CN115338628B - Preparation method of crack-resistant sound-insulation light wall - Google Patents
Preparation method of crack-resistant sound-insulation light wall Download PDFInfo
- Publication number
- CN115338628B CN115338628B CN202210926558.7A CN202210926558A CN115338628B CN 115338628 B CN115338628 B CN 115338628B CN 202210926558 A CN202210926558 A CN 202210926558A CN 115338628 B CN115338628 B CN 115338628B
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- wall body
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- 238000009413 insulation Methods 0.000 title claims abstract description 56
- 238000002360 preparation method Methods 0.000 title claims abstract description 33
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 38
- 239000010959 steel Substances 0.000 claims abstract description 38
- 238000005336 cracking Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000002131 composite material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002114 nanocomposite Substances 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention relates to the field of building walls, in particular to a preparation method of an anti-cracking sound-insulation light wall, which comprises the following steps: respectively inserting wallboards to be processed into the movable clamping frames for fixing; adjusting the height position of the movable clamping frame by combining the height specification of the wallboard, and placing the clamping frame on a sliding transportation table; the intermittent conveying wallboard is driven by the intermittent driver to be processed in the processing frame; the sound insulation cylinder, the supporting steel plate and the pinch plate are added by driving and fall into the inner wall plate and the two ends of the wall plate in the processing frame; the clamping plates are driven inwards by driving the driving clamps on the processing frame to add the added sound insulation cylinder and the pinch plates; after intermittently driving the assembled wallboards, continuously adding the wallboards after the assembly is completed, and completing automatic processing and assembly of the building wall; the invention has the beneficial effects of automatically processing the support, cracking resistance and sound insulation.
Description
Technical Field
The invention relates to the field of building walls, in particular to a preparation method of an anti-cracking sound-insulation light wall.
Background
The temporary building is built through the light wall building, so that the temporary building is convenient to build and use; the patent number CN201710559860.2 discloses a preparation method of an anti-cracking sound-insulation light wall body, wherein a modularized composite light wall body is prepared by adopting five layers of materials in a composite way, the composite order is concrete mixed raw materials, polyphenyl particle heat-insulation mortar, nano composite polymer fiber layers, bentonite particle layers and concrete mixed raw materials, the organic combination of the multiple layers of composite materials ensures the sound insulation and heat insulation functions and anti-cracking functions of the wall body, and meanwhile, the density of the wall body is reduced to a certain extent, so that the quality of the whole wall body is lightened; the anti-cracking sound-insulation light wall body can be flexibly used for a modularized building middle area, has strong waterproof performance, increases a certain use area because the wall body is thinner than a common solid wall body, saves building floor space, has good decorative flatness on the surface of a wallboard, is easier to later-stage decoration and spray-coating decoration than a traditional wall body, is not easy to generate cracks, and has good sound insulation effect. But the wall is not prepared with the combined sound insulation and support functions.
Disclosure of Invention
The invention aims to provide a preparation method of an anti-cracking and sound-insulation light wall body, which has the beneficial effects that the wall body with the effects of supporting anti-cracking and sound insulation can be automatically processed.
The aim of the invention is achieved by the following technical scheme:
the preparation method of the crack-resistant sound-insulation light wall body comprises the following steps:
firstly, respectively inserting wallboards to be processed into a movable clamping frame for fixing;
step two, adjusting the height position of the movable clamping frame by combining the height specification of the wallboard, and placing the clamping frame on a sliding transportation table; the intermittent conveying wallboard is driven by the intermittent driver to be processed in the processing frame;
step three, adding the sound insulation cylinder, the supporting steel plate and the pinch plate through driving, and falling into the inner wall plate and the two ends of the wall plate in the processing frame;
step four, adding the added sound insulation cylinder and pinch plates by driving the clamping plates inwards through driving the driving clamps on the processing frame;
and fifthly, continuously adding the assembled wallboards after the assembly is completed after the intermittent driving, and completing the automatic processing and assembly of the building wall.
The preparation method of the anti-cracking sound-insulation light wall body comprises a building wall body, a clamping frame, side clamping plates and an upper height adjusting screw rod plate, wherein the building wall body is inserted into the clamping frame, the side ends of the clamping frame are hinged with the side clamping plates through hinges, and the side clamping plates are fixed on the clamping frame through bolts to clamp the building wall body.
The clamping frame is longitudinally and slidably inserted with a height adjusting screw rod plate through bolt adjustment and used for clamping the upper end of a building wall; the upper end of the clamping frame is provided with a steel plate adding groove for adding a steel plate.
The clamping frame is arranged on the intermittent conveyor, and the intermittent conveyor is connected in the processing frame in a sliding manner through driving.
Inserting a building wall to be processed into a clamping frame, placing the clamping frame into an intermittent conveyor, carrying out intermittent conveying, inserting the building wall into the processing frame, driving a sound insulation cylinder, a buckle plate and a support steel plate for material preparation to be inserted into the building wall, inserting the support steel plate into the building wall in advance, clamping and driving the sound insulation cylinder and the support steel plate to be clamped and pushed, pushing the sound insulation cylinder to be inserted, sealing the buckle plate on the building wall and the support steel plate, and completing automatic assembly of the building wall; the assembled building wall has the effects of cracking resistance and sound insulation.
Drawings
FIG. 1 is a schematic diagram of a process flow for manufacturing a building wall according to the present invention;
FIG. 2 is a schematic view of the structure of the clamping frame of the present invention;
FIG. 3 is a schematic diagram of a second embodiment of the clamping frame of the present invention;
FIG. 4 is a schematic view of the structure of the intermittent conveyor of the present invention;
FIG. 5 is a schematic view of the structure of the processing rack of the present invention;
FIG. 6 is a schematic diagram of the overall structure of the present invention;
FIG. 7 is a schematic diagram of the overall structure of the present invention II;
FIG. 8 is a schematic diagram of a material preparation frame according to the present invention;
FIG. 9 is a schematic diagram II of a material preparation frame according to the present invention;
FIG. 10 is a schematic view of a construction of a wall of the present invention;
FIG. 11 is a schematic diagram of a second construction of the building wall of the present invention;
fig. 12 is a schematic view of a construction wall according to the present invention.
In the figure: building a wall 1; a sound insulation cylinder 2; a pinch plate 3; a support steel plate 4; a buckle plate groove 5; a clamping frame 6; a side clamping plate 7; a height adjusting screw plate 8; a steel plate adding groove 9; a processing rack 10; an intermittent conveyor 11; a clamping driver 12; a left clamping pushing table 13; a right clamping push table 14; a sound insulation cylinder adding groove 15; a pinch plate adding groove 16; a material preparation frame 17; the variable frequency threads engage the driver 18.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in the embodiment shown here,
inserting a building wall to be processed into a clamping frame, placing the clamping frame into an intermittent conveyor, carrying out intermittent conveying, inserting the building wall into the processing frame, driving a sound insulation cylinder, a buckle plate and a support steel plate for material preparation to be inserted into the building wall, inserting the support steel plate into the building wall in advance, clamping and driving the sound insulation cylinder and the support steel plate to be clamped and pushed, pushing the sound insulation cylinder to be inserted, sealing the buckle plate on the building wall and the support steel plate, and completing automatic assembly of the building wall; the assembled building wall has the effects of cracking resistance and sound insulation.
Further optimizing in connection with the above embodiments:
further working procedures of an example of the preparation method of the crack-resistant sound-insulating light wall body shown in fig. 2, 3, 4 and 5 are as follows:
the side ends of the building wall 1 are clamped by the locking side clamping plates 7 by putting the building wall 1 to be processed into the processing frame, and the clamping frame 6 is placed on the intermittent conveyor 11 for driving the intermittent conveyance, and is processed and assembled by being added into the processing frame 10.
Further optimizing in connection with the above embodiments:
the further clamping frame 6 is longitudinally and slidably inserted with a height adjusting screw rod plate 8 through bolt adjustment for clamping the upper end of the building wall 1; the upper end of the clamping frame 6 is provided with a steel plate adding groove 9 for adding a steel plate.
The working process of the preparation method example of the crack-resistant sound-insulation light wall body shown in fig. 2, 3, 4 and 5 is as follows:
the building wall bodies 1 with different heights are clamped, the upper height adjusting screw rod plate 8 is adjusted and rotated on the clamping frame 6 through bolts, so that the upper height adjusting screw rod plate 8 slides downwards in the clamping frame 6, the heights of the building wall bodies 1 are locked, and the building wall bodies 1 with different height specifications are clamped, adjusted and used conveniently; the steel plate adding groove 9 is used for inserting the supporting steel plate 4 into the building wall 1 by gravity.
Further optimizing in connection with the above embodiments:
further, the clamping frame 6 is arranged on an intermittent conveyor 11, and the intermittent conveyor 11 is slidably inserted into the processing frame 10 by driving.
The working process of the preparation method example of the crack-resistant sound-insulation light wall body shown in fig. 2, 3, 4 and 5 is as follows:
the intermittent transport drive of the intermittent transport device 11 sequentially adds the plurality of clamping frames 6 with the building wall 1 to the processing rack 10, and after the assembly, the automatic assembly of the building wall 1 is completed by the intermittent transport device 11.
Further optimizing in connection with the above embodiments:
further, a clamping driver 12 for clamping and driving is arranged on the processing frame 10, and two ends of a driving gear on the clamping driver 12 drive a left clamping pushing table 13 and a right clamping pushing table 14 to slide at two ends of the processing frame 10 in a limiting manner through gear engagement respectively.
The working process of the preparation method example of the crack-resistant sound-insulation light wall body shown in fig. 6, 7, 8 and 9 is as follows:
the left clamping pushing table 13 and the right clamping pushing table 14 are driven to simultaneously move inwards or outwards by meshing of a gear and a rack through the variable frequency control drive of the clamping driver 12 on the processing frame 10, so as to drive the clamping; the driving of extrusion addition is conveniently carried out on the sound insulation cylinder 2 and the pinch plate 3.
Further optimizing in connection with the above embodiments:
further, the processing rack 10 is provided with a sound insulation cylinder adding groove 15 and a buckle plate adding groove 16 for adding the sound insulation cylinder 2 and the buckle plate 3.
The working process of the preparation method example of the crack-resistant sound-insulation light wall body shown in fig. 6, 7, 8 and 9 is as follows:
through the arrangement of the sound-proof cylinder adding groove 15 and the pinch plate adding groove 16, when the material preparation frame 17 for preparing materials is pushed, the sound-proof cylinder 2 and the pinch plate 3 are added to the appointed position in the processing frame 10 through falling, the sound-proof cylinder 2 and the pinch plate 3 are extruded and driven to move inwards or outwards simultaneously through the left clamping pushing table 13 and the right clamping pushing table 14, the sound-proof cylinder 2 and the pinch plate 3 are extruded on the building wall 1, the sound-proof cylinder 2 is elastically deformed and inserted into the building wall 1 to be fixedly arranged, and a plurality of sound absorption round holes in the sound-proof cylinder 2 are used for absorbing sound; the falling steel plate adding groove 9 is used for inserting the supporting steel plate 4 into the building wall 1 through gravity falling, and the supporting steel plate 4 is fixedly knocked at the outer end of the building wall 1 through the extrusion buckle of the buckle plate 3.
Further optimizing in connection with the above embodiments:
further, the processing frame 10 is limited and slidably inserted with a material preparation frame 17, the material preparation frame 17 is connected with a variable-frequency thread matching driver 18 in a matching manner through a bolt thread cylinder, and the variable-frequency thread matching driver 18 is fixed on the processing frame 10 through a fixing seat.
The working process of the preparation method example of the crack-resistant sound-insulation light wall body shown in fig. 6, 7, 8 and 9 is as follows:
the drive is controlled by the variable-frequency screw thread matched driver 18, so that the material preparation frame 17 gradually wants to slide to be matched with the stop of the intermittent conveyor 11 and the drive of the clamping driver 12, the sound insulation cylinder 2, the pinch plate 3 and the supporting steel plate 4 are automatically added for pushing, and the clamping driver 12 is matched for extrusion processing.
Further optimizing in connection with the above embodiments:
further, a sound insulation cylinder 2, a pinch plate 3 and a supporting steel plate 4 are arranged on the material preparation frame 17 in a material preparation stacking mode.
The working process of the preparation method example of the crack-resistant sound-insulation light wall body shown in fig. 6, 7, 8 and 9 is as follows:
the sound insulation cylinder 2, the buckle plate 3 and the supporting steel plate 4 are added to the steel plate adding groove 9, the sound insulation cylinder adding groove 15 and the buckle plate adding groove 16 by pushing the stock frame 17, and the sound insulation cylinder 2, the buckle plate 3 and the supporting steel plate 4 are added.
Further optimizing in connection with the above embodiments:
further the wall body includes that the both ends of building wall body 1 peg graft respectively and give sound insulation section of thick bamboo 2 and supporting steel plate 4, and supporting steel plate 4 sets up between buckle 3 and building wall body 1, and buckle 3 is through peg graft the knot in the buckle groove 5 of building wall body 1. The pinch plate 3 is knocked in the pinch plate groove 5 by a cone shape; the support steel plate 4 has a trapezoidal shape.
The elastic deformation of the conical tap is tapped in the buckle plate groove 5 to lock, the buckle plate 3 and the supporting steel plate 4 are locked, and the supporting steel plate 4 plays a supporting role on the building wall 1; the sound absorption is carried out through the round hole on the sound insulation cylinder 2 to carry out sound insulation setting.
The fixed connection in the device can be fixed by means of welding, inserting block combination and fixation, casting integral forming fixation, screw fixation and the like, and the adapting selection is carried out by combining the mounting and dismounting modes; the rotation connection means that the bearing is baked on the shaft, a spring retainer ring groove or an inter-shaft baffle is arranged on the shaft or the shaft hole, the axial fixation of the bearing is realized by clamping the spring retainer ring in the spring retainer ring groove or the inter-shaft baffle, and the rotation is realized by the relative sliding of the bearing; the limiting sliding is a sliding mode of limiting a sliding track, a sliding direction and a position by means of joint matching sliding of a sliding block with a ball or a bearing for reducing resistance and a sliding groove and limiting the position by means of limiting; and different connection modes are used for further differentiated use according to different use environments.
Claims (3)
1. A preparation method of an anti-cracking sound-insulation light wall body is characterized by comprising the following steps: the method comprises the following steps:
step one, inserting a wall board to be processed into a movable clamping frame for fixing;
step two, adjusting the height position of the clamping frame by combining the height specification of the wallboard, and placing the clamping frame on a sliding transportation table; intermittently conveying the wallboard to be processed in the processing frame by driving the intermittent conveyor;
step three, adding the sound insulation cylinder, the supporting steel plate and the pinch plate through driving extrusion, and falling into the interior and two ends of the wallboard in the processing frame;
step four, adding the added sound insulation cylinder and pinch plates by driving the clamping plates inwards through driving the driving clamps on the processing frame;
step five, continuously adding the assembled wallboards after being separated through intermittent driving, and finishing automatic processing of the building wall;
the building wall body (1) is spliced in the clamping frame (6), the side end of the clamping frame (6) is hinged with the side clamping plate (7) through a hinge, and the side clamping plate (7) is fixed on the clamping frame (6) through bolts to clamp the building wall body (1);
the clamping frame (6) is longitudinally and slidably inserted with a height adjusting screw rod plate (8) through bolt adjustment for clamping the upper end of the building wall (1); a steel plate adding groove (9) for adding a steel plate is formed in the upper end of the clamping frame (6);
the clamping frame (6) is arranged on the intermittent conveyor (11), and the intermittent conveyor (11) is in sliding connection in the processing frame (10) through driving;
the machining frame (10) is provided with a clamping driver (12) for clamping and driving, and two ends of a driving gear on the clamping driver (12) drive a left clamping pushing table (13) and a right clamping pushing table (14) to slide at two ends of the machining frame (10) in a limiting manner through gear engagement respectively;
a sound insulation cylinder adding groove (15) and a pinch plate adding groove (16) for adding the sound insulation cylinder (2) and the pinch plate (3) are formed in the processing frame (10);
the processing frame (10) is provided with a limit sliding plug-in material preparation frame (17), the material preparation frame (17) is connected with a variable-frequency threaded matched driver (18) in a matched mode through a bolt threaded cylinder, and the variable-frequency threaded matched driver (18) is fixed on the processing frame (10) through a fixed seat;
the material preparation frame (17) is provided with a sound insulation cylinder (2), a buckle plate (3) and a supporting steel plate (4) in a material preparation stacking mode.
2. The wall body prepared by the preparation method of the anti-cracking sound-insulation light wall body according to claim 1, wherein the wall body comprises a sound-insulation cylinder (2) and a support steel plate (4) which are respectively inserted into two ends of a building wall body (1), the support steel plate (4) is arranged between a buckle plate (3) and the building wall body (1), and the buckle plate (3) is inserted into a buckle plate groove (5) of the building wall body (1).
3. The wall body prepared by the preparation method of the anti-cracking sound-insulation light wall body according to claim 2, wherein the pinch plate (3) is knocked back in the pinch plate groove (5) in a conical shape; the supporting steel plate (4) is ladder-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210926558.7A CN115338628B (en) | 2022-08-03 | 2022-08-03 | Preparation method of crack-resistant sound-insulation light wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210926558.7A CN115338628B (en) | 2022-08-03 | 2022-08-03 | Preparation method of crack-resistant sound-insulation light wall |
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| Publication Number | Publication Date |
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| CN115338628A CN115338628A (en) | 2022-11-15 |
| CN115338628B true CN115338628B (en) | 2023-12-01 |
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| CN115338628A (en) | 2022-11-15 |
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