CN115338628A - Preparation method of crack-resistant sound-insulation light wall - Google Patents
Preparation method of crack-resistant sound-insulation light wall Download PDFInfo
- Publication number
- CN115338628A CN115338628A CN202210926558.7A CN202210926558A CN115338628A CN 115338628 A CN115338628 A CN 115338628A CN 202210926558 A CN202210926558 A CN 202210926558A CN 115338628 A CN115338628 A CN 115338628A
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- frame
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- wall body
- plate
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- 238000009413 insulation Methods 0.000 title claims abstract description 66
- 238000002360 preparation method Methods 0.000 title claims abstract description 33
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 40
- 239000010959 steel Substances 0.000 claims abstract description 40
- 238000005336 cracking Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000011810 insulating material Substances 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000002131 composite material Substances 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002114 nanocomposite Substances 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The invention relates to the field of building walls, in particular to a preparation method of an anti-cracking sound-insulation light wall, which comprises the following steps: respectively inserting the wallboards to be processed into the moving clamping frames for fixing; adjusting the height position of the movable clamping frame according to the height specification of the wall plate, and placing the clamping frame on the sliding transport table; the wallboard is intermittently transported to be processed in the processing frame by the driving of the intermittent driver; the sound insulation barrel, the supporting steel plate and the pinch plate are added through driving and fall into the inner part and two ends of the wallboard in the processing frame; the added sound insulation barrel and the added pinch plate are added by driving a driving clamp on the processing frame to drive the clamping plate inwards; after the assembled wall boards are driven intermittently, the assembled wall boards are added continuously after the assembly is completed, and the automatic processing and assembly of the building wall bodies are completed; the invention has the beneficial effects that the support crack-resistant sound-insulating material can be automatically processed.
Description
Technical Field
The invention relates to the field of building walls, in particular to a preparation method of an anti-cracking sound-insulation light wall.
Background
The temporary building is built through the building of the light wall body, so that the temporary building is convenient to build and use; the patent number CN201710559860.2 discloses a preparation method of an anti-cracking sound-insulation light wall, five layers of materials are compounded to form a modular composite light wall, the compounding sequence is concrete mixed raw materials + polyphenyl particle heat-insulation mortar + nano composite polymer fiber layers + bentonite particle layers + concrete mixed raw materials, the organic combination of the multiple layers of composite materials ensures that the sound-insulation heat-insulation and anti-cracking functions of the wall are combined, and the density of the composite materials is reduced to a certain extent, so that the quality of the whole wall is reduced; the anti-cracking sound-insulation light wall body can be flexibly used in a modular building middle area, has stronger waterproof performance, increases a certain using area due to the fact that the wall body is thinner than a common solid wall body, saves building occupied space, is good in decorative flatness of the surface of the wall plate, is easier to decorate, spray and decorate later than a traditional wall body, is not easy to generate cracks, and is good in sound insulation effect. But the wall body is not prepared with the combined sound insulation and support effects.
Disclosure of Invention
The invention aims to provide a preparation method of an anti-cracking sound-insulation light wall, which has the beneficial effect that the wall with the supporting anti-cracking and sound-insulation effects can be automatically processed.
The purpose of the invention is realized by the following technical scheme:
a preparation method of an anti-crack sound-insulation lightweight wall body comprises the following steps:
step one, respectively inserting wallboards to be processed into a moving clamping frame for fixing;
secondly, adjusting the height position of the movable clamping frame according to the height specification of the wall plate, and placing the clamping frame on the sliding transport table; the wallboard is intermittently transported to be processed in the processing frame by the driving of the intermittent driver;
thirdly, the sound insulation barrel, the support steel plate and the pinch plate are added through driving and fall into the inner part and two ends of the wallboard in the processing frame;
fourthly, the clamping plates are driven inwards by a driving clamping device on the driving processing frame to add the added sound insulation barrels and the added buckling plates;
and step five, after the wall boards which are combined are driven intermittently, adding the wall boards continuously after the combination is finished, and finishing the automatic processing and combination of the building wall.
The preparation method of the anti-cracking sound-insulation light wall comprises a building wall body, a clamping frame, side clamping plates and an upper height adjusting screw plate, wherein the building wall body is inserted into the clamping frame, the side ends of the clamping frame are hinged to the side clamping plates through hinges, and the side clamping plates are fixed on the clamping frame through bolts to clamp the building wall body.
The clamping frame is used for clamping the upper end of the building wall by adjusting the high-height adjusting screw plate which is longitudinally slidably inserted through the bolt; and a steel plate adding groove for adding a steel plate is formed in the upper end of the clamping frame.
The clamping frame is arranged on the intermittent conveyor, and the intermittent conveyor is inserted into the processing frame in a sliding mode through driving.
The building wall to be processed is inserted into the clamping frame, the clamping frame is placed into the intermittent conveyer, the building wall is inserted into the processing frame through intermittent conveying for clearance conveying, the sound insulation barrel, the buckling plate and the supporting steel plate which are prepared are inserted through driving, the supporting steel plate is inserted into the building wall in advance, then the sound insulation barrel and the supporting steel plate are clamped and pushed through clamping driving, the sound insulation barrel is pushed and inserted, the buckling plate is tightly knocked on the building wall and the supporting steel plate to be sealed, and automatic assembly of the building wall is completed; the assembled building wall has the effects of crack resistance and sound insulation.
Drawings
FIG. 1 is a schematic view of the process for manufacturing the building wall according to the present invention;
FIG. 2 is a first schematic structural view of the clamping frame of the present invention;
FIG. 3 is a second schematic structural view of the clamping frame of the present invention;
FIG. 4 is a schematic view of the structure of the intermittent conveyor of the present invention;
FIG. 5 is a schematic view of the construction of the inventive processing stand;
FIG. 6 is a first overall structural schematic of the present invention;
FIG. 7 is a second overall configuration of the present invention;
FIG. 8 is a first schematic diagram of the material preparation frame of the present invention;
FIG. 9 is a second schematic structural view of the material preparing frame of the present invention;
FIG. 10 is a first schematic view of the construction of the building wall of the present invention;
FIG. 11 is a second structural view of the building wall of the present invention;
fig. 12 is a third structural view of the building wall according to the present invention.
In the figure: building a wall body 1; a sound-insulating tube 2; a pinch plate 3; a support steel plate 4; a buckle slot 5; a clamping frame 6; a side clamping plate 7; an upper height adjustment screw plate 8; a steel plate addition tank 9; a processing frame 10; an intermittent conveyor 11; a clamping driver 12; a left clamping pusher 13; a right clamping pusher 14; a sound-proof cylinder addition groove 15; a gusset plate adding groove 16; a material preparing frame 17; the variable frequency screw threads engage the driver 18.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in the embodiments illustrated herein,
the method comprises the steps that a building wall to be processed is inserted into a clamping frame, the clamping frame is placed into an intermittent conveyor, intermittent transportation is carried out, the building wall is inserted into a processing frame, a sound insulation barrel, a buckling plate and a supporting steel plate which are prepared are inserted into the intermittent conveyor in a driving mode, the supporting steel plate is inserted into the building wall in advance, then the sound insulation barrel and the supporting steel plate are clamped and pushed in through clamping driving, the sound insulation barrel is pushed into the sound insulation barrel, the buckling plate is tightly knocked on the building wall and the supporting steel plate to be sealed, and automatic assembly of the building wall is completed; the assembled building wall has the effects of crack resistance and sound insulation.
Further optimization in conjunction with the above examples:
further, according to the working process of the preparation method example of the crack-resistant sound-insulation lightweight wall body shown in fig. 2, 3, 4 and 5, the working process is as follows:
the building wall 1 to be processed is placed in the processing frame 10, the side end of the building wall 1 is clamped through the locking side clamping plate 7, the clamping frame 6 is placed on the intermittent conveyor 11 for driving intermittent conveyance, and processing and assembling are carried out through adding the clamping frame into the processing frame 10.
Further optimization in conjunction with the above examples:
further, the clamping frame 6 is longitudinally slidably inserted and connected with a high-height adjusting screw plate 8 through bolt adjustment for clamping the upper end of the building wall 1; the upper end of the clamping frame 6 is provided with a steel plate adding groove 9 for adding a steel plate.
The working process of the part of the preparation method of the crack-resistant sound-insulation lightweight wall according to the preparation method examples shown in the figures 2, 3, 4 and 5 is as follows:
by clamping the building walls 1 with different heights and adjusting the upper height adjusting screw plate 8 on the clamping frame 6 through bolts, the upper height adjusting screw plate 8 slides downwards in the clamping frame 6 to lock the height of the building walls 1, so that the building walls 1 with different height specifications can be conveniently clamped and adjusted; the steel plate adding groove 9 is used for inserting the support steel plate 4, so that the support steel plate falls down by gravity and is inserted into the building wall 1.
Further optimization in conjunction with the above examples:
further, the clamping frame 6 is provided on an intermittent carrier 11, and the intermittent carrier 11 is inserted into the processing frame 10 by driving sliding.
The working process of the part of the preparation method of the crack-resistant sound-insulation lightweight wall according to the preparation method examples shown in the figures 2, 3, 4 and 5 is as follows:
the plurality of clamping frames 6 with the building wall 1 are sequentially added to the processing rack 10 by the intermittent conveyance drive of the intermittent conveyor 11, and after assembly, the automatic assembly of the building wall 1 is completed by the intermittent conveyor 11.
Further optimization in conjunction with the above examples:
further, a clamping driver 12 for clamping and driving is arranged on the processing frame 10, and two ends of a driving gear on the clamping driver 12 drive a left clamping and pushing table 13 and a right clamping and pushing table 14 to slide at two ends of the processing frame 10 in a limiting manner through gear engagement respectively.
The working process of the part of the preparation method of the crack-resistant sound-insulation lightweight wall according to the preparation method examples shown in the figures 6, 7, 8 and 9 is as follows:
through the variable frequency control driving of a clamping driver 12 on the processing frame 10, a gear rack is meshed to drive a left clamping push table 13 and a right clamping push table 14 to move inwards or outwards at the same time, so as to drive the clamping; the convenience is to the drive that sound insulation cylinder 2 and buckle 3 extruded and added.
Further optimization in conjunction with the above examples:
further, a sound insulation barrel adding groove 15 and a buckle plate adding groove 16 for adding the sound insulation barrel 2 and the buckle plate 3 are arranged on the processing frame 10.
The working process of the part of the preparation method of the crack-resistant sound-insulation lightweight wall according to the preparation method examples shown in the figures 6, 7, 8 and 9 is as follows:
through the arrangement of the sound insulation cylinder adding groove 15 and the buckle plate adding groove 16, when a material preparation frame 17 for material preparation is pushed, the sound insulation cylinder 2 and the buckle plate 3 are added to a designated position in the processing frame 10 through falling, the left clamping pushing platform 13 and the right clamping pushing platform 14 simultaneously want to move inwards or outwards to be extruded and driven, the sound insulation cylinder 2 and the buckle plate 3 are extruded on the building wall body 1, the sound insulation cylinder 2 is elastically deformed and inserted into the building wall body 1 to be fixedly arranged, and a plurality of sound absorption round holes in the sound insulation cylinder 2 are used for absorbing sound; the steel sheet that falls simultaneously adds groove 9 and is used for the grafting to the interpolation of supporting steel plate 4, makes it insert building wall 1 through gravity whereabouts in, detains the fixed percussion tightly of supporting steel plate 4 in building wall 1's outer end through the extrusion of buckle 3.
Further optimization in conjunction with the above examples:
further the processing frame 10 is gone up spacing slip grafting spare material frame 17, and spare material frame 17 passes through the cooperation of bolt thread section of thick bamboo and connects frequency conversion screw-thread fit driver 18, and frequency conversion screw-thread fit driver 18 passes through the fixing base to be fixed on processing frame 10.
The working process of the part of the preparation method of the crack-resistant sound-insulation lightweight wall according to the preparation method examples shown in the figures 6, 7, 8 and 9 is as follows:
the variable-frequency thread is matched with the driver 18 to control driving, so that the material preparation frame 17 gradually wants to be matched with the stopping of the intermittent conveyor 11 in a sliding way and the driving of the clamping driver 12, the sound insulation barrel 2, the pinch plate 3 and the support steel plate 4 are automatically added in a pushing way, and the extrusion processing is finished by matching with the clamping driver 12.
Further optimization in conjunction with the above examples:
further, the prepared materials on the prepared material frame 17 are stacked and provided with a sound insulation barrel 2, a buckle plate 3 and a support steel plate 4.
The working process of the part according to the preparation method example of the crack-resistant sound-insulation lightweight wall body shown in the figures 6, 7, 8 and 9 is as follows:
the sound insulation cylinder 2, the pinch plate 3 and the support steel plate 4 which are piled up are pushed to be added to the steel plate adding groove 9, the sound insulation cylinder adding groove 15 and the pinch plate adding groove 16 through pushing the material preparing frame 17, and the sound insulation cylinder 2, the pinch plate 3 and the support steel plate 4 are added.
Further optimization in conjunction with the above examples:
further the wall body includes that sound insulation section of thick bamboo 2 and supporting steel plate 4 are pegged graft respectively at building wall 1's both ends, and supporting steel plate 4 sets up between buckle 3 and building wall 1, and buckle 3 kowtows in building wall 1's buckle groove 5 through pegging graft. The pinch plate 3 is knocked in the pinch plate groove 5 through a taper; the supporting steel plate 4 has a trapezoidal shape.
The building wall body 1 is buckled in the buckle plate groove 5 through elastic deformation of conical knocking, and is locked, the buckle plate 3 and the supporting steel plate 4 are locked, and the building wall body 1 is supported through the supporting steel plate 4; the sound insulation is performed by adsorbing sound through the round hole on the sound insulation barrel 2.
The fixed connection in the device can be fixed by welding, insert block combination and fixation, casting integral forming and fixation, thread fixation and the like, and the adaptive selection is carried out by combining the mounting and dismounting modes; the rotary connection can mean that the bearing is arranged on the shaft by baking, a spring retainer groove or an inter-shaft baffle is arranged on the shaft or the shaft hole, the axial fixation of the bearing is realized by clamping the elastic retainer ring in the spring retainer groove or the inter-shaft baffle, and the rotation is realized by the relative sliding of the bearing; the limiting sliding is a sliding mode that a sliding block with a sphere or a bearing and the like for reducing resistance is attached to a sliding groove to slide in a matching manner, the sliding track, the sliding direction and the position are limited, and the position is limited through limiting; different connection modes are used for further distinguishing and using by combining different using environments.
Claims (10)
1. The preparation method of the anti-cracking sound-insulation light wall body is characterized by comprising the following steps of: the method comprises the following steps:
step one, inserting a wall body wallboard to be processed into a moving clamping frame for fixing;
secondly, adjusting the height position of the clamping frame by combining the height specification of the wall plate, and placing the clamping frame on the sliding transport table; the wall boards are intermittently transported to be processed in the processing frame by the driving of the intermittent transporter;
thirdly, adding the sound insulation barrel, the support steel plate and the pinch plate through driving extrusion, and enabling the sound insulation barrel, the support steel plate and the pinch plate to fall into the inner part and two ends of the wallboard in the processing frame;
fourthly, the clamping plates are driven inwards by a driving clamping device on the driving processing frame to add the added sound insulation barrels and the added buckling plates;
and step five, continuously adding the combined wallboards after the wallboards are separated by intermittent driving, and finishing the automatic processing of the building wall.
2. The preparation method of the crack-resistant sound-insulation lightweight wall body according to claim 1, which comprises a building wall body (1), a clamping frame (6) and side clamping plates (7), wherein the building wall body (1) is inserted into the clamping frame (6), the side ends of the clamping frame (6) are hinged to the side clamping plates (7) through hinges, and the side clamping plates (7) are fixed on the clamping frame (6) through bolts to clamp the building wall body (1).
3. The method for preparing the crack-resistant sound-insulating lightweight wall body according to claim 2, wherein the clamping frame (6) is longitudinally slidably inserted by bolt adjustment and is clamped by a height adjusting screw plate (8) at the upper end of the building wall body (1); the upper end of the clamping frame (6) is provided with a steel plate adding groove (9) for adding a steel plate.
4. The method for preparing an anti-crack soundproof lightweight wall according to claim 2, wherein the clamping frame (6) is provided on an intermittent carrier (11), and the intermittent carrier (11) is inserted into the processing frame (10) by driving sliding.
5. The preparation method of the crack-resistant sound-insulation lightweight wall body according to claim 4, wherein a clamping driver (12) for clamping driving is arranged on the processing frame (10), and two ends of a driving gear on the clamping driver (12) respectively drive the left clamping pushing table (13) and the right clamping pushing table (14) to slide at two ends of the processing frame (10) in a limiting manner through gear meshing.
6. The method for preparing the crack-resistant sound-insulation lightweight wall body according to claim 4, wherein the processing frame (10) is provided with a sound-insulation tube adding groove (15) and a buckle plate adding groove (16) for adding the sound-insulation tube (2) and the buckle plate (3).
7. The preparation method of the crack-resistant sound-insulation lightweight wall body as claimed in claim 4, wherein the processing frame (10) is limited and slidably inserted with the material preparation frame (17), the material preparation frame (17) is connected with the variable frequency screw thread matching driver (18) in a matching manner through a bolt screw thread cylinder, and the variable frequency screw thread matching driver (18) is fixed on the processing frame (10) through a fixed seat.
8. The preparation method of the crack-resistant sound-insulation lightweight wall body as claimed in claim 7, wherein the prepared material on the prepared material frame (17) is stacked with the sound-insulation barrel (2), the buckle plate (3) and the support steel plate (4).
9. The wall prepared by the preparation method of the anti-cracking sound-insulation light wall according to claim 1, wherein the wall comprises a building wall body (1), two ends of the building wall body (1) are respectively inserted with a sound-insulation barrel (2) and a supporting steel plate (4), the supporting steel plate (4) is arranged between a buckle plate (3) and the building wall body (1), and the buckle plate (3) is inserted and knocked in a buckle plate groove (5) of the building wall body (1).
10. The wall prepared by the preparation method of the crack-resistant sound-insulation lightweight wall according to claim 9, wherein the pinch plate (3) is knocked in the pinch plate groove (5) through conical back knocking; the supporting steel plate (4) is in a trapezoidal shape.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210926558.7A CN115338628B (en) | 2022-08-03 | 2022-08-03 | Preparation method of crack-resistant sound-insulation light wall |
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| CN202210926558.7A CN115338628B (en) | 2022-08-03 | 2022-08-03 | Preparation method of crack-resistant sound-insulation light wall |
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| CN115338628A true CN115338628A (en) | 2022-11-15 |
| CN115338628B CN115338628B (en) | 2023-12-01 |
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| CN115338628B (en) | 2023-12-01 |
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