CN115340286A - Method for manufacturing frit glass - Google Patents
Method for manufacturing frit glass Download PDFInfo
- Publication number
- CN115340286A CN115340286A CN202211134512.8A CN202211134512A CN115340286A CN 115340286 A CN115340286 A CN 115340286A CN 202211134512 A CN202211134512 A CN 202211134512A CN 115340286 A CN115340286 A CN 115340286A
- Authority
- CN
- China
- Prior art keywords
- glass
- pigment
- molten
- colorant
- frit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011521 glass Substances 0.000 title claims abstract description 83
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000049 pigment Substances 0.000 claims abstract description 75
- 239000002245 particle Substances 0.000 claims abstract description 26
- 239000000843 powder Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000007664 blowing Methods 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000005496 tempering Methods 0.000 claims abstract description 11
- 239000006060 molten glass Substances 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 claims abstract description 8
- 238000000071 blow moulding Methods 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- 239000003086 colorant Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 5
- 239000011229 interlayer Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000000037 vitreous enamel Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/173—Apparatus for changing the composition of the molten glass in glass furnaces, e.g. for colouring the molten glass
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses a method for manufacturing pigment glass, which is suitable for small-batch pigment processing, has high production efficiency, almost no raw material waste and greatly enriches the color and the process of a glass product; in order to solve the technical problems, the invention adopts the technical scheme that: a method of making a frit glass, comprising the steps of: firstly, melting a transparent glass raw material, picking the molten transparent glass by using one end of a blowing rod, and forming a glass vesicle; the actions can be carried out for a plurality of times according to the actual size requirement of the glass bulb; secondly, uniformly laying pigment powder or pigment particles on a plane, and wrapping the plane with the molten glass bubbles formed in the first step; when in binding, the blowing rod is uniformly rotated to fully bind the pigment on the surface of the glass small bubble; thirdly, tempering the part which is bonded with the pigment until the pigment is in a molten state; and fourthly, transferring the molten glass material mixed with the pigment in the third step to a mould for blow molding.
Description
Technical Field
The invention relates to a method for manufacturing frit glass, and belongs to the technical field of colored glass products.
Background
The traditional colored glass product is generally prepared by preparing a jar of glass pigment with corresponding color and then preparing the required colored glass product through various processes. With the progress of society, products gradually turn to customized production from batch, which has great influence on the production of traditional colored glass.
At present, when colored glass products are produced, a user often uses an incompletely prepared glass pigment in a colored glass material, so that a great part of the prepared glass pigment is wasted; and because the characteristics of glass production itself, the required glass material needs more than 10 hours to melt, so that workers can stop working and waiting for the material, which causes the labor cost to rise, and the labor cost occupies a high proportion in the glass production, which directly causes the product cost to rise. Therefore, the existing production process is difficult to meet the diversified requirements of the colored glass in the new era.
Disclosure of Invention
The invention overcomes the defects in the prior art, provides the method for manufacturing the pigment glass, is suitable for small-batch pigment processing, saves the production time, has high production efficiency and almost no raw material waste.
In order to solve the technical problems, the invention adopts the technical scheme that: a method of making a frit glass, comprising the steps of:
firstly, melting a transparent glass raw material, picking the molten transparent glass by using one end of a blowing rod, and forming a glass vesicle; the actions can be carried out for a plurality of times according to the actual size requirement of the glass bulb;
secondly, uniformly laying pigment powder or pigment particles on a plane, and wrapping the plane with the molten glass bubbles formed in the first step; when in bonding, the blowing rod is uniformly rotated to fully bond the surface of the glass bubble with the pigment;
thirdly, tempering the part where the pigment is bonded until the pigment is in a molten state;
and fourthly, transferring the molten glass material coated with the pigment in the third step to a mould for blow molding.
Preferably, according to the product requirements, the glass bubbles which are stained with the color powder or the color particles in the third step and melted are extended into the transparent glass frit pool again for secondary material picking to manufacture the colored interlayer.
Preferably, the tempering in the third step is baking the glass bubbles with the bonded pigments with a spray gun.
Preferably, the pigment powder and the pigment particles are made of glass.
Preferably, the pigment powder and the pigment particles are porcelain glass materials.
Preferably, the pigment powder and pigment particles can be manufactured by processing waste colored glass, and can also be specially produced according to requirements.
Preferably, when the pigment powder or the pigment particles are coated, the blowing rod is manually rotated to coat the pigment on the surface of the glass small bubble.
Preferably, the blow rod is erected according to actual needs, so that the bottom surface of the glass small bubble at the lower end of the blow rod is coated with the pigment.
Preferably, the tempering time of the glass bubbles with the bonding color is 10 to 15 seconds.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, waste pigment powder or pigment particles are purchased, a glassware manufacturer does not need to specially prepare colored glass stock solution, small-batch or even several customization requirements are met, and the whole cylinder of glass pigment is not required to be prepared in the processing process, so that the problem of waste caused by the use of incomplete cylinder pigment in one-time processing is solved, no raw material is wasted in the production process, the utilization rate of the raw material is greatly improved, the energy consumption is reduced, the cost is saved, and the pollution is reduced.
2. According to the invention, the glass pigment does not need to be processed independently, huge waste caused by the fact that the color is not easy to configure accurately by a user is saved, and the pigment is wrapped on the glass liquid in a wrapping mode, so that the limit of processing quantity is broken through, and the method is suitable for personalized customization.
3. The invention can make the color of the glass powder be greatly enriched by adopting the professional production of the glass powder or the particles, and can obtain glass products with different appearance effects by different methods of sticking and wrapping pigments, thereby enriching the color and variety of the products.
Detailed Description
The invention relates to a method for manufacturing frit glass, which is implemented by the following steps:
firstly, melting a transparent glass raw material, picking the molten transparent glass by using one end of a blowing rod, and forming a glass vesicle; the actions can be carried out for a plurality of times according to the actual size requirement of the glass bulb;
secondly, uniformly laying pigment powder or pigment particles on a plane, and wrapping the plane with the glass bubbles formed in the first step; the glass bubbles are still in a molten state, and the blowing rod is uniformly rotated during bonding so that the surfaces of the glass bubbles are fully bonded with the pigment;
thirdly, tempering the part which is bonded with the pigment until the pigment is in a molten state, so that the pigment is completely molten on the surface of the glass vesicle;
and fourthly, transferring the molten glass material coated with the pigment in the third step to a mould for blow molding.
According to the product requirements, the colored powder or the pigment particles are wrapped in the third step, and the melted glass bubbles are extended into the transparent glass material pool again for secondary material picking to manufacture the colored interlayer.
And in the third step, tempering is to bake the glass bubbles with the bonded pigments by using a spray gun.
The pigment powder and the pigment particles are made of glass.
The pigment powder and the pigment particles are porcelain glass materials.
The pigment powder and the pigment particles are manufactured by processing waste colored glass, and can be specially produced according to the requirement.
When the small glass bubbles are bonded with the pigment powder or the pigment particles, the blowing rod is manually rotated to bond the pigment on the surfaces of the small glass bubbles.
According to actual needs, the blowing rod is erected, so that the bottom surface of the glass small bubble at the lower end of the blowing rod is bonded with the pigment.
The tempering time of the glass bubbles bonded with the coloring material is controlled within 10 to 15 seconds according to the temperature range of a common spray gun.
According to the requirements of users, the invention can produce products with different surface effects by using pigment particles with different sizes, or sticking the pigment particles at different positions, or mixing a plurality of color particles and the like.
The invention is developed based on the small-batch requirements of the existing market, does not need to be specially configured with a cylinder of pigment for each color, and can produce products with corresponding colors only by purchasing corresponding pigment powder or pigment particles according to the color requirements of customers. The residual pigment can be collected for next use each time, almost no raw material is wasted, the purpose can be achieved only by using a spray gun in the tempering process, and the production time is saved. The raw materials are not wasted in the production process, the utilization rate of the raw materials is greatly improved, and the cost is saved. Meanwhile, as the pigment powder or pigment particles are specially manufactured, the color and the process of the glass product are greatly enriched.
The present invention has been described in detail with reference to the embodiments, but the present invention is not limited to the embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge of those skilled in the art.
Claims (9)
1. A method of making a frit glass, comprising the steps of:
firstly, melting a transparent glass raw material, picking the molten transparent glass by using one end of a blowing rod, and forming a glass vesicle; according to the actual size requirement of the glass bubbles, the actions can be carried out for a plurality of times;
secondly, uniformly laying pigment powder or pigment particles on a plane, and wrapping the plane with the molten glass bubbles formed in the first step; when in binding, the blowing rod is uniformly rotated to fully bind the pigment on the surface of the glass small bubble;
thirdly, tempering the part where the pigment is bonded until the pigment is in a molten state;
and fourthly, transferring the molten glass material coated with the pigment in the third step to a mould for blow molding.
2. The method of claim 1, wherein the molten glass bubbles stained with the colorant powder or the colorant particles in the third step are again extruded into the clear glass frit pool to be secondarily culled, thereby manufacturing the colored interlayer.
3. The method for producing a frit glass according to claim 1, wherein the tempering in the third step is baking the glass bubbles with the colorant by a spray gun.
4. The method of claim 1, wherein the frit and the pigment particles are glass.
5. The method of claim 1, wherein the pigment powder and pigment particles are a vitreous enamel material.
6. The method of claim 1, wherein the pigment powder and pigment particles are either manufactured by waste colored glass processing or are produced specifically according to actual needs.
7. The method for producing a frit glass according to claim 1, wherein the surface of the glass bubbles is coated with the colorant by manually rotating the blowing rod while coating the colorant powder or the colorant particles.
8. The method for producing a frit glass according to claim 1, wherein the blow pin is erected according to actual needs so that the bottom surface of the glass bubbles at the lower end of the blow pin is coated with the colorant.
9. The method of claim 1, wherein the tempering time of the glass bubbles with the binding colorant is 10 to 15 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211134512.8A CN115340286A (en) | 2022-09-19 | 2022-09-19 | Method for manufacturing frit glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211134512.8A CN115340286A (en) | 2022-09-19 | 2022-09-19 | Method for manufacturing frit glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115340286A true CN115340286A (en) | 2022-11-15 |
Family
ID=83956452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211134512.8A Pending CN115340286A (en) | 2022-09-19 | 2022-09-19 | Method for manufacturing frit glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115340286A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107336553A (en) * | 2017-07-20 | 2017-11-10 | 淄博市淄川振华玻璃制品有限公司 | A kind of section coloured glaze bottle and its preparation technology |
| CN107640888A (en) * | 2017-09-20 | 2018-01-30 | 陕西科技大学 | A kind of preparation method of colored finish glass Mosaic |
-
2022
- 2022-09-19 CN CN202211134512.8A patent/CN115340286A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107336553A (en) * | 2017-07-20 | 2017-11-10 | 淄博市淄川振华玻璃制品有限公司 | A kind of section coloured glaze bottle and its preparation technology |
| CN107640888A (en) * | 2017-09-20 | 2018-01-30 | 陕西科技大学 | A kind of preparation method of colored finish glass Mosaic |
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| PB01 | Publication | ||
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