from to wash hand |
| CN214610429U (en) * | 2021-04-14 | 2021-11-05 | 三达奥克化学股份有限公司 | Feeding device for quantitative feeding cleaning agent production equipment |
| CN215975311U (en) * | 2021-09-22 | 2022-03-08 | 天津科贝尔科教设备有限公司 | Intelligent wastewater treatment all-in-one machine for laboratory |
| CN216419914U (en) * | 2021-10-14 | 2022-05-03 | 沁阳市兴利防腐有限公司 | Anti-blocking paint spray gun |
| CN115193323A (en) * | 2022-09-14 | 2022-10-18 | 靖江市金舟船舶器材有限公司 | Self-cleaning production machine for deck dressing |
-
2022
- 2022-10-19 CN CN202211276587.XA patent/CN115350639A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5385668A (en) * | 1991-06-27 | 1995-01-31 | Bateman Project Holdings Limited | Apparatus for separating particulate material from a liquid medium |
| CN209696738U (en) * | 2019-03-14 | 2019-11-29 | 紫荆花制漆（成都）有限公司 | Thermostatic control stirring system for paint production |
| CN212308981U (en) * | 2020-04-05 | 2021-01-08 | 兴化市新卫消毒剂厂 | Filter is used in production of medical disinfectant of exempting from to wash hand |
| CN214610429U (en) * | 2021-04-14 | 2021-11-05 | 三达奥克化学股份有限公司 | Feeding device for quantitative feeding cleaning agent production equipment |
| CN215975311U (en) * | 2021-09-22 | 2022-03-08 | 天津科贝尔科教设备有限公司 | Intelligent wastewater treatment all-in-one machine for laboratory |
| CN216419914U (en) * | 2021-10-14 | 2022-05-03 | 沁阳市兴利防腐有限公司 | Anti-blocking paint spray gun |
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Application publication date: 20221118 |