CN115340922A - Full-automatic liquid state fermentation vinegar brewing equipment and using method thereof - Google Patents

Full-automatic liquid state fermentation vinegar brewing equipment and using method thereof Download PDF

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Publication number
CN115340922A
CN115340922A CN202211049624.3A CN202211049624A CN115340922A CN 115340922 A CN115340922 A CN 115340922A CN 202211049624 A CN202211049624 A CN 202211049624A CN 115340922 A CN115340922 A CN 115340922A
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China
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pipe
acetic acid
brewing
tank
acid bacteria
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CN202211049624.3A
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CN115340922B (en
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魏敬远
杨国伟
魏敬秀
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Henan Weichuang Biotechnology Co ltd
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Henan Weichuang Biotechnology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12JVINEGAR; PREPARATION OR PURIFICATION THEREOF
    • C12J1/00Vinegar; Preparation or purification thereof
    • C12J1/10Apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The invention belongs to the technical field of liquid vinegar brewing, and discloses a full-automatic liquid fermentation vinegar brewing device which comprises a brewing tank, wherein a cover plate is movably arranged at the top end of the brewing tank, a mixing tank is fixedly arranged at the top end of the cover plate, the top end of the mixing tank is fixedly communicated with a feeding port, the cover plates inside the mixing tank are communicated, and the bottom end of the cover plate is fixedly communicated with a material injection pipe. According to the invention, the action of entering the acetic acid solution is converted into pressure to directly drive the stop block to rise, and the channel is opened until the acetic acid bacteria solution is injected into the brewing tank, so that the acetic acid bacteria solution can be automatically added after the acetic acid bacteria solution reaches the specified reaction capacity to ensure the normal operation of the reaction, the problems of low efficiency and easy pollution of manual adding of the acetic acid bacteria solution in the traditional device are avoided, the self-adding process can be completed in a closed space when the acetic acid bacteria solution is rewound to the specified liquid level, the supply efficiency is improved, and the possibility of pollution is reduced, so that the device is suitable for being used in factories.

Description

Full-automatic liquid state fermentation vinegar brewing equipment and using method thereof
Technical Field
The invention belongs to the technical field of liquid vinegar brewing, and particularly relates to a full-automatic liquid fermented vinegar brewing device and a using method thereof.
Background
According to the basic properties of vinegar, the vinegar can be divided into solid fermented vinegar and liquid fermented vinegar according to the brewing process; the raw materials can be classified into sorghum vinegar, rice vinegar, glutinous rice vinegar, sweet vinegar, alcohol vinegar, fruit vinegar and the like; dividing edible vinegar and health vinegar according to functions; the raw material liquid state standing process is a typical traditional vinegar brewing technology, the fermentation manufacturing period is long, so the raw material liquid state standing process is basically not used in large-batch industrial production, a deep fermentation method is usually used in the brewing process of modern liquid vinegar, after starchy raw materials are liquefied, saccharified and subjected to alcohol fermentation, wine mash is sent into a fermentation tank, pure acetic acid bacteria liquid which is expanded step by step in culture is inoculated, the product temperature and ventilation quantity are controlled, the oxidation of ethanol is accelerated, the acetic acid is generated, the production period can be obviously shortened, and the method is suitable for batch production.
At present, in the process of mass production of vinegar in industry, raw materials are firstly mixed and fermented and then are sent into a brewing tank, proper acetic acid bacteria liquid is added into the brewing tank, acetic acid is generated through fermentation after the raw materials are static, the brewing tank is generally in a sealed state in the working process, the raw materials can continuously and slowly enter during brewing, the acetic acid bacteria liquid can be slowly added, generally, the proper acetic acid bacteria liquid can be added according to the raw liquid generated by fermentation, in the actual processing process, the liquid level height inside the brewing tank can be increased along with the fermentation, when a certain liquid level height or liquid volume is reached, a certain amount of acetic acid bacteria liquid needs to be supplemented, in the prior art, a liquid level indicator is generally installed to inform an operator to open a top cover to finish the adding process of the acetic acid bacteria liquid after the liquid level height reaches a certain liquid level height, the adding mode needs a certain operation time to finish the adding of the acetic acid bacteria liquid, and is easily polluted by the external environment in the adding process, certain influence is generated on the quality of the acetic acid, and the operation efficiency is low.
Because the fermentation effect of the continuous interpolation of making the raw materials and acetic acid fungus can lead to making the inside liquid level of jar and increasing gradually at the brewing process of vinegar, for preventing overflowing of acetic acid solution among the prior art, often can be close to the overflow hole has been seted up on the position on top making the jar, spill over through the overflow hole after the liquid level reachs the appointed height, hold to prevent to make the jar and fill, nevertheless when it spills over through the overflow hole, need discharge the inside liquid of making the jar this moment, however, discharge the operation at the manual valve of opening after finding liquid from the overflow pipe discharge among the prior art, if fail in time to open the valve then can cause the excess fermentation of liquid, degree of automation is lower.
Disclosure of Invention
The invention aims to provide a full-automatic liquid state fermentation vinegar brewing device and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the invention provides the following technical scheme: the utility model provides a full-automatic liquid state fermentation vinegar brewing equipment, is including making the jar, the top movable mounting who makes the jar has the apron, the top fixed mounting of apron has the blending tank, the fixed intercommunication in top of blending tank has the charge door, be linked together between the inside apron of blending tank, the bottom fixed intercommunication of apron has the notes material pipe, the internally mounted who annotates the material pipe has the choke valve, the output that annotates the material pipe is located the inside of making the jar, the middle part fixed mounting who makes jar inner chamber bottom has the fixed column, the floating plate has been cup jointed in the lateral surface activity of fixed column, the top fixed mounting of fixed column has the limiting plate, it has seted up the discharge opening on the left side position that makes the jar be close to the bottom, it has seted up the overflow hole on the left side position that makes the jar be close to the top, the left side of making jar lateral surface is equipped with overflow discharging component, the both ends of overflow discharging component are linked together respectively between overflow hole and the discharge opening, the right side that makes the jar be equipped with the fungus from adding the subassembly, it has seted up the guide hole to make the right side that the jar is close to the middle part, the fungus is linked together between the bottom that adds the subassembly.
Before the brewing of liquid vinegar, at first need install the device on smooth subaerial to the raw materials that are used for the acetic acid to brew according to certain proportion mix the inside of fermenting back injection blending tank, also can directly communicate between outside fermentation cylinder and the blending tank, need open the apron simultaneously and pour into the inside of brewing the jar with the acetic acid bacteria solution that is fit for certain raw materials, ensure simultaneously that the solenoid valve is in the preparation work before the completion is brewed in the closed condition.
As a further technical scheme, the acetic acid bacteria self-adding assembly comprises a material guide pipe, the bottom end of the material guide pipe is fixedly communicated with the material guide hole, the top end of the material guide pipe is fixedly communicated with a material storage tank, the top end of the material storage tank is fixedly communicated with a limiting pipe, the top end of the limiting pipe is fixedly communicated with a flow limiting cavity, the right side of the top end of the material storage tank is fixedly provided with an acetic acid bacteria storage tank, and the left side of the acetic acid bacteria storage tank is communicated with the right side of the flow limiting cavity.
As a further technical scheme of the invention, the input end of the limiting pipe is provided with a one-way valve, and the valve direction of the one-way valve is towards the direction of the flow limiting cavity and towards the direction of the material storage tank.
As a further technical scheme of the invention, a second piston plate is movably sleeved in the storage tank, an extension shaft located in the storage tank is fixedly installed at the top end of the second piston plate, the top end of the extension shaft penetrates through the top end of the inner cavity of the storage tank and is located in the limiting pipe, a second return spring is movably sleeved on the outer side surface of the extension shaft, and the upper end and the lower end of the second return spring are respectively fixedly connected with the top end of the inner cavity of the storage tank and the top end of the second piston plate.
As a further technical scheme, a stop block is movably sleeved in the flow limiting cavity, a spray pipe is fixedly communicated with the left end of the flow limiting cavity, the stop block is located between the output end of the acetic acid bacteria storage tank and the input end of the spray pipe, a spray head is movably mounted at the bottom end of the spray pipe, an impeller is fixedly mounted in the middle of an inner cavity of the spray head, and spray holes are formed in the outer side surface of the spray head at equal angles.
Along with making the reaction of stoste and acetic acid bacteria solution, produce acetic acid solution, the liquid level that is located to make a jar inside risees thereupon, when the liquid level that makes the jar risees to guide hole department, part solution can get into the inside of storage tank through the passage this moment, along with the increase of the inside solution of storage tank, the bottom of storage tank receives the pressure from the solution, second reset spring is compressed and drives extension shaft and second piston board rise this moment, when the bottom of dog is touched to the top of extension shaft, along with the entering of liquid, the extension shaft continues to rise the dog and is jacked up, the passageway of dog left and right sides is opened this moment, acetic acid bacteria solution passes through acetic acid bacteria storage jar process flow-limiting chamber entering spray tube department immediately, and strike the inside impeller that is located the shower nozzle, and drive the impeller rotation, the shower nozzle is followed the rotation and is thrown away acetic acid bacteria solution from the spout department this moment, mix with inside and inside solution that gets into to make the jar, accomplish the self-adding of acetic acid bacteria solution.
Through the increase that utilizes liquid vinegar to make in-process acetic acid solution, make it reach appointed height after, get into the inside that the acetic acid fungus is from adding the subassembly, and change the action that the acetic acid solution got into the rising that pressure directly drives the dog, open the inside that the passageway is injected into the brewing jar until the acetic acid fungus solution, make it can reach the normal clear of reaction capacity after automatic addition acetic acid fungus solution and ensure the normal clear of reaction, the problem that the artifical manual addition acetic acid fungus solution efficiency of traditional apparatus is lower and easily pollute has been avoided, make it can accomplish from the process of adding in airtight space when the appointed liquid level of rewinding, not only improved the efficiency of replenishment and reduced the possibility that the pollution takes place simultaneously, be fit for the mill and use.
According to a further technical scheme, the overflow discharging assembly comprises a supporting frame, a temporary storage pipe is fixedly installed inside the supporting frame, an overflow pipe is fixedly communicated with the top end of the temporary storage pipe, the other end of the overflow pipe is communicated with an overflow hole, the overflow discharging assembly further comprises a discharging pipe, the other end of the discharging pipe is communicated with the discharging hole, a solenoid valve is fixedly communicated with the left end of the discharging pipe, an output port is formed in the bottom end of the solenoid valve, a touch switch is fixedly installed at the top end of the solenoid valve, and the output end of the touch switch is electrically connected with the input end of the solenoid valve.
As a further technical scheme of the invention, a first piston plate is movably sleeved in the temporary storage tube, the bottom end of the first piston plate is fixedly connected with a light touch rod positioned in the temporary storage tube, the bottom end of the light touch rod penetrates through the bottom end of the temporary storage tube and is positioned above a light touch switch, the outer side surface of the light touch rod is movably sleeved with a first reset spring, the upper end and the lower end of the first reset spring are respectively and fixedly connected with the bottom end of the first piston plate and the bottom end of the inner cavity of the temporary storage tube, the right end of the temporary storage tube is fixedly communicated with a branch tube positioned below the first piston plate, and the other end of the branch tube is communicated with the top end of the discharge tube.
Along with the continuation of reaction going on, the acetic acid solution continues to increase, the liquid level rises thereupon when the liquid level reachs overflow hole department, this moment liquid gets into inside the overflow pipe and gets into the inside temporary storage pipe through the overflow hole thereupon, and can apply decurrent pressure to first piston plate and move down with dabbing the pole wholly, first reset spring is compressed this moment, touch when being located the below dabbing the switch when first reset spring touches, dabbing the switch trigger signal transmission this moment and opening to solenoid valve control solenoid valve, the inside liquid of brewing jar is derived through the bottom of discharging pipe and solenoid valve thereupon this moment, simultaneously when dabbing the pole and dabbing the switch contact, first piston plate is located the below of branch pipe input this moment, the inside solution that is located the temporary storage pipe thereupon derives through the branch pipe and gets into the discharging pipe and derives through the bottom of solenoid valve once more rather than after mixing this moment, accomplish the automatic discharging process.
Through utilizing liquid vinegar to make the in-process, after the increase of acetic acid solution made it reach the assigned position, get into the inside of keeping in the pipe, and change liquid flow into the signal of telecommunication that pressure triggered the light touch switch, and then open the valve of solenoid valve automatically, accomplish ejection of compact process, avoid traditional device to need the manual row material and fail in time to arrange the material and cause the excessive problem of fermentation when acetic acid solution triggers the overflow, make it can independently arrange the material after the fermentation finishes, need not artificial intervention and need not the external energy and assist, degree of automation is higher, use when being fit for mass production.
According to a further technical scheme of the invention, the outer side surface of the floating plate is fixedly provided with a cleaning brush at an equal angle, the outer side surface of the cleaning brush is in contact with the inner side surface of the brewing tank, the top end of the floating plate is provided with a collecting tank, the left end and the right end of the collecting tank are both fixedly provided with scraping plates, and the scraping plates positioned on the outer ring are in contact with the inner side surface of the brewing tank.
The solution that is located the brewing tank inside along with the normal clear of reaction increases thereupon, and the kickboard that is located the liquid level top this moment rises thereupon along with the rising of liquid level, and the kickboard can follow the rising of liquid level and accomplish the process that rises in step promptly, and the limiting plate can block the maximum stroke of kickboard, and the kickboard is located the highest position this moment when the top of kickboard contacts with the bottom of limiting plate promptly, and the vertical displacement of kickboard can be ensured in the existence of fixed column simultaneously.
As a further technical scheme of the invention, the top end of the floating plate is fixedly provided with an extension rod at an equal angle, the top end of the extension rod is fixedly provided with a sealing plate, the middle part of the top end of the sealing plate is fixedly provided with a guide block positioned right below the material injection pipe, the diameter of the guide block is the same as the inner diameter of the material injection pipe, the diameter of the sealing plate is larger than that of the guide block and is made of rubber, and the floating plate is made of light foam.
When the kickboard follows the liquid level and rises, the cleaning brush that is located the kickboard lateral surface rises thereupon and contacts with the medial surface of making the jar, and clean the medial surface of making the jar, the scraper blade that is located the kickboard top simultaneously can strike off the inner wall of making the jar, the residue of striking off drops to the inside completion collection of collecting vat, the kickboard rises to the peak simultaneously, closing plate and guide block rise thereupon this moment, and the guide block gets into the inside of annotating the material pipe immediately, and the closing plate is located the bottom of annotating the material pipe and blocks annotating the material pipe, close the material loading process, close the choke valve this moment and can completely close going on of material loading until next reaction.
Through the buoyancy that the rise of utilizing liquid vinegar to make the process solution and produce, the rise of synchronous drive kickboard, and utilize scraper blade and cleaning brush to accomplish the automatically cleaning process of device, simultaneously can reach the peak when carrying out the ejection of compact promptly at the kickboard, the automatic shutdown notes material pipe stops the material loading process, avoid traditional device to forget when the ejection of compact and close the compounding phenomenon that the material loading caused, degree of automation is higher, can independently close the automatically cleaning of material loading process and inner wall when accomplishing the ejection of compact, show and reduce the maintenance cycle, and is suitable for being generalized to use.
A use method of a full-automatic liquid state fermentation vinegar brewing device comprises the following steps:
s1: in the process of brewing the liquid vinegar, firstly, a cover plate needs to be opened to add a proper acetic acid bacteria solution into the brewing tank, the mixed and fermented raw materials are injected into the mixing tank, a throttle valve in the material injection pipe is opened at the same time, the raw materials are injected, at the moment, the electromagnetic valve is in a closed state, and the raw materials immediately enter the brewing tank and react with the acetic acid bacteria in the brewing tank to generate the acetic acid solution;
s2: the liquid level in the brewing tank rises along with the generation of the acetic acid solution, when the liquid level rises to the material guide hole, part of liquid immediately enters the inside of the acetic acid bacteria self-adding assembly through the material guide hole, and drives the second piston plate and the extension shaft to rise until the stop block is jacked up, and at the moment, the acetic acid bacteria solution in the acetic acid bacteria storage tank can be led out through the flow limiting cavity and the spray pipe and finally led out through the spray hole on the outer side surface of the spray head, so that the self-adding process of the quantitative acetic acid bacteria solution is completed;
s3: the liquid level continuously rises along with the continuous reaction, when the liquid level rises to the overflow hole and then flows out, the overflow is triggered, the liquid immediately enters the temporary storage tube, the first piston plate and the light touch rod are driven to descend until the light touch rod is in contact with the light touch switch, the valve of the electromagnetic valve is opened, the acetic acid solution can be discharged from the electromagnetic valve at one end of the discharge tube, and when the first piston plate descends to the position below the input end of the branch tube, the liquid in the temporary storage tube is led out through the branch tube and enters the discharge tube to be combined and led out, so that the self-discharge is completed;
s4: and when the liquid level rose to overflow hole department, the kickboard was along with the liquid level come-up this moment, fill in the inside of annotating the material pipe until the guide block on its top, and the closing plate is located the delivery outlet of annotating the material pipe and blocks, close the material loading process, prevent the injection of ejection of compact in-process raw materials, close the choke valve this moment and can completely close the material loading process, cooperate clean brush and scraper blade to carry out the automatically cleaning to the inner wall of making the jar when the kickboard shifts up simultaneously, avoid the adhesion.
The invention has the following beneficial effects:
1. according to the invention, the acetic acid solution is added in the brewing process of the liquid vinegar, and then enters the interior of the acetic acid bacteria self-adding assembly after reaching the specified height, the action of the acetic acid solution is converted into pressure to directly drive the stop block to rise, the channel is opened until the acetic acid bacteria solution is injected into the brewing tank, so that the acetic acid bacteria solution can be automatically added after reaching the specified reaction capacity to ensure the normal operation of the reaction, the problems of low efficiency and easy pollution of the traditional device for manually adding the acetic acid bacteria solution are avoided, the self-adding process can be completed in a closed space when the specified liquid surface is rewound, the supply efficiency is improved, and the possibility of pollution is reduced, and the device is suitable for being used in factories.
2. According to the invention, in the process of brewing liquid vinegar, after the acetic acid solution reaches a designated position, the acetic acid solution enters the temporary storage tube, the liquid flow is converted into an electric signal of a pressure trigger light-touch switch, and then the valve of the electromagnetic valve is automatically opened to finish the discharging process, so that the problems of excessive fermentation caused by manual discharging and failure in timely discharging when the acetic acid solution triggers overflow in the traditional device are avoided, the acetic acid solution can be automatically discharged after the fermentation is finished, manual intervention is not required, external energy is not required, the automation degree is higher, and the device is suitable for being used in mass production.
3. According to the device, the buoyancy generated by the rising of the solution in the liquid vinegar brewing process is utilized to synchronously drive the floating plate to rise, the self-cleaning process of the device is completed by utilizing the scraping plate and the cleaning brush, meanwhile, when the floating plate reaches the highest point and is discharged, the material injection pipe is automatically closed to stop the feeding process, the phenomenon of material mixing caused by forgetting to close the feeding when the traditional device discharges materials is avoided, the automation degree is high, the feeding process and the self-cleaning of the inner wall can be closed when the discharging is automatically completed, the maintenance period is obviously shortened, and the device is suitable for popularization and use.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded view of the lid and mixing tank configuration of the present invention;
FIG. 3 is a cross-sectional view of the internal structure of the present invention;
FIG. 4 is a schematic view of the combination of the fixed column and floating plate structure of the present invention;
FIG. 5 is an exploded view of the floating plate and fixed post structure of the present invention;
FIG. 6 is a schematic diagram of the overflow discharge assembly of the present invention in isolation;
FIG. 7 is a cross-sectional view of the internal structure of the overflow discharge assembly of the present invention;
FIG. 8 is a schematic diagram of the structure of the acetic acid bacteria self-adding assembly of the present invention;
FIG. 9 is an internal cross-sectional view of the structure of the acetic acid bacteria self-feeding assembly of the present invention;
FIG. 10 is an exploded view of the bottom end structure of the nozzle of the present invention.
In the figure: 1. a brewing tank; 2. a mixing tank; 3. a feed inlet; 4. a material injection pipe; 5. fixing a column; 6. a limiting plate; 7. a floating plate; 8. a cleaning brush; 9. collecting tank; 10. a squeegee; 11. an extension pole; 12. a guide block; 13. a sealing plate; 14. an overflow discharge assembly; 141. a support frame; 142. an overflow pipe; 143. a temporary storage tube; 144. a first piston plate; 145. a light touch bar; 146. a first return spring; 147. a light touch switch; 148. an electromagnetic valve; 149. a discharge pipe; 1410. a branch pipe; 15. the acetic acid bacteria self-adding component; 151. a material guide pipe; 152. a material storage tank; 153. a second piston plate; 154. an extension shaft; 155. a second return spring; 156. a one-way valve; 157. a limiting pipe; 158. a flow-restricting cavity; 159. a stopper; 1510. storing the acetic acid bacteria in a tank; 1511. a nozzle; 1512. an impeller; 1513. a spray head; 1514. spraying a hole; 16. an overflow aperture; 17. a discharge hole; 18. a cover plate; 19. a material guide hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
As shown in fig. 1 to 5, in the embodiment of the present invention, a full-automatic liquid state fermented vinegar brewing apparatus includes a brewing tank 1, a cover plate 18 is movably installed at the top end of the brewing tank 1, a mixing tank 2 is fixedly installed at the top end of the cover plate 18, a charging port 3 is fixedly communicated with the top end of the mixing tank 2, the inner cover plates 18 of the mixing tank 2 are communicated with each other, a material injection pipe 4 is fixedly communicated with the bottom end of the cover plate 18, a throttle valve is installed inside the material injection pipe 4, the output end of the material injection pipe 4 is located inside the brewing tank 1, a fixed column 5 is fixedly installed at the middle portion of the bottom end of an inner cavity of the brewing tank 1, a floating plate 7 is movably sleeved on the outer side surface of the fixed column 5, a limiting plate 6 is fixedly installed at the top end of the fixed column 5, a discharge hole 17 is opened at the left side position of the brewing tank 1 close to the bottom end, an overflow hole 16 is opened at the left side position of the brewing tank 1, an overflow discharge assembly 14 is provided at the left side of the outer side surface of the brewing tank 1, two ends of the overflow discharge assembly 14 are respectively communicated with the overflow hole 16 and the discharge hole 17, a self-adding assembly 15 for adding material for the brewing bacteria is opened at the right side of the brewing tank 1, and a bottom end of the brewing tank is communicated with the guiding hole 19 for adding assembly for adding the brewing bacteria.
Before brewing the liquid vinegar, firstly, the device needs to be installed on a flat ground, raw materials for brewing the acetic acid are prepared to be mixed and fermented according to a certain proportion and then are injected into the mixing tank 2, an external fermentation tank and the mixing tank 2 can be directly communicated, meanwhile, the cover plate 18 needs to be opened to inject an acetic acid bacteria solution suitable for certain raw materials into the brewing tank 1, and meanwhile, the electromagnetic valve 148 is ensured to be in a closed state to complete preparation work before brewing.
As shown in fig. 3 and 8 and fig. 9 and 10, the acetic acid bacteria self-adding assembly 15 includes a material guiding pipe 151, a bottom end of the material guiding pipe 151 is fixedly communicated with the material guiding hole 19, a material storage tank 152 is fixedly communicated with a top end of the material guiding pipe 151, a limiting pipe 157 is fixedly communicated with a top end of the material storage tank 152, a flow limiting chamber 158 is fixedly communicated with a top end of the limiting pipe 157, an acetic acid bacteria storage tank 1510 is fixedly installed on a right side of the top end of the material storage tank 152, a left side of the acetic acid bacteria storage tank 1510 is communicated with a right side of the flow limiting chamber 158, a check valve 156 is installed at an input end of the limiting pipe 157, a valve direction of the check valve 156 is a direction that the valve is communicated towards the flow limiting chamber 158 and is stopped towards the material storage tank 152, a second piston plate 153 is movably sleeved inside the material storage tank 152, the top fixed mounting of second piston plate 153 has the extension axle 154 that is located the storage tank 152 inside, the top of extension axle 154 runs through the top of storage tank 152 inner chamber and is located the inside of spacing pipe 157, the lateral surface activity of extension axle 154 has cup jointed second reset spring 155, the upper and lower both ends of second reset spring 155 respectively with the top of storage tank 152 inner chamber and the top fixed connection of second piston plate 153, the inside activity of current-limiting chamber 158 has cup jointed dog 159, the left end of current-limiting chamber 158 is fixed and has communicated spray tube 1511, dog 159 is located on the position between acetic acid bacteria storage jar 1510 output and the spray tube 1511 input, the bottom movable mounting of spray tube 1511 has shower nozzle 1513, the middle part fixed mounting of shower nozzle 1513 inner chamber has impeller 1512, the lateral surface of shower nozzle 1513 has seted up orifice 1514 to the equidistance.
The first embodiment:
the acetic acid solution is generated along with the reaction of the brewing raw liquid and the acetic acid bacteria solution, the liquid level inside the brewing tank 1 rises, when the liquid level of the brewing tank 1 rises to the material guide hole 19, part of the solution enters the material storage tank 152 through the material guide pipe 151, the bottom end of the material storage tank 152 is subjected to the pressure from the solution along with the increase of the solution inside the material storage tank 152, the second return spring 155 is compressed and drives the extension shaft 154 and the second piston plate 153 to rise, when the top end of the extension shaft 154 touches the bottom end of the stop 159, the stop 159 is jacked up along with the entrance of the liquid, the channels on the left side and the right side of the stop 159 are opened, the acetic acid bacteria solution immediately enters the spray pipe 1511 through the acetic acid bacteria 1510 through the flow limiting cavity 158 and impacts the impeller 1512 inside the spray head 1513 and drives the impeller 1512 to rotate, and the spray head 1513 rotates and throws the acetic acid bacteria solution out of the spray hole 1514 until the solution enters the inside the brewing tank 1 to be mixed with the solution, and the self-adding of the acetic acid bacteria solution is completed.
Through the increase that utilizes liquid vinegar to make in-process acetic acid solution, make it reach the appointed height after, get into the inside that the acetic acid fungus adds subassembly 15 certainly, and change the action that the acetic acid solution got into the rising that pressure directly drives dog 159, open the inside that the passageway pours into brewing jar 1 until the acetic acid fungus solution into, make it can reach the normal clear of appointed reaction capacity after automatic addition acetic acid fungus solution and ensure the normal clear of reaction, the problem that the artifical manual addition acetic acid fungus solution efficiency of traditional apparatus is lower and easily pollute has been avoided, make it can accomplish the process of adding certainly in inclosed space when taking over appointed liquid level, not only improved the efficiency of supply and reduced the possibility that the pollution takes place simultaneously, be fit for the mill and use.
As shown in fig. 3, 6 and 7, the overflow discharging assembly 14 includes a supporting frame 141, a temporary storage tube 143 is fixedly installed inside the supporting frame 141, an overflow tube 142 is fixedly communicated with the top end of the temporary storage tube 143, the other end of the overflow tube 142 is communicated with the overflow hole 16, the overflow discharging assembly 14 further includes a discharging tube 149, the other end of the discharging tube 149 is communicated with the discharging hole 17, a solenoid valve 148 is fixedly communicated with the left end of the discharging tube 149, an output port is opened at the bottom end of the solenoid valve 148, a tact switch 147 is fixedly installed at the top end of the solenoid valve 148, an output end of the tact switch 147 is electrically connected with an input end of the solenoid valve 148, a first piston plate 144 is movably sleeved inside the temporary storage tube 143, a tact rod 145 located inside the temporary storage tube 143 is fixedly connected with the bottom end of the first piston plate 144, the bottom end of the tact rod 145 penetrates through the bottom end of the temporary storage tube 143 and is located above the tact switch 147, a first return spring 146 is movably sleeved on the outer side surface of the tact rod 145, the upper and lower ends of the first return spring 146 are respectively fixedly connected with the bottom end of the first piston plate 144 and the bottom end of the inner cavity of the temporary storage tube 143, a branch tube 1410 of the discharging tube 143 is fixedly connected with the other end of the piston plate 1410 located below the discharging tube 1410.
Second embodiment:
as the reaction continues, the acetic acid solution continues to increase, the liquid level rises, when the liquid level reaches the overflow hole 16, the liquid enters the overflow pipe 142 through the overflow hole 16 and enters the temporary storage pipe 143 for temporary storage, and downward pressure is applied to the first piston plate 144 until the first piston plate 144 and the tact rod 145 integrally move downward, at this time, the first return spring 146 is compressed, when the first return spring 146 touches the tact switch 147 located below, the tact switch 147 triggers an electrical signal to be transmitted to the solenoid valve 148 to control the opening of the solenoid valve 148, at this time, the liquid inside the brewing tank 1 is led out through the outlet pipe 149 and the bottom end of the solenoid valve 148, at the same time, when the tact rod 145 contacts the tact switch 147, at this time, the first piston plate 144 is located below the input end of the branch pipe 1410, at this time, the solution inside the temporary storage pipe 143 is led out through the outlet pipe 1410, enters the inside of the outlet pipe 149, is mixed with the solution, and then is led out through the bottom end of the solenoid valve 148 again, and the automatic discharging process is completed.
Through utilizing liquid vinegar to make the in-process, after the increase of acetic acid solution made it reach the assigned position, get into the inside of keeping in pipe 143, and change liquid flow into the signal of telecommunication that pressure triggered light touch switch 147, and then open the valve of solenoid valve 148 automatically, accomplish ejection of compact process, avoid traditional device to need manually to arrange the material and fail in time to arrange the material and cause the excessive problem of fermentation when acetic acid solution triggers the overflow, make it can carry out independently row material after the fermentation finishes, need not artificial intervention and need not the external energy and assist, degree of automation is higher, use when being fit for mass production.
As shown in fig. 3, 4 and 5, the outer side surface of the floating plate 7 is fixedly provided with a cleaning brush 8 at an equal angle, the outer side surface of the cleaning brush 8 is in contact with the inner side surface of the brewing tank 1, the top end of the floating plate 7 is provided with a collecting tank 9, the left end and the right end of the collecting tank 9 are both fixedly provided with scraping plates 10, and the scraping plates 10 positioned on the outer ring are in contact with the inner side surface of the brewing tank 1.
Along with the normal clear of reaction lies in the solution of making 1 inside and increases thereupon, and the kickboard 7 that lies in the liquid level top this moment rises along with the rising of liquid level thereupon, and the kickboard 7 can follow the rising synchronous process that rises of completion of liquid level promptly, and limiting plate 6 can block the biggest stroke of kickboard 7, and the kickboard 7 lies in the highest position this moment when the top of kickboard 7 contacts with the bottom of limiting plate 6 promptly, and the vertical displacement of kickboard 7 can be ensured in the existence of fixed column 5 simultaneously.
As shown in fig. 2 and 3 and fig. 4 and 5, an extension rod 11 is fixedly mounted at the top end of the floating plate 7 at an equal angle, a sealing plate 13 is fixedly mounted at the top end of the extension rod 11, a guide block 12 located right below the injection pipe 4 is fixedly mounted in the middle of the top end of the sealing plate 13, the diameter of the guide block 12 is the same as the inner diameter of the injection pipe 4, the diameter of the sealing plate 13 is larger than that of the guide block 12 and is made of rubber, and the floating plate 7 is made of light foam.
The third embodiment:
when the floating plate 7 rises along with the liquid level, the cleaning brush 8 positioned on the outer side surface of the floating plate 7 rises and contacts with the inner side surface of the brewing tank 1, the inner side surface of the brewing tank 1 is cleaned, meanwhile, the scraper blade 10 positioned on the top end of the floating plate 7 can scrape the inner wall of the brewing tank 1, the scraped residues fall into the collecting tank 9 to complete collection, and meanwhile, when the floating plate 7 rises to the highest point, the sealing plate 13 and the guide block 12 rise along with the floating plate, the guide block 12 immediately enters the material injection pipe 4, the sealing plate 13 is positioned at the bottom end of the material injection pipe 4 to block the material injection pipe 4, the feeding process is closed, and the throttle valve is closed at the moment, so that feeding can be completely closed until next reaction is carried out.
Through the buoyancy that the rise of utilizing liquid vinegar to make the process solution and produce, the rise of synchronous drive kickboard 7, and utilize scraper blade 10 and cleaning brush 8 to accomplish the automatically cleaning process of device, simultaneously can reach the peak when the kickboard 7 carries out the ejection of compact promptly, the automatic shutdown annotates material pipe 4 and stops the material loading process, avoid traditional device to forget to close the compounding phenomenon that the material loading caused when the ejection of compact, degree of automation is higher, can independently close the automatically cleaning of material loading process and inner wall when accomplishing the ejection of compact, show and reduce maintenance cycle, and is suitable for being generalized to use.
A use method of a full-automatic liquid state fermentation vinegar brewing device comprises the following steps:
s1: in the process of brewing the liquid vinegar, firstly, the cover plate 18 is required to be opened to add a proper acetic acid bacteria solution into the brewing tank 1, the mixed and fermented raw materials are injected into the mixing tank 2, meanwhile, the throttle valve in the material injection pipe 4 is opened to perform the raw material injection operation, the electromagnetic valve 148 is in a closed state, and the raw materials immediately enter the brewing tank 1 and react with the acetic acid bacteria in the brewing tank 1 to generate the acetic acid solution;
s2: along with the generation of the acetic acid solution, the liquid level in the brewing tank 1 rises along with the generation of the acetic acid solution, when the liquid level rises to the material guide hole 19, part of the liquid immediately enters the interior of the acetic acid bacteria self-adding assembly 15 through the material guide hole 19, and drives the second piston plate 153 and the extension shaft 154 to rise until the stopper 159 is jacked up, at this time, the acetic acid bacteria solution in the acetic acid bacteria storage tank 1510 can be led out through the flow limiting cavity 158 and the spray pipe 1511 and finally led out through the spray hole 1514 on the outer side surface of the spray head 1513, and the self-adding process of the quantitative acetic acid bacteria solution is completed;
s3: along with the continuous progress of the reaction, the liquid level continuously rises, when the liquid level rises to the overflow hole 16 and then overflows, the liquid immediately enters the temporary storage tube 143 and drives the first piston plate 144 and the light touch rod 145 to descend until the light touch rod 145 contacts with the light touch switch 147 and the valve of the electromagnetic valve 148 is opened, so that the acetic acid solution can be discharged from the electromagnetic valve 148 at one end of the discharge tube 149, and when the first piston plate 144 descends to the position below the input end of the branch tube 1410, the liquid in the temporary storage tube 143 is led out through the branch tube 1410 and enters the discharge tube 149 to be combined and led out, so that the self-discharging is completed;
s4: and when the liquid level rose to overflow hole 16 department, kickboard 7 floated along with the liquid level this moment, fill in the inside of annotating material pipe 4 until guide block 12 on its top, and closing plate 13 is located the delivery outlet of annotating material pipe 4 and blocks, close the material loading process, prevent the injection of ejection of compact in-process raw materials, close the choke valve this moment and can close the material loading process completely, cooperation cleaning brush 8 and scraper blade 10 can carry out the automatically cleaning to the inner wall of making jar 1 when kickboard 7 shifts up simultaneously, avoid the adhesion.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a full-automatic liquid state fermentation vinegar brewing equipment, is including making jar (1), its characterized in that: the brewing device is characterized in that a cover plate (18) is movably mounted at the top end of the brewing tank (1), a mixing tank (2) is fixedly mounted at the top end of the cover plate (18), a feed inlet (3) is fixedly communicated at the top end of the mixing tank (2), the cover plate (18) is communicated with the inside of the mixing tank (2), an injection pipe (4) is fixedly communicated at the bottom end of the cover plate (18), a throttle valve is mounted inside the injection pipe (4), the output end of the injection pipe (4) is positioned inside the brewing tank (1), a fixed column (5) is fixedly mounted at the middle part of the bottom end of an inner cavity of the brewing tank (1), a floating plate (7) is movably sleeved on the outer side surface of the fixed column (5), a limiting plate (6) is fixedly mounted at the top end of the fixed column (5), a discharge hole (17) is formed in the left side position, which is close to the bottom end, of the brewing tank (1), a left side position, which is close to the top end, is provided with an overflow hole (16), an overflow hole (14) is formed in the left side of the outer side surface of the brewing tank (1), an overflow discharge assembly (14) is arranged at two ends of the overflow hole (16) and a right side of the brewing tank (15) is respectively communicated with the overflow hole (16), a guide assembly (15) is arranged in the brewing tank (15) and a right side of the brewing tank (15) is arranged on the brewing tank (1), the acetic acid bacteria self-adding component (15) is communicated with the bottom end of the material guide hole (19).
2. The full-automatic liquid fermented vinegar brewing apparatus according to claim 1, wherein: the acetic acid bacterium is from adding subassembly (15) and including passage (151), fixed intercommunication between the bottom of passage (151) and guiding hole (19), the fixed intercommunication in top of passage (151) has storage tank (152), the fixed intercommunication in top of storage tank (152) has spacing pipe (157), the fixed intercommunication in top of spacing pipe (157) has limited flow chamber (158), the right side fixed mounting on storage tank (152) top has acetic acid bacterium storage jar (1510), the left side of acetic acid bacterium storage jar (1510) is linked together with the right side of limited flow chamber (158).
3. The full-automatic liquid fermented vinegar brewing apparatus according to claim 2, wherein: the input end of the limiting pipe (157) is provided with a one-way valve (156), and the valve direction of the one-way valve (156) is switched on towards the direction of the flow limiting cavity (158) and is cut off towards the direction of the storage tank (152).
4. The fully automatic liquid fermentation vinegar brewing apparatus according to claim 2, wherein: second piston plate (153) has been cup jointed in the inside activity of storage tank (152), the top fixed mounting of second piston plate (153) has extension axle (154) that is located storage tank (152) inside, the top of extension axle (154) runs through the top of storage tank (152) inner chamber and is located the inside of spacing pipe (157), second reset spring (155) have been cup jointed in the lateral surface activity of extension axle (154), the upper and lower both ends of second reset spring (155) respectively with the top of storage tank (152) inner chamber and the top fixed connection of second piston plate (153).
5. The full-automatic liquid fermented vinegar brewing apparatus according to claim 2, wherein: dog (159) have been cup jointed in the inside activity of current-limiting chamber (158), the fixed intercommunication in left end of current-limiting chamber (158) has spray tube (1511), dog (159) are located the position between acetic acid bacteria storage jar (1510) output and spray tube (1511) input, the bottom movable mounting of spray tube (1511) has shower nozzle (1513), the middle part fixed mounting of shower nozzle (1513) inner chamber has impeller (1512), orifice (1514) have been seted up to the lateral surface isogonism of shower nozzle (1513).
6. The fully automatic liquid state fermentation vinegar brewing equipment according to claim 1, characterized in that: overflow ejection of compact subassembly (14) is including support frame (141), the inside fixed mounting of support frame (141) has temporary storage pipe (143), the fixed intercommunication in top of temporary storage pipe (143) has overflow pipe (142), be linked together between the other end of overflow pipe (142) and overflow hole (16), overflow ejection of compact subassembly (14) still includes discharging pipe (149), be linked together between the other end of discharging pipe (149) and discharge hole (17), the fixed intercommunication in left end of discharging pipe (149) has solenoid valve (148), the delivery outlet has been seted up to the bottom of solenoid valve (148), the top fixed mounting of solenoid valve (148) has dabs switch (147), dabs the output of switch (147) and the input electric connection of solenoid valve (148).
7. The fully automatic liquid fermentation vinegar brewing apparatus according to claim 6, wherein: the inside activity of pipe of keeping in (143) has cup jointed first piston board (144), the bottom fixedly connected with of first piston board (144) is located the inside pole (145) that dabbles of pipe (143) of keeping in, the bottom of dabbing pole (145) runs through the bottom of pipe of keeping in (143) and is located the top of dabbing switch (147), the lateral surface activity of dabbing pole (145) has cup jointed first reset spring (146), the upper and lower both ends of first reset spring (146) respectively with the bottom of first piston board (144) and the bottom fixed connection of pipe of keeping in (143) inner chamber, the fixed intercommunication of right-hand member of pipe of keeping in (143) has branch pipe (1410) that are located first piston board (144) below, the other end of branch pipe (1410) is linked together with the top of discharging pipe (149).
8. The fully automatic liquid state fermentation vinegar brewing equipment according to claim 1, characterized in that: the angle fixed mounting such as lateral surface of kickboard (7) has cleaning brush (8), the lateral surface of cleaning brush (8) contacts with the medial surface of making jar (1), collecting vat (9) have been seted up on the top of kickboard (7), the equal fixed mounting in both ends has scraper blade (10) about collecting vat (9), is located the outer lane scraper blade (10) contact with the medial surface of making jar (1).
9. The fully automatic liquid state fermentation vinegar brewing equipment according to claim 1, characterized in that: the top end of the floating plate (7) is fixedly provided with an extension rod (11) at an equal angle, the top end of the extension rod (11) is fixedly provided with a sealing plate (13), the middle part of the top end of the sealing plate (13) is fixedly provided with a guide block (12) positioned right below the material injection pipe (4), the diameter of the guide block (12) is the same as the inner diameter of the material injection pipe (4), the diameter of the sealing plate (13) is larger than that of the guide block (12) and is made of rubber, and the floating plate (7) is made of light foam.
10. Use of a fully automatic liquid fermented vinegar brewing apparatus according to any one of claims 1 to 9, wherein: comprises the following steps:
s1: in the brewing process of the liquid vinegar, firstly, a cover plate (18) is required to be opened to add a proper acetic acid bacteria solution into a brewing tank (1), the mixed and fermented raw materials are injected into a mixing tank (2), a throttle valve in an injection pipe (4) is opened at the same time, the raw materials are injected, at the moment, an electromagnetic valve (148) is in a closed state, and the raw materials immediately enter the brewing tank (1) and react with the acetic acid bacteria in the brewing tank (1) to generate the acetic acid solution;
s2: along with the generation of acetic acid solution, the liquid level in the brewing tank (1) rises, when the liquid level rises to the material guide hole (19), part of liquid enters the interior of the acetic acid bacteria self-adding assembly (15) through the material guide hole (19) and drives the second piston plate (153) and the extension shaft (154) to rise until the stop block (159) is jacked up, at the moment, the acetic acid bacteria solution in the acetic acid bacteria storage tank (1510) can be led out through the flow limiting cavity (158) and the spray pipe (1511) and finally led out through the spray hole (1514) on the outer side surface of the spray head (1513), and the self-adding process of quantitative acetic acid bacteria solution is completed;
s3: along with the continuous progress of the reaction, the liquid level continues to rise, when the liquid level rises to the overflow hole (16) to be discharged, the overflow is triggered, the liquid immediately enters the temporary storage pipe (143), the first piston plate (144) and the light touch rod (145) are driven to descend until the light touch rod (145) contacts with the light touch switch (147) to open the valve of the electromagnetic valve (148), the acetic acid solution can be discharged from the electromagnetic valve (148) at one end of the discharge pipe (149), and when the first piston plate (144) descends to the position below the input end of the branch pipe (1410), the liquid in the temporary storage pipe (143) is led out through the branch pipe (1410) and enters the discharge pipe (149) to be combined and led out, and the self-discharging is completed;
s4: and when the liquid level rose to overflow hole (16) department, kickboard (7) floated along with the liquid level this moment, fill in the inside of notes material pipe (4) until guide block (12) on its top, and closing plate (13) are located the delivery outlet of annotating material pipe (4) and block to annotating material pipe (4), close the material loading process, prevent the injection of ejection of compact in-process raw materials, it can totally close the material loading process to close the choke valve this moment, cooperation cleaning brush (8) and scraper blade (10) can carry out the automatically cleaning to the inner wall of making a brew jar (1) when kickboard (7) shifts up simultaneously, avoid the adhesion.
CN202211049624.3A 2022-08-30 2022-08-30 Full-automatic liquid state fermentation vinegar brewing equipment and using method thereof Active CN115340922B (en)

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