CN115287800A - Integrated continuous processing method and system for differential spandex fibers - Google Patents

Integrated continuous processing method and system for differential spandex fibers Download PDF

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Publication number
CN115287800A
CN115287800A CN202210755495.3A CN202210755495A CN115287800A CN 115287800 A CN115287800 A CN 115287800A CN 202210755495 A CN202210755495 A CN 202210755495A CN 115287800 A CN115287800 A CN 115287800A
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fixedly connected
motor
roller
rotates
rotate
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CN115287800B (en
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秦春
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Hangzhou Qingyun New Material Co ltd
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Hangzhou Qingyun New Material Co ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H3/00Warping machines
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H13/00Details of machines of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses an integrated continuous processing method and system for differential spandex fibers, and the integrated continuous processing method comprises a fiber supply frame, a warping mechanism and a warp-laying bed, wherein a machine body is arranged in front of the warp-laying bed, a collecting mechanism is arranged inside the machine body, the collecting mechanism comprises a switching component, a driving component, a pressure adjusting component and a cutting-off connecting component, a protective box comprises a protective box and a first motor box, and the protective box is fixedly connected with the left side of the machine body through the first motor box. According to the integrated continuous processing method and the integrated continuous processing system for the differential spandex fibers, the input motor is started, and the input motor rotates and enables the disc to rotate once and rotate ninety degrees under the condition that the limiting rod on the opening turntable is matched with the groove on the grooved pulley, so that the collecting roller which is not collected enters the collecting position quickly and accurately, the automation degree of equipment work is increased, and the problem of long-time shutdown and roller replacement is avoided.

Description

Integrated continuous processing method and system for differential spandex fibers
Technical Field
The invention relates to the field of spandex fiber production, in particular to an integrated continuous processing method and system for differential spandex fibers.
Background
Spandex is a short term for polyurethane fiber, which is an elastic fiber. Spandex generally consists of a plurality of filaments, generally 10D/filament, 15D/filament, even 20D/filament, the fewer the theoretical number of filament, the better the evenness of yarn evenness, and the less chance rate of overlapping shape.
The spandex fibre need carry out the warping in process of production and handle, collect through collecting the roller after whole warp processing again, and current integration continuous processing equipment to spandex fibre warping needs long-time shut down after collecting the completion to spandex fibre to change the new collection roller, greatly reduced the efficiency of production to can need the manual work to carry out certain operation, human-computer interaction's phenomenon appears, thereby increase certain danger.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an integrated continuous processing method and system for differentiated spandex fibers, and solves the problems that the conventional warping equipment needs to be stopped for a long time to replace a collecting roller in spandex fiber production and man-machine interaction is caused, so that mutual danger is increased.
In order to realize the purpose, the invention is realized by the following technical scheme: the utility model provides a fibrous integration continuous processing system of differentiation spandex, is including supplying fibre frame, warping mechanism and shop warp bed, shop warp bed's the place ahead sets up the organism, the inside of organism is provided with collects the mechanism, collect the mechanism including switching components, drive assembly, pressure adjustment subassembly and cutting off coupling assembling, the guard box includes guard box and first motor case, the first motor case of left side fixed connection of guard box and organism, the left side fixedly connected with input motor of first motor incasement wall, input motor's output fixedly connected with axis of rotation, the axis of rotation runs through first motor case and guard box and extends to the inside of switching components, the axis of rotation is located the inside one end fixedly connected with opening carousel of switching components, the opening part fixedly connected with gag lever post of opening carousel, annular spout has been seted up on the right side of guard box inner wall, the internal surface sliding connection of annular spout has four head rods, the equal fixedly connected with sheave of the other end of head rod, four grooves that match with the gag lever post are seted up to the equidistance on the sheave, the right side fixedly connected with connecting axle of connecting axle, the guard box runs through organism and extends to the inside one end of organism and is connected with disc subassembly.
The disc subassembly includes the disc, the disc is located the fixed two presses of the inside one end of organism with the connecting axle and is taken off, the left side sliding connection of disc has U type frame, U type frame runs through the disc and extends to the right side of disc, the left side of U type frame is rotated and is connected with the gyro wheel, the positive fixedly connected with wedge of organism, the gyro wheel cooperatees with the wedge, U type frame is located the left surface of disc and all overlaps and is equipped with reset spring, the right side equidistance of disc is rotated and is connected with four slide bars, the surperficial sliding connection of slide bar has the collection roller.
Preferably, the inside of slide bar is provided with logical groove, two ejector pins about logical internal surface sliding connection of groove has, two sliding connection has the intermediate lever between the relative one side of ejector pin, the surface cover that the intermediate lever is located the ejector pin outside is equipped with limit spring, collect the roller internal surface and seted up the groove with ejector pin matched with.
Preferably, the bottom of the inner wall of the protective box is fixedly connected with a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected with a U-shaped stopper, and the U-shaped stopper is matched with the first connecting rod.
Preferably, the drive assembly sets up on the right side of switching the subassembly, the drive assembly includes the second pneumatic cylinder, the right side fixed connection of second pneumatic cylinder and organism, the output of second pneumatic cylinder runs through the organism and extends to the inside of organism, the output of second pneumatic cylinder passes through frame fixedly connected with driving motor, driving motor's output fixedly connected with drive shaft.
Preferably, the driving shaft is connected with the right side of the sliding rod in a sliding mode, a plurality of limiting teeth are arranged on the surface of the driving shaft at equal intervals, and a plurality of limiting grooves matched with the limiting teeth are formed in the inner surface of the sliding rod at equal intervals.
Preferably, the pressure adjustment subassembly sets up the rear at the switching subassembly, the pressure adjustment subassembly includes second motor case and U type case, the left side fixed connection of second motor case and organism, fixed connection between the left side of U type case and organism inner wall and the right side, the left side fixedly connected with adjustment motor of second motor incasement wall, the output end fixedly connected with dwang of adjustment motor, the dwang runs through second motor case, organism and U type case and extends to the inside of U type case, the dwang is located the inside one end of U type case and is connected with the right side rotation of U type incasement wall, the dwang is located two first bevel gears about the fixed surface of U type incasement portion is connected with.
Preferably, the bottom of the inner wall of the U-shaped box is rotatably connected with a left screw rod and a right screw rod, the other ends of the two screw rods are fixedly connected with second bevel gears, the second bevel gears are in meshing transmission with the first bevel gears, the surfaces of the two screw rods are in threaded connection with second connecting rods, the two second connecting rods penetrate through the U-shaped box and extend to a middle empty groove of the U-shaped box, and a compression roller is rotatably connected between one opposite sides of the two second connecting rods.
Preferably, the warp paving bed is located behind the machine body, the warping mechanism is located behind the warp paving bed, the fiber supply frame is located at the rearmost position, the top of the machine body is rotatably connected with the conveying roller through a bearing seat, the top of the machine body is fixedly connected with the warping column, and the warping column is located behind the conveying roller.
The invention also discloses an integrated continuous processing method of the differential spandex fiber, which specifically comprises the following steps:
the method comprises the following steps: the head that will supply the fibre roller on the fibre frame passes the warping part in the warping mechanism and enters into the position of organism after through spreading the warp bed, and pass every space on warping fence with fibrous head in proper order, and walk around the back from the top of conveying roller, walk around the back from the below of compression roller again and be connected with the surface of collecting the roller, start driving motor, driving motor rotates and drives the drive shaft and rotate, the drive shaft rotates and drives the slide bar and rotate, the slide bar rotates and drives and collect the roller and rotate, thereby spandex fibre after to the warping is collected.
Step two: after the first collecting roller is fully collected, the machine is stopped, the second hydraulic cylinder is started firstly, the second hydraulic cylinder works to enable the driving shaft to be separated from the contact with the sliding rod, then the input motor is started, the input motor rotates to drive the rotating shaft to rotate, the rotating shaft rotates to drive the opening turntable to rotate, the opening turntable rotates to drive the limiting rod to rotate, the limiting rod rotates and enters the groove of the grooved wheel, and the grooved wheel rotates.
Step three: the adjusting motor is started when the grooved wheel rotates, the adjusting motor rotates to drive the rotating rod to rotate, the rotating rod rotates to drive the two first bevel gears to rotate, the two first bevel gears transmit the two second bevel gears, the two second bevel gears rotate to enable the two screw rods to rotate, the screw rods rotate to enable the second connecting rod to move upwards and drive the pressing roller to move upwards, and accordingly the tension degree of the spandex fiber is low, and the spandex fiber has enough length to move.
Step four: new collection roller can contact with the spandex cellosilk after the sheave rotates certain angle, start at this moment and cut off coupling assembling, cut off coupling assembling and make the spandex cellosilk bond with new collection roller through the mode of thermal treatment with the spandex cellosilk, the sheave continues to rotate, until rotating ninety degrees back, then start the second pneumatic cylinder, the second pneumatic cylinder promotes driving motor and removes, make the drive shaft enter into the inside of slide bar, start first pneumatic cylinder simultaneously, first pneumatic cylinder work makes U type stopper centre gripping in the both sides of head rod, thereby carry on spacingly.
Step five: in the process that the disc rotates to ninety degrees, the roller is in contact with the right side of the wedge block, and along with the increase of the rotating angle, the wedge block enables the U-shaped frame to move towards the right side, and the U-shaped frame moves towards the right side and pushes the full collecting roller to be separated from the surface of the sliding rod.
Preferably, in the fourth step, the first hydraulic cylinder starts to work after the disc rotates ninety degrees, and the first hydraulic cylinder works to enable the U-shaped limiting device to be clamped at two sides of the first connecting rod, so that the position of the disc is limited, and the collecting work can be normally and stably carried out.
Advantageous effects
The invention provides an integrated continuous processing method and system of differential spandex fibers. Compared with the prior art, the method has the following beneficial effects:
1. according to the integrated continuous processing method and the system for the differential spandex fibers, the input motor is started, the input motor rotates and enables the disc to rotate ninety degrees under the condition that the limiting rod on the opening turntable is matched with the groove on the grooved wheel, so that the collecting roller which is not collected enters the collecting position quickly and accurately, the automation degree of equipment work is increased, and the problem of long-time shutdown and roller replacement is avoided.
2. According to the integrated continuous processing method and the integrated continuous processing system for the differential spandex fibers, the rollers are in contact with the wedge-shaped block due to the rotation of the disc, and the U-shaped frame moves towards the right side under the action of the wedge-shaped block, so that the collected collecting roller is pushed out, the discharging process is facilitated, and the working continuity of equipment is improved.
3. According to the integrated continuous processing method and the system for the differential spandex fibers, the first hydraulic cylinder is started to enable the U-shaped limiting devices to be limited on two sides of the first connecting rod, so that the position of the collecting roller after being replaced is limited, and when the collecting roller rotates to collect, the position of the whole disc is fixed, and the situation that the disc deflects is avoided.
4. According to the integrated continuous processing method and the system for the differential spandex fibers, the second hydraulic cylinder is started to complete the connection and disconnection process of the driving shaft and the sliding rod, so that the process of replacing the collecting roller can be normally completed, and the working continuity of equipment is improved.
5. This continuous processing method of integration of differentiation spandex fibre and system thereof starts the adjustment motor and rotates and make two lead screws rotate to can adjust the upper and lower position of compression roller, the compression roller can move down when collecting, thereby guarantees the tight degree that rises of spandex fibre, when changing the collection roller, the compression roller upwards moves, thereby prevents to appear the condition of disconnected silk in the change process, and makes spandex fibre have sufficient distance to remove after reducing the tight degree that rises.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic view of the internal structure of the machine body according to the present invention;
FIG. 3 is a side view of the housing of the present invention;
FIG. 4 is a side sectional view of the housing of the present invention;
FIG. 5 is a cross-sectional view of the protective case of the present invention;
FIG. 6 is a partial cross-sectional view of the present invention;
FIG. 7 is a top view of the collection mechanism of the present invention;
FIG. 8 is a cross-sectional view of the pressure adjustment assembly of the present invention;
fig. 9 is an enlarged view of the present invention at a.
In the figure: 1 fiber supply rack, 2 warping mechanism, 3 warping bed, 4 collecting mechanism, 41 switching component, 411 protective box, 412 first motor box, 413 input motor, 414 rotating shaft, 415 opening turntable, 416 spacing rod, 417 grooved wheel, 418 first connecting rod, 419 annular sliding groove, 4110 first hydraulic cylinder, 4111U-shaped spacing device, 4112 connecting shaft, 4113 disk component, 41131 disk, 41132U-shaped rack, 41133 roller, 41134 wedge block, 41135 return spring, 41136 sliding rod, 411361 sliding groove, 411362 top rod, 411363 intermediate rod, 411364 spacing spring, 41137 collecting roller, 42 driving component, 421 second hydraulic cylinder, 422 driving motor, 423 driving shaft, 424 spacing tooth, 425 spacing groove, 43 pressure adjusting component, 431 second motor box, 432U-shaped box, 433 adjusting motor, rotating rod 434, 435 first bevel gear, 438 lead screw, 437 gear, 437 second connecting rod, 439 pressing roller, 44 cutting off, 5 machine body, 6 conveying roller, 7 warping column.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an integrated continuous processing system for differential spandex fibers comprises a fiber supply frame 1, a warping mechanism 2 and a warp laying bed 3, wherein a machine body 5 is arranged in front of the warp laying bed 3, a collecting mechanism 4 is arranged inside the machine body 5, the collecting mechanism 4 comprises a switching component 41, a driving component 42, a pressure adjusting component 43 and a cutting connecting component 44, the cutting connecting component 44 comprises a slide rail, a cutter and a heat sealer, the cutter can move on the slide rail and can move up and down, the protective box 411 comprises a protective box 411 and a first motor box 412, the protective box 411 and the left side of the machine body 5 are fixedly connected with the first motor box 412, the left side of the inner wall of the first motor box 412 is fixedly connected with an input motor 413, the output end of the input motor 413 is fixedly connected with a rotating shaft 414, the rotating shaft 414 penetrates through the first motor box 412 and the protective box 411 and extends to the inside of the switching component 41, one end of the rotating shaft 414, which is located inside the switching component 41, is fixedly connected with an opening turntable 415, an opening of the opening turntable 415 is fixedly connected with a limiting rod 416, the right side of the inner wall of the protection box 411 is provided with an annular chute 419, the inner surface of the annular chute 419 is connected with four first connecting rods 418 in a sliding manner at equal intervals, the other end of each first connecting rod 418 is fixedly connected with a sheave 417, the sheave 417 is provided with four grooves which are matched with the limiting rod 416 at equal intervals, the right side of the sheave 417 is fixedly connected with a connecting shaft 4112, one end of the connecting shaft 4112, which penetrates through the protection box 411 and the machine body 5 and extends to the inside of the machine body 5, is connected with a disc component 4113, by starting the input motor 413, the input motor 413 rotates and enables the disc 41131 to rotate ninety degrees under the condition that the limiting rod 416 on the opening turntable 415 is matched with the groove on the sheave 417, so that the collecting roller 41137 which does not perform collection enters the collection rapidly and accurately, the automation degree of the equipment work is increased, and the problem of long-time shutdown for replacing the roller is avoided.
The disc assembly 4113 includes a disc 41131, the disc 41131 and one end of the connecting shaft 4112 located inside the machine body 5 are fixed, the disc 41131 is slidably connected to a U-shaped frame 41132 on the left side, the U-shaped frame 41132 penetrates the disc 41131 and extends to the right side of the disc 41131, a roller 41133 is rotatably connected to the left side of the U-shaped frame 41132, a wedge block 41134 is fixedly connected to the front side of the machine body 5, the roller 41133 is matched with the wedge block 41134, a return spring 41135 is sleeved on the surface of the U-shaped frame 41132 located on the left side of the disc 41131, four sliding rods 41136 are rotatably connected to the right side of the disc 41131 at equal intervals, a collecting roller 41137 is slidably connected to the surface of the sliding rod 41136, the roller 41133 is in contact with the wedge block 41134 by the rotation of the disc 41131, and the U-shaped frame 41132 is moved to the right side under the action of the wedge block 41134, so as to push out the collected collecting roller 41137, which facilitates the blanking process and increases the continuity of the work of the equipment.
Referring to fig. 9, a through groove 411361 is disposed inside the sliding rod 41136, an upper push rod 411362 and a lower push rod 411362 are slidably connected to an inner surface of the through groove 411361, an intermediate rod 411363 is slidably connected between opposite sides of the two push rods 411362, a limiting spring 411364 is sleeved on a surface of the intermediate rod 411363 outside the push rod 411362, and a groove matching with the push rod 411362 is formed on an inner surface of the collecting roller 41137.
The bottom fixedly connected with first pneumatic cylinder 4110 of protective housing 411 inner wall, the output end fixedly connected with U type stopper 4111 of first pneumatic cylinder 4110, U type stopper 4111 cooperatees with head rod 418, make U type stopper 4111 spacing in the both sides of head rod 418 through starting first pneumatic cylinder 4110, thereby position after collecting roller 41137 to changing carries on spacingly, and when collecting roller 41137 and rotating and collecting, fix the position of whole disc 41131, avoid appearing the disc 41131 the condition emergence that the deflection appears.
Referring to fig. 5 and 6, the driving assembly 42 is disposed at the right side of the switching assembly 41, the driving assembly 42 includes a second hydraulic cylinder 421, the second hydraulic cylinder 421 is fixedly connected to the right side of the machine body 5, an output end of the second hydraulic cylinder 421 penetrates through the machine body 5 and extends into the machine body 5, an output end of the second hydraulic cylinder 421 is fixedly connected to a driving motor 422 through a frame, an output end of the driving motor 422 is fixedly connected to a driving shaft 423, and a process of connecting and disconnecting the driving shaft 423 and the sliding rod 41136 is completed by starting the second hydraulic cylinder 421, so that a process of replacing the collecting roller 41137 can be normally completed, and continuity of operation of the device is improved.
The driving shaft 423 is slidably connected to the right side of the sliding rod 41136, a plurality of limiting teeth 424 are equidistantly disposed on the surface of the driving shaft 423, and a plurality of limiting grooves 425 matched with the limiting teeth 424 are equidistantly disposed on the inner surface of the sliding rod 41136.
Referring to fig. 1 to 8, a pressure adjusting assembly 43 is disposed behind the switching assembly 41, the pressure adjusting assembly 43 includes a second motor box 431 and a U-shaped box 432, the second motor box 431 is fixedly connected to the left side of the machine body 5, the U-shaped box 432 is fixedly connected to the left side and the right side of the inner wall of the machine body 5, an adjusting motor 433 is fixedly connected to the left side of the inner wall of the second motor box 431, an output end of the adjusting motor 433 is fixedly connected to a rotating rod 434, the rotating rod 434 penetrates through the second motor box 431, the machine body 5 and the U-shaped box 432 and extends into the U-shaped box 432, one end of the rotating rod 434 inside the U-shaped box 432 is rotatably connected to the right side of the inner wall of the U-shaped box 432, a left bevel gear 435 and a right bevel gear 435 are fixedly connected to a surface of the rotating rod 434 inside the U-shaped box 432, a left and right bevel gear 436 is rotatably connected to a bottom of the inner wall of the U-shaped box 432, a second bevel gear 437 is fixedly connected to the other end of the two lead screws 436, the two lead screws 437 is engaged with the first bevel gear 435, a surface of the two lead screws 436 is threadedly connected to a second connecting rod 438, a surface of the two lead screws 436, two lead screws 438 penetrates through the U-shaped box and extends into the middle connecting rod 411, and a middle connecting rod 439 is fixedly connected to the middle of the middle connecting rod 439 to the middle of the other end of the two lead screw to adjust the two lead screw to move up and move a lower nip rolls 439, thereby preventing the tension roll 439 when the tension roll 439 of the tension roll 439 to move the tension roll 439, thereby enabling the tension roll 439 to move the tension roll 439 and the tension roll 439, thereby enabling the tension roll 439 to move the tension roll 439, thereby enabling the tension roll 439, and prevent the tension roll 439 to move, thereby enabling the tension roll 439 to move the tension roll 439.
The warping machine is characterized in that the warping bed 3 is located at the rear of the machine body 5, the warping mechanism 2 is located at the rear of the warping bed 3, the fiber frame 1 is located at the rearmost position, the top of the machine body 5 is rotatably connected with a conveying roller 6 through a bearing seat, the top of the machine body 5 is fixedly connected with a warping column 7, the warping column 7 is located at the rear of the conveying roller 6, the warping column 7 is separated from a plurality of gaps through a thin rod, and one spandex fiber yarn penetrates through one gap.
The embodiment of the invention also discloses an integrated continuous processing method of the differential spandex fiber, which comprises the following steps:
the method comprises the following steps: the head of the fiber roller on the fiber frame 1 passes through the warping part in the warping mechanism 2 and enters the position of the machine body 5 through the warp paving bed 3, the head of the fiber sequentially passes through each gap of the warping column 7, the head of the fiber passes through the upper part of the conveying roller 6, the head of the fiber passes through the lower part of the press roller 439 and then is connected with the surface of the collecting roller 41137, the driving motor 422 is started, the driving motor 422 rotates to drive the driving shaft 423 to rotate, the driving shaft 423 rotates to drive the sliding rod 41136 to rotate, the sliding rod 41136 rotates to drive the collecting roller 41137 to rotate, and accordingly, the warped spandex fiber is collected.
Step two: after the first collecting roller 41137 is fully collected, the machine is stopped, the second hydraulic cylinder 421 is first started, the second hydraulic cylinder 421 works to make the driving shaft 423 separate from the contact with the sliding rod 41136, then the input motor 413 is started, the input motor 413 rotates to drive the rotating shaft 414 to rotate, the rotating shaft 414 rotates to drive the opening rotary disk 415 to rotate, the opening rotary disk 415 rotates to drive the limiting rod 416 to rotate, and the limiting rod 416 rotates and enters the groove of the sheave 417, so that the sheave 417 rotates.
Step three: the adjusting motor 433 is started when the sheave 417 rotates, the adjusting motor 433 rotates to drive the rotating rod 434 to rotate, the rotating rod 434 rotates to drive the two first bevel gears 435 to rotate, the two first bevel gears 435 transmit the two second bevel gears 437, the two second bevel gears 437 rotate to drive the two lead screws 436 to rotate, the lead screws 436 rotate to drive the second connecting rod 438 to move upwards and drive the press roller 439 to move upwards, and accordingly the spandex fiber is low in tension and has enough length to move.
Step four: after the sheave 417 rotates a certain angle, a new collecting roller 41137 will contact with the spandex fiber, at this time, the cutting connection assembly 44 is started, the cutting connection assembly 44 cuts the spandex fiber and bonds the spandex fiber with the new collecting roller 41137 in a heat treatment manner, the sheave 417 continues to rotate until rotating ninety degrees, then the second hydraulic cylinder 421 is started, the second hydraulic cylinder 421 pushes the driving motor 422 to move, so that the driving shaft 423 enters the inside of the sliding rod 41136, and simultaneously the first hydraulic cylinder 4110 is started, and the first hydraulic cylinder 4110 works to clamp the U-shaped stoppers 4111 at both sides of the first connecting rod 418, so as to perform the stopping.
Step five: during the ninety degree rotation of the disc 41131, the roller 41133 contacts the right side of the wedge block 41134, and as the angle of rotation increases, the wedge block 41134 causes the U-shaped frame 41132 to move to the right, and the U-shaped frame 41132 moves to the right and pushes the full collection roller 41137 off the surface of the slide rod 41136.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. An integrated continuous processing method of differential spandex fibers comprises a fiber supply frame (1), a warping mechanism (2) and a warp paving bed (3), and is characterized in that: the warp paving machine is characterized in that a machine body (5) is arranged in front of the warp paving bed (3), a collecting mechanism (4) is arranged inside the machine body (5), the collecting mechanism (4) comprises a switching component (41), a driving component (42), a pressure adjusting component (43) and a cutting-off connecting component (44), the protecting box (411) comprises a protecting box (411) and a first motor box (412), the protecting box (411) and the left side of the machine body (5) are fixedly connected with the first motor box (412), the left side of the inner wall of the first motor box (412) is fixedly connected with an input motor (413), the output end of the input motor (413) is fixedly connected with a rotating shaft (414), the rotating shaft (414) penetrates through the first motor box (412) and the protecting box (411) and extends to the inside of the switching component (41), one end of the rotating shaft (414) positioned inside the switching component (41) is fixedly connected with an opening turntable (415), a limiting rod (416) is fixedly connected to an opening of the opening turntable (415), the right side of the inner wall of the protecting box (411) is provided with an annular chute (419), the inner wall of the annular chute (419), the annular chute (418) is fixedly connected with four connecting rods (418), and the other end of the connecting rod (418) is connected with four connecting rod (418) in a sliding chute (418) at equal distance, four grooves matched with the limiting rods (416) are formed in the grooved wheel (417) at equal intervals, a connecting shaft (4112) is fixedly connected to the right side of the grooved wheel (417), and a disc assembly (4113) is connected to one end, penetrating through the protective box (411) and the machine body (5), of the connecting shaft (4112) and extending into the machine body (5);
the disc assembly (4113) comprises a disc (41131), two fixed parts are arranged at one end of a machine body (5) of the disc (41131) and a connecting shaft (4112), the left side of the disc (41131) is connected with a U-shaped frame (41132) in a sliding mode, the U-shaped frame (41132) penetrates through the disc (41131) and extends to the right side of the disc (41131), the left side of the U-shaped frame (41132) is rotatably connected with a roller (41133), the front side of the machine body (5) is fixedly connected with a wedge-shaped block (41134), the roller (41133) is matched with the wedge-shaped block (41134), the surface of the U-shaped frame (41132) on the left side of the disc (41131) is sleeved with a return spring (41135), the right side of the disc (41131) is rotatably connected with four sliding rods (41136) in a rotating mode, and the surface of the sliding rod (41136) is connected with a collecting roller (41137).
2. The integrated continuous processing method of differential spandex fiber according to claim 1, characterized in that: the inside of slide bar (41136) is provided with through groove (411361), the internal surface sliding connection who leads to groove (411361) has two ejector pins (411362) from top to bottom, two sliding connection has intermediate lever (411363) between one side that ejector pin (411362) is relative, the surface cover that intermediate lever (411363) is located ejector pin (411362) outside is equipped with spacing spring (411364), collect roller (41137) internal surface and offer the groove with ejector pin (411362) matched with.
3. The integrated continuous processing method of differential spandex fiber according to claim 2, characterized in that: the bottom fixedly connected with first pneumatic cylinder (4110) of protective housing (411) inner wall, the output fixedly connected with U type stopper (4111) of first pneumatic cylinder (4110), U type stopper (4111) cooperatees with head rod (418).
4. The integrated continuous processing method of differential spandex fiber according to claim 3, characterized in that: the right side at switch module (41) is set up in drive assembly (42), drive assembly (42) include second pneumatic cylinder (421), the right side fixed connection of second pneumatic cylinder (421) and organism (5), the output of second pneumatic cylinder (421) runs through organism (5) and extends to the inside of organism (5), the output of second pneumatic cylinder (421) passes through frame fixedly connected with driving motor (422), the output fixedly connected with drive shaft (423) of driving motor (422).
5. The integrated continuous processing method of differential spandex fiber according to claim 4, characterized in that: the driving shaft (423) is connected with the right side of the sliding rod (41136) in a sliding mode, a plurality of limiting teeth (424) are arranged on the surface of the driving shaft (423) at equal intervals, and a plurality of limiting grooves (425) matched with the limiting teeth (424) are formed in the inner surface of the sliding rod (41136) at equal intervals.
6. The integrated continuous processing method of differential spandex fiber according to claim 5, characterized in that: pressure adjustment subassembly (43) set up the rear at switching subassembly (41), pressure adjustment subassembly (43) include second motor case (431) and U type case (432), the left side fixed connection of second motor case (431) and organism (5), fixed connection between the left side and the right side of U type case (432) and organism (5) inner wall, the left side fixedly connected with adjusting motor (433) of second motor case (431) inner wall, the output fixedly connected with dwang (434) of adjusting motor (433), dwang (434) run through second motor case (431), organism (5) and U type case (432) and extend to the inside of U type case (432), dwang (434) are located the inside one end of U type case (432) and are rotated with the right side of U type case (432) inner wall and are connected, dwang (434) are located the inside surface fixedly connected with of U type case (432) and control two first bevel gears (435).
7. The integrated continuous processing method of differential spandex fiber according to claim 6, characterized in that: the bottom of U type case (432) inner wall rotates and is connected with two left and right lead screw (436), two the equal fixedly connected with second bevel gear (437) of the other end of lead screw (436), second bevel gear (437) and first bevel gear (435) meshing transmission, two the equal threaded connection in surface of lead screw (436) has second connecting rod (438), two second connecting rod (438) all runs through U type case (432) and extends to U type case (432) middle dead slot department, two it is connected with compression roller (439) to rotate between the relative one side of second connecting rod (438).
8. The integrated continuous processing method of differential spandex fiber according to claim 7, characterized in that: the warping machine is characterized in that the warping bed (3) is located behind the machine body (5), the warping mechanism (2) is located behind the warping bed (3), the fiber supply frame (1) is located at the rear, the top of the machine body (5) is rotatably connected with the conveying rollers (6) through bearing seats, the top of the machine body (5) is fixedly connected with the warping column (7), and the warping column (7) is located behind the conveying rollers (6).
9. A method of implementing an integrated continuous processing system for differentiated spandex fibers as recited in claim 8, wherein: the method specifically comprises the following steps:
the method comprises the following steps: the head of a fiber roller on a fiber supply frame (1) passes through a warping part in a warping mechanism (2) and enters a position of a machine body (5) after being paved on a warp bed (3), the head of the fiber sequentially passes through each gap of a warping column (7), and the head of the fiber passes through the upper part of a conveying roller (6), then passes through the lower part of a press roller (439) and then is connected with the surface of a collecting roller (41137), a driving motor (422) is started, the driving motor (422) rotates to drive a driving shaft (423) to rotate, the driving shaft (423) rotates to drive a sliding rod (41136) to rotate, the sliding rod (41136) rotates to drive the collecting roller (41137) to rotate, and accordingly, the warped spandex fiber is collected.
Step two: after the first collecting roller (41137) is fully collected, the machine is stopped, a second hydraulic cylinder (421) is started firstly, the second hydraulic cylinder (421) works to enable a driving shaft (423) to be separated from contact with a sliding rod (41136), then an input motor (413) is started, the input motor (413) rotates to drive a rotating shaft (414) to rotate, the rotating shaft (414) rotates to drive an opening turntable (415) to rotate, the opening turntable (415) rotates to drive a limiting rod (416) to rotate, and the limiting rod (416) rotates and enters a groove of a grooved wheel (417) to enable the grooved wheel (417) to rotate.
Step three: the adjusting motor (433) is started when the grooved wheel (417) rotates, the adjusting motor (433) rotates to drive the rotating rod (434) to rotate, the rotating rod (434) rotates to drive the two first bevel gears (435) to rotate, the two first bevel gears (435) transmit the two second bevel gears (437), the second bevel gears (437) rotate to enable the two screw rods (436) to rotate, the screw rods (436) rotate to enable the second connecting rod (438) to move upwards and drive the press roller (439) to move upwards, and accordingly the spandex fiber is enabled to be low in tension degree and have enough length to move.
Step four: after the sheave (417) rotates a certain angle, a new collecting roller (41137) can be in contact with the spandex fiber, at the moment, the cutting connection assembly (44) is started, the cutting connection assembly (44) cuts the spandex fiber and enables the spandex fiber to be bonded with the new collecting roller (41137) in a heat treatment mode, the sheave (417) continues to rotate until the sheave rotates ninety degrees, then the second hydraulic cylinder (421) is started, the second hydraulic cylinder (421) pushes the driving motor (422) to move, so that the driving shaft (423) enters the inside of the sliding rod (41136), meanwhile, the first hydraulic cylinder (4110) is started, and the first hydraulic cylinder (4110) works to enable the U-shaped stoppers (4111) to be clamped on two sides of the first connecting rod (418) so as to limit.
Step five: during the process that the disc (41131) rotates to ninety degrees, the roller (41133) is in contact with the right side of the wedge block (41134), and as the angle of rotation increases, the wedge block (41134) causes the U-shaped frame (41132) to move to the right, and the U-shaped frame (41132) moves to the right and pushes the full collection roller (41137) to be separated from the surface of the sliding rod (41136).
10. The method of claim 9, wherein: in the fourth step, the first hydraulic cylinder (4110) rotates ninety degrees after the disc (41131) rotates ninety degrees and starts to work, the first hydraulic cylinder (4110) works to enable the U-shaped limiting device (4111) to be clamped on two sides of the first connecting rod (418), so that the position of the disc (41131) is limited, and the collection work can be normally and stably carried out.
CN202210755495.3A 2022-06-28 2022-06-28 Integrated continuous processing method and system for differentiated spandex fiber Active CN115287800B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1524341A1 (en) * 2003-10-13 2005-04-20 Benninger AG Process and device for changing threads, particularly for the creel or a warping machine
CN203923536U (en) * 2014-06-13 2014-11-05 黄伟柯 Dividing sinker servicing unit for automatic warp tying machine
CN109576854A (en) * 2018-11-01 2019-04-05 湖北松日新材料有限公司 A kind of length-adjustable polyester fiber line warping machine of winding
CN214193725U (en) * 2020-11-18 2021-09-14 肇庆市高要晋益纤维有限公司 Automatic oiling device for DTY fiber production
CN216338641U (en) * 2021-11-05 2022-04-19 杭州青云新材料股份有限公司 Draw testing device for lifting spandex products

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1524341A1 (en) * 2003-10-13 2005-04-20 Benninger AG Process and device for changing threads, particularly for the creel or a warping machine
CN203923536U (en) * 2014-06-13 2014-11-05 黄伟柯 Dividing sinker servicing unit for automatic warp tying machine
CN109576854A (en) * 2018-11-01 2019-04-05 湖北松日新材料有限公司 A kind of length-adjustable polyester fiber line warping machine of winding
CN214193725U (en) * 2020-11-18 2021-09-14 肇庆市高要晋益纤维有限公司 Automatic oiling device for DTY fiber production
CN216338641U (en) * 2021-11-05 2022-04-19 杭州青云新材料股份有限公司 Draw testing device for lifting spandex products

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