Numerical control machine tool scraps collection device
Technical Field
The invention relates to the technical field of numerical control machine tool scrap collection, in particular to a numerical control machine tool scrap collection device.
Background
The numerical control machine tool directly falls on the board when processing the sweeps that produce to the product, not only increases the difficulty that later stage was cleaned, falls in the spare part gap still easily, causes the influence to the normal operating of spare part, and some numerical control machine tools can be while processing the cooling work piece when processing the product, and the anchor clamps of high-speed rotation can take piece and coolant liquid to throw away this moment, causes not little influence to the surrounding environment of numerical control machine tool.
There is a corresponding improvement means for collecting cooling liquid and scraps at the same time, such as a numerical control machine tool scraps collecting device disclosed in patent number CN213828143U, which can collect cooling liquid and scraps at the same time, effectively separate the cooling liquid from the scraps, and simultaneously compress the scraps to reduce the space of the collecting device occupied by the scraps, but the compressed scraps still exist in the collecting device, so that the space of the collecting device cannot be consistently utilized to the greatest extent, and the compressed scraps are long-term placed in the collecting device, so that the scraps oxidize and rust due to the fact that some cooling liquid remains on the surface of the compressed scraps, and a certain influence exists on the reutilization of the scraps. There is a strong need for a debris collection device that addresses the above-described issues.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings of the prior art, and provides a numerical control machine tool scrap collecting device which effectively solves the defects of the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme: it comprises:
the collecting box is of a U-shaped structure, and a through groove communicated with the inside is formed in the inner concave surface of the collecting box;
the two interception net frames are in a group and are symmetrically arranged below the inner part of the collecting box, and the bottoms of the two interception net frames in the group are connected by a connecting lantern ring;
the support handles are screwed on the left side and the right side of the interception net frame and are in abutting arrangement with the inner walls of the fan-shaped openings arranged below the beams on the left side and the right side of the collecting box;
the support guide shaft is arranged below the inner part of the collecting box, and two ends of the support guide shaft are erected on the bottom edges of the left fan-shaped opening and the right fan-shaped opening; the juncture of two interception net frames in a group is movably erected on the supporting guide shaft.
By adopting the design scheme, after two symmetrically connected interception net frames are pressed, the two symmetrically connected interception net frames are sent into the bottom of the collecting box from a fan-shaped opening at one side of the collecting box, the junction of the bottoms of the two interception net frames is erected on a supporting guide shaft, then the interception net frames are opened to the front side and the rear side, at the moment, the upper side edges of the interception net frames are supported on the front inner wall and the rear inner wall of the collecting box, meanwhile, a supporting handle is rotationally arranged in the fan-shaped opening along the edge guide of the fan-shaped opening, then the whole body is arranged on an operation table surface in a numerical control machine tool and is positioned below a processing station, so that the processing station is arranged in the concave position of the collecting box with a U-shaped structure, and numerical control operations such as cutting and polishing can be started on products; the scraps and the cooling liquid generated in the operation process fall into the collecting box and are intercepted by the intercepting screen frame, when the scraps are required to be collected, the supporting handle is manually pulled towards the middle to close the two intercepting screen frames, then the two intercepting screen frames are slightly pressed for a moment, the pressed two intercepting screen frames are taken out from the fan-shaped opening, and meanwhile, a new intercepting screen frame is placed into the fan-shaped opening at the other side, so that the operation can be continued.
Preferably, the support guide shaft is movably sleeved with a plurality of guide bearings, and the junction of two interception net frames in a group is movably erected on the plurality of guide bearings.
Preferably, a water outlet is formed in the side wall of the bottom of the collecting box, and the water outlet is lower than the bottom edge of the fan-shaped opening.
Preferably, the front and rear sides of the outer side wall of the collecting box are respectively fixed with a cylinder by using a cylinder bracket, the output end of the cylinder passes through the front and rear side walls of the collecting box and then is hinged with a push plate, and the push plate is movably abutted against the interception net frame; the blocking net frame is taken out directly, and the pushing plate is pushed to contact the blocking net frame by using the air cylinder to work, so that the blocking net frame is convenient to extrude, and the removal of cooling liquid is facilitated.
Preferably, the left side and the right side of the interception net frame are both provided with T-shaped sliding grooves, and the inner ends of the supporting handles are slidably arranged in the T-shaped sliding grooves by using limiting discs; the intercepting net frames with different widths are supported in the collecting box, and the adjusting requirements of the installing heights of the intercepting net frames in the collecting box and the installing angles between the symmetrically arranged intercepting net frames are met.
Preferably, the support handle comprises:
the two ends of the connecting rod are provided with through holes;
the crank is screwed in the through hole at one end of the connecting rod by using the shaft sleeve;
and one end of the screwing shaft is screwed in a through hole at the other end of the connecting rod by utilizing the shaft sleeve, and the other end of the screwing shaft is connected with the limiting disc.
Preferably, the elastic buckling belt is sleeved on the position, outside the interception net frame, of the supporting handle.
Preferably, a top cover of the collecting box is provided with a top cover, the top cover is in an inverted U-shaped structure, no bottom surface of the top cover is provided with a perforation which is matched with an external cooling liquid spray head to pass through; the left and right side beams of the top cover are inserted and communicated with the left and right side beams of the collecting box.
Preferably, the front side wall and the rear side wall of the left side beam and the right side beam of the top cover and the front side wall and the rear side wall of the left side beam and the right side beam of the collecting box are provided with adjusting through grooves which are communicated from front to back, and the top cover and the collecting box are connected in an adjustable mode by utilizing the matching and clamping of the position locking mechanism and the adjusting through grooves.
Preferably, the position locking mechanism comprises:
the tension spring is movably arranged in the adjusting through groove in a penetrating way;
the first sleeve is movably arranged in the adjusting through groove in the top cover in a penetrating way; the disk part of the first sleeve is of a magnet structure and is magnetically attracted with the side wall of the top cover;
the second sleeve is movably arranged in the adjusting through groove in the collecting box in a penetrating way; the disk part of the second sleeve is of a magnet structure and is magnetically attracted with the side wall of the collecting box; the rod part of the second sleeve is arranged in the rod part of the first sleeve in a penetrating way, and the tension spring is sleeved on the rod parts of the first sleeve and the second sleeve.
By adopting the design scheme, the complicated connection and disassembly of bolts and the like are avoided, when the height needs to be adjusted, two operators stand on two sides of the numerical control machine tool respectively, two hands pull the two sleeves on the front side and the rear side outwards respectively, and at the moment, the top cover can be fast under the action of gravity; then one of the operators slightly lifts the top cover with force to match with the lower pressing top cover until the top cover reaches the proper height.
Preferably, the interception net frame comprises a frame body, a transverse rotating rod, a longitudinal rotating rod, a top buckle and a pull plate; wherein a plurality of transverse rotating rods are distributed in the frame body at equal intervals up and down, and the left and right ends of the transverse rotating rods are connected with the left and right side walls of the frame body in a rotating way; the longitudinal rotating rods are distributed in the frame body at equal intervals left and right, and the upper and lower ends of the longitudinal rotating rods are connected with the upper and lower side walls of the frame body in a screwed manner; one end of the transverse rotating rod and one end of the longitudinal rotating rod are both fixedly provided with pull plates, the outer sides of the pull plates are movably contacted with the inner side walls of the top buckles, and the top buckles are movably arranged in the side walls of the frame body and are in threaded connection with the side walls of the frame body.
By adopting the design scheme, when the spiral scraps produced by cutting are wound on the transverse rotating rod or the longitudinal rotating rod on the interception net frame, the tail end of the spiral scraps is manually pulled at the moment, so that the transverse rotating rod or the longitudinal rotating rod can be driven to rotate, and the spiral scraps can be quickly fallen off; when the quantity of winding on certain horizontal bull stick or vertical bull stick is great, only need to rotate the top knot that corresponds at this moment and tear down, pulling the arm-tie that corresponds again, will need the horizontal bull stick or the vertical bull stick of dismantling to the frame outside pulling, the heliciform sweeps that twine on horizontal bull stick or vertical bull stick at this moment contacted the inner wall of framework after being intercepted, finally drops from horizontal bull stick or vertical bull stick.
Preferably, the outer end surface of the top buckle is provided with a top buckle groove.
Compared with the prior art, the invention has the beneficial effects that:
1. by utilizing the matching of the two opposite interception net frames, not only can the effective separation of the scraps and the cooling liquid be realized, but also the intercepted scraps can be clamped and taken out from the collecting box at regular intervals, thereby meeting the maximum collecting space requirement of the collecting box;
2. the supporting handle and the interception net frame can move up and down, so that the interception net frames with different widths are supported in the collecting box (namely, the requirements of adjusting the installation heights of the interception net frames in the collecting box and the installation angles between the symmetrically arranged interception net frames are met);
3. the cylinder is matched with the pushing plate, so that two interception net frames can be pushed tightly, cooling liquid in waste scraps is effectively extruded and removed, the filtering effect of the cooling liquid is improved, preconditions are provided for taking out the net frames, and the trouble of manual operation is reduced;
4. the top cover is adopted to be matched with the collecting box, so that the cooling liquid and the scraps splashed by high-speed rotation can be effectively intercepted, the height can be adjusted, and various requirements can be met;
5. set up rotatable horizontal bull stick and vertical bull stick in with the interception screen frame, the separation of the heliciform sweeps that the cutting produced of being convenient for, and horizontal bull stick and vertical bull stick can follow in the interception screen frame and dismantle, more be convenient for concentrate the heliciform sweeps of twining on horizontal bull stick and vertical bull stick and break away from, be convenient for to the collection of sweeps.
Drawings
Fig. 1 is a schematic structural view of the first embodiment.
Fig. 2 is a schematic diagram of the internal structure of the first embodiment.
Fig. 3 is a schematic view showing the connection of the interception net frame, the support handle, the guide bearing, and the support guide shaft in the first embodiment.
Fig. 4 is a schematic structural view of a top cover in the first embodiment.
Fig. 5 is an exploded view of the position locking mechanism in one embodiment.
FIG. 6 is a schematic diagram of an intercepting frame gripping state in one implementation.
Fig. 7 is an enlarged view of a portion a in fig. 6.
Fig. 8 is an exploded view of an intercepting screen frame and support handle in a first embodiment.
Fig. 9 is a schematic diagram showing the connection of the intercepting screen frame and the supporting handle in the second embodiment.
FIG. 10 is a schematic illustration of the connection of the transverse turning bar to the pulling plate and the top button in the second embodiment.
Fig. 11 is a schematic view of the structure of a frame, a transverse rotating rod, a longitudinal rotating rod and a supporting handle in the second embodiment.
Fig. 12 is an enlarged view of a portion B in fig. 11.
Reference numerals illustrate:
the collecting box 1, the fan-shaped opening 1-1, the water outlet 1-2, the interception net frame 2, the frame body 2-1, the transverse rotating rod 2-2, the longitudinal rotating rod 2-3, the top buckle 2-4, the top buckle groove 2-4-1, the pull plate 2-5, the T-shaped sliding groove 2-6, the supporting handle 3, the connecting rod 3-1, the crank 3-2, the rotary connecting shaft 3-3, the supporting guide shaft 4, the connecting sleeve ring 5, the air cylinder 6, the air cylinder bracket 7, the push plate 8, the elastic buckle belt 9, the limiting disc 10, the guide bearing 11, the top cover 12, the perforation 12-1, the position locking mechanism 13, the tension spring 13-1, the first sleeve 13-2, the second sleeve 13-3 and the adjusting through groove 14.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, in which preferred embodiments in the description are given by way of example only, and all other embodiments obtained by those skilled in the art without making any inventive effort are within the scope of protection of the present invention.
Embodiment one:
as shown in fig. 1 to 8, the present embodiment adopts the following technical scheme: it comprises:
the collecting box 1 is made of iron materials, is of a U-shaped structure, and has a concave surface provided with a through groove communicated with the inside;
the two interception net frames 2 are in a group, are symmetrically arranged below the inner part of the collecting box 1, and the bottoms of the two interception net frames 2 in the group are connected by a connecting lantern ring 5;
the inner end of the supporting handle 3 is arranged in a T-shaped chute 2-6 formed in the left side and the right side of the interception net frame 2 in a sliding mode through a limiting disc 10 in a rotating mode, and the supporting handle 3 is in abutting arrangement with the inner wall of a fan-shaped opening 1-1 formed below the beams on the left side and the right side of the collecting box 1; the method meets the requirements that the interception net frames with different widths are supported in the collecting box, namely, the installation heights of the interception net frames in the collecting box and the installation angles between the symmetrically arranged interception net frames are adjusted; the side wall of the bottom of the collecting box 1 is provided with a water outlet 1-2, and the water outlet 1-2 is lower than the bottom edge of the fan-shaped opening 1-1; the support handle 3 comprises a connecting rod 3-1, a crank 3-2 and a rotary shaft 3-3, wherein through holes are formed at two ends of the connecting rod 3-1; the crank 3-2 is screwed in a through hole at one end of the connecting rod 3-1 by a shaft sleeve; one end of the rotary connecting shaft 3-3 is connected in a through hole at the other end of the connecting rod 3-1 in a rotary way by utilizing a shaft sleeve, and the other end of the rotary connecting shaft 3-3 is connected with the limiting disc 10; the supporting handles 3 are positioned outside the interception net frame 2 and sleeved with elastic buckling belts 9 for positioning the two clamped supporting handles 3;
the support guide shaft 4 is arranged below the inner part of the collecting box 1, and two ends of the support guide shaft 4 are erected on the bottom edges of the left fan-shaped opening 1-1 and the right fan-shaped opening 1-1; a plurality of guide bearings 11 are movably sleeved on the support guide shaft 4, and the junction of two interception net frames 2 in one group is movably erected on the plurality of guide bearings 11;
the air cylinder 6 is fixed on the front and rear outer walls of the collecting box 1 by utilizing an air cylinder bracket 7, the output end of the air cylinder 6 passes through the front and rear side walls of the collecting box 1 and then is hinged with the push plate 8, and the push plate 8 is movably abutted against the interception net frame 2; the interception net frame is taken out directly, and the air cylinder 6 is used for working to push the push plate 8 to contact the interception net frame 2, so that the interception net frame 2 is conveniently extruded, and the removal of cooling liquid is facilitated;
the top cover 12 is made of iron, and is movably arranged at the top of the collecting box 1, the top cover 12 is in an inverted U-shaped structure and is provided with no bottom surface, a through hole 12-1 (connecting lines and the like can pass through the through hole 12-1) matched with an external cooling liquid spray nozzle is formed in the top surface of the top cover 12; the left and right side beams of the top cover 12 are inserted and communicated with the left and right side beams of the collecting box 1; the front and rear side walls of the left side beam and the right side beam of the top cover 12 and the front and rear side walls of the left side beam and the right side beam of the collecting box 1 are provided with adjusting through grooves 14 which are communicated in the front and rear direction, and the top cover 12 and the collecting box 1 are connected with the adjusting through grooves 14 in an adjustable mode by utilizing a position locking mechanism 13. The position locking mechanism 13 comprises a tension spring 13-1, a first sleeve 13-2 and a second sleeve 13-3; wherein the tension spring 13-1 is movably arranged in the adjusting through groove 14 in a penetrating way; the first sleeve 13-2 is movably arranged in an adjusting through groove 14 in the top cover 12 in a penetrating way; the disk part of the first sleeve 13-2 is of a magnet structure and is magnetically attracted with the side wall of the top cover 12; the second sleeve 13-3 is movably arranged in an adjusting through groove 14 in the collecting box 1 in a penetrating way; the disk part of the second sleeve 13-3 is of a magnet structure and is magnetically attracted with the side wall of the collecting box 1; the rod part of the second sleeve 13-3 is inserted into the rod part of the first sleeve 13-2, and the tension spring 13-1 is sleeved on the rod parts of the first sleeve 13-2 and the second sleeve 13-3.
Embodiment two:
as described with reference to fig. 9-12, in this embodiment, on the basis of the first embodiment, the specific structure of the interception net frame 2 is further improved to meet the collection of special scraps; the specific improvement is as follows:
the interception net frame 2 comprises a frame body 2-1, a transverse rotating rod 2-2, a longitudinal rotating rod 2-3, a top buckle 2-4 and a pulling plate 2-5; wherein a plurality of transverse rotating rods 2-2 are distributed in the frame body 2-1 at equal intervals up and down, and the left and right ends of the transverse rotating rods are connected with the left and right side walls of the frame body 2-1 in a rotating way; the longitudinal rotating rods 2-3 are distributed in the frame body 2-1 at equal intervals left and right, and the upper and lower ends of the longitudinal rotating rods are connected with the upper and lower side walls of the frame body 2-1 in a screwed manner; one end of the transverse rotating rod 2-2 and one end of the longitudinal rotating rod 2-3 are both fixed with a pull plate 2-5, the outer side of the pull plate 2-5 is movably contacted with the inner side wall of the top buckle 2-4, and the top buckle 2-4 is movably arranged in the side wall of the frame body 2-1 and is in threaded connection with the side wall of the frame body 2-1; the outer end surface of the top buckle 2-4 is provided with a top buckle groove 2-4-1, which is convenient for screwing the top buckle 2-4.
When the invention is used, firstly, the top cover 12 is buckled on the collecting box 1, the top cover 12 is pressed down with force, so that the top cover 12 is positioned at the lowest position, an operator slightly lifts the top cover 12 with force to a proper height according to the size of a clamp on a processing station of a numerical control machine tool for collecting waste scraps, then two symmetrically connected interception net frames 2 are pressed down and then are sent into the inner bottom of the collecting box 1 from a fan-shaped opening 1-1 on one side of the collecting box 1, the junction of the bottoms of the two interception net frames 2 is erected on a connecting sleeve ring 5 and pushed inwards, at the moment, the interception net frames 2 are quickly sent into the collecting box 1 under the sliding action of the connecting sleeve ring 5 and a supporting guide shaft 4, then opening the interception net frame 2 to the front and rear sides, wherein the upper side edge of the interception net frame 2 is supported on the front and rear inner walls of the collecting box 1, meanwhile, the supporting handle 3 is rotationally arranged in the fan-shaped opening 1-1 along the edge guide of the fan-shaped opening 1-1, then the whole body is arranged on an operation table surface in a numerical control machine tool and is positioned below a processing station, so that the processing station is arranged in the concave position of the collecting box 1 with a U-shaped structure, and at the moment, the top cover 12 can be slightly pressed downwards according to the sizes of a clamp and a processing head on the processing station, so that the top cover 12 and the collecting box 1 are wrapped around the periphery of the processing station in a small range as possible, and numerical control operations such as cutting, polishing and the like can be started on products; the scraps and the cooling liquid generated in the operation process fall into the collecting box 1 and are intercepted by the interception net frames 2, when the scraps are required to be collected, the air cylinders 6 are started, the pushing plates 8 are pushed, the two interception net frames 2 are pushed to the middle by the pushing plates 8 on the two sides, the two interception net frames 2 are tightly pressed for a moment, then the elastic buckling belts 9 are sleeved on the supporting handles 3 on the two interception net frames 2 on the two sides, the two interception net frames 2 are fixed in position, then the air cylinders 6 are retracted, the pushing plates 8 are driven to separate from the interception net frames 2, at the moment, the two compacted interception net frames 2 can be taken out from the fan-shaped openings 1-1, and meanwhile, a group of new interception net frames 2 are placed into the fan-shaped openings 1-1 on the other side, so that the operation can be continued; when the spiral scraps produced by cutting are wound on the transverse rotating rod 2-2 or the longitudinal rotating rod 2-3 on the interception net frame 2, the tail end of the spiral scraps is manually pulled at the moment, so that the transverse rotating rod 2-2 or the longitudinal rotating rod 2-3 can be driven to rotate, and the spiral scraps can be quickly fallen off; when the number of windings on some transverse rotating rods 2-2 or longitudinal rotating rods 2-3 is large, only the corresponding top buckle 2-4 is required to be rotationally disassembled at the moment, the corresponding pulling plate 2-5 is pulled, the transverse rotating rod 2-2 or longitudinal rotating rod 2-3 to be disassembled is pulled to the outer side of the frame body 2-1, and spiral scraps wound on the transverse rotating rod 2-2 or longitudinal rotating rod 2-3 are intercepted after contacting the inner wall of the frame body 2-1, and finally fall off from the transverse rotating rod 2-2 or the longitudinal rotating rod 2-3.
Compared with the prior art, the invention has the beneficial effects that:
1. by utilizing the matching of the two opposite interception net frames, not only can the effective separation of the scraps and the cooling liquid be realized, but also the intercepted scraps can be clamped and taken out from the collecting box at regular intervals, thereby meeting the maximum collecting space requirement of the collecting box;
2. the supporting handle and the interception net frame can move up and down, so that the interception net frames with different widths are supported in the collecting box (namely, the requirements of adjusting the installation heights of the interception net frames in the collecting box and the installation angles between the symmetrically arranged interception net frames are met);
3. the cylinder is matched with the pushing plate, so that two interception net frames can be pushed tightly, cooling liquid in waste scraps is effectively extruded and removed, the filtering effect of the cooling liquid is improved, preconditions are provided for taking out the net frames, and the trouble of manual operation is reduced;
4. the top cover is adopted to be matched with the collecting box, so that the cooling liquid and the scraps splashed by high-speed rotation can be effectively intercepted, the height can be adjusted, and various requirements can be met;
5. set up rotatable horizontal bull stick and vertical bull stick in with the interception screen frame, the separation of the heliciform sweeps that the cutting produced of being convenient for, and horizontal bull stick and vertical bull stick can follow in the interception screen frame and dismantle, more be convenient for concentrate the heliciform sweeps of twining on horizontal bull stick and vertical bull stick and break away from, be convenient for to the collection of sweeps.
It should be understood that those skilled in the art can make modifications to the technical solutions described in the foregoing embodiments and equivalent substitutions of some technical features, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.