CN115283811A - Selenium drum welding set - Google Patents
Selenium drum welding set Download PDFInfo
- Publication number
- CN115283811A CN115283811A CN202210917956.2A CN202210917956A CN115283811A CN 115283811 A CN115283811 A CN 115283811A CN 202210917956 A CN202210917956 A CN 202210917956A CN 115283811 A CN115283811 A CN 115283811A
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- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 151
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910052711 selenium Inorganic materials 0.000 title claims abstract description 23
- 239000011669 selenium Substances 0.000 title claims abstract description 23
- 238000001514 detection method Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 18
- 238000012544 monitoring process Methods 0.000 description 13
- 210000003128 head Anatomy 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 210000003462 vein Anatomy 0.000 description 5
- 239000004033 plastic Substances 0.000 description 4
- 210000001525 retina Anatomy 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
Abstract
The invention relates to the technical field of ultrasonic welding, and discloses a selenium drum welding device which can improve safety. The device comprises a box body with a window on the side surface, a baffle with a locking part, a first identification module, a locking assembly, a placing table with a placing groove, an ultrasonic welding assembly, a biological characteristic acquisition module, a button module and a control module; the baffle is rotationally connected with the window; the locking component is matched with the locking part to limit the baffle plate to be far away from the window. According to the invention, by utilizing the biological characteristic acquisition module and the locking assembly, an operator with authority can be limited to start the ultrasonic welding assembly, and the ultrasonic welding assembly can be prevented from being started by a person without authority, so that the reliability and the safety are improved.
Description
Technical Field
The invention relates to the technical field of ultrasonic welding, in particular to a selenium drum welding device.
Background
Ultrasonic welding is a process in which a high-frequency vibration wave is transmitted to the surfaces of two objects to be welded, and the surfaces of the two objects are rubbed against each other under pressure to form a fusion between molecular layers.
The existing ultrasonic welding device is not provided with related safety facilities, and is easy to cause injury to human bodies due to misoperation in the operation process, and meanwhile, the existing ultrasonic welding device is not provided with operation permission, so that any person can open the ultrasonic welding device as long as a click switch is arranged, and potential safety hazards exist.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a selenium drum welding device which can improve safety.
The selenium drum welding device comprises a box body, a baffle, a first identification module, a locking assembly, a placing table, an ultrasonic welding assembly, a biological characteristic acquisition module, a button module and a control module; a window is arranged on the side surface of the box body; the first side of the baffle is rotatably connected with the first side of the window, and the second side of the baffle is provided with a locking part; the first identification module is arranged on the side wall of the window and used for identifying whether the baffle covers the window or not; the locking assembly is arranged on the side wall of the window and matched with the locking part so as to limit the baffle to be far away from the window; the placing table is arranged in the box body, and a placing groove matched with the to-be-welded piece is formed in the upper surface of the placing table; the ultrasonic welding assembly is arranged in the box body and is arranged above the placing table; the biological characteristic acquisition module is arranged on the outer wall of the box body; the button module is arranged on the outer wall of the box body; the control module is electrically connected with the first identification module, the locking assembly, the ultrasonic welding assembly, the biological characteristic acquisition module and the button module respectively.
According to some embodiments of the present invention, the storage device further comprises a second identification module disposed in the placement slot, and the second identification module is electrically connected to the control module.
According to some embodiments of the invention, the second identification module comprises one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit.
According to some embodiments of the invention, the storage box further comprises a first pushing assembly, the first side of the placing table is rotatably connected with the box body, and the driving end of the first pushing assembly is hinged with the second side of the placing table so as to drive the placing groove to be close to or far away from the window.
According to some embodiments of the invention, the first pushing assembly comprises one of a hydraulic rod, a telescopic cylinder, and an electric push rod.
According to some embodiments of the invention, the welding device further comprises a second pushing assembly, the second pushing assembly is arranged on one side of the placing table, and the driving end of the pushing assembly is used for pushing one side of the workpiece to be welded so as to drive one side of the workpiece to be welded to be separated from the placing groove.
According to some embodiments of the invention, the first identification module comprises one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit and a hall detection unit.
According to some embodiments of the invention, the locking assembly comprises one of an electromagnet module, an electric push rod or an electronic lock.
According to some embodiments of the invention, the button module comprises a start button and an emergency stop button electrically connected to the control module, respectively.
According to some embodiments of the invention, the ultrasonic welding assembly comprises a lift drive module; the lifting driving module is arranged on the box body and is electrically connected with the control module; the ultrasonic generator is arranged on the driving end of the lifting driving module and is electrically connected with the control module; the welding head is movably connected with the ultrasonic generator and is positioned above the placing table; the lifting driving module drives the ultrasonic generator to drive the welding head to be close to or far away from the placing table.
The embodiment of the invention at least has the following beneficial effects: utilize biological characteristic collection module and closure subassembly, can restrict to let the operator of authority go to start ultrasonic welding subassembly, can avoid the people who does not have the authority to start ultrasonic welding subassembly, reliability and security have been promoted, cooperate first identification module, can whether real-time detection baffle is in on the window, if the baffle does not reset and blocks the window, ultrasonic welding subassembly then can not start, with external isolated when can ensureing that ultrasonic welding subassembly starts, further promoted the security.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural diagram of a toner cartridge welding device according to an embodiment of the invention;
FIG. 2 is a schematic circuit diagram of the toner cartridge welding apparatus shown in FIG. 1;
FIG. 3 is a schematic view of the toner cartridge welding device shown in FIG. 1 at another angle;
FIG. 4 is a schematic circuit diagram of a toner cartridge welding apparatus according to another embodiment of the present invention;
FIG. 5 is a schematic structural view of a toner cartridge welding device (with a case and a baffle removed) according to another embodiment of the present invention;
FIG. 6 is a schematic structural view of the selenium drum welding device shown in FIG. 5 after the placing table is turned over;
FIG. 7 is a schematic circuit diagram of the toner cartridge welding apparatus shown in FIG. 5;
FIG. 8 is a schematic structural view of a cartridge welding apparatus (with a case and a baffle removed) according to another embodiment of the present invention;
FIG. 9 is a schematic structural view of the selenium drum welding device shown in FIG. 8 after the placing table is turned over;
fig. 10 is a schematic circuit diagram of the toner cartridge welding apparatus shown in fig. 8.
Reference numerals: the device comprises a box body 100, a window 110, a baffle 200, a locking part 210, a first identification module 300, a locking assembly 400, a placing table 500, a placing groove 510, an ultrasonic welding assembly 600, a lifting driving module 610, an ultrasonic generator 620, a welding head 630, a button module 700, a starting button 710, an emergency stop button 720, a biological characteristic acquisition module 800, a control module 900, a second identification module 1000, a first pushing assembly 1100, a second pushing assembly 1200 and a pushing part 1210.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be clearly and completely described in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the schemes and the effects of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature or indirectly fixed or connected to the other feature. Furthermore, the descriptions of upper, lower, left, right, top, bottom, etc. used in the present invention are only relative to the positional relationship of the components of the present invention with respect to each other in the drawings.
Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any combination of one or more of the associated listed items.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one type of element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
Referring to fig. 1 to 3, the toner cartridge welding apparatus according to an embodiment of the present invention includes a case 100, a baffle 200, a first recognition module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a biometric acquisition module 800, a button module 700, and a control module 900; a window 110 is arranged on the side surface of the box body 100; the first side of the baffle 200 is rotatably connected with the first side of the window 110, and the second side of the baffle 200 is provided with a locking part 210; the first identification module 300 is disposed on a sidewall of the window 110, and is used for identifying whether the baffle 200 covers the window 110; the locking assembly 400 is disposed on the sidewall of the window 110 and cooperates with the locking portion 210 to limit the baffle 200 from departing from the window 110; the placing table 500 is arranged inside the box body 100, and a placing groove 510 matched with a to-be-welded part is arranged on the upper surface of the placing table 500; the ultrasonic welding assembly 600 is disposed inside the case 100 and above the placing table 500; the biological characteristic acquisition module 800 is arranged on the outer wall of the box body 100; the button module 700 is arranged on the outer wall of the box body 100; the control module 900 is electrically connected to the first identification module 300, the locking assembly 400, the ultrasonic welding assembly 600, the biometric acquisition module 800, and the button module 700, respectively.
In the embodiment, the upper side of the baffle 200 is rotatably connected to the upper side of the window 110, when the locking assembly 400 does not limit the baffle 200, the baffle 200 can be rotated around the upper side by pushing the baffle 200, and then a to-be-welded part can be placed to weld the ultrasonic welding assembly 600, and when the baffle 200 is released, the baffle 200 automatically returns to the original position due to its own weight to block the window 110; in addition, the baffle 200 may also have a left side rotatably connected to the left side of the window 110, or a right side of the baffle 200 rotatably connected to the right side of the window 110, or a lower side of the baffle 200 rotatably connected to the lower side of the window 110, and may be matched with a return elastic member, such as a torsion spring, an air cylinder, etc., so that when no external force is applied to the baffle 200, the baffle 200 automatically returns to the position of the window 110 to block the window 110.
The permission is determined through the biological identification signal and the identification signal of the first identification module 300, that is, it is determined that the operator has the permission, and meanwhile, it is determined that the baffle 200 blocks the window 110, and then after receiving the start signal of the button module 700, the ultrasonic welding assembly 600 can be started, that is, the dual insurance of the biological identification signal and the identification signal, which can ensure that the ultrasonic welding is realized in a closed space, and when the ultrasonic welding assembly 600 works, the damage to the human body can be avoided, and the reliability and the safety are further improved.
In some embodiments of the present invention, the first identification module 300 includes one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit and a hall detection unit electrically connected to the control module 900. Specifically, the first identifying module 300 may select a suitable sensor module to detect the baffle 200 according to specific requirements, and then may determine whether the baffle 200 is located at the position of the window 110.
In some embodiments of the present invention, the ultrasonic welding assembly 600 includes a lift drive module 610; the lifting driving module 610 is disposed on the box 100 and electrically connected to the control module 900; the ultrasonic generator 620 is arranged at the driving end of the lifting driving module 610 and electrically connected with the control module 900; the welding head 630 is movably connected with the ultrasonic generator 620 and is positioned above the placing table 500; the lifting driving module 610 drives the ultrasonic generator 620 to drive the welding head 630 to approach or move away from the placing table 500. In this embodiment, two plastic parts to be welded need to be welded together, after a welding signal is received, the control module 900 starts the ultrasonic generating device, and drives the lifting driving module 610 to make the welding head 630 contact with the to-be-welded parts, and at the same time, the control module 900 controls the ultrasonic generator 620 to start working, when ultrasonic waves act on a thermoplastic plastic contact surface, high-frequency vibration of tens of thousands of times per second can be generated, the welding head 630 and the contact surface of the to-be-welded parts are subjected to high-frequency friction to generate a large amount of heat, the thermal conductivity of the plastic is poor, the heat enables the two plastic part welding parts to be mixed to form a firm molecular chain, and the two plastic parts are fixedly connected together.
In some embodiments of the present invention, the locking assembly 400 includes one of an electromagnet module, an electric push rod, or an electronic lock electrically connected to the control module 900. When the locking assembly 400 is an electromagnet module, the locking portion 210 may be made of a material capable of being magnetically attracted, such as at least one of iron, nickel, cobalt, and the like, and when the electromagnet module is powered on, the locking portion 210 may be attracted, so that the baffle 200 cannot be separated from the position of the window 110; it should be noted that, a strong magnet may be disposed on the locking portion 210, when the electromagnet module is not powered on, the locking portion 210 will be firmly attracted to the armature of the electromagnet module, when the electromagnet module is powered on, the baffle 200 will be separated from the window 110 due to the repulsion between the electromagnet module and the locking portion 210, and at this time, the baffle 200 can be pushed to separate from the window 110; when the locking assembly 400 is an electric push rod or an electric lock, the locking portion 210 may be a lock hole, and the electric push rod or a lock cylinder of the electric lock may be inserted into the lock hole, so as to limit the baffle 200 to be separated from the window 110, and meanwhile, the operating state of the locking assembly 400 is controlled by the control module 900.
In some embodiments of the present invention, the button module 700 includes a start button 710 and an emergency stop button 720 electrically connected to the control module 900, respectively. When the signal of the start button 710 is received, and the previous biological signal is successfully identified, the first identification module 300 identifies the signal of the baffle 200, or the biological signal is successfully identified, the first identification module 300 identifies the signal of the baffle 200, and the second identification module 1000 identifies the signal of the to-be-welded piece, the control module 900 starts the ultrasonic welding module to weld, and when any signal corresponding to the case of the embodiment is absent, the control module 900 does not control the ultrasonic welding module to weld even if the signal of the start button 710 is received, wherein the start button 710 can adopt a jog button, and only when the control module 900 receives the jog button 720, the ultrasonic welding module is controlled to stop working immediately, and the locking state of the locking assembly 400 is released, so that the baffle 200 is in a free state, that is capable of pushing the baffle 200 away from the window 110, therefore, for safety, the jog button 720 adopts a normally open button, and once pressing changes the state, that is after the press, the jog button 720 is in a long-term on state, and then needs to be pressed once again to open.
Referring to fig. 4, in some embodiments of the present invention, a second identification module 1000 is further included in the placing slot 510, and the second identification module 1000 is electrically connected to the control module 900. Increase second identification module 1000, can realize the effect of triple insurance, can avoid operating personnel to forget to place and wait under the condition of welding, start ultrasonic welding subassembly 600, can avoid ultrasonic welding subassembly 600 to do useless work, further promoted the reliability.
In some embodiments of the present invention, the second identification module 1000 includes one of an infrared detection unit, a pressure detection unit, and an ultrasonic detection unit electrically connected to the control module 900. Can be according to specific circumstances, select suitable sensor to whether the realization has the purpose of placing the piece of waiting to weld in standing groove 510, promoted the reliability.
Referring to fig. 5 to 7, in some embodiments of the present invention, a first pushing assembly 1100 is further included, a first side of the placing table 500 is rotatably connected to the case 100, and a driving end of the first pushing assembly 1100 is hinged to a second side of the placing table 500 to drive the placing slot 510 to approach or separate from the window 110. In cooperation with the first pushing assembly 1100, when the first identification module 300 detects that the baffle 200 leaves the window 110, the control module 900 controls the first pushing assembly 1100 to move, so that the placing groove 510 faces the window 110, so that an operator can easily take away or place a part to be welded, and convenience and welding efficiency are improved.
In some embodiments of the present invention, the first pushing assembly 1100 comprises one of a hydraulic rod, a telescopic cylinder, and an electric push rod electrically connected to the control module 900. Can be according to specific circumstances, select suitable driving piece as first promotion subassembly 1100, and then can promote to place platform 500 and rotate round first side to realize that standing groove 510 can be close to or keep away from window 110, and then can be convenient for operating personnel can easily take away the welding or place and wait to weld the piece, further promoted convenience and welding efficiency.
Referring to fig. 8 to 10, in some embodiments of the present invention, a second pushing assembly 1200 is further included, the second pushing assembly 1200 is disposed on one side of the placing table 500, and a driving end of the second pushing assembly is used for pushing one side of the to-be-welded member so as to drive the one side of the to-be-welded member to be detached from the placing groove 510. Locate the next door of placing the platform 500 with second push assembly 1200, can be under the motionless circumstances of placing the platform 500, can drive one side of waiting to weld through second push assembly 1200 and can break away from standing groove 510, and then the back of accomplishing the welding equally can be convenient for operating personnel, and the taking away that can be easy waits to weld has promoted convenience and welding efficiency.
Specifically, the second pushing assembly 1200 may include one of a hydraulic rod, a telescopic cylinder, and an electric push rod electrically connected to the control module 900. According to specific conditions, a proper driving piece is selected as the second pushing assembly 1200, meanwhile, the second pushing assembly 1200 further comprises a pushing portion 1210, one side of the pushing portion 1210 is rotatably connected with one side of the placing table 500, and one side, far away from the placing table 500, of the pushing portion 1210 is hinged to a driving end of the driving piece, when the pushing portion 1210 is driven by the pushing portion 1210, the pushing portion 1210 can rotate around the rotatably connected position, so that the edge, located on the placing groove 510, of the to-be-welded piece can be pushed by the pushing portion 1210, the to-be-welded piece is separated from the placing groove 510, and similarly, after welding is completed by an operator, the to-be-welded piece can be easily taken away, and convenience and welding efficiency are improved.
In some embodiments of the present invention, the biometric acquisition module 800 comprises a biometric chip and a biometric identifier; the biological characteristic recognizer is used for collecting biological characteristic signals of a target object with life; the biological identification chip is used for identifying the biological characteristic signal acquired by the biological characteristic identifier by using a biological identification algorithm to acquire a biological identification result; the control module 900 is used for controlling the biometric identifier to acquire the biometric signal and perform data interaction with the biometric chip. The memory unit of the control module 900 stores the original biometric image signal and/or the biometric recognition result of the biometric recognition chip, and the biometric recognition algorithm includes at least one of a vein recognition algorithm, a fingerprint feature recognition algorithm, an iris recognition algorithm, a retina recognition algorithm, a face recognition algorithm, or a voiceprint recognition algorithm, and according to the corresponding recognition algorithm, the biometric feature recognizer may use at least one of a professional vein recognizer, a fingerprint recognizer, an iris recognizer, a retina recognizer, a face recognizer, and a voiceprint recognizer to realize the recognition of the corresponding biometric signal. It is thus possible to determine whether the corresponding operator is a registered person, and if not, the unlocking of the locking assembly 400 is prohibited. It should be noted that, the biometric identification algorithm may adopt a corresponding identification algorithm conventionally used by those skilled in the art to identify the biometric characteristic signal, and details are not described herein again.
In addition, if the real-time monitoring of the operator is to be realized, whether the current working position replaces a person is judged, when the iris recognizer, the retina recognizer and the face recognizer are adopted, the corresponding biological feature recognizer can be arranged at the corresponding position, if the current working position can face eyes or faces in real time, the real-time monitoring can be realized, when the vein recognizer or the fingerprint recognizer is adopted, the vein recognizer and the fingerprint recognizer can be combined with the start button 710 of the button module 700, namely, when the start button 710 is pressed by the operator, the corresponding recognizer on the start button 710 can synchronously recognize corresponding veins or fingerprints, when the start button is started, whether the current operator still has authority can be continuously monitored, further, the situation that when other irrelevant people press the start button 710, the ultrasonic welding component 600 can be started for welding can be avoided, and the welding reliability is further improved.
Before starting, the baffle 200 is in the position of the window 110, that is, in a state of blocking the window 110, at this time, the locking component 400 limits the baffle 200, so that the baffle 200 cannot be far away from the window 110, the memory unit of the control module 900 stores pre-stored information in advance, the pre-stored information includes biological characteristic information and authority records related to a filed operator, and the monitoring control method of the five different embodiments is explained in sequence below.
The first embodiment is as follows:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and with reference to fig. 1 to 3, the selenium drum welding monitoring control method at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800 and a control module 900; the method comprises the following specific steps:
step S110, a biological characteristic signal of an operator is acquired through the biological characteristic acquisition module 800, and is matched with pre-stored information of a background at the same time, after the matching is successful, the control module 900 controls the locking assembly 400 to not limit the baffle 200, the baffle 200 is in a free state, at this time, the baffle 200 is far away from the window 110 as long as the baffle 200 is pushed, if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, and the baffle 200 cannot be far away from the window 110;
step S210, after the matching is successful, pushing the baffle 200 open, and placing the to-be-welded piece into the placing groove 510;
step S310, after a to-be-welded part is placed, the hand of an operator moves out of the box body 100, the baffle 200 resets, at this time, the button module 700 is pressed to trigger a starting signal, meanwhile, the first identification module 300 identifies whether the baffle 200 accurately resets, after the baffle 200 is synchronously determined to reset and the starting signal of the button module 700 is received, the control module 900 sequentially starts the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 synchronously limits the baffle 200 from leaving the window 110, and the ultrasonic welding assembly 600 welds the to-be-welded part;
step S410, after welding, the control module 900 controls the ultrasonic welding assembly 600 to reset, meanwhile, the locking assembly 400 does not limit the baffle 200 any more, and an operator can push away the baffle 200 and take away the to-be-welded piece after welding;
so far, step S110, step S210, step S310 and step S410 may be repeated to complete the welding of each piece to be welded.
The second embodiment:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and with reference to fig. 1 to 3, the selenium drum welding monitoring control method at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800 and a control module 900; the method comprises the following specific steps:
step S120, a biological characteristic signal of an operator is acquired through the biological characteristic acquisition module 800, the biological characteristic signal is matched with pre-stored information of a background, after the matching is successful, the operator information is used as a starting judgment condition, meanwhile, the control module 900 controls the locking assembly 400 to not limit the baffle 200 any more, the baffle 200 is in a free state, at the moment, as long as the baffle 200 is pushed, the baffle 200 is far away from the window 110, if the baffle 200 is not matched, the locking assembly 400 limits the baffle 200 all the time, and the baffle 200 cannot be far away from the window 110;
step S220, after the matching is successful, the baffle 200 may be pushed away, and a to-be-welded part is placed in the placement groove 510, after the second identification module 1000 identifies a signal of the to-be-welded part, the control module 900 controls the first pushing assembly 1100 to horizontally place the placement table 500, and the placement groove 510 faces the welding head 630 of the ultrasonic welding assembly 600;
step S320, after the to-be-welded member is placed, the operator moves out of the box 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger the start signal, and at the same time, the biometric signal acquisition module acquires the biometric signal of the current operator again, determines whether the current biometric signal matches the start judgment condition, the first identification module 300 identifies whether the baffle 200 is accurately reset, after synchronously determining that the current biometric signal matches the start judgment condition, determining that the baffle 200 is reset, and receiving the start signal of the button module 700, the control module 900 sequentially starts the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 synchronously limits that the baffle 200 cannot leave the window 110, and the ultrasonic welding assembly 600 welds the to-be-welded member;
step S420, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and at the same time, the locking assembly 400 does not restrict the baffle 200, so that the operator can push away the baffle 200 and take away the welded part to be welded.
At this point, the steps S120, S220, S320 and S420 may be repeated to complete the welding of each to-be-welded component.
It should be noted that, if "the biometric signal acquisition module acquires the biometric signal of the current operator again to determine whether the current biometric signal matches the start determination condition" is executed in step S320, it may prevent the operator not at the current station from performing an incorrect operation, for example, at this time, the operator a at the station a has executed step S120 and step S220, but the operator a has temporarily left the station a, at this time, the operator B at the station B arrives at the station a, if the operator B does not have the start determination condition, because the operator B is also a person with authority, after the biometric signal acquisition module at the station a acquires the biometric signal of the operator B, the control module 900 may also determine that the matching is successful, and if other conditions of the station B are satisfied, the welding assembly 600 may perform welding, if the operator B has not picked out the welded component to be welded, the operator a has not notified of the operator a, and if the operator a returns to the station a, it may be possible to start the ultrasonic welding assembly 600 at the station a second time to perform welding, and generate a secondary welding component, thus it may avoid increasing the reliability of the signal acquisition module, and may increase the reliability of the operator a biological signal acquisition module, and may avoid increasing the reliability of the operation.
Example three:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and with reference to FIG. 4, the selenium drum welding monitoring control method at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800, a control module 900 and a second identification module 1000; the method comprises the following specific steps:
step S130, the biological characteristic signal of the operator is acquired through the biological characteristic acquisition module 800 to form operator information, the operator information is matched with the pre-stored information of the background, after the matching is successful, the operator information is used as a starting judgment condition, meanwhile, the control module 900 controls the locking assembly 400 to not limit the baffle 200, the baffle 200 is in a free state, at the moment, the baffle 200 is far away from the window 110 as long as the baffle 200 is pushed, and if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S230, after the matching is successful, pushing the baffle 200 away, and placing the to-be-welded piece into the placing groove 510;
step S330, after the to-be-welded part is placed, the hand is moved out of the box body 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger a starting signal, meanwhile, the biological characteristic signal acquisition module can acquire the biological signal of the current operator again, whether the current biological characteristic signal is matched with the starting judgment condition is determined, whether the baffle 200 is accurately reset is determined by the first identification module 300, whether the current placing groove 510 is used for placing the to-be-welded part is also determined by the second identification module 1000, after the conditions of matching with the starting judgment condition, resetting of the baffle 200, positioning of the to-be-welded part and receiving the starting signal of the button module 700 are synchronously determined, the control module 900 starts the locking assembly 400 and the ultrasonic welding assembly 600 in sequence, the locking assembly 400 limits the baffle 200 not to leave the window 110, and the ultrasonic welding assembly 600 welds the to-be-welded part;
step S430, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and at the same time, the locking assembly 400 does not restrict the baffle 200, and the operator can push away the baffle 200 and take away the to-be-welded piece after the welding is completed;
at this point, the steps S130, S230, S330 and S43 may be repeated to complete the welding of each to-be-welded component.
Example four:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and with reference to fig. 5 to 7, the selenium drum welding monitoring control method at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800, a control module 900, a second identification module 1000 and a first pushing assembly 1100; the method comprises the following specific steps:
step S140, the biological characteristic signal of the operator is acquired by the biological characteristic acquisition module 800 to form operator information, the operator information is matched with the pre-stored information of the background, after the matching is successful, the operator information is used as a starting judgment condition, meanwhile, the control module 900 controls the locking assembly 400 to not limit the baffle 200, the baffle 200 is in a free state, at the moment, the baffle 200 is far away from the window 110 as long as the baffle 200 is pushed, and if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S240, after the matching is successful, the baffle 200 may be pushed away, and a to-be-welded part is placed in the placement groove 510, after the second identification module 1000 identifies a signal of the to-be-welded part, the control module 900 controls the first pushing assembly 1100 to horizontally place the placement table 500, and the placement groove 510 faces the welding head 630 of the ultrasonic welding assembly 600;
step S340, after the to-be-welded component is placed, the hand of the operator moves out of the box 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger a start signal, meanwhile, the biometric signal acquisition module acquires the biometric signal of the current operator again, determines whether the current biometric signal matches the start judgment condition, the first identification module 300 identifies whether the baffle 200 is accurately reset, after synchronously determining that the current biometric signal matches the start judgment condition, the baffle 200 is reset, and the start signal of the button module 700 is received, the control module 900 starts the locking component 400 and the ultrasonic welding component 600 in sequence, the locking component 400 limits the baffle 200 from leaving the window 110, and the ultrasonic welding component 600 welds the to-be-welded component;
step S440, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and meanwhile, the locking assembly 400 does not restrict the baffle 200, and the operator can push the baffle 200 away;
in step S540, when the first identification module 300 identifies that the baffle 200 leaves the window 110, the control module 900 controls the first pushing assembly 1100 to start to drive the placing table 500 to rotate, so that the placing groove 510 faces the window 110, so that the operator can take away the to-be-welded part which is welded.
At this point, the steps S130, S230, S330, S430 and S530 may be repeated to complete the welding of each piece to be welded.
It should be noted that, if "the biometric signal acquisition module acquires the biometric signal of the current operator again to determine whether the current biometric signal matches the start determination condition" is executed in step S340, it may prevent the operator not at the current station from performing an incorrect operation, for example, at this time, the operator a at the station a has executed step S140 and step S240, but the operator a has temporarily left the station a, at this time, the operator B at the station B arrives at the station a, if the operator B does not have the start determination condition, because the operator B is also a person with authority, after the biometric signal acquisition module at the station a acquires the biometric signal of the operator B, the control module 900 may determine that the matching is successful, and if other conditions of the station B are satisfied, the welding assembly 600 may perform welding, if the operator B has not picked out the welded component to be welded, the operator a has not notified of the operator a, when the operator a returns to the station a, it may be possible to start the ultrasonic welding assembly 600 at the station a again to perform welding, and then the production cost may be increased by the operator a further determination that the biological signal acquisition cost of the operator a biological signal acquisition module may increase, and the reliability of the current biological acquisition module may be limited by the operator a biological acquisition cost of the operator a biological acquisition module.
Example five:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800, a control module 900, a second identification module 1000 and a first pushing assembly 1100, and referring to fig. 5 to 7; the method comprises the following specific steps:
step S150, a biological characteristic signal of an operator is acquired through the biological characteristic acquisition module 800, and is matched with pre-stored information of a background at the same time, after the matching is successful, the control module 900 controls the locking assembly 400 to not limit the baffle 200, the baffle 200 is in a free state, at this time, the baffle 200 is far away from the window 110 only by pushing the baffle 200, if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, and the baffle 200 cannot be far away from the window 110;
step S250, after the matching is successful, the baffle 200 may be pushed away, and a to-be-welded part is placed in the placement groove 510, after the second identification module 1000 identifies a signal of the to-be-welded part, the control module 900 controls the first pushing assembly 1100 to horizontally place the placement table 500, and the placement groove 510 faces the welding head 630 of the ultrasonic welding assembly 600;
step S350, after the to-be-welded component is placed, the hand of the operator moves out of the box 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger a start signal, meanwhile, the first identification module 300 identifies whether the baffle 200 is accurately reset, the second identification module 1000 also identifies whether the to-be-welded component is placed in the current placing groove 510, after synchronously determining that the baffle 200 is reset, the to-be-welded component is in place and receiving the start signal of the button module 700, the control module 900 sequentially starts the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 synchronously limits the baffle 200 from leaving the window 110, and the ultrasonic welding assembly 600 welds the to-be-welded component;
step S450, after welding, the control module 900 controls the ultrasonic welding assembly 600 to reset, meanwhile, the locking assembly 400 does not limit the baffle 200, and an operator can push the baffle 200 away;
in step S550, when the first identifying module 300 identifies that the baffle 200 leaves the window 110, the control module 900 controls the first pushing assembly 1100 to start to drive the placing table 500 to rotate, so that the placing groove 510 faces the window 110, so that the operator can take away the to-be-welded part that has been welded.
So far, the steps S150, S250, S350, S450 and S550 may be repeated to complete the welding of each piece to be welded.
In some embodiments of the present invention, the control module 900 at least includes a processor unit and a memory unit, the specific type of the processor unit can be selected according to the requirement to select a corresponding single chip, a DSP digital signal processor or other common industrial controllers, and the memory unit stores the program corresponding to the monitoring control method mentioned in any of the above embodiments, so as to implement dual-limitation control or multi-limitation control on the ultrasonic welding component 600.
According to the embodiment of the invention, by such an arrangement, at least the following effects can be achieved, by using the biological characteristic acquisition module 800 and the locking assembly 400, an authorized operator can be limited to start the ultrasonic welding assembly 600, and an unauthorized person can be prevented from starting the ultrasonic welding assembly 600, so that the reliability and the safety are improved, and by matching the first identification module 300, whether the baffle 200 is positioned on the window 110 can be detected in real time, and if the baffle 200 is not reset to block the window 110, the ultrasonic welding assembly 600 cannot be started, so that the ultrasonic welding assembly is ensured to be isolated from the outside when being started, and the safety is further improved.
The present invention is not limited to the above embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present disclosure should be included in the scope of the present disclosure as long as the technical effects of the present invention are achieved by the same means. Are intended to fall within the scope of the present invention. The invention is capable of other modifications and variations in its technical solution and/or its implementation, within the scope of protection of the invention.
Claims (10)
1. A selenium drum welding set, characterized by, includes:
the side surface of the box body (100) is provided with a window (110);
the first side of the baffle (200) is rotatably connected with the first side of the window (110), and the second side of the baffle (200) is provided with a locking part (210);
the first identification module (300) is arranged on the side wall of the window (110) and is used for identifying whether the baffle (200) covers the window (110) or not;
the locking assembly (400) is arranged on the side wall of the window (110) and is matched with the locking part (210) to limit the baffle (200) to be far away from the window (110);
the placing table (500) is arranged inside the box body (100), and a placing groove (510) matched with a to-be-welded piece is formed in the upper surface of the placing table (500);
an ultrasonic welding assembly (600) which is arranged in the box body (100) and is arranged above the placing table (500);
the button module (700) is arranged on the outer wall of the box body (100);
the biological characteristic acquisition module (800) is arranged on the outer wall of the box body (100);
a control module (900) electrically connected to the first identification module (300), the locking assembly (400), the ultrasonic welding assembly (600), the button module (700), and the biometric acquisition module (800), respectively.
2. The cartridge welding device of claim 1, wherein: the storage box is characterized by further comprising a second identification module (1000) arranged in the placing groove (510), wherein the second identification module (1000) is electrically connected with the control module (900).
3. The cartridge welding device of claim 2, wherein: the second recognition module (1000) comprises one of an infrared detection unit, a pressure detection unit and an ultrasonic detection unit.
4. The cartridge welding device of claim 1, wherein: the first pushing assembly (1100) is further included, a first side of the placing table (500) is rotatably connected with the box body (100), and a driving end of the first pushing assembly (1100) is hinged with a second side of the placing table (500) so as to drive the placing groove (510) to be close to or far away from the window (110).
5. The cartridge welding device of claim 4, wherein: the first pushing assembly (1100) comprises one of a hydraulic rod, a telescopic cylinder and an electric push rod.
6. The cartridge welding device of claim 1, wherein: the novel welding machine further comprises a second pushing assembly (1200), wherein the second pushing assembly (1200) is arranged on one side of the placing table (500), and the driving end of the pushing assembly is used for pushing one side of the to-be-welded piece so as to drive one side of the to-be-welded piece to be separated from the placing groove (510).
7. The cartridge welding device of claim 1, wherein: the first recognition module (300) comprises one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit and a Hall detection unit.
8. The cartridge welding device of claim 1, wherein: the locking assembly (400) comprises one of an electromagnet module, an electric push rod or an electronic lock.
9. The cartridge welding device of claim 1, wherein: the button module (700) comprises a start button (710) and an emergency stop button (720) which are respectively and electrically connected with the control module (900).
10. The cartridge welding apparatus of claim 1, wherein the ultrasonic welding assembly (600) comprises:
the lifting driving module (610) is arranged on the box body (100) and is electrically connected with the control module (900);
the ultrasonic generator (620) is arranged on the driving end of the lifting driving module (610) and is electrically connected with the control module (900);
the welding head (630) is movably connected with the ultrasonic generator (620) and is positioned above the placing table (500);
wherein the lifting driving module (610) drives the ultrasonic generator (620) to drive the welding head (630) to approach or depart from the placing table (500).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210917956.2A CN115283811B (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202311474905.8A CN117359086A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202311428742.XA CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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| CN202210917956.2A CN115283811B (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
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| CN202311474905.8A Division CN117359086A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202311428742.XA Division CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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| CN115283811B CN115283811B (en) | 2023-12-19 |
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| CN202311474905.8A Pending CN117359086A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202311428742.XA Pending CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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| CN202311428742.XA Pending CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN117261246A (en) | 2023-12-22 |
| CN115283811B (en) | 2023-12-19 |
| CN117359086A (en) | 2024-01-09 |
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