CN115319466B - External accessory processing system of energy-saving waste combustion furnace - Google Patents
External accessory processing system of energy-saving waste combustion furnace Download PDFInfo
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- CN115319466B CN115319466B CN202211128468.XA CN202211128468A CN115319466B CN 115319466 B CN115319466 B CN 115319466B CN 202211128468 A CN202211128468 A CN 202211128468A CN 115319466 B CN115319466 B CN 115319466B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/32—Thread cutting; Automatic machines specially designed therefor by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to an external accessory processing system of an energy-saving waste combustion furnace, which comprises a forming mechanism, a carrying mechanism and an assembling mechanism, wherein the forming mechanism is arranged on a conveying frame and used for manufacturing a spring-shaped keel frame, the carrying mechanism is used for carrying a chassis, the assembling mechanism is used for welding a circular ring at the end part of the keel frame, the forming mechanism comprises a material discharging component, a winding component and an embossing component, the material discharging component is arranged on the conveying frame and used for discharging steel bars, the winding component is arranged on the conveying frame and used for processing the steel bars into the spring-shaped keel frame, and the embossing component is arranged on the conveying frame and used for embossing threads on the lower end part of the keel frame; the invention can integrally and massively produce and assemble the support keels, has higher automation, better structural linkage, higher production efficiency, better toughness of the produced support keels, higher product quality and increased economic benefit of enterprises, and solves the technical problems that the support keels produced by the prior art are inconvenient to assemble and form, consume time and labor, have lower production efficiency and are difficult for enterprises to carry out assembly line operation.
Description
Technical Field
The invention relates to the technical field of dust removal equipment, in particular to an external accessory processing system of an energy-saving waste combustion furnace.
Background
The current methods for treating organic solid waste are broadly divided into landfill, partial recovery, partial fermentation, thermal disposal, and the like. Because the garbage thermal treatment efficiency is high, the capacity reduction rate is high, partial energy sources can be utilized, a large amount of land resources are not required to be occupied, and the thermal treatment method is generally adopted for treating solid wastes. The thermal treatment method is divided into an incineration method and a pyrolysis gasification method, the former technology is mature, but the incineration method can discharge dust-containing flue gas to pollute the environment when the waste is treated, so that a bag-type dust collector is needed to purify the flue gas. The bag-type dust collector separates solid particles and gas by utilizing a filtering principle, a key filtering element is a component formed by a bag and a supporting keel, the bag is generally made of filter materials which are processed by functional resin fibers through a needling or water needling process, have specific air permeability and are suitable for different temperatures and chemical environments, and the supporting keel is welded by carbon steel or stainless steel wires. The supporting keels are generally round steel rings serving as supports, a plurality of longitudinal steel bars are welded outside the steel rings at equal intervals to form a supporting framework, and the supporting keels serve as key components of the dust remover, so that the filtering and purifying efficiency of the dust remover is directly affected.
Patent document CN201720817602.5 discloses a bag-type dust collector with a stable keel supporting mechanism, which comprises a keel bottom plate, a fixed shaft, a keel top ring, longitudinal steel bars and a reinforcing ring; the two axial ends of the fixed shaft are respectively fixed on the keel bottom plate and the keel top ring; the first fixing holes are uniformly distributed along the circumferential direction of the keel bottom plate, the second fixing holes are uniformly distributed along the circumferential direction of the keel top ring, the third fixing holes are uniformly distributed along the circumferential direction of the reinforcing ring, and the positions and the number of the first fixing holes, the second fixing holes and the third fixing holes are matched; the longitudinal steel bars are detachably connected and fixed on the keel bottom plate, the keel top ring and the reinforcing ring through inserting the first fixing holes, the second fixing holes and the third fixing holes. The keel supporting mechanism is adjustable in structure, the number of longitudinal bars is increased or reduced according to actual dust removal needs by a user, and the keel supporting mechanism is simple in structure and convenient for user installation, disassembly and maintenance management.
However, the supporting keels produced by the prior art are inconvenient to assemble and form, time and labor are consumed, the production efficiency is low, and enterprises are difficult to streamline operation.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and the integrated batch production and assembly of the supporting keels can be realized through the cooperation of the forming mechanism and the assembly mechanism, so that the automation is high, the structural linkage is good, the production efficiency is improved, the toughness of the produced supporting keels is good, the product quality is high, and the economic benefit of enterprises is increased, thereby solving the technical problems that the supporting keels produced by the prior art are inconvenient to assemble and form, consume time and labor, have low production efficiency and are difficult for enterprises to realize the assembly line operation.
Aiming at the technical problems, the technical scheme is as follows: the utility model provides an external accessory processing system of energy-saving waste combustion furnace, the support fossil fragments of sack cleaner comprises dragon skeleton and chassis, ring that are located the fossil fragments both ends respectively, the screw hole is seted up in the middle part position of chassis and is used for installing on dragon skeleton;
the device comprises a forming mechanism arranged on the conveying frame and used for manufacturing a spring-shaped keel frame, a bearing mechanism arranged on a chain of the conveying frame and used for carrying a chassis, and an assembling mechanism arranged on the conveying frame and used for welding a circular ring at the end part of the keel frame;
the forming mechanism comprises a material discharge assembly arranged on the conveying frame and used for discharging steel bars, a winding assembly arranged on the conveying frame and used for processing the steel bars into a spring-shaped keel frame, and a embossing assembly arranged on the conveying frame and used for embossing threads on the lower end part of the keel frame.
Preferably, the winding assembly comprises a lifting piece arranged on the conveying frame through a first vertical plate, a winding barrel piece arranged on the lifting piece and a transmission piece arranged on the first vertical plate and used for driving the winding barrel piece to rotate automatically;
the winding barrel part comprises a hanging scaffold arranged on the lifting part, a hanging barrel arranged on the lower surface of the hanging scaffold in a rotating mode, a strip-shaped hole vertically formed in the lower end portion of the hanging scaffold and used for allowing steel strips to pass through, an L-shaped track arranged inside the hanging scaffold and used for guiding the steel strips, a first hydraulic part arranged inside the hanging scaffold, a limit rod arranged on the first hydraulic part through a mounting plate and used for limiting the steel strips at the bent positions of the L-shaped track, and a trapezoid pressing block arranged on the mounting plate and used for pressing the steel strips in the L-shaped track.
Preferably, the material-discharging assembly comprises a mounting frame arranged on the first vertical plate, two groups of conveying rollers arranged on the mounting frame and used for driving steel bars to advance, a first motor arranged on the mounting frame and used for driving the conveying rollers, a support plate arranged on the first vertical plate and provided with an inclined support rod, and a cutter arranged on the hanging scaffold and positioned at a position right above the support plate, wherein the cutter is used for cutting off the steel bars on the support plate.
Preferably, the embossing assembly comprises a supporting ring arranged on the first vertical plate through a connecting rod and positioned at a position right below the hanging cylinder, a first swivel arranged at the bottom of the supporting ring in a rotating mode, two groups of second hydraulic parts symmetrically arranged on the periphery side of the first swivel, a milling cutter arranged at one end part of the second hydraulic part, an arc-shaped retaining plate arranged at the other end part of the second hydraulic part and a first driving mechanism arranged on the supporting ring and used for driving the first swivel to spin.
Preferably, the bearing mechanism comprises a base arranged on the chain and used for placing the chassis, a groove formed in the inner bottom of the base and provided with a nut in clearance fit, a pressing plate arranged on the first vertical plate and used for pressing the chassis in the base, and a through hole formed in the peripheral side surface of the base and used for the pressing plate to pass through.
Preferably, the assembly mechanism comprises a flattening component, a material supplementing component and a welding component, wherein the flattening component is arranged on the conveying frame through a second vertical plate and used for flattening the upper end part of the keel frame, the material supplementing component is arranged on the second vertical plate and used for supplementing a circular ring into the flattening component, and the welding component is rotatably arranged at the bottom of the flattening component and used for welding the circular ring at the upper end part of the keel frame.
Preferably, the flattening assembly comprises a third hydraulic part arranged on the second vertical plate and provided with a lifting rod at the lower end part, a blanking barrel penetrating through the lifting rod and used for allowing a circular ring to fall down, a lifting plate arranged at the lower end part of the lifting rod, a first sucker arranged at the bottom of the lifting plate and used for sucking the circular ring, a first vacuum generator arranged on the lifting plate and communicated with the first sucker through a hose, a feed inlet arranged on the peripheral side surface of the blanking barrel, a limiting ring arranged on the lifting rod and used for limiting the lifting plate to be positioned above the feed inlet, a fourth hydraulic part arranged on the second vertical plate and a supporting rod arranged at the end part of the fourth hydraulic part and positioned under the blanking barrel.
Preferably, the material supplementing assembly comprises a material conveying track arranged on the second vertical plate, a material storage cylinder arranged on the material conveying track and internally provided with a plurality of groups of rings, a fifth hydraulic part arranged on the material conveying track and provided with a push plate at the end part, a second sucker arranged on the push plate and a second vacuum generator arranged on the push plate and connected with the second sucker through a hose.
Preferably, the welding assembly comprises an extension ring arranged at the lower end part of the blanking barrel, a second swivel arranged on the extension ring, a sixth hydraulic part arranged on the second swivel and provided with a welding gun at the end part of the welding assembly, and a second driving mechanism arranged on the outer wall of the blanking barrel and used for driving the second swivel to spin.
The invention has the beneficial effects that:
(1) According to the invention, the forming mechanism and the assembling mechanism are matched, so that on one hand, the assembling support keel can be integrally produced, the degree of automation is high, the structural linkage is good, the support keel can be processed in batches, the production efficiency is improved, and the economic benefit of enterprises is increased; on the other hand, compared with the support keel formed by traditional welding, the support keel produced by the invention is more convenient to assemble and disassemble, is beneficial to the installation work of the cloth bag and the support keel, and the spring-shaped keel frame not only can well support the cloth bag, but also can increase the toughness of the support keel and prolong the service life of the cloth bag dust remover;
(2) According to the invention, the forming mechanism is matched with the bearing mechanism, so that on one hand, steel bars can be processed into the spring-shaped keel frame in batches, the automation is high, the steel bars can be automatically cut off after the steel bars are processed into the spring-shaped keel frame, the spring-shaped keel frame can be stably and continuously processed, and on the other hand, threads can be engraved on the lower end of the spring-shaped keel frame, so that the lower end of the spring-shaped keel frame is arranged on the chassis in a threaded manner, and the assembly work of the support keel is facilitated;
(3) According to the invention, the circular ring can be welded at the upper end of the spring-shaped keel frame in batches by matching the assembly mechanism and the bearing mechanism, on one hand, the upper end of the spring-shaped keel frame can be flattened by using the circular ring, so that the upper end of the spring-shaped keel frame is convenient to fully contact with the circular ring, the firmness of the circular ring welded at the upper end of the spring-shaped keel frame is improved, and on the other hand, the circular ring can be automatically fed, so that a foundation is provided for mass production of the support keel.
In conclusion, the invention has the advantages of higher automation, better structural linkage, capability of integrally producing and assembling the support keels in batches, improved production efficiency, better toughness of the produced support keels, higher product quality and increased economic benefit of enterprises.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Figure 1 is a schematic view of the resulting support keel structure of the present invention.
Fig. 2 is a schematic structural diagram of another view of fig. 1.
Fig. 3 is a schematic structural diagram of an external accessory processing system of the energy-saving waste combustion furnace.
Fig. 4 is a front view of the structure of fig. 3.
Fig. 5 is a schematic structural view of the molding mechanism.
Fig. 6 is a schematic view of the structure of fig. 5 from another view angle.
Fig. 7 is a front view of the structure of fig. 5.
Fig. 8 is a schematic structural view of the winding drum.
Fig. 9 is a schematic structural view of the embossing assembly.
Fig. 10 is a schematic view of the structure of fig. 9 from another view angle.
Fig. 11 is a schematic structural view of the base.
Fig. 12 is a schematic structural view of the assembly mechanism.
Fig. 13 is a schematic view of the structure of fig. 12 from another view angle.
Fig. 14 is a schematic structural view of the feeding assembly.
Fig. 15 is a schematic structural view of a welding assembly.
Fig. 16 is a schematic view of the structure of the inside of the blanking cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-16, an external accessory processing system of an energy-saving waste combustion furnace is provided, wherein a supporting keel of a bag-type dust collector consists of a keel frame 6, a chassis 7 and a circular ring 8 which are respectively positioned at two ends of the keel frame 6, and a threaded hole is formed in the middle of the chassis 7 and used for being installed on the keel frame 6;
comprises a forming mechanism 2 arranged on the conveying frame 1 and used for manufacturing a spring-shaped keel frame, a bearing mechanism 3 arranged on a chain 11 of the conveying frame 1 and used for carrying a chassis, and an assembling mechanism 4 arranged on the conveying frame 1 and used for welding a circular ring at the end part of the keel frame;
the forming mechanism 2 comprises a material discharge assembly 21 arranged on the conveying frame 1 and used for discharging steel bars, a winding assembly 22 arranged on the conveying frame 1 and used for processing the steel bars into a spring-shaped keel frame, and a embossing assembly 23 arranged on the conveying frame 1 and used for embossing threads on the lower end part of the keel frame.
In the embodiment, the forming mechanism 2 and the assembling mechanism 4 are matched, so that on one hand, the assembling support keel can be integrally produced, the degree of automation is high, the structural linkage is good, the support keels can be processed in batches, the production efficiency is improved, and the economic benefit of enterprises is increased; on the other hand, compared with the support keel formed by traditional welding, the support keel produced by the invention is more convenient to assemble and disassemble, is favorable for the installation work of the cloth bag and the support keel, and the spring-shaped keel frame not only can well support the cloth bag, but also can increase the toughness of the support keel and prolong the service life of the cloth bag dust remover.
In detail, the material-discharging component 21 discharges steel bars onto the winding component 22, the winding component 22 processes the steel bars into a spring-shaped keel frame, meanwhile, the embossing component 23 is used for embossing threads on the lower end portion of the spring-shaped keel frame, then the winding component 22 is lowered onto the bearing mechanism 3 with the spring-shaped keel frame, the lower end portion of the spring-shaped keel frame is threaded on a chassis in the bearing mechanism 3, the winding component 22 is lifted up again to be separated from the spring-shaped keel frame, then the bearing mechanism 3 is moved to a position below the assembling mechanism 4 with the spring-shaped keel frame, and the assembling mechanism 4 is used for welding a circular ring on the upper end portion of the spring-shaped keel frame, so that the processing and assembling work of the supporting keel is completed.
Further, as shown in fig. 4 to 8, the winding assembly 22 includes a lifting member 222 provided on the carriage 1 through a first vertical plate 221, a winding drum 223 provided on the lifting member 222, and a transmission member 224 provided on the first vertical plate 221 for driving the winding drum 223 to self-rotate;
the lifting piece 222 comprises a screw rod 2221 vertically arranged on the first vertical plate 221 through two groups of ear plates, a lifting block 2222 arranged on the screw rod 2221 through a thread, and a second motor 2223 arranged on the ear plates and used for driving the screw rod 2221;
the winding drum 223 comprises a hanging disc 2231 arranged on the lifting block 2222, a hanging disc 2232 rotatably arranged on the lower surface of the hanging disc 2231, a strip-shaped hole 2233 vertically arranged on the lower end part of the hanging disc 2232 and used for allowing a steel strip to pass through, an L-shaped track 2234 arranged inside the hanging disc 2232 and used for guiding the steel strip, a first hydraulic part 2235 arranged inside the hanging disc 2232, a limit rod 2236 arranged on the first hydraulic part 2235 through a mounting plate and used for limiting the steel strip at the curve of the L-shaped track 2234, and a trapezoid pressing block 2237 arranged on the mounting plate and used for pressing the steel strip in the L-shaped track 2234;
the transmission member 224 includes a driven gear 2241 disposed on the hanging scaffold 2231, a first bevel gear 2242 coaxially disposed on the top of the hanging scaffold 2232 and located at a position above the hanging scaffold 2231, a second bevel gear 2243 coaxially disposed on the driven gear 2241 and used for driving the first bevel gear 2242, and a rack 2244 disposed on the first riser 221 and used for driving the driven gear 2241;
the material discharging assembly 21 comprises a mounting frame 211 arranged on a first vertical plate 221, two groups of conveying rollers 212 arranged on the mounting frame 211 and used for driving steel bars to advance, a first motor 213 arranged on the mounting frame 211 and used for driving the conveying rollers 212, a support plate 214 arranged on the first vertical plate 221 and provided with inclined support rods, and a cutter 215 arranged on the hanging scaffold 2231 and positioned right above the support plate 214, wherein the cutter 215 is used for cutting the steel bars on the support plate 214.
In this embodiment, through the cooperation of the material subassembly 21 that expects that sets up and coiling subassembly 22, can batch processing the billet into spring form dragon skeleton, it is higher to automize, and the structure linkage is better, can cut off the billet after processing into a spring form dragon skeleton voluntarily, can be stable, continuous processing spring form dragon skeleton.
In detail, first, the first motor 213 of the material delivery assembly 21 drives the conveying roller 212 to convey the steel bar onto the winding drum 223, one end of the steel bar enters the suspension drum 2232 from the bar hole 2233 and is guided to a vertical state along the L-shaped track 2234 under the action of the limit rod 2236, the lower end of the spring-shaped keel frame is formed, then, the first hydraulic member 2235 translates with the trapezoid pressing block 2237 to compress the steel bar into the L-shaped track 2234, the steel bar is prevented from sliding again in the L-shaped track 2234, then, the second motor 2223 of the lifting member 222 drives the screw rod 2221 to rotate, the screw rod 2221 drives the suspension drum 2232 to descend at a uniform speed through the lifting block 2222, meanwhile, the driven gear 2241 of the transmission member 224 drives the second bevel gear 2243 to rotate under the driving of the rack 2244, the second bevel gear 2243 drives the suspension drum 2232 to rotate by itself, and when the first bevel gear 2235 descends onto the support plate 214 of the material delivery assembly 21, the second bevel gear 2241 cuts off the support plate 214 on the suspension disc 215, and the steel bar 2231 is wound into the spring-shaped keel frame.
Further, as shown in fig. 5 and 9 to 10, the embossing assembly 23 includes a support ring 231 provided on the first vertical plate 221 by a link and located at a position right under the hanging cylinder 2232, a first swivel 232 rotatably provided at the bottom of the support ring 231, two sets of second hydraulic pieces 233 symmetrically provided at the circumferential side of the first swivel 232, a milling cutter 234 provided at an end of one of the second hydraulic pieces 233, an arc-shaped retaining plate 235 provided at an end of the other of the second hydraulic pieces 233, and a first driving mechanism 236 provided on the support ring 231 for driving the first swivel 232 to spin;
the first driving mechanism 236 includes a first toothed ring 2361 provided on the circumferential side of the first swivel 232, a first driving gear 2362 provided on the support ring 231 through a first extension plate for driving the first toothed ring 2361, and a third motor 2363 provided on the first extension plate for driving the first driving gear 2362.
In this embodiment, through the cooperation of the sculpture subassembly 23 and the coiling subassembly 22 that set up, can carve the spiral line to spring form fossil fragments lower extreme, make things convenient for spring form fossil fragments lower extreme screw thread to install on the chassis, automatic higher, the equipment work of convenient support fossil fragments.
In detail, in the process of winding the spring-shaped keel frame by descending the hanging cylinder 2232, the steel bar at the lower end of the spring-shaped keel frame and in a vertical state enters the first swivel 232 of the embossing assembly 23, meanwhile, two groups of second hydraulic parts 233 drive the milling cutter 234 and the arc-shaped retaining plates 235 to synchronously abut against two sides of the steel bar, then the third motor 2363 of the first driving mechanism 236 drives the first toothed ring 2361 to rotate through the first driving gear 2362, the first toothed ring 2361 drives the first swivel 232 to rotate automatically, the milling cutter 234 rotates around the steel bar in the process of descending the steel bar, and the milling cutter 234 is made to emboss threads on the periphery of the steel bar.
Further, as shown in fig. 5-6 and 11, the carrying mechanism 3 includes a base 31 disposed on the chain 11 and used for placing a chassis, a groove 32 formed in the bottom of the base 31 and having a nut in clearance fit, a pressing plate 33 disposed on the first vertical plate 221 and used for pressing the chassis in the base 31, and a through hole 34 formed in the peripheral side surface of the base 31 and through which the pressing plate 33 passes.
It should be noted that, the pressing plate 33 prevents the chassis from self-rotating in the base 31, and is convenient for the screw thread of the spring-shaped keel frame to be installed on the chassis, meanwhile, the pressing plate 33 prevents the chassis from rising in the base 31, so that the chassis is prevented from being brought up when the hanging cylinder 2232 is separated from the spring-shaped keel frame, the hanging cylinder 2232 is prevented from being separated from the spring-shaped keel frame, the nut cannot rotate in the groove 32, and the nut is convenient for the screw thread to be installed at the lower end of the spring-shaped keel frame, so that the nut limits the chassis at the lower end of the spring-shaped keel frame.
In this embodiment, through the cooperation of the loading mechanism 3 and the forming mechanism 2 that set up, can install spring form fossil fragments frame screw thread on the chassis voluntarily, simple structure, it is automatic better, improve the production efficiency who supports fossil fragments.
In detail, the base 31 is stopped after being driven by the chain 11 to a position right below the hanging cylinder 2232, and meanwhile, the pressing plate 33 passes through the through hole 34 to enter the base 31, so that the pressing plate 33 presses the chassis in the base 31, and then, in the process of winding the spring-shaped keel frame by descending the hanging cylinder 2232, the lower end of the spring-shaped keel frame is threaded into the threaded hole and the nut of the chassis, so that the spring-shaped keel frame is threaded on the chassis.
Further, as shown in fig. 4 and 12-13, the assembling mechanism 4 comprises a flattening component 42 arranged on the conveying frame 1 through a second vertical plate 41 and used for flattening the upper end part of the keel frame, a material supplementing component 43 arranged on the second vertical plate 41 and used for supplementing circular rings into the flattening component 42, and a welding component 44 rotatably arranged at the bottom of the flattening component 42 and used for welding the circular rings on the upper end part of the keel frame.
In this embodiment, through the equipment mechanism 4 and the cooperation of bearing mechanism 3 that set up, can batch with ring welding at spring form dragon skeleton upper end, can flatten spring form dragon skeleton upper end on the one hand, make things convenient for spring form dragon skeleton upper end fully to contact with the ring, improve the fastness of ring welding at spring form dragon skeleton upper end, on the other hand can automatic feed ring to utilize the ring to flatten spring form dragon skeleton upper end, make things convenient for the ring welding at spring form dragon skeleton upper end.
In detail, the base 31 is stopped after being moved to a position right below the flattening assembly 42 by the driving of the chain 11, the material supplementing assembly 43 supplements the circular ring in the flattening assembly 42, the flattening assembly 42 flattens the upper end of the spring-shaped keel frame by using the circular ring, and the welding assembly 44 welds the circular ring at the upper end of the spring-shaped keel frame.
Further, as shown in fig. 15 to 16, the flattening assembly 42 includes a third hydraulic part 422 disposed on the second vertical plate 41 and having a lifting rod 421 at a lower end thereof, a lower cylinder 423 disposed on the lifting rod 421 in a penetrating and sliding manner and used for dropping a circular ring, a hanging plate 424 disposed at a lower end of the lifting rod 421, a first suction cup 425 disposed at a bottom of the hanging plate 424 and used for sucking the circular ring, a first vacuum generator 426 disposed on the hanging plate 424 and communicated with the first suction cup 425 through a hose, a feed inlet 427 disposed on a circumferential side of the lower cylinder 423, a limit ring disposed on the lifting rod 421 and used for limiting the hanging plate 424 above the feed inlet 427, a fourth hydraulic part 428 disposed on the second vertical plate 41, and a supporting rod 429 disposed at an end of the fourth hydraulic part 428 and located under the lower cylinder 423, wherein a limit bar is vertically disposed on the lifting rod 421 to prevent the lower cylinder 423 from rotating on the lifting rod 421, and a feed inlet 427 is ensured to be aligned with a feed outlet 431 of the feed assembly 43 of the feed inlet 423;
the welding assembly 44 includes an extension ring 441 disposed at a lower end portion of the lower cylinder 423, a second swivel 442 disposed on the extension ring 441, a sixth hydraulic part 444 disposed on the second swivel 442 and having a welding gun 443 at an end portion thereof, and a second driving mechanism 445 disposed at an outer wall of the lower cylinder 423 for driving the second swivel 442 to spin;
the second driving mechanism 445 includes a second gear ring 4451 provided on the circumferential side of the second swivel 442, a second driving gear 4452 provided on the outer wall of the lower cylinder 423 through a second extension plate for driving the second gear ring 4451, and a fourth motor 4453 provided on the second extension plate for driving the second driving gear 4452.
In this embodiment, through the cooperation of the subassembly 42 that flattens that sets up and welding set 44, can utilize the ring to flatten spring form dragon skeleton upper end for ring and spring form dragon skeleton upper end fully contact, and can weld the ring at spring form dragon skeleton upper end, make things convenient for the ring to assemble on supporting the fossil fragments.
In detail, the base 31 moves to the position right below the flattening component 42 under the driving of the chain 11 with the spring-shaped keel frame, then the fourth hydraulic component 428 stretches out with the supporting rod 429 and is inserted into the thread gap of the spring-shaped keel frame, the position of the spring-shaped keel frame close to the upper end is supported, then the third hydraulic component 422 descends with the lifting rod 421, the bottom of the second rotating ring 442 of the welding component 44 is firstly pressed on the supporting rod 429, the lifting rod 421 descends continuously, the hanging plate 424 presses on the upper end of the spring-shaped keel frame with the circular ring, the hanging plate 424 presses the upper end of the spring-shaped keel frame with the supporting rod 429 in a matched mode, then the sixth hydraulic component 444 of the welding component 44 drives the welding gun 443 to be close to the contact position of the circular ring and the upper end of the spring-shaped keel frame, meanwhile the fourth motor 4453 of the second driving mechanism 445 drives the second toothed ring 4451 to rotate through the second driving gear 4452, the second toothed ring 4451 drives the second rotating ring 442 to rotate automatically, the welding gun 443 to circle around the circular ring, and finally the circular ring is reset on the upper end of the spring-shaped keel frame, the third hydraulic component 428 is reset, and the welding component 428 is reset.
Further, as shown in fig. 13-14, the feeding assembly 43 includes a feeding rail 431 disposed on the second vertical plate 41, a storage cylinder 432 disposed on the feeding rail 431 and having a plurality of sets of rings disposed therein, a fifth hydraulic component 434 disposed on the feeding rail 431 and having a pushing plate 433 at an end portion thereof, a second suction cup 435 disposed on the pushing plate 433, and a second vacuum generator 436 disposed on the pushing plate 433 and connected with the second suction cup 435 through a hose, wherein a barrier 437 is disposed on a top of the pushing plate 433 to prevent the pushing plate 433 from dropping in the process of pushing the rings.
In this embodiment, through the cooperation of the feed supplement subassembly 43 and the subassembly 42 that flattens that set up, can be in proper order to the interior supplementary ring of subassembly 42 that flattens, it is automatic higher, the linkage is better, can automatic feed supplement ring, for can batch production support fossil fragments provide the basis.
In detail, the storage cylinder 432 drops one ring at a time in the feeding rail 431, the fifth hydraulic part 434 moves with the pushing plate 433, so that the pushing plate 433 pushes the ring to move in the feeding rail 431 to the feeding opening 427 of the discharging cylinder 423, meanwhile, the second vacuum generator 436 on the pushing plate 433 controls the second suction cup 435 to suck the ring, so that the ring is prevented from being separated from the pushing plate 433, the pushing plate 433 can push the ring from the feeding opening 427 completely into the discharging cylinder 423, then the first vacuum generator 426 on the hanging plate 424 in the discharging cylinder 423 controls the first suction cup 425 to suck the ring, so that the hanging plate 424 receives the ring from the pushing plate 433, the fifth hydraulic part 434 returns with the pushing plate 433 to reset, and meanwhile, the first suction cup 425 at the bottom of the hanging plate 424 can suck the ring, so that the hanging plate 424 can press the upper end of the spring-shaped keel frame with the ring.
Example two
As shown in fig. 3 to 4, wherein the same or corresponding parts as those in the first embodiment are denoted by the corresponding reference numerals as in the first embodiment, only the points of distinction from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:
further, as shown in fig. 3-4, the device further comprises a discharging mechanism 5 arranged on the conveying frame 1, wherein the discharging mechanism 5 comprises an arc-shaped material guiding plate 51 arranged on the conveying frame 1 and a discharging opening 52 arranged at the output end of the arc-shaped material guiding plate 51.
It should be noted that, after the production and assembly of the supporting keels are completed, the chain 11 of the conveying frame 1 moves into the discharging mechanism 5 with the supporting keels, so that the supporting keels drop due to self weight and separate from the bearing mechanism 3, and the discharging work is completed.
The working process comprises the following steps:
firstly, nuts are placed in grooves 32 of a base 31, then a chassis is placed in the base 31, a chain 11 of a conveying frame 1 moves to a position right below a forming mechanism 2 along with the base 31 and then stops, then a material-discharging component 21 discharges steel bars onto a winding component 22, the winding component 22 processes the steel bars into a spring-shaped keel frame, simultaneously a thread is carved on the lower end part of the spring-shaped keel frame by a thread carving component 23, then the winding component 22 descends onto a bearing mechanism 3 along with the spring-shaped keel frame, the lower end part of the spring-shaped keel frame is arranged on the chassis in the bearing mechanism 3 in a threaded manner, the winding component 22 ascends and breaks away from the spring-shaped keel frame, then the chain 11 moves to a position right below an assembling mechanism 4 along with the base 31 and then stops, and the assembling mechanism 4 welds a circular ring on the upper end part of the spring-shaped keel frame, so that the processing and assembling work of a supporting keel is completed.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.
The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (4)
1. The utility model provides an external accessory processing system of energy-saving type discarded object burning furnace, the support fossil fragments of sack cleaner comprise keel frame and chassis, ring that are located keel frame both ends respectively, threaded hole is used for installing on keel frame in the middle part position on chassis, its characterized in that:
the device comprises a forming mechanism arranged on a conveying frame and used for manufacturing a spring-shaped keel frame, a bearing mechanism arranged on a chain of the conveying frame and used for carrying a chassis, and an assembling mechanism arranged on the conveying frame and used for welding a ring at the end part of the keel frame;
the forming mechanism comprises a material discharging assembly, a winding assembly and a embossing assembly, wherein the material discharging assembly is arranged on the conveying frame and used for discharging steel bars, the winding assembly is arranged on the conveying frame and used for processing the steel bars into a spring-shaped keel frame, and the embossing assembly is arranged on the conveying frame and used for embossing threads on the lower end part of the keel frame;
the winding assembly comprises a lifting piece arranged on the conveying frame through a first vertical plate, a winding barrel piece arranged on the lifting piece and a transmission piece arranged on the first vertical plate and used for driving the winding barrel piece to rotate automatically;
the winding barrel part comprises a hanging scaffold arranged on the lifting part, a hanging barrel rotationally arranged on the lower surface of the hanging scaffold, a strip-shaped hole vertically formed in the lower end part of the hanging scaffold and used for a steel strip to pass through, an L-shaped track arranged in the hanging scaffold and used for guiding the steel strip, a first hydraulic part arranged in the hanging scaffold, a limit rod arranged on the first hydraulic part through a mounting plate and used for limiting the steel strip at the curve of the L-shaped track, and a trapezoid pressing block arranged on the mounting plate and used for pressing the steel strip in the L-shaped track;
the material discharging assembly comprises a mounting frame arranged on the first vertical plate, two groups of conveying rollers arranged on the mounting frame and used for driving steel bars to advance, a first motor arranged on the mounting frame and used for driving the conveying rollers, a support plate arranged on the first vertical plate and provided with an inclined support rod, and a cutter arranged on the hanging scaffold and positioned right above the support plate, wherein the cutter is used for cutting the steel bars on the support plate;
the embossing assembly comprises a supporting ring, a first swivel, two groups of second hydraulic parts, milling cutters, an arc-shaped abutting plate and a first driving mechanism, wherein the supporting ring is arranged on the first vertical plate through a connecting rod and is positioned right below the hanging cylinder, the first swivel is rotatably arranged at the bottom of the supporting ring, the second hydraulic parts are symmetrically arranged on the periphery side of the first swivel, the milling cutters are arranged at the end parts of one second hydraulic part, the arc-shaped abutting plate is arranged at the end parts of the other second hydraulic part, and the first driving mechanism is arranged on the supporting ring and is used for driving the first swivel to spin;
the bearing mechanism comprises a base, a groove, a pressing plate and a through hole, wherein the base is arranged on the chain and used for placing the chassis, the groove is formed in the inner bottom of the base and is provided with a nut in a clearance fit mode, the pressing plate is arranged on the first vertical plate and used for pressing the chassis in the base, and the through hole is formed in the peripheral side face of the base and used for the pressing plate to pass through;
the assembly mechanism comprises a flattening component, a material supplementing component and a welding component, wherein the flattening component is arranged on the conveying frame through a second vertical plate and used for flattening the upper end part of the keel frame, the material supplementing component is arranged on the second vertical plate and used for supplementing a circular ring into the flattening component, and the welding component is rotationally arranged at the bottom of the flattening component and used for welding the circular ring at the upper end part of the keel frame.
2. The processing system of the external accessory of the energy-saving waste combustion furnace according to claim 1, wherein the flattening assembly comprises a third hydraulic part arranged on the second vertical plate and provided with a lifting rod at the lower end part, a blanking cylinder penetrating through and arranged on the lifting rod and used for allowing a circular ring to fall down, a lifting plate arranged at the lower end part of the lifting rod, a first sucking disc arranged at the bottom of the lifting plate and used for sucking the circular ring, a first vacuum generator arranged on the lifting plate and communicated with the first sucking disc through a hose, a feed inlet arranged on the circumferential side surface of the blanking cylinder, a limiting ring arranged on the lifting rod and used for limiting the lifting plate to be positioned above the feed inlet, a fourth hydraulic part arranged on the second vertical plate and a supporting rod arranged at the end part of the fourth hydraulic part and positioned right below the blanking cylinder.
3. The system of claim 1, wherein the feeding assembly comprises a feeding rail arranged on the second vertical plate, a storage cylinder arranged on the feeding rail and internally provided with a plurality of groups of rings, a fifth hydraulic part arranged on the feeding rail and provided with a push plate at the end part, a second sucker arranged on the push plate, and a second vacuum generator arranged on the push plate and connected with the second sucker through a hose.
4. The external accessory processing system of an energy-saving waste combustion furnace of claim 2, wherein the welding assembly comprises an extension ring arranged at the lower end part of the blanking cylinder, a second swivel arranged on the extension ring, a sixth hydraulic part arranged on the second swivel and provided with a welding gun at the end part, and a second driving mechanism arranged on the outer wall of the blanking cylinder and used for driving the second swivel to spin.
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| CN202211128468.XA CN115319466B (en) | 2022-09-16 | 2022-09-16 | External accessory processing system of energy-saving waste combustion furnace |
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| CN202211128468.XA CN115319466B (en) | 2022-09-16 | 2022-09-16 | External accessory processing system of energy-saving waste combustion furnace |
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| CN115319466B true CN115319466B (en) | 2023-09-15 |
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| CN116728808B (en) * | 2023-06-21 | 2024-02-02 | 浙江驿鑫新材料科技有限公司 | Micro-foaming PVC (polyvinyl chloride) plate production system and method |
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| CN115319466A (en) | 2022-11-11 |
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