CN115349735B - Rebound resilience mattress with 3D fabric and processing technology thereof - Google Patents
Rebound resilience mattress with 3D fabric and processing technology thereof Download PDFInfo
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- CN115349735B CN115349735B CN202211090680.1A CN202211090680A CN115349735B CN 115349735 B CN115349735 B CN 115349735B CN 202211090680 A CN202211090680 A CN 202211090680A CN 115349735 B CN115349735 B CN 115349735B
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- mattress body
- mattress
- ventilation layer
- heating
- movable panel
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- 239000004744 fabric Substances 0.000 title claims abstract description 21
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 238000009423 ventilation Methods 0.000 claims abstract description 34
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000011324 bead Substances 0.000 claims abstract description 21
- 229910052802 copper Inorganic materials 0.000 claims abstract description 21
- 239000010949 copper Substances 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims description 33
- 229920001169 thermoplastic Polymers 0.000 claims description 26
- 239000004416 thermosoftening plastic Substances 0.000 claims description 26
- 238000007493 shaping process Methods 0.000 claims description 21
- 238000003856 thermoforming Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000000748 compression moulding Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000009958 sewing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 10
- 239000000835 fiber Substances 0.000 description 7
- 230000000670 limiting effect Effects 0.000 description 7
- 238000004321 preservation Methods 0.000 description 6
- 238000007723 die pressing method Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000036760 body temperature Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C21/00—Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
- A47C21/04—Devices for ventilating, cooling or heating
- A47C21/042—Devices for ventilating, cooling or heating for ventilating or cooling
- A47C21/046—Devices for ventilating, cooling or heating for ventilating or cooling without active means, e.g. with openings or heat conductors
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a rebound resilience mattress with 3D fabric and a processing technology thereof, comprising a mattress body, wherein a three-dimensional ventilation layer is sleeved outside the mattress body, a gap is arranged between the mattress body and the three-dimensional ventilation layer, and a plurality of copper beads for heat conduction are arranged in the gap; the mattress body is provided with a runner for air to flow, the runner penetrates through two ends of the mattress body and is communicated with the gap, the upper end of the mattress body is provided with a plurality of jacking parts, the middle of the surface of each jacking part is an outward convex surface, and the convex surfaces of the jacking parts jack up the three-dimensional ventilation layer to form a gap in the claims.
Description
Technical Field
The invention relates to the field of mattresses, in particular to a rebound resilience mattress with 3D fabric and a processing technology thereof.
Background
The mattress with 3D fabric is a 3D mattress manufactured by stitching layers, the comfort of the mattress after the manufacturing is improved through the elasticity of the 3D fabric, the existing mattress with 3D fabric is formed by filling a fiber fabric layer and a three-dimensional ventilation layer after being woven through weaving equipment, but after a person lies on the mattress, the temperature emitted by the person is easily emitted into the fiber fabric layer through the three-dimensional ventilation layer, but the fiber fabric layer has a strong warm keeping characteristic, when the mattress is used in summer, although the mattress has certain ventilation in a period of time after the user lies, when the temperature reserved by the fiber fabric layer cannot be conducted outwards in time for heat dissipation, the heat can be transferred into the user and the bedding again, so that the temperature of the contact surface of the user and the mattress can be increased by the heat which cannot be conducted outwards in time when the mattress is used in summer, and the sleeping comfort of the user is affected;
and current 3D mattress all is through weaving equipment at the in-process of making, upwards weaves fashioned 3D mattress from the bottom layer by layer, can not form in addition and run through the ventilative structure of 3D point of wearing for the mattress after the shaping of preparation is ventilative only accessible fibrous layer and three-dimensional ventilative layer of oneself.
Disclosure of Invention
The invention provides a rebound resilience mattress with a 3D fabric and a processing technology thereof, which overcome the defects described in the background technology.
The technical scheme adopted for solving the technical problems is as follows:
The rebound resilience mattress with the 3D fabric comprises a mattress body, wherein a three-dimensional ventilation layer is sleeved outside the mattress body, a gap is formed between the mattress body and the three-dimensional ventilation layer, and a plurality of copper beads for conducting heat are arranged in the gap; the mattress body is provided with a runner for air flow, the runner penetrates through two ends of the mattress body, and the runner is communicated with the gap.
A preferred technical scheme is as follows: the upper end of the mattress body is provided with a plurality of jacking parts, the middle part of the surface of each jacking part is an outward convex surface, and the convex surfaces of the jacking parts jack up the three-dimensional ventilation layer to form a gap as claimed in the claims.
A preferred technical scheme is as follows: one side of the three-dimensional ventilation layer is provided with an opening for placing the mattress body into the three-dimensional ventilation layer.
A processing technology of a rebound resilience mattress with 3D fabric comprises the following steps:
The process includes a processing apparatus for processing a resilient mattress, the processing apparatus comprising:
compression molding device: shaping the appearance of the mattress body in a pressing mode;
Shaping equipment: forming the flow channel by inserting the mattress body and then heating and shaping;
The press forming device comprises an upper template, a press die frame and a lower template, wherein the upper template is arranged outside the press die frame, the lower template is arranged in the press die frame, a movable gap for the lower template to lift up and down is arranged in the press die frame, the upper template is driven to lift through a first pneumatic telescopic rod, the lower template is driven to lift through a second pneumatic telescopic rod, the lower end surface of the upper template is provided with a groove for forming the jacking part, a first heating wire for heating is arranged in the upper template, and the first heating wire is externally connected with a power supply for heating;
The shaping equipment comprises movable panels, rotating shafts, a thermoforming assembly and screw rods, wherein the movable panels are propped against the surface of a frame body through a supporting movable plate, the thermoforming assembly is connected to the upper end of the movable panels through the rotating shafts in a swinging mode, the screw rods are arranged on the left side and the right side of the movable panels and respectively penetrate through the front end and the rear end of the movable panels, the two movable panels are respectively driven to rotate through a motor, and screw rod meshing holes in threaded connection with the screw rods are formed in the movable panels so as to drive the movable panels to move forwards and backwards through controlling the forward and backward rotation of the movable panels;
The processing technology comprises the following specific steps:
s1: placing the mattess embryonic form woven by the 3D fabric at the upper end of a lower template in a compression mold frame, then controlling the upper template to press down, waiting for sixty seconds, heating a first heating wire in the upper template to shape the jacking part of the surface of the mattess body,
S2: after shaping, the lower template is controlled to rise, the mattress body is jacked up upwards, then a motor connected with each screw rod is controlled to drive the screw rods to rotate, the movable panel is driven to move towards the mattress body on the compression mould frame until the thermoplastic rod is inserted into the mattress body, the surface of the thermoplastic rod is heated by a second heating wire in the thermoplastic rod, the mattress body is shaped, and the shaping of the runner is waited after the heating is completed;
S3: filling the shaped mattress body into a three-dimensional ventilation layer, and filling the copper beads into the gaps between the mattress body and the three-dimensional ventilation layer;
S4: repeatedly tilting the mattress body left and right, pouring out the redundant copper beads from the three-dimensional ventilation layer, and sewing the opening to obtain a finished product.
A preferred technical scheme is as follows: one side of the thermal forming assembly, which is close to the press forming device, is provided with a thermoplastic rod, a second heating wire is arranged in the thermoplastic rod, the second heating wire is externally connected with a power supply for power supply and heating, one of the left side and the right side of the thermal forming assembly is provided with a rocker, and an included angle is formed between the rocker and the thermoplastic rod.
A preferred technical scheme is as follows: the upper surface of the frame body is provided with a chute, the lower end of the movable panel is provided with at least one screw rod engagement hole, and the screw rod engagement hole is embedded into the chute so as to be supported by the screw rod engagement hole when the movable panel moves forwards and backwards.
Compared with the background technology, the technical proposal has the following advantages:
According to the invention, the copper beads are paved between the mattress body and the three-dimensional ventilation layer, so that heat is quickly transferred to maintain dryness of the surface of the three-dimensional ventilation layer, a heat dissipation effect can be formed on the mattress body through the flow channels on the mattress body, and the mattress can be correspondingly breathable or warm-keeping through different use modes, so that the use requirement of a user is met;
The invention can forcedly form the forming of the jacking part and the runner on the mattress body by a heat setting process, avoids radiating through the material of the mattress body after the mattress body is woven and formed, and the formed jacking part jacks up the three-dimensional ventilation layer upwards to form a gap for placing copper beads or ensures the ventilation property of the mattress body by the communication of the gap and the runner.
Drawings
The invention is further described below with reference to the drawings and examples.
Fig. 1 is a schematic view of the structure of a mattress according to the present invention.
Fig. 2 is a schematic diagram of the overall structure of the processing apparatus according to the present invention.
FIG. 3 is a schematic illustration of the runner before it is formed.
Fig. 4 is a schematic view of the structure of a molded runner with a thermoplastic stem inserted into the mattress body.
Fig. 5 is a schematic view of a partial structure of the processing apparatus.
Fig. 6 is a schematic view of a shaping apparatus.
Fig. 7 is a partial structural elevation view of the shaping apparatus.
FIG. 8 is a schematic view of the structure of the thermoplastic rod after it has been lifted upward.
In the figure: the compression molding apparatus 1, the upper die plate 11, the first pneumatic telescopic rod 111, the die frame 12, the lower die plate 13, the second pneumatic telescopic rod 131, the frame body 2, the molding device 3, the movable panel 31, the screw engagement hole 311, the supporting movable plate 312, the limiting plate 313, the rotating shaft 32, the thermoforming assembly 33, the thermoplastic rod 331, the rocker 332, the screw 34, the mattress body 4, the jacking portion 41, the runner 42, the three-dimensional ventilation layer 5, and the opening 51.
Detailed Description
Example 1
As shown in fig. 1, the rebound resilience mattress with 3D fabric comprises a mattress body 4, wherein a three-dimensional ventilation layer 5 is sleeved outside the mattress body 4, gaps are arranged between the mattress body 4 and the three-dimensional ventilation layer 5, and a plurality of copper beads for heat conduction are arranged in the gaps; the mattress body 4 is provided with a runner 42 for air flow, the runner 42 penetrates through two ends of the mattress body 4, and the runner 42 is communicated with the gap, when a user uses the mattress, a good heat preservation effect can be formed through the mattress body 4, and the heat energy conduction efficiency is improved through copper beads in the gap between the mattress body 4 and the three-dimensional ventilation layer 5, so that the following using modes and conditions can occur:
If the mattress is used in summer, the mattress covered by a user is lighter, although the mattress has a certain heat preservation effect, more air in gaps among the mattress flows faster, so that the body temperature of the user can naturally and outwards emit, the body temperature of the user can not stay for too long between the mattress and the surface of the three-dimensional air permeable layer 5, but part of heat is emitted into the mattress body 4, and the mattress body 4 has a good heat preservation effect, because the gaps and copper beads are arranged between the mattress body 4 and the three-dimensional air permeable layer 5, the heat on the surface of the three-dimensional air permeable layer 5 is transferred to the mattress body 4 through the copper beads, the temperature of the surface of the three-dimensional air permeable layer 5 is lower than the temperature in the mattress body 4, and the air can enter the mattress body 4 through the flow channel 42, so that the temperature of the mattress body 4 is reduced, and under the condition that the user covers the mattress, when the mattress is not covered by the user, the heat of the user can be emitted outwards at will, and the heat in the three-dimensional air permeable layer 5 and the mattress body 4 can be transferred to the three-dimensional air permeable layer 5, and the copper beads can be continuously contacted with the surface of the mattress body 5, and the three-dimensional air permeable layer 5 can continuously keep the heat between the gaps and the mattress body, and the three-dimensional air permeable layer 5 due to the fact that the gaps are kept in contact with the three-dimensional air with the air permeable layer 4;
if the quilt is used in winter, the bedding covered by the user generally has a strong heat preservation effect and a thick thickness, and if the quilt is not covered with a layer of mattress or the like outside the three-dimensional breathable layer 5, the heat preservation effect is fully exerted by the mattress body 4 through reducing the air permeability of the mattress body 4 and the three-dimensional breathable layer 5, and the temperature at the mattress body 4 is conducted to the surface of the three-dimensional breathable layer 5 through copper beads between the mattress body 4 and the three-dimensional breathable layer 5, so that the heat preservation effect is achieved through the cooperation with the quilt.
The upper end of the mattress body 4 is provided with a plurality of jacking portions 41, the middle of the surface of the jacking portions 41 is provided with an outward convex surface, the convex surface of the jacking portions 41 jacks up the three-dimensional ventilation layer 5 to form the gaps described in claim 1, the jacking of the jacking portions 41 is used for forming the gaps, the copper beads can be effectively positioned to be distributed in a matrix or cluster mode, regular heat conduction effect is formed through regular positions, the fact that the copper beads in the clusters can be more compact to form better heat conduction effect through the gaps formed after the jacking portions 41 are jacked up is understood, the matrix or cluster distribution is not the limitation of the copper bead placement positions, but provides an arrangement mode convenient to explain, other arrangement modes can be adopted to collect only part of copper beads, and good heat conduction effect can be formed.
An opening 51 for placing the mattress body 4 into the three-dimensional air-permeable layer 5 is arranged on one side of the three-dimensional air-permeable layer 5, the mattress body 4 can be placed into the three-dimensional air-permeable layer 5 through the opening 51, the opening 51 can be closed in a manner of installing a zipper at the opening 51, and the mattress body can also be closed in a manner of stitching;
it should be explained that the mattress body 4 is filled with the fiber insulation layer, and the process of filling the limit insulation layer is a detailed technical solution for those skilled in the art, and will not be described in detail.
Example two
As shown in fig. 2-7, the present embodiment provides a processing technology of a resilient mattress with 3D fabric:
The process includes a processing apparatus for processing a resilient mattress, the processing apparatus comprising:
compression molding device 1: shaping the shape of the mattress body 4 in a pressing mode;
Shaping device 3: forming the runner 42 by inserting the mattress body 4 and then heating and shaping;
The press forming device 1 comprises an upper die plate 11, a die pressing frame 12 and a lower die plate 13, wherein the upper die plate 11 is arranged outside the die pressing frame 12, the lower die plate 13 is arranged in the die pressing frame 12, a movable gap for the lower die plate 13 to lift up and down is formed in the die pressing frame 12, the upper die plate 11 is driven to lift through a first pneumatic telescopic rod 111, the lower die plate 13 is driven to lift through a second pneumatic telescopic rod 131, the lower end surface of the upper die plate 11 is provided with a groove for forming the jacking part 41, the upper die plate 11 is internally provided with a first heating wire for heating, the first heating wire is externally connected with a power supply for heating, and the first pneumatic telescopic rod 111 and the second pneumatic telescopic rod 131 are necessarily connected with an external cylinder in an external manner, the expansion and the contraction of the first pneumatic telescopic rod and the second pneumatic telescopic rod are controlled in a manner of controlling air inlet and outlet amount, one side edge of the die pressing frame 12 away from the molding device 3 is provided with a protruding part protruding upwards, and the lower end of the upper die plate 11 is provided with a corresponding inwards sunken step edge;
the shaping device 3 comprises an movable panel 31, a rotating shaft 32, a thermal forming assembly 33 and a screw rod 34, wherein the movable panel 31 is abutted against the surface of the frame body 2 through a supporting movable plate 312, the thermal forming assembly 33 is connected to the upper end of the movable panel 31 in a swinging way through the rotating shaft 32, the screw rod 34 is arranged on the left side and the right side of the movable panel 31 and penetrates through the front end and the rear end of the movable panel 31 respectively, the two movable panels 31 are driven to rotate respectively through a motor, the movable panel 31 is provided with screw rod engagement holes 311 in threaded connection with the screw rod 34 so as to drive the movable panel 31 to move forwards and backwards through controlling the forward and backward rotation of the movable panel 31, one side of the thermal forming assembly 33, which is close to the compression molding device 1, is provided with a thermoplastic rod 331, a second heating wire is arranged in the thermoplastic rod 331, the second heating wire is externally connected with a power supply and heated, when the movable panel 31 moves towards the compression molding device 1, the thermoplastic rod 331 is inserted into the mattress body 4 and then heated, a flow passage 42 is molded, the air permeability of the body 4 is increased by the flow passage 42, and when the number of the thermoplastic rod 331 is increased, the number of the raised mattress body 4 is raised against the surface of the mattress body 12, and the raised mattress body 4 is not raised against the surface of the mattress body 12, and the raised mattress body 12 is raised against the surface of the raised mattress body 12. Meanwhile, a limiting plate 313 is further disposed on the upper side of the movable panel 31, when the thermoplastic rod 331 is parallel to the frame 2, the edge of the thermoforming assembly 33 abuts against the limiting plate 313, so that the limiting plate 313 can be understood as a structure with a limiting effect, and the thermoplastic rod 331 can be supported by the limiting plate 313 when the thermoplastic rod 331 is parallel to the frame 2;
The processing technology comprises the following specific steps:
s1: placing the mattresses embryonic form woven by the 3D fabric at the upper end of the lower template 13 in the compression mold frame 12, then controlling the upper template 11 to press down, waiting sixty seconds, allowing the first electric heating wires in the upper template 11 to heat and shape the jacking part 41 of the surface of the mattess body 4,
S2: after shaping, the lower template 13 is controlled to rise, the mattress body 4 is jacked up upwards, then a motor connected with each screw rod 34 is controlled to drive the screw rods 34 to rotate, the movable panel 31 is driven to move towards the mattress body 4 on the compression mold frame 12 until the thermoplastic rod 331 is inserted into the mattress body 4, then the surface of the thermoplastic rod 331 is heated by a second heating wire in the thermoplastic rod 331, the mattress body 4 is shaped, and the shaping of the runner 42 is waited after the heating is completed;
S3: filling the shaped mattress body 4 into the three-dimensional ventilation layer 5, and filling the copper beads into the gap between the mattress body 4 and the three-dimensional ventilation layer 5;
S4: the mattress body 4 is repeatedly tilted left and right, and the redundant copper beads are poured out of the three-dimensional ventilation layer 5 and then the opening 51 is sewed, so that a finished product is obtained.
Moreover, a rocker 332 is disposed on one of the left and right sides of the thermoforming assembly 33, an included angle is formed between the rocker 332 and the thermoplastic rod 331, when the movable panel 31 is not inserted into the mattress body 4, and in a standby state, the rocker 332 may be considered to be pulled downwards, the thermoforming assembly 33 is driven to swing about the rotating shaft 32 by the rocker 332, so that more operational space is provided for an operator.
The upper surface of the frame body 2 is provided with a chute 21, the lower end of the movable panel 31 is provided with at least one screw rod engagement hole 311, and the screw rod engagement hole 311 is embedded in the chute 21 so as to be supported by the screw rod engagement hole 311 when the movable panel 31 moves forwards and backwards;
It should be noted that, the motor for driving the screw rod 34 to rotate is in the prior art, and will not be further described herein, but the working modes of driving the first pneumatic telescopic rod 111, the second pneumatic telescopic rod 131 and the motor may be controlled electrically by a manual switch or by a loading system, and the control modes of the first pneumatic telescopic rod 111, the second pneumatic telescopic rod 131 and the motor belong to the extension or alternative modes of the technical scheme of the present invention, and are not considered as limitations of the technical scheme of the present invention, and it may also be understood that the control modes of the first pneumatic telescopic rod 111, the second pneumatic telescopic rod 131 and the motor may be changed according to the equipment conditions, the operation habits and other modes of the user;
It should be explained that when the thermoplastic rod 331 is inserted into the mattress body 4, the 3D knitted material and the fiber insulation layer of the mattress body are directly extruded, but after the second heating wire in the thermoplastic rod 331 is heated, the structure and the contour of the 3D knitted material and the fiber insulation layer are fixed.
The foregoing description is only illustrative of the preferred embodiments of the present invention, and therefore should not be taken as limiting the scope of the invention, for all changes and modifications that come within the meaning and range of equivalency of the claims and descriptions are therefore intended to be embraced therein.
Claims (2)
1. The processing technology of the rebound resilience mattress with the 3D fabric is characterized by comprising the following steps of: the novel heat-conducting mattress comprises a mattress body (4), wherein a three-dimensional ventilation layer (5) is sleeved outside the mattress body (4), gaps are formed between the mattress body (4) and the three-dimensional ventilation layer (5), and a plurality of copper beads for conducting heat are arranged in the gaps;
The mattress body (4) is provided with a runner (42) for air to flow, the runner (42) penetrates through two ends of the mattress body (4), and the runner (42) is communicated with the gap;
the upper end of the mattress body (4) is provided with a plurality of jacking parts (41), the middle part of the surface of the jacking parts (41) is an outward convex surface, and the convex surface of the jacking parts (41) jacks the three-dimensional ventilation layer (5) to form the gap;
one side of the three-dimensional ventilation layer (5) is provided with an opening (51) for placing the mattress body (4) into the three-dimensional ventilation layer (5);
The process includes a processing apparatus for processing a resilient mattress, the processing apparatus comprising:
Compression molding device (1): shaping the shape of the mattress body (4) in a pressing mode;
shaping device (3): forming the runner (42) by inserting the mattress body (4) and then heating and shaping;
The press forming device (1) comprises an upper template (11), a press die frame (12) and a lower template (13), wherein the upper template (11) is arranged outside the press die frame (12), the lower template (13) is arranged in the press die frame (12), a movable gap for the lower template (13) to lift up and down is formed in the press die frame (12), the upper template (11) is driven to lift through a first pneumatic telescopic rod (111), the lower template (13) is driven to lift through a second pneumatic telescopic rod (131), a groove for forming the jacking part (41) is formed in the lower end face of the upper template (11), and a first heating wire for heating is arranged in the upper template (11) and is externally connected with a power supply for heating;
The shaping equipment (3) comprises an movable panel (31), a rotating shaft (32), a thermoforming assembly (33) and screw rods (34), wherein the movable panel (31) is propped against the surface of the frame body (2) through a supporting movable plate (312), the thermoforming assembly (33) is connected to the upper end of the movable panel (31) through the rotating shaft (32) in a swinging mode, the screw rods (34) are arranged on the left side and the right side of the movable panel (31) and penetrate through the front end and the rear end of the movable panel (31) respectively, the two screw rods (34) are driven to rotate through a motor respectively, and screw rod meshing holes (311) in threaded connection with the screw rods (34) are formed in the movable panel (31) so as to drive the movable panel (31) to move forwards and backwards through controlling forward and backward rotation of the screw rods (34);
The processing technology comprises the following specific steps:
S1: placing the mattresses embryonic form woven by the 3D fabric at the upper end of a lower template (13) in a compression mold frame (12), then controlling an upper template (11) to be pressed down, waiting for sixty seconds, and heating a first heating wire in the upper template (11) to shape a jacking part (41) on the surface of a mattress body (4);
S2: after shaping, the lower template (13) is controlled to ascend to jack up the mattress body (4), then a motor connected with each screw rod (34) is controlled to drive the screw rods (34) to rotate, the movable panel (31) is driven to move towards the mattress body (4) on the compression mould frame (12) until the thermoplastic rod (331) is inserted into the mattress body (4), then the mattress body (4) is shaped by heating, and the shaping of the runner (42) is waited for after the heating is completed;
S3: filling the shaped mattress body (4) into the three-dimensional ventilation layer (5), and filling the copper beads into the gaps between the mattress body (4) and the three-dimensional ventilation layer (5);
S4: and repeatedly tilting the mattress body (4) left and right, pouring out redundant copper beads from the three-dimensional ventilation layer (5), and sewing the opening (51) to obtain a finished product.
2. A process for manufacturing a resilient mattress with 3D fabric according to claim 1, characterized in that:
One side of the thermal forming assembly (33) close to the compression forming device (1) is provided with a thermoplastic rod (331), a second heating wire is arranged in the thermoplastic rod (331), the second heating wire is externally connected with a power supply for power supply and heating, one of the left side and the right side of the thermal forming assembly (33) is provided with a rocker (332), and an included angle is formed between the rocker (332) and the thermoplastic rod (331).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211090680.1A CN115349735B (en) | 2022-09-07 | 2022-09-07 | Rebound resilience mattress with 3D fabric and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211090680.1A CN115349735B (en) | 2022-09-07 | 2022-09-07 | Rebound resilience mattress with 3D fabric and processing technology thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115349735A CN115349735A (en) | 2022-11-18 |
| CN115349735B true CN115349735B (en) | 2024-05-03 |
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| CN202211090680.1A Active CN115349735B (en) | 2022-09-07 | 2022-09-07 | Rebound resilience mattress with 3D fabric and processing technology thereof |
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| JP2006218082A (en) * | 2005-02-10 | 2006-08-24 | Tomomi Shoku | Sheet for preventing stuffiness |
| CN106136695A (en) * | 2015-03-23 | 2016-11-23 | 三香科技股份有限公司 | A kind of mattress and shaped device thereof and manufacture method |
| CN104757811A (en) * | 2015-04-08 | 2015-07-08 | 苏州工业园区职业技术学院 | Double-layer bed |
| CN110193905A (en) * | 2019-06-14 | 2019-09-03 | 浙江安吉美佳琪家居用品有限公司 | A kind of latex bed mattress production technology |
| CN213353359U (en) * | 2020-09-24 | 2021-06-04 | 格联特（漳州）轻工制品有限公司 | Sponge mattress forming system |
| CN214760222U (en) * | 2021-06-19 | 2021-11-19 | 潍坊思忆家居科技有限公司 | 3D surface breathable latex surface mattress |
| CN217309695U (en) * | 2022-03-18 | 2022-08-30 | 佛山市都禾家具有限公司 | Mattress with good heat dissipation performance |
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| CN115349735A (en) | 2022-11-18 |
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