CN115338210A - Automatic chip cleaning system - Google Patents

Automatic chip cleaning system Download PDF

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Publication number
CN115338210A
CN115338210A CN202210905906.2A CN202210905906A CN115338210A CN 115338210 A CN115338210 A CN 115338210A CN 202210905906 A CN202210905906 A CN 202210905906A CN 115338210 A CN115338210 A CN 115338210A
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CN
China
Prior art keywords
cleaning
tray
brush
subassembly
pipe
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Granted
Application number
CN202210905906.2A
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Chinese (zh)
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CN115338210B (en
Inventor
邵军
张穷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Shihong Industrial Co ltd
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Zhejiang Shihong Industrial Co ltd
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Priority to CN202210905906.2A priority Critical patent/CN115338210B/en
Publication of CN115338210A publication Critical patent/CN115338210A/en
Application granted granted Critical
Publication of CN115338210B publication Critical patent/CN115338210B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/58Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses an automatic scrap cleaning system which comprises scrap cleaning mechanisms and a workpiece conveying belt, wherein a plurality of scrap cleaning mechanisms are arranged along a straight line, the workpiece conveying belt passes through all the scrap cleaning mechanisms in a penetrating and flowing mode, a plurality of workpiece mounting seats are uniformly distributed and mounted on the workpiece conveying belt, a middle-bundle pipe fitting can be placed on each workpiece mounting seat, two ends of the workpiece conveying belt extend to the outer side of each scrap cleaning mechanism, workpiece regulating assemblies are mounted at two ends of the workpiece conveying belt, a scrap cleaning operation line can be formed by the plurality of scrap cleaning mechanisms, the workpiece conveying belt and the workpiece regulating assemblies, and a circulation feeding and discharging mechanism is mounted at two ends of the scrap cleaning operation line.

Description

Automatic chip cleaning system
Technical Field
The invention relates to the technical field of cosmetic container part production equipment, in particular to an automatic scrap cleaning system.
Background
Lipstick is a cosmetic that is mainly applied to the lips and can increase the color of the lips or change the color of the lips, and is one of important color cosmetics. The lipstick pipe is the container of splendid attire lipstick, well bundle core is the essential element in the lipstick pipe, present well bundle core mainly includes parts such as well bundle, the spiral, the pearl, the fork, well bundle wherein is mostly aluminium pipe fitting, mainly play the effect of protection and storage lipstick post, well bundle aluminum pipe is after a series of gold working and oxidation operation, the inside piece residue after processing that all can adsorb of the pipe fitting of not few well bundle, such well bundle can not directly be used for the assembly operation, consequently, before well bundle assembly, all can set up a clear bits process for the inside piece of bundle pipe fitting in clearing away. At present, the chip cleaning process is carried out by manual operation, workers directly brush chips in pipes by using brushes, under the condition of bundling pipe fittings in batch production, the labor burden of the workers is large, although the chip cleaning process can also adopt line production, the efficiency and the quality of the chip cleaning operation are greatly influenced by manpower subjectively, the operation efficiency and the operation quality stability are poor, the omission condition can also occur occasionally, and during mass production, the labor required by the chip cleaning process is more, and the labor pressure is also large.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an automatic scrap cleaning system.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic clear bits system, includes clear bits mechanism and work piece conveyer belt, a plurality of clear bits mechanism arranges the setting along a straight line, work piece conveyer belt runs through the circulation and constructs through all clear bits, a plurality of workpiece setting seat is installed to the equipartition on the work piece conveyer belt, can place well bundle pipe fitting on the workpiece setting seat, the both ends of work piece conveyer belt all extend to clear bits mechanism outside, the regular subassembly of work piece is all installed at work piece conveyer belt's both ends, and is a plurality of clear bits operation line can be constituteed to clear bits mechanism, work piece conveyer belt and the regular subassembly of work piece, a circulation business turn over material mechanism is all installed at the both ends of clear bits operation line.
Clear bits mechanism is including disclosing the subassembly of sweeping, clear subassembly and pressing the pipe subassembly of blowing, disclose sweep the subassembly with clear the subassembly of blowing and install side by side, disclose sweep the subassembly with clear the subassembly of blowing and all correspond and dispose one and press the pipe subassembly, workpiece conveyor belt passes through from pressing the pipe subassembly position.
Disclose the subassembly of sweeping including disclosing the platform of sweeping, disclosing first installation crossbeam and the spacing combination of brush antedisplacement, disclose and be equipped with the cleaning chassis on the platform of sweeping, disclose first installation crossbeam removal of sweeping and install on the cleaning chassis, install crossbeam drive combination on the cleaning chassis, crossbeam drive combination is connected with disclosing first installation crossbeam transmission, disclose and be connected with a plurality of chuck seat on the cleaning head installation crossbeam, all rotate on every chuck seat and install a brush chuck, the brush chuck clip is equipped with clean brush, clean brush can drive and press a tub subassembly side direction to remove towards, be equipped with the brush on the advancing direction of clean brush from the clearance combination, the brush is from the clearance combination and includes pipe support and self-cleaning pipe, and is a plurality of from cleaning pipe fixed mounting on the pipe support, from cleaning pipe and the setting of clean brush one-to-one, the spacing combination of brush includes spacing ejector pin and spacing baffle, spacing ejector pin fixed mounting is on the clamp, spacing baffle connects on self-cleaning pipe support, spacing baffle locates the advancing movement track of spacing ejector pin.
Disclose and sweep the subassembly and still including the combination of brush rotary drive, the combination mounting of brush rotary drive is disclosed and is swept on the platform lateral wall, the combination of brush rotary drive includes lift cylinder, drive belt support, the perpendicular ascending installation of lift cylinder, install the brush driving band on the drive belt support, be equipped with the friction zone on the brush chuck, clean brush moves to the utmost point position back that advances, and brush driving band top is located to the friction zone, the brush driving band plays to rise the back, and brush driving band can contact with the friction zone, and the brush driving band can drive all brush chuck rotation through the friction action.
The clear subassembly of blowing is including blowing the platform, blowing the first installation crossbeam of blowing, blowing the platform and also installing the clear bits chassis, blowing the first installation crossbeam of blowing and removing and installing on the clear bits chassis, also install crossbeam drive combination on blowing the clear bits chassis of subassembly, also be connected with a plurality of chuck seat on blowing the first installation crossbeam of blowing, every all install a gas blow pipe chuck on the chuck seat, the overhead clamp of gas blow pipe is equipped with the gas blow pipe, be equipped with a plurality of air inlet on the blowing the first installation crossbeam of blowing, air inlet and gas blow pipe one-to-one and intercommunication, the gas blow pipe also can drive and press a pipe subassembly side direction to remove towards, a plurality of work piece draw-in grooves have been seted up on the work piece mount pad, and a work piece mount pad is corresponding to one respectively and disclose subassembly or a clear subassembly of blowing and sets up, and the setting interval of work piece draw-in groove respectively with clean brush or gas blow pipe phase-match.
The pipe pressing component comprises a pipe pressing frame and a pipe pressing cylinder, a cylinder installation beam is arranged on the pipe pressing frame, the pipe pressing cylinder is fixedly installed on the cylinder installation beam, a pipe pressing seat is connected to the piston rod end of the pipe pressing cylinder, a workpiece conveying belt passes through the pipe pressing seat below, the pipe pressing seat corresponds to the workpiece installation seat, a supporting seat is connected to the pipe pressing frame, the supporting seat is inserted into the workpiece conveying belt, a gap is reserved between the ascending belt surfaces of the supporting seat and the workpiece conveying belt, a plurality of return air combination is arranged on the pipe pressing frame of the blowing component, the return air combination comprises a return air cylinder, a return air push plate and a return air conical disc, the return air cylinder is installed on the pipe pressing frame, the return air push plate is connected to the piston rod end of the return air cylinder, the return air conical disc is installed on the return air push plate, and the return air conical disc can be inserted into the middle beam pipe component.
The circulation mechanism of input/output material includes that tray circulation line and robot grab the material hand, the position of grabbing the material hand and adorning between tray circulation line and work piece conveyer belt of robot, tray circulation line is including the subassembly of advancing, the subassembly of going out, transfer platform and work piece tray, the subassembly of advancing and the subassembly parallel arrangement of going out of the dish, the position between the subassembly of advancing the dish and the subassembly of going out of the dish is located to the transfer platform, the work piece tray can circulate in proper order through the subassembly of advancing, transfer platform and the subassembly of going out of the dish.
The tray feeding assembly comprises a tray underframe and a tray base, two rail vertical plates which are arranged in parallel are arranged on the tray underframe, the tray base is movably installed on the two rail vertical plates, a base transmission combination is installed on the tray underframe and is in transmission connection with the tray base, a tray discharging assembly transmission structure is consistent with the tray feeding assembly, three positioning vertical plates are connected onto the tray base, a structure with three faces blocking one side open can be formed on the tray base through the three positioning vertical plates, no matter the tray feeding assembly or the tray discharging assembly, an opening end on the tray base faces a transfer platform, a push-pull air cylinder is installed on the positioning vertical plate opposite to the opening end on the tray base, a tray driving plate is connected to a piston rod end of the push-pull air cylinder, the tray driving plate can be hidden in the positioning vertical plates, and the tray driving plate of the tray discharging assembly is a magnetic plate.
The workpiece tray is provided with a plurality of rows of workpiece placing grooves, and walking wheels are mounted at four corners of the workpiece tray.
Two shifting drive belts are installed to the symmetry on the transfer platform, shift the dish drive belt and locate walking wheel movement track on-line, when the work piece tray removed the transfer platform on, the walking wheel falls on shifting the dish drive belt, be connected with two parallel arrangement's the guide sand grip of marcing on the transfer platform, work piece tray bottom is connected with and leads two guide sliders of sand grip assorted of marcing, the locking sensor is installed to the transfer platform side, it has a plurality of signal sticker to paste on the work piece tray lateral wall, and every signal sticker all corresponds one row of work piece and puts the groove, the mounting height of locking sensor is corresponding with the signal sticker.
The invention has the beneficial effects that: the automatic chip cleaning machine is provided with an automatic chip cleaning operation line and a circulating feeding and discharging mechanism, and can realize automatic feeding, discharging and chip cleaning operation of a middle-bundle pipe.
Drawings
FIG. 1 is a top layout view of the present invention;
FIG. 2 is a view of the mounting structure of the workpiece organizer assembly of the present invention;
FIG. 3 is a top view of the chip cleaning mechanism of the present invention;
FIG. 4 is a side view block diagram of the barrel assembly of the present invention;
FIG. 5 is a side view of the blowing assembly of the present invention;
FIG. 6 is a top view of the blow and clean assembly of the present invention;
FIG. 7 is a transmission structure diagram of a mounting beam of the blowing head of the present invention;
FIG. 8 is a schematic view of the operational state of the return air assembly of the present invention;
FIG. 9 is a schematic elevational view of the pipe pressing operation of the present invention;
FIG. 10 is a top view structural illustration of the flow feed and discharge mechanism of the present invention;
FIG. 11 is a view showing the installation structure of the negative pressure suction cup holder according to the present invention;
FIG. 12 is a view showing the construction of the installation of the tray base of the present invention;
FIG. 13 is a schematic view of the installation of the auxiliary moving structure for workpiece pallet of the present invention;
FIG. 14 is a top view of a workpiece pallet of the present invention;
fig. 15 is a view showing an installation structure of the work pallet of the present invention on the relay platform.
In the figure: <xnotran> 1, 11, 111, 112, 1121, 1122, 113, 1131, 1132, 1133, 1134, 114, 1141, 1142, 115, 1151, 1152, 116, 1161, 1162, 117, 1171, 1172, 1173, 12, 121, 122, 1221, 1222, 1223, 123, 1231, 1232, 1233, 13, 131, 132, 133, 134, 135, 2, 3, 31, 4, 41, 42, 5, 6, 61, 62, 621, 63, 631, 6311, 632, 6321, 6322, 6323, 6324, 6325, 633, 6331, 6332, 64, 65, 651, 652, 653, 66, 661, 662, 663, 664. </xnotran>
Detailed Description
The present invention will be further described with reference to the following drawings and detailed description, wherein the descriptions of "left", "right", etc. refer to fig. 1 for reference:
as shown in fig. 1 to 15, an automatic chip cleaning system comprises chip cleaning mechanisms 1 and workpiece conveyor belts 2, wherein a plurality of chip cleaning mechanisms 1 are arranged along a straight line, each chip cleaning mechanism 1 has two functions of poking and sweeping with a brush and blowing and cleaning, the plurality of chip cleaning mechanisms 1 are arranged to ensure the final chip cleaning effect and stabilize the chip cleaning quality, the workpiece conveyor belts 2 pass through and circulate through all the chip cleaning mechanisms 1, a plurality of workpiece mounting seats 3 are uniformly arranged on the workpiece conveyor belts 2, middle-bundle pipe fittings can be placed on the workpiece mounting seats 3, the workpiece conveyor belts 2 are the middle-bundle pipe fittings which are circulated and conveyed by the chip cleaning mechanisms 1 so as to be matched with the chip cleaning work, two ends of the workpiece conveyor belts 2 extend to the outer sides of the chip cleaning mechanisms 1 to form a feeding preparation area and a discharging preparation area, two ends of the workpiece conveyor belts 2 are provided with workpiece regulating assemblies 4, the workpiece regulating assembly 4 is used for regulating the middle bundle pipe fittings of the feeding preparation area and the discharging preparation area to be arranged orderly, so that scrap cleaning operation and discharging and tray loading operation are convenient to carry out, the plurality of scrap cleaning mechanisms 1, the workpiece conveyor belts 2 and the workpiece regulating assembly 4 can form a scrap cleaning operation line 5, the middle bundle pipe fittings can automatically circulate on the scrap cleaning operation line 5 to finish automatic scrap cleaning operation, two ends of the scrap cleaning operation line 5 are respectively provided with a circulation feeding and discharging mechanism 6, the circulation feeding and discharging mechanism 6 is used for meeting the requirements of automatic feeding (the middle bundle pipe fittings to be cleaned need to be grabbed on the scrap cleaning operation line 5 for scrap cleaning operation) and automatic discharging (the cleaned middle bundle pipe fittings need to be refilled and output) of the middle bundle pipe fittings, the scrap cleaning operation line 5 and the feeding and discharging mechanism 6 of the invention are operated automatically, and have the advantages of high automation degree and less manual use, the production efficiency can be greatly improved, the labor cost is saved, the operation quality can be stabilized, and the occurrence of the situation of chip clearing and omission is reduced.
As shown in fig. 3, the chip cleaning mechanism 1 includes a poking and sweeping component 11, a cleaning and blowing component 12 and a pipe pressing component 13, the poking and sweeping component 11 and the cleaning and blowing component 12 are installed in parallel, the poking and sweeping component 11 is arranged in the front of the cleaning and blowing component 12, the middle bundle pipe is poked and swept first, the chips adsorbed on the inner wall of the pipe are swept down, then the cleaning and blowing operation is performed, the chips are blown down, the poking and sweeping component 11 and the cleaning and blowing component 12 are both correspondingly provided with a pipe pressing component 13, the workpiece conveyor belt 2 passes through the position of the pipe pressing component 13, the middle bundle pipe needs to be compressed and fixed first before poking and sweeping and cleaning, if the pipe is movable, the workpiece conveyor belt 2 can be dropped, and the operation cannot be performed, and the pipe pressing component 13 plays a role in compressing the middle bundle pipe.
As shown in fig. 3 and 4, the poking and sweeping assembly 11 includes a poking and sweeping platform 111, a poking and sweeping head mounting beam 113 and a brush forward movement limiting assembly 116, a scrap cleaning underframe 112 is mounted on the poking and sweeping platform 111, the poking and sweeping head mounting beam 113 is movably mounted on the scrap cleaning underframe 112, a beam driving assembly 114 is mounted on the scrap cleaning underframe 112, the beam driving assembly 114 is in transmission connection with the poking and sweeping head mounting beam 113, the beam driving assembly 114 can drive the poking and sweeping head mounting beam 113 to move, a beam sliding seat 1121 is transversely movably mounted on the scrap cleaning underframe 112, the beam sliding seat 1121 is a U-shaped seat, a back buckle is mounted on the scrap cleaning underframe 112, the poking and sweeping head mounting beam 113 is fixedly mounted on the beam sliding seat 1121, a beam linkage seat 1122 is connected to the lower end face of the beam sliding seat 1121, the beam driving assembly 114 includes a beam driving motor 1141 and a beam driving screw 1142, the beam driving motor 1141 is mounted on the scrap cleaning underframe 112, the cross beam driving screw 1142 is rotatably installed in the scurf cleaning underframe 112, the output end of the cross beam driving motor 1141 is connected with the cross beam driving screw 1142, the cross beam linkage seat 1122 is in threaded connection with the cross beam driving screw 1142, when the cross beam driving motor 1141 drives the cross beam driving screw 1142 to rotate, the cross beam sliding seat 1122 can realize the transverse movement of the cross beam sliding seat 1121, and also realize the transverse movement of the poking and sweeping head installation cross beam 113, the poking and sweeping head installation cross beam 113 is connected with a plurality of clamp seat 1131, each clamp seat 1131 is rotatably provided with a brush chuck 1132, the brush chuck 1132 is clamped with a cleaning brush 1133, because the brush chuck 1132 is rotatably installed, under the driving of external force, the brush chuck 1132 can drive the cleaning brush 1133 to rotate, the cleaning brush 1133 can be driven to move towards the side of the pressing pipe assembly 13, the cleaning brush 1133 can be inserted into the middle bundle pipe assembly to scrub and clean the inner wall of the middle bundle pipe assembly, the brush self-cleaning combination 115 is arranged in the advancing direction of the cleaning brush 1133, after the cleaning brush 1133 cleans the middle-limit pipe, the bristles of the brush may be attached with cleaned debris, in order to ensure the quality of the next cleaning, the cleaning brush 1133 needs to be cleaned by itself to shake off the debris on the bristles, the brush self-cleaning combination 115 is designed for achieving the requirements, the brush self-cleaning combination 115 comprises a pipe frame 1151 and a self-cleaning pipe 1152, a plurality of self-cleaning pipes 1152 are fixedly arranged on the pipe frame 1151, the self-cleaning pipes 1152 and the cleaning brushes 1133 are arranged in a one-to-one correspondence manner, the inner diameter of the self-cleaning pipes 1152 is smaller than the outer diameter of the cleaning brushes 1133, the cleaning brushes 1133 pass through the self-cleaning pipes 1152 in the advancing and withdrawing processes, because the inner diameter of the self-cleaning pipes 1152 is smaller, the cleaning brushes 1133 are extruded and deformed when passing through, so that the cleaning brushes fall off the debris on the bristles, the brush spacing combination 116 comprises a spacing rod 1161 and a spacing baffle 1162, the spacing baffle 1161 fixedly arranged on the spacing rod 1162, and the spacing baffle 1162 when the cleaning brush 1162 moves forward, and the cleaning brush is in the spacing pipe, the spacing rod 1162, and the cleaning brush 1162, the spacing rod 1162 can not only can be in the cleaning head seat.
As shown in fig. 3 and 4, the barrel-cleaning assembly 11 further includes a brush rotation driving assembly 117, which is inserted into the brush rotation driving assembly and cannot well remove the debris adsorbed in the middle-bundle pipe, so the present invention designs the brush rotation driving assembly 117, the brush rotation driving assembly 117 can drive the cleaning brush 1133 to rotate, the cleaning brush 1133 can clean the inner wall of the middle-bundle pipe during the rotation process, preferably, brush or brush the debris, the brush rotation driving assembly 117 is installed on the side wall of the barrel-cleaning platform 111, the brush rotation driving assembly 117 includes a lifting cylinder 1171, a belt support 1172, the lifting cylinder 1171 is installed vertically upward, the belt support 1172 is installed with a brush driving belt 1173, the brush chuck 1132 is provided with a friction area 1134, after the cleaning brush 1133 moves to an advancing limit, the friction area 1134 is installed above the brush driving belt 1173, after the brush driving belt 1173 is lifted, the brush driving belt 1173 can contact with the friction area 1134, the outer belt surface of the brush chuck 1173 is a hair surface, after the cleaning brush 1133 moves to an advancing limit, the cleaning brush chuck 1173 contacts with the friction area, the cleaning brush driving belt 1173 can be lifted by the self-cleaning belt 1173, the cleaning brush chuck 1173 can be separated from the cleaning belt moves downward, and the cleaning brush chuck 1173, and the cleaning belt moves to effect of the cleaning brush chuck 1173 is achieved.
As shown in fig. 3 and 5, the cleaning and blowing assembly 12 includes a cleaning and blowing platform 121, a cleaning and blowing head mounting beam 122, a scrap cleaning chassis 112 is also mounted on the cleaning and blowing platform 121, the cleaning and blowing head mounting beam 122 is movably mounted on the scrap cleaning chassis 112, a beam driving assembly 114 is also mounted on the scrap cleaning chassis 112 of the cleaning and blowing assembly 12, the cleaning and blowing head mounting beam 122 can be driven to move transversely by the beam driving assembly 114, a plurality of clamp bases 1131 are also connected to the cleaning and blowing head mounting beam 122, each clamp base 1131 is provided with a blow pipe clamp 1221, a blow pipe 1222 is clamped on the blow pipe clamp 1221, a plurality of air inlets 1223 are arranged on the cleaning and blowing head mounting beam 122, the air inlets 1223 are in one-to-one correspondence with and communicated with the blow pipes 1222, the air inlets 1223 are connected to an air inlet pipeline, when the air inlet pipeline is connected, the blow off the blow pipe 1222, after the cleaning operation of the cleaning and blowing assembly 11, part of the scraps can still remain and be adsorbed on the inner wall of the middle-bundle pipe fitting, but the adsorption effect can be loosened after cleaning, at this time, the loosened scraps can be blown off through the blowing action of the blowing pipe 1222, the blowing pipe 1222 can also be driven to move towards the side direction of the pressing pipe assembly 13 so as to be close to the middle-bundle pipe fitting for blowing operation, the movement limit of the blowing pipe 1222 can be inserted into the middle-bundle pipe fitting but does not penetrate through the middle-bundle pipe fitting, the advancing limit of the blowing pipe 1222 can be arranged on the scrap cleaning underframe 112 of the cleaning and blowing assembly 12, the workpiece conveyor belt 2 of the invention is a plate chain structure conveyor belt, the workpiece mounting seats 3 are arranged on the conveyor plate, the workpiece mounting seats 3 are basic workpiece placing units, each workpiece mounting seat 3 is provided with a plurality of workpiece clamping grooves 31, the length and the number of grooves of the workpiece mounting seats 3 are respectively arranged corresponding to one poking and cleaning assembly 11 or one cleaning and blowing assembly 12, in the scrap cleaning mechanism 1, the number of the cleaning brushes 1133 of the poking and sweeping assembly 11 is the same as that of the blowing pipes 1222 of the cleaning and blowing assembly 12, the number of the workpiece slots 31 on the workpiece mounting seat 3 is also matched with that, the arrangement intervals of the workpiece slots 31 are also matched with that of the cleaning brushes 1133 or the blowing pipes 1222 respectively, the middle bundle pipes placed on the same workpiece mounting seat 3 are set into a group, the workpiece conveyor belt 2 moves intermittently, and can move forward by a group distance every time, so that a new group of middle bundle pipes enters the cleaning station, the number of the middle bundle pipes in a group is preferably 5, that is, the number of the workpiece slots 31, the cleaning brushes 1133 and the blowing pipes 1222 is preferably 5.
As shown in fig. 4 and 5, the pipe pressing assembly 13 includes a pipe pressing frame 131, a pipe pressing cylinder 133, the pipe pressing frame 131 is provided with a cylinder mounting beam 132, the pipe pressing cylinder 133 is fixedly mounted on the cylinder mounting beam 132, a piston rod end of the pipe pressing cylinder 133 is connected with a pipe pressing seat 134, the workpiece conveyor belt 2 passes under the pipe pressing seat 134, the pipe pressing seat 134 is arranged corresponding to the workpiece mounting seat 3, the pipe pressing seat 134 is also provided with workpiece clamping grooves 31, the workpiece clamping grooves 31 are arranged in number and position corresponding to the workpiece mounting seat 3, so that when the pipe pressing seat 134 is pushed down by the pipe pressing cylinder 133, a group of middle bundle pipe fittings can be firmly pressed at the same time for cleaning operation, the pipe pressing frame 131 is connected with a supporting seat 135, the supporting seat 135 is inserted into the workpiece conveyor belt 2, a gap is left between the supporting seat 135 and an upward belt surface of the workpiece conveyor belt 2, the gap is set to be small, so that the transmission of the workpiece conveyor belt 2 is not affected, but also play a supporting role during the pipe fitting pressing operation, because the clearance is small, the deformation of the workpiece conveyor belt 2 is small, and the service life of the workpiece conveyor belt 2 is not affected, the pipe pressing frame 131 of the blowing assembly 12 is provided with a plurality of return air combinations 123, the return air combinations 123 are arranged in one-to-one correspondence with the air blowing pipes 1222, each return air combination 123 comprises a return air cylinder 1231, a return air push plate 1232 and a return air conical disc 1233, the return air cylinder 1231 is arranged on the pipe pressing frame 131, the return air push plate 1232 is connected to the piston rod end of the return air cylinder 1231, the return air conical disc 1233 is arranged on the return air push plate 1232, the return air conical disc 1233 can be inserted into the middle-bundle pipe fitting, because the air blowing pipes 1222 are straight pipes, the air blowing effect on the inner wall of the middle-bundle pipe fitting is poor after the air flow is blown out, and the cleaning effect is affected, therefore, the return air combination 123 is designed to solve the above problems, the return air cone 1233 of the return air flow combination 123 blocks on the air flow advancing route, as shown in fig. 8, due to the cone-disk structure, the airflow blown out by the blowing pipe 1222 is blocked, reflected and scattered on the inner wall of the middle-bundle pipe fitting to flow back, so that the airflow can be fully applied to the inner wall of the middle-bundle pipe fitting to form a better blowing-off effect on the scraps, and the cleaning quality effect can be greatly improved.
The workpiece normalizing assembly 4 comprises normalizing cylinders 41 and normalizing plates 42, wherein the two normalizing cylinders 41 are symmetrically arranged on two sides of the workpiece conveying belt 2, the normalizing plates 42 are connected to piston rod ends of the normalizing cylinders 41, the two normalizing cylinders 41 are synchronously started, and positions of the normalizing middle bundle pipe fittings are clamped by the normalizing plates 42, so that the positions of the middle bundle pipe fittings in each group are on the same straight line.
As shown in fig. 1 and 10, the circulation feeding and discharging mechanism 6 includes a tray circulation line 61 and a robot gripper 62, the robot gripper 62 is installed between the tray circulation line 61 and the workpiece conveyor 2, the tray circulation line 61 includes a tray inlet assembly 63, a tray outlet assembly 64, a transfer platform 65 and a workpiece tray 66, the tray inlet assembly 63 and the tray outlet assembly 64 are arranged in parallel, the transfer platform 65 is arranged between the tray inlet assembly 63 and the tray outlet assembly 64, the transfer platform 65 plays a role of communicating and transmitting between the tray inlet assembly 63 and the tray outlet assembly 64, the workpiece tray 66 can be circulated through the tray inlet assembly 63, the transfer platform 65 and the tray outlet assembly 64 in turn, the tray inlet assembly 63, the transfer platform 65 and the tray outlet assembly 64 play a role of circulating the workpiece tray 66, the circulation feeding and discharging mechanism 6 can have two positions, one is arranged at a workpiece feeding position, the workpiece tray 66 at the position is filled with the middle-bundle pipe fittings to be processed in the initial state, the workpiece tray 66 can realize a tray cleaning effect in the circulation process (the workpiece tray is grabbed by the robot material grabbing hand 62 to realize the tray cleaning effect), the other is arranged at a workpiece discharging position, the workpiece tray 66 at the position is empty, the workpiece tray 66 can realize the filling effect in the circulation process (the tray is placed and filled by the robot material grabbing hand 62 to realize the tray filling effect), as shown in fig. 11, the robot material grabbing hand 62 is provided with a negative pressure suction cup seat 621, the negative pressure suction cup seat 621 is also provided with a plurality of workpiece clamping grooves 31, the opening number and the opening positions of the workpiece clamping grooves 31 correspond to the workpiece mounting seat 3, and the middle-bundle pipe fittings can be grabbed by negative pressure suction.
As shown in fig. 10 and 12, the tray feeding assembly 63 includes a tray chassis 631, a tray base 632, two rail risers 6311 disposed in parallel on the tray chassis 631, the tray base 632 movably mounted on the two rail risers 6311, two base sliders 6321 connected to the bottom of the tray base 632, the base sliders 6321 being mounted on the rail risers 6311 in a one-to-one correspondence manner, under the matching relationship between the base sliders 6321 and the rail risers 6311, the tray base 632 can only move along the length direction of the rail risers 6311, a base transmission assembly 633 mounted on the tray chassis 631, the base transmission assembly 633 being in transmission connection with the tray base 632, the base transmission assembly 633 being capable of driving the tray base 632 to move, the base transmission assembly 633 including a base transmission screw 6331 and a base driving motor 6332, the base transmission screw 6331 being rotatably mounted in the tray chassis 631, an output end of the base driving motor 6332 being connected with the base transmission screw 6331, a base driving sleeve 6322 is installed on the lower end surface of the tray base 632, the base driving sleeve 6322 is screwed on the base driving screw 6331, when the base driving motor 6332 drives the base driving screw 6331 to rotate, the tray base 632 can be driven to move by the base driving sleeve 6322, the tray discharging assembly 64 also includes a tray chassis 631 and a tray base 632, the driving structure of the tray discharging assembly 64 is consistent with that of the tray feeding assembly 63, both are designed with the tray base 632 to meet the moving requirements of the respective tray bases 632, three positioning risers 6323 are connected to the tray base 632, a structure with three sides blocking one side open can be formed on the tray base 632 by the three positioning risers 6323, the workpiece tray 66 can be positioned and placed in the structural space and can enter and exit from the open position, no matter whether the tray feeding assembly 63 or the tray discharging assembly 64, the open end of the tray base 632 faces the transfer platform 65, thus, when the two tray bases 632 are aligned with the transfer platform 65, the workpiece tray 66 can perform reversing movement, the workpiece tray 66 can transfer from the tray base 632 of the tray inlet assembly 63 to the tray base 632 of the tray outlet assembly 64, and can perform picking and loading (or discharging and loading) operation of the medium-bundle pipe fitting during the transfer movement, the positioning vertical plate 6323 opposite to the open end is provided with the push-pull air cylinder 6324, the piston rod end of the push-pull air cylinder 6324 is connected with the tray driving plate 6325, the tray driving plate 6325 can be hidden in the positioning vertical plate 6323, the push-pull air cylinder 6324 of the tray inlet assembly 63 plays a role in pushing out, the workpiece tray 66 can be pushed out and moved to the transfer platform 65, the push-pull air cylinder 6324 of the tray outlet assembly 64 plays a role in pulling back, when the workpiece tray 66 on the transfer platform 65 moves to the tray outlet assembly 64, the tray driving plate 6325 of the tray outlet assembly 64 is a magnetic plate, and the workpiece tray 66 can be accurately placed on the tray base 632 (when the tray base 632 of the tray outlet assembly is not located at a distance, the tray driving plate 6325 of the tray outlet assembly 64 is completely, and the magnetic plate 6364 is located on the tray outlet assembly 632).
As shown in fig. 14, a plurality of rows of workpiece placing grooves 661 are formed in the workpiece tray 66, a plurality of workpiece placing grooves 661 are formed in each row of workpiece placing grooves 661, the number of the workpiece placing grooves 661 is consistent with the number of the middle bundle pipes that can be placed on the workpiece mounting base 3, so that the manipulator can grab one row at a time and take (or load) the middle bundle pipes at one row at a time, walking wheels 662 are installed at four corners of the workpiece tray 66, and the workpiece tray 66 can be moved in a translation manner.
As shown in fig. 10, 14 and 15, two tray moving belts 651 are symmetrically installed on the transfer platform 65, the tray moving belts 651 are installed on the moving track line of the traveling wheels 662, the installation height of the tray moving belts 651 is consistent with the height of the top of the tray base 632, so that the workpiece tray 66 can move between the transfer platform 65 and the tray base 632 without hindrance, when the workpiece tray 66 moves onto the transfer platform 65, the traveling wheels 662 fall on the tray moving belts 651, the workpiece tray 66 is driven to move on the transfer platform 65 by the transmission friction force of the tray moving belts 651, two parallel traveling guide convex strips 652 are connected to the transfer platform 65, two guide sliders 663 matched with the traveling guide convex strips 652 are connected to the bottom of the workpiece tray 66, the traveling guide convex strips 652 and the guide sliders 663 play a role in moving guide, and the workpiece tray 66 is prevented from moving off during moving, a stop sensor 653 is arranged on the side of the transfer platform 65, a plurality of signal stickers 664 are adhered on the side wall of the workpiece tray 66, each signal sticker 664 corresponds to a row of workpiece placing grooves 661, the installation height of the stop sensor 653 corresponds to the signal sticker 664, the robot material grabbing hand 62 can carry out material grabbing operation at the position of the stop sensor 653, when the stop sensor 653 is opposite to the signal sticker 664, the transmission of the tray moving transmission belt 651 is stopped, at this time, exactly one row of medium-diameter pipe fittings falls on the material grabbing position, so that grabbing operation (if an empty tray, filling operation can be carried out) can be carried out, after the material grabbing or filling is finished, the tray moving transmission belt 651 continues to drive the workpiece tray 66 to move until a new signal sticker 664 is opposite to the stop sensor 653, and during the intermittent moving movement of the tray moving transmission belt 651, the workpiece tray 66 is gradually emptied (or filled), then work piece tray 66 flows again and goes to the output on the play dish subassembly 64, in the flow changes into ejection of compact mechanism 6, the material loading that snatchs (or the ejection of compact loads) of well bundle pipe fitting all is automatic going on, and the workman only need get puts work piece tray 66, make it remove automatic circulation can, the utility model discloses the degree of difficulty of the business turn over material operation of well bundle pipe fitting can effectively be reduced, workman's intensity of labour greatly reduced, the artifical use amount of this process link also significantly reduced.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The utility model provides an automatic clear bits system, includes clear bits mechanism (1) and work piece conveyer belt (2), its characterized in that: a plurality of clear bits mechanism (1) is arranged along a straight line and is set up, work piece conveyer belt (2) run through the circulation and pass through all clear bits mechanisms (1), a plurality of workpiece setting seat (3) are installed to the equipartition on work piece conveyer belt (2), can place the zhong zhan guan yu pipe fitting on workpiece setting seat (3), the both ends of work piece conveyer belt (2) all extend to clear bits mechanism (1) the outside, the regular subassembly of work piece (4), a plurality of is all installed at the both ends of work piece conveyer belt (2) clear bits mechanism (1), work piece conveyer belt (2) and the regular subassembly of work piece (4) can constitute a clear bits operation line (5), a circulation business turn over material mechanism (6) is all installed at the both ends of clear bits operation line (5).
2. An automatic shavings removal system as claimed in claim 1, wherein: clear bits mechanism (1) is including disclosing sweeping subassembly (11), clear blowing subassembly (12) and pressing pipe subassembly (13), disclose sweeping subassembly (11) and clear blowing subassembly (12) and install side by side, disclose sweeping subassembly (11) and clear blowing subassembly (12) and all correspond to dispose one and press pipe subassembly (13), work piece conveyer belt (2) are from pressing pipe subassembly (13) position to pass through.
3. An automatic shavings removal system as claimed in claim 2, wherein: disclose subassembly (11) of sweeping including disclosing sweep platform (111), disclosing sweep head installation crossbeam (113) and brush antedisplacement spacing combination (116), disclose sweep platform (111) and be equipped with cleaning brush chassis (112), disclose sweep head installation crossbeam (113) and remove and install on cleaning brush chassis (112), install crossbeam drive combination (114) on cleaning brush chassis (112), crossbeam drive combination (114) is connected with disclosing sweep head installation crossbeam (113) transmission, disclose and be connected with a plurality of clamp seat (1131) on sweeping head installation crossbeam (113), all rotate on every clamp seat (1131) and install a brush chuck (1132), brush chuck (1132) go up the clamp and be equipped with clean brush (1133), clean brush (1153) can drive and move towards subassembly (13) side direction, be equipped with brush self-cleaning combination (115) on the direction of advance of clean brush (1133), brush self-cleaning combination (115) includes that cleaning brush rack (1151) and self-cleaning pipe (1151) install at a plurality of fixed baffle 1152 from cleaning brush 1161 and spacing baffle (1162), spacing brush 1161 and limit baffle (1162) include that 1151 and limit baffle (1161) and (1162) set up brush, the limiting baffle (1162) is connected to the self-cleaning pipe (1152), and the limiting baffle (1162) is arranged on the forward motion trajectory line of the limiting ejector rod (1161).
4. An automatic crumb system according to claim 3, wherein: poking and sweeping subassembly (11) is still including brush rotation driving combination (117), brush rotation driving combination (117) are installed on poking and sweeping platform (111) lateral wall, brush rotation driving combination (117) are including lift cylinder (1171), drive belt support (1172), lift cylinder (1171) installation upwards perpendicularly, install brush driving band (1173) on drive belt support (1172), be equipped with friction area (1134) on brush chuck (1132), clean brush (1133) move to the utmost point position back that advances, and brush driving band (1173) top is located in friction area (1134), brush driving band (1173) play to rise the back, and driving band brush (1173) can contact with friction area (1134), and all rotation chucks (1132) can be driven through the friction action in brush driving band (1173).
5. An automatic crumb system according to claim 3, wherein: the cleaning and blowing assembly (12) comprises a cleaning and blowing platform (121) and a cleaning and blowing head mounting beam (122), a scrap cleaning underframe (112) is also mounted on the cleaning and blowing platform (121), the cleaning and blowing head mounting beam (122) is movably mounted on the scrap cleaning underframe (112), a beam driving combination (114) is also mounted on the scrap cleaning underframe (112) of the cleaning and blowing assembly (12), a plurality of clamp bases (1131) are also connected on the cleaning and blowing head mounting beam (122), each clamp base (1131) is provided with a blowing pipe clamp (1221), a blowing pipe (1222) is clamped on the blowing pipe clamp (1221), a plurality of air inlets (1223) are arranged on the cleaning and blowing head mounting beam (122), the air inlets (1223) correspond to and are communicated with the blowing pipes (1222) one by one, the blowing pipes (1222) can also drive to move towards the side direction of the blowing pipe assembly (13), a plurality of workpiece clamping grooves (31) are formed in the workpiece mounting seat (3), one workpiece mounting seat (3) is respectively corresponding to one cleaning and blowing assembly (1222) or one cleaning assembly (11) is arranged at intervals, and the number of cleaning pipes (1222) and the cleaning brushes (1222) are respectively arranged.
6. An automatic crumb system according to claim 2, wherein: pipe pressing component (13) are including pressing pipe support (131), pressing pipe cylinder (133), be equipped with cylinder installation crossbeam (132) on pipe pressing pipe support (131), press pipe cylinder (133) fixed mounting on cylinder installation crossbeam (132), the piston rod end of pressing pipe cylinder (133) is connected with presses pipe seat (134), work piece conveyer belt (2) are passed through in pipe seat (134) below, press pipe seat (134) and the corresponding setting of work piece mount pad (3), be connected with supporting seat (135) on pipe pressing pipe support (131), insert in installing work piece conveyer belt (2) supporting seat (135), leave the clearance between the ascending band face of supporting seat (135) and work piece conveyer belt (2), install a plurality of return air combination (123) on pipe support (131) of blowing component (12), return air combination (123) include return air cylinder (1231), push pedal (1232) and return air cone (1233), install on return air cylinder (1231), return air piston (1233) insert return air cone (1233) in the return air pipe support (1233) return air cone (1233).
7. An automatic crumb system according to claim 1, wherein: circulation business turn over material mechanism (6) are including tray circulation line (61) and robot grabbing hand (62), robot grabbing hand (62) is adorned in the position between tray circulation line (61) and work piece conveyer belt (2), tray circulation line (61) are including advancing a set subassembly (63), play a set subassembly (64), transfer platform (65) and work piece tray (66), it sets up with play a set subassembly (64) parallel arrangement to advance a set subassembly (63), position between advancing a set subassembly (63) and play a set subassembly (64) is located in transfer platform (65), work piece tray (66) can circulate in proper order through advancing a set subassembly (63), transfer platform (65) and play a set subassembly (64).
8. An automatic crumb system according to claim 7, wherein: advance a set subassembly (63) including tray chassis (631), tray base (632), be equipped with two parallel arrangement's track riser (6311) on tray chassis (631), tray base (632) removes to be installed on two track riser (6311), install base transmission combination (633) on tray chassis (631), base transmission combination (633) are connected with tray base (632) transmission, it is unanimous with an advance set subassembly (63) to go out set subassembly (64) transmission structure, be connected with three location riser (6323) on tray base (632), can form trilaterally on tray base (632 through three location riser (6323) and block an open structure, no matter advance set subassembly (63) and go out set subassembly (64), open end on its tray base (632) all sets up towards transfer platform (65), on tray base (632), install air cylinder (6324) on the location riser (6323) relative with uncovered, drive plate (24) piston 6325) the tray end of drive plate (6325) be connected with the magnetic pull-push-pull disc subassembly (6325) in the tray base (6325).
9. An automatic crumb system according to claim 7, wherein: the workpiece tray (66) is provided with a plurality of rows of workpiece placing grooves (661), and walking wheels (662) are installed at four corners of the workpiece tray (66).
10. An automatic crumb system according to claim 9, wherein: transfer platform (65) are gone up the symmetry and are installed two and move a set drive belt (651), it locates walking wheel (662) movement track line to move a set drive belt (651), when work piece tray (66) moved on transfer platform (65), walking wheel (662) drop on moving a set drive belt (651), be connected with two parallel arrangement's guide sand grip (652) of marcing on transfer platform (65), work piece tray (66) bottom is connected with and leads two guide slider (663) of sand grip (652) assorted with marcing, stop sensor (653) are installed to transfer platform (65) side, it has a plurality of signal sticker (664) to paste on work piece tray (66) lateral wall, and groove (661) are put to every signal sticker (664) all corresponding one row of work piece, the mounting height of stop sensor (653) is corresponding with signal sticker (664).
CN202210905906.2A 2022-07-29 2022-07-29 Automatic chip removing system Active CN115338210B (en)

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