CN115283811B - Selenium drum welding monitoring control method - Google Patents
Selenium drum welding monitoring control method Download PDFInfo
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- CN115283811B CN115283811B CN202210917956.2A CN202210917956A CN115283811B CN 115283811 B CN115283811 B CN 115283811B CN 202210917956 A CN202210917956 A CN 202210917956A CN 115283811 B CN115283811 B CN 115283811B
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- 238000003466 welding Methods 0.000 title claims abstract description 158
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052711 selenium Inorganic materials 0.000 title claims abstract description 27
- 239000011669 selenium Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims description 27
- 238000012544 monitoring process Methods 0.000 title claims description 23
- 238000001514 detection method Methods 0.000 claims description 21
- 230000004888 barrier function Effects 0.000 abstract description 3
- 210000003128 head Anatomy 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 210000003462 vein Anatomy 0.000 description 5
- 239000004033 plastic Substances 0.000 description 4
- 210000001525 retina Anatomy 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of ultrasonic welding, and discloses a selenium drum welding device capable of improving safety. The device comprises a box body with a window on the side surface, a baffle plate with a locking part, a first identification module, a locking assembly, a placing table with a placing groove, an ultrasonic welding assembly, a biological characteristic acquisition module, a button module and a control module; the baffle is rotationally connected with the window; the locking assembly cooperates with the locking portion to limit the barrier from moving away from the window. The invention utilizes the biological characteristic acquisition module and the locking assembly, can limit the operator with only authority to start the ultrasonic welding assembly, can avoid the person without authority to start the ultrasonic welding assembly, improves the reliability and the safety, and can detect whether the baffle is positioned on the window in real time by matching with the first identification module, if the baffle is not reset to block the window, the ultrasonic welding assembly can not be started, and can ensure that the ultrasonic welding assembly is isolated from the outside when being started, thereby further improving the safety.
Description
Technical Field
The invention relates to the technical field of ultrasonic welding, in particular to a selenium drum welding monitoring control method.
Background
Ultrasonic welding is to transfer high-frequency vibration waves to the surfaces of two objects to be welded, and under the condition of pressurization, the surfaces of the two objects are rubbed with each other to form fusion between molecular layers.
The existing ultrasonic welding device is not provided with relevant safety facilities, in the operation process, the human body is easily injured due to improper operation, meanwhile, the existing ultrasonic welding device is not provided with operation permission, and any person can start by clicking a switch, so that potential safety hazards exist.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides a selenium drum welding monitoring control method which can improve safety.
The selenium drum welding device comprises a box body, a baffle, a first identification module, a locking assembly, a placing table, an ultrasonic welding assembly, a biological characteristic acquisition module, a button module and a control module; a window is arranged on the side face of the box body; the first side of the baffle is rotationally connected with the first side of the window, and the second side of the baffle is provided with a locking part; the first identification module is arranged on the side wall of the window and used for identifying whether the baffle covers the window or not; the locking assembly is arranged on the side wall of the window and matched with the locking part so as to limit the baffle plate to be far away from the window; the placing table is arranged in the box body, and the upper surface of the placing table is provided with a placing groove matched with the piece to be welded; the ultrasonic welding assembly is arranged in the box body and is arranged above the placing table; the biological characteristic acquisition module is arranged on the outer wall of the box body; the button module is arranged on the outer wall of the box body; the control module is respectively and electrically connected with the first identification module, the locking assembly, the ultrasonic welding assembly, the biological characteristic acquisition module and the button module.
According to some embodiments of the invention, the device further comprises a second identification module disposed in the placement groove, and the second identification module is electrically connected with the control module.
According to some embodiments of the invention, the second identification module comprises one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit.
According to some embodiments of the invention, the first pushing assembly is rotatably connected with the box body on a first side of the placing table, and the driving end of the first pushing assembly is hinged with a second side of the placing table so as to drive the placing groove to be close to or far away from the window.
According to some embodiments of the invention, the first pushing component comprises one of a hydraulic rod, a telescopic cylinder and an electric push rod.
According to some embodiments of the invention, the welding device further comprises a second pushing assembly, wherein the second pushing assembly is arranged on one side of the placing table, and the driving end of the pushing assembly is used for pushing one side of the piece to be welded so as to drive the one side of the piece to be welded to be separated from the placing groove.
According to some embodiments of the invention, the first recognition module includes one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit, and a hall detection unit.
According to some embodiments of the invention, the locking assembly comprises one of an electromagnet module, a power push rod, or an electronic lock.
According to some embodiments of the invention, the button module includes a start button and a scram button electrically connected to the control module, respectively.
According to some embodiments of the invention, the ultrasonic welding assembly includes a lift drive module; the lifting driving module is arranged on the box body and is electrically connected with the control module; the ultrasonic generator is arranged at the driving end of the lifting driving module and is electrically connected with the control module; the welding head is movably connected with the ultrasonic generator and is positioned above the placing table; the lifting driving module drives the ultrasonic generator to drive the welding head to be close to or far away from the placing table.
The embodiment of the invention has at least the following beneficial effects: utilize biological feature collection module and closure subassembly, can restrict to let only the operator of authority start ultrasonic welding subassembly, can avoid not having the personnel of authority to start ultrasonic welding subassembly, promoted reliability and security, cooperation first identification module, whether can real-time detection baffle be in the window, if the baffle does not reset and block the window, ultrasonic welding subassembly then can not start, can ensure that ultrasonic welding subassembly is isolated with the external world when starting, further promoted the security.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic diagram of a welding device for a selenium drum according to an embodiment of the present invention;
FIG. 2 is a schematic circuit diagram of the cartridge welding apparatus shown in FIG. 1;
FIG. 3 is a schematic view of another angle of the cartridge welding apparatus shown in FIG. 1;
FIG. 4 is a schematic diagram of a welding device for selenium drum according to another embodiment of the present invention;
FIG. 5 is a schematic view of another embodiment of the welding apparatus (with the housing and the baffle removed) of the toner cartridge of the present invention;
FIG. 6 is a schematic view of the selenium drum welding apparatus shown in FIG. 5 after the placement table is turned over;
FIG. 7 is a schematic circuit diagram of the cartridge welding apparatus shown in FIG. 5;
FIG. 8 is a schematic view of another embodiment of the present invention of a cartridge welding apparatus (with the housing and baffles removed);
FIG. 9 is a schematic diagram of the selenium drum welding apparatus shown in FIG. 8 after the placement table is turned over;
fig. 10 is a schematic circuit diagram of the cartridge welding apparatus shown in fig. 8.
Reference numerals: the case 100, the window 110, the barrier 200, the locking part 210, the first recognition module 300, the locking assembly 400, the placement table 500, the placement groove 510, the ultrasonic welding assembly 600, the elevation driving module 610, the ultrasonic generator 620, the welding head 630, the button module 700, the start button 710, the scram button 720, the biometric acquisition module 800, the control module 900, the second recognition module 1000, the first pushing assembly 1100, the second pushing assembly 1200, and the pushing part 1210.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, aspects, and effects of the present invention. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly or indirectly fixed or connected to the other feature. Further, the descriptions of the upper, lower, left, right, top, bottom, etc. used in the present invention are merely with respect to the mutual positional relationship of the respective constituent elements of the present invention in the drawings.
Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description presented herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any combination of one or more of the associated listed items.
It should be understood that although the terms first, second, third, etc. may be used in this disclosure to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element of the same type from another. For example, a first element could also be termed a second element, and, similarly, a second element could also be termed a first element, without departing from the scope of the present disclosure.
Referring to fig. 1 to 3, the cartridge welding apparatus according to the embodiment of the present invention includes a casing 100, a barrier 200, a first recognition module 300, a locking assembly 400, a placement table 500, an ultrasonic welding assembly 600, a biometric acquisition module 800, a button module 700, and a control module 900; a window 110 is arranged on the side surface of the box body 100; a first side of the baffle 200 is rotatably connected with a first side of the window 110, and a second side of the baffle 200 is provided with a locking part 210; the first identifying module 300 is disposed on a side wall of the window 110, and is configured to identify whether the baffle 200 covers the window 110; the locking assembly 400 is disposed on a sidewall of the window 110 and cooperates with the locking portion 210 to limit the separation of the baffle 200 from the window 110; the placing table 500 is arranged in the box body 100, and a placing groove 510 matched with the piece to be welded is formed in the upper surface of the placing table 500; the ultrasonic welding assembly 600 is disposed inside the case 100 and above the placement table 500; the biological characteristic acquisition module 800 is arranged on the outer wall of the box body 100; the button module 700 is disposed on the outer wall of the case 100; the control module 900 is electrically connected to the first identification module 300, the locking assembly 400, the ultrasonic welding assembly 600, the biometric feature collection module 800, and the button module 700, respectively.
In this embodiment, the upper side of the baffle 200 is rotatably connected with the upper side of the window 110, when the locking assembly 400 does not limit the baffle 200, the baffle 200 can rotate around the upper side by pushing the baffle 200, then the to-be-welded piece can be placed, the ultrasonic welding assembly 600 can be used for welding, and when the baffle 200 is loosened, the baffle 200 can automatically return to the original position due to self gravity so as to block the window 110; in addition, the baffle 200 may be rotatably connected to the left side of the window 110, or the right side of the baffle 200 is rotatably connected to the right side of the window 110, or the lower side of the baffle 200 is rotatably connected to the lower side of the window 110, and may cooperate with a return elastic member, such as a torsion spring, an air cylinder, etc., so that when no external force is applied to the baffle 200, the baffle 200 is automatically reset, i.e. returns to the position of the window 110, to block the window 110.
The permission is determined through the biological recognition signal and the recognition signal of the first recognition module 300, that is, the operator is authorized, and the baffle 200 is determined to block the window 110, then after the start signal of the button module 700 is received, the ultrasonic welding assembly 600 can be started, that is, double insurance of the biological recognition signal and the recognition signal can be ensured, the ultrasonic welding is realized in a closed space, and when the ultrasonic welding assembly 600 works, the damage to the human body can be avoided, and the reliability and the safety are further improved.
In some embodiments of the present invention, the first identification module 300 includes one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit, and a hall detection unit electrically connected to the control module 900. Specifically, the first identification module 300 may select an appropriate sensor module to detect the baffle 200 according to specific requirements, so as to determine whether the baffle 200 is located at the position of the window 110.
In some embodiments of the invention, the ultrasonic welding assembly 600 includes a lift drive module 610; the lifting driving module 610 is disposed on the case 100 and electrically connected to the control module 900; the ultrasonic generator 620 is disposed on the driving end of the lifting driving module 610 and is electrically connected to the control module 900; the welding head 630 is movably connected with the ultrasonic generator 620 and is positioned above the placement table 500; wherein the elevation drive module 610 drives the ultrasonic generator 620 to drive the welding head 630 toward or away from the placement stage 500. In this embodiment, two plastic parts to be welded need to be welded together, after receiving a welding signal, the control module 900 will start the ultrasonic generating device and drive the lifting driving module 610 at the same time, so that the welding head 630 contacts with the to-be-welded parts, meanwhile, the control module 900 will control the ultrasonic generator 620 to start working, when the ultrasonic acts on the thermoplastic plastic contact surface, several tens of thousands times per second high frequency vibration will be generated, the welding head 630 generates a large amount of heat by high frequency friction with the contact surface of the to-be-welded parts, the plastic thermal conductivity is poor, the heat mixes the two plastic part welding parts to form a firm molecular chain, so that the two plastic parts are fixedly connected together.
In some embodiments of the present invention, the locking assembly 400 includes one of an electromagnet module, an electric push rod, or an electronic lock electrically connected to the control module 900. When the locking assembly 400 adopts an electromagnet module, the locking portion 210 may be made of a material capable of being magnetically absorbed, such as at least one of iron, nickel, cobalt, etc., and when the electromagnet module is energized, the locking portion 210 may be absorbed, so that the baffle 200 cannot be separated from the position of the window 110; it should be noted that, the locking portion 210 may be provided with a strong magnet, when the electromagnet module is not energized, the locking portion 210 will be firmly attracted to the armature of the electromagnet module, when the electromagnet module is energized, the electromagnet module and the locking portion 210 will repel each other, so that the baffle 200 is separated from the window 110, and at this time, the baffle 200 can be pushed to separate from the window 110; when the locking assembly 400 adopts the electric push rod or the electronic lock, the locking portion 210 may be a lock hole, and the lock cylinder of the electric push rod or the electronic lock may be inserted into the lock hole, so as to limit the separation of the baffle 200 from the window 110, and meanwhile, the working state of the locking assembly 400 is controlled by the control module 900.
In some embodiments of the present invention, the button module 700 includes a start button 710 and a scram button 720 electrically connected to the control module 900, respectively. When the signal of the start button 710 is received, and the previous biological signal identification is successful, the first identification module 300 identifies the signal of the baffle 200, or the biological signal identification is successful, the first identification module 300 identifies the signal of the baffle 200 and the second identification module 1000 identifies the signal of the piece to be welded, the control module 900 starts the ultrasonic welding module to weld, when any signal of the corresponding embodiment is absent, the control module 900 does not control the ultrasonic welding module to weld even if the control module 900 receives the signal of the start button 710, wherein the start button 710 can be turned on only when the external force is pressed, and when the control module 900 receives the emergency stop button 720, the ultrasonic welding module is controlled to stop working, and simultaneously, the locking state of the locking assembly 400 is released, so that the baffle 200 is in a free state, i.e. the state that the baffle 200 can be pushed to leave the window 110 is adopted, the emergency stop button 720 is normally opened, the state is changed when pressed once, i.e. the emergency stop button 720 is in a state which is kept on for a long time, and is turned off when the emergency stop button 720 is required to be pressed once again.
Referring to fig. 4, in some embodiments of the present invention, a second identification module 1000 disposed in the placement groove 510 is further included, and the second identification module 1000 is electrically connected to the control module 900. The second identification module 1000 is added, so that triple insurance effect can be realized, and the situation that an operator forgets to place a piece to be welded can be avoided, the ultrasonic welding assembly 600 is started, the ultrasonic welding assembly 600 can be prevented from doing idle work, and reliability is further improved.
In some embodiments of the present invention, the second identification module 1000 includes one of an infrared detection unit, a pressure detection unit, and an ultrasonic detection unit electrically connected to the control module 900. An appropriate sensor can be selected according to specific situations, so that the purpose of placing the to-be-welded piece in the placing groove 510 is achieved, and reliability is improved.
Referring to fig. 5 to 7, in some embodiments of the present invention, a first pushing assembly 1100 is further included, a first side of the placement stage 500 is rotatably connected to the case 100, and a driving end of the first pushing assembly 1100 is hinged to a second side of the placement stage 500 to drive the placement groove 510 toward or away from the window 110. By matching with the first pushing component 1100, when the first identification module 300 detects that the baffle 200 leaves the window 110, the control module 900 controls the first pushing component 1100 to act, so that the placing groove 510 can face the window 110, and an operator can easily take away or place a piece to be welded, thereby improving convenience and welding efficiency.
In some embodiments of the present invention, the first pushing component 1100 includes one of a hydraulic rod, a telescopic cylinder, and an electric push rod electrically connected to the control module 900. The proper driving piece can be selected as the first pushing component 1100 according to specific situations, and then the placing table 500 can be pushed to rotate around the first side, so that the placing groove 510 can be close to or far away from the window 110, and further an operator can easily take away the welding piece or place the piece to be welded, and convenience and welding efficiency are further improved.
Referring to fig. 8 to 10, in some embodiments of the present invention, a second pushing assembly 1200 is further included, the second pushing assembly 1200 is disposed on one side of the placement table 500, and the driving end of the pushing assembly is used for pushing one side of the workpiece to be welded, so as to drive one side of the workpiece to be welded to be separated from the placement groove 510. The second pushing assembly 1200 is arranged beside the placing table 500, so that one side of a piece to be welded can be driven to be separated from the placing groove 510 through the second pushing assembly 1200 under the condition that the placing table 500 is not moved, and further, an operator can easily take the piece to be welded after welding is finished, and convenience and welding efficiency are improved.
Specifically, the second pushing assembly 1200 may include one of a hydraulic rod, a telescopic cylinder, and an electric push rod electrically connected to the control module 900. Can be according to specific circumstances, select suitable driving piece as second pushing component 1200, second pushing component 1200 still includes a pushing part 1210 simultaneously, one side of pushing part 1210 rotates with one side of placing the platform 500 to be connected, one side that placing the platform 500 was kept away from to pushing part 1210 simultaneously is articulated with the drive end of driving piece, then when pushing part drive pushing part 1210, pushing part 1210 can rotate round the position of rotating the connection, and then can make the edge that waits to weld the piece to be located standing groove 510 be promoted by pushing part 1210, so that wait to weld the piece and break away from standing groove 510, also can be convenient for the operating personnel after accomplishing the welding, can take away waiting to weld the piece easily, convenience and welding efficiency have been promoted.
In some embodiments of the present invention, the biometric acquisition module 800 includes a biometric chip and a biometric identifier; the biological characteristic identifier is used for collecting biological characteristic signals of the living target object; the biological recognition chip is used for recognizing the biological characteristic signals acquired by the biological characteristic identifier by utilizing a biological recognition algorithm to acquire a biological recognition result; the control module 900 is used for controlling the biometric identifier to acquire the biometric signal and performing data interaction with the biometric chip. The memory unit of the control module 900 stores the original biological image signal and/or the biological recognition result of the biological recognition chip, and the biological recognition algorithm includes at least one of a vein recognition algorithm, a fingerprint feature recognition algorithm, an iris recognition algorithm, a retina recognition algorithm, a face recognition algorithm, or a voiceprint recognition algorithm, and the biological feature recognizer may employ at least one of a professional vein recognizer, a fingerprint recognizer, an iris recognizer, a retina recognizer, a face recognizer, and a voiceprint recognizer according to the corresponding recognition algorithm to recognize the corresponding biological feature signal. So that it can be determined whether the corresponding operator is a person in the record, and if not, the unlocking of the locking assembly 400 is prohibited. It should be noted that, the biometric algorithm may be used to identify the biometric signal by using a conventional corresponding identification algorithm by those skilled in the art, which will not be described in detail here.
In addition, if the operator needs to perform real-time monitoring, it is determined whether the current working position replaces a person, and when the iris recognizer, the retina recognizer and the face recognizer are adopted, the corresponding biometric recognizer can be set at the corresponding position, if the corresponding biometric recognizer faces eyes or faces in real time, the real-time monitoring can be performed, when the vein recognizer or the fingerprint recognizer is adopted, the vein recognizer, the fingerprint recognizer and the start button 710 of the button module 700 can be combined and set, that is, when the start button 710 is pressed by the operator, the corresponding recognizer on the start button 710 synchronously recognizes the corresponding vein or fingerprint each time, and when the operator starts, whether the current operator has authority or not can be continuously monitored, so that when other incoherent persons press the start button 710, the ultrasonic welding assembly 600 can be started for welding, and the reliability of welding is further improved.
Before starting, the baffle 200 is located at the position of the window 110, that is, the state of blocking the window 110, at this time, the locking assembly 400 limits the baffle 200, so that the baffle 200 cannot be far away from the window 110, and the memory unit of the control module 900 stores pre-stored information in advance, where the pre-stored information includes biometric information and authority records related to the recording operator, and the monitoring control methods of the five different embodiments are explained in sequence below.
Embodiment one:
the selenium drum welding monitoring control method is applied to a selenium drum welding device, and referring to fig. 1 to 3, the selenium drum welding device at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800 and a control module 900; the method comprises the following specific steps:
step S110, collecting the biological characteristic signal of the operator through the biological characteristic collection module 800, and simultaneously matching with the pre-stored information of the background, after the matching is successful, the control module 900 will control the locking assembly 400 to no longer limit the baffle 200, the baffle 200 is in a free state, at this time, if the baffle 200 is pushed, the baffle 200 will be far away from the window 110, and if the baffle 200 is not matched, the locking assembly 400 will always limit the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S210, after the matching is successful, the baffle 200 can be pushed open, and the to-be-welded piece is placed in the placing groove 510;
step S310, after the piece to be welded is placed, the operator moves his hand out of the case 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger the start signal, meanwhile, the first recognition module 300 recognizes whether the baffle 200 is accurately reset, after the baffle 200 is synchronously determined to be reset and the start signal of the button module 700 is received, the control module 900 sequentially starts the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 synchronously limits the baffle 200 not to leave the window 110, and the ultrasonic welding assembly 600 welds the piece to be welded;
step S410, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and simultaneously makes the locking assembly 400 not limit the baffle 200 any more, so that an operator can push the baffle 200 open, and simultaneously remove the welded piece to be welded;
thus, the steps S110, S210, S310 and S410 may be repeated to complete the welding of each piece of the piece to be welded.
Embodiment two:
the selenium drum welding monitoring control method is applied to a selenium drum welding device, and referring to fig. 1 to 3, the selenium drum welding device at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800 and a control module 900; the method comprises the following specific steps:
step S120, collecting the biological characteristic signal of the operator through the biological characteristic collection module 800, and simultaneously matching with the pre-stored information of the background, after the matching is successful, taking the operator information as a starting judgment condition, and simultaneously controlling the locking assembly 400 by the control module 900 to not limit the baffle 200 any more, wherein the baffle 200 is in a free state, and if the baffle 200 is pushed, the baffle 200 is far away from the window 110, if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S220, after the matching is successful, the baffle 200 may be pushed open, and the to-be-welded piece is placed in the placement groove 510, and after the second recognition module 1000 recognizes the signal of the to-be-welded piece, the control module 900 controls the first pushing assembly 1100 to horizontally place the placement table 500, and the placement groove 510 faces the welding head 630 of the ultrasonic welding assembly 600;
step S320, after the piece to be welded is placed, the operator moves his hand out of the case 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger the start signal, meanwhile, the biometric signal acquisition module will acquire the biometric signal of the current operator again, determine whether the current biometric signal matches the start determination condition, the first recognition module 300 will recognize whether the baffle 200 is accurately reset, after synchronously determining that the current biometric signal matches the start determination condition, determining that the baffle 200 is reset, and receiving the start signal of the button module 700, the control module 900 will sequentially start the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 will synchronously limit the baffle 200 from leaving the window 110, and the ultrasonic welding assembly 600 will weld the piece to be welded;
in step S420, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and simultaneously makes the locking assembly 400 not limit the baffle 200 any more, so that an operator can push the baffle 200 open and remove the welded piece.
So far, the steps S120, S220, S320 and S420 may be repeated to complete the welding of each piece of the piece to be welded.
It should be noted that, executing the "biological signal acquisition module will acquire the biological signal of the current operator again in the step S320, determines whether the current biological signal is matched with the start determination condition", and can prevent the operator a who is not the current station from misoperation, for example, when the operator a who is the station a has performed the step S120 and the step S220, but the operator a temporarily leaves the station a, at this time, the operator B who is the station B is located on the station a, if the start determination condition is not available, since the operator B is also a person with authority, after the biological signal acquisition module on the station a acquires the biological signal of the operator B, the control module 900 also determines that the matching is successful, and meanwhile, when other conditions of the station B are all satisfied, the ultrasonic welding assembly 600 performs welding, and if the operator B does not take out the welded piece to be welded, the operator a is also not informed of the operator a, the operator a may start the ultrasonic welding assembly 600 of the station a again when the operator a returns to the station a, and the welded piece to be welded is damaged, and the production cost is raised.
Embodiment III:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, referring to FIG. 4, at least comprising a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800, a control module 900 and a second identification module 1000; the method comprises the following specific steps:
step S130, collecting the biological characteristic signals of the operator through the biological characteristic collection module 800 to form operator information, and simultaneously matching with the pre-stored information of the background, wherein after the matching is successful, the operator information is used as a starting judgment condition, and the control module 900 controls the locking assembly 400 to not limit the baffle 200 any more, the baffle 200 is in a free state, and the baffle 200 is far away from the window 110 as long as the baffle 200 is pushed, if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S230, after the matching is successful, the baffle 200 may be pushed open, and the to-be-welded piece is placed in the placement groove 510;
step S330, after the piece to be welded is placed, the hand is moved out of the box 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger the start signal, meanwhile, the biological signal acquisition module will acquire the biological signal of the current operator again, determine whether the current biological signal matches the start determination condition, the first recognition module 300 will recognize whether the baffle 200 is accurately reset, the second recognition module 1000 will also recognize whether the piece to be welded is placed in the current placing groove 510, after the match with the start determination condition is determined synchronously, the baffle 200 is reset, the piece to be welded is in place, and the start signal of the button module 700 is received, the control module 900 will sequentially start the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 will limit the baffle 200 not to leave the window 110, and the ultrasonic welding assembly 600 will weld the piece to be welded;
step S430, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and simultaneously makes the locking assembly 400 not limit the baffle 200 any more, so that an operator can push the baffle 200 open, and simultaneously remove the welded piece to be welded;
so far, the steps S130, S230, S330 and S43 may be repeated to complete the welding of each piece of the piece to be welded.
Embodiment four:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and referring to fig. 5 to 7, the selenium drum welding device at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800, a control module 900, a second identification module 1000 and a first pushing assembly 1100; the method comprises the following specific steps:
step S140, collecting the biological characteristic signals of the operator through the biological characteristic collection module 800 to form operator information, and simultaneously matching the operator information with the pre-stored information of the background, wherein after the matching is successful, the operator information is used as a starting judgment condition, and the control module 900 controls the locking assembly 400 to not limit the baffle 200 any more, the baffle 200 is in a free state, and the baffle 200 is far away from the window 110 as long as the baffle 200 is pushed, if the baffle 200 is not matched, the locking assembly 400 always limits the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S240, after the matching is successful, the baffle 200 may be pushed open, and the to-be-welded piece is placed in the placement groove 510, and after the second recognition module 1000 recognizes the signal of the to-be-welded piece, the control module 900 controls the first pushing assembly 1100 to horizontally place the placement table 500, and the placement groove 510 faces the welding head 630 of the ultrasonic welding assembly 600;
step S340, after the workpiece to be welded is placed, the operator moves his hand out of the case 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger the start signal, and at the same time, the biometric signal acquisition module acquires the biometric signal of the current operator again, determines whether the current biometric signal matches the start determination condition, the first recognition module 300 recognizes whether the baffle 200 is accurately reset, and after synchronously determining that the current biometric signal matches the start determination condition, the baffle 200 is reset, and the start signal of the button module 700 is received, the control module 900 sequentially starts the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 limits the baffle 200 from leaving the window 110, and the ultrasonic welding assembly 600 welds the workpiece to be welded;
step S440, after the welding is completed, the control module 900 controls the ultrasonic welding assembly 600 to reset, and simultaneously makes the locking assembly 400 not limit the baffle 200 any more, so that the operator can push the baffle 200 open;
in step S540, when the first recognition module 300 recognizes that the baffle 200 is away from the window 110, the control module 900 controls the first pushing assembly 1100 to be started to drive the placement table 500 to rotate, so that the placement groove 510 faces the window 110, and the operator can take away the to-be-welded parts after completing the welding.
So far, the steps S130, S230, S330, S430 and S530 may be repeated to complete the welding of each piece of the piece to be welded.
It should be noted that, executing the "biological signal acquisition module acquires the biological signal of the current operator again in the step S340, determines whether the current biological signal is matched with the start determination condition", and can prevent the operator a who is not the current station from misoperation, for example, when the operator a who is the station a has performed the step S140 and the step S240, but the operator a temporarily leaves the station a, at this time, the operator B who is the station B is located on the station a, if the start determination condition is not available, since the operator B is also a person with authority, after the biological signal acquisition module on the station a acquires the biological signal of the operator B, the control module 900 also determines that the matching is successful, and meanwhile, when other conditions of the station B are all satisfied, the ultrasonic welding assembly 600 performs welding, and if the operator B does not take out the welded piece to be welded, the operator a is also not informed of the operator a, the operator a may start the ultrasonic welding assembly 600 of the station a again when the operator a returns to the station a, and the welded piece to be welded again, and the piece to be damaged, and the production cost may be increased, if the operator B is located on the station a, and if the biological signal acquisition module is not available, and the biological signal acquisition module is also required to complete the current condition is not be determined, if the current step is required, and the start condition is increased.
Fifth embodiment:
a selenium drum welding monitoring control method is applied to a selenium drum welding device, and referring to fig. 5 to 7, the selenium drum welding device at least comprises a box body 100, a baffle 200, a first identification module 300, a locking assembly 400, a placing table 500, an ultrasonic welding assembly 600, a button module 700, a biological characteristic acquisition module 800, a control module 900, a second identification module 1000 and a first pushing assembly 1100; the method comprises the following specific steps:
step S150, collecting the biological characteristic signal of the operator through the biological characteristic collection module 800, and simultaneously matching with the pre-stored information of the background, after the matching is successful, the control module 900 will control the locking assembly 400 to no longer limit the baffle 200, the baffle 200 is in a free state, at this time, if the baffle 200 is pushed, the baffle 200 will be far away from the window 110, and if the baffle 200 is not matched, the locking assembly 400 will always limit the baffle 200, so that the baffle 200 cannot be far away from the window 110;
step S250, after the matching is successful, the baffle 200 may be pushed open, and the to-be-welded piece is placed in the placement groove 510, and after the second recognition module 1000 recognizes the signal of the to-be-welded piece, the control module 900 controls the first pushing assembly 1100 to horizontally place the placement table 500, and the placement groove 510 faces the welding head 630 of the ultrasonic welding assembly 600;
step S350, after the piece to be welded is placed, the operator moves his hand out of the case 100, the baffle 200 is reset, at this time, the button module 700 is pressed to trigger the start signal, meanwhile, the first recognition module 300 recognizes whether the baffle 200 is accurately reset, the second recognition module 1000 also recognizes whether the piece to be welded is placed in the current placement groove 510, after the baffle 200 is synchronously determined to be reset, the piece to be welded is in place, and the start signal of the button module 700 is received, the control module 900 sequentially starts the locking assembly 400 and the ultrasonic welding assembly 600, the locking assembly 400 synchronously limits the baffle 200 not to leave the window 110, and the ultrasonic welding assembly 600 welds the piece to be welded;
after the welding is completed in step S450, the control module 900 controls the ultrasonic welding assembly 600 to reset, and simultaneously makes the locking assembly 400 not limit the baffle 200 any more, so that the operator can push the baffle 200 open;
in step S550, when the first recognition module 300 recognizes that the baffle 200 is away from the window 110, the control module 900 controls the first pushing assembly 1100 to be started to drive the placement table 500 to rotate, so that the placement groove 510 faces the window 110, and the operator can take away the to-be-welded parts after completing the welding.
Thus, the steps S150, S250, S350, S450 and S550 may be repeated to complete the welding of each piece of the piece to be welded.
In some embodiments of the present invention, the control module 900 at least includes a processor unit and a memory unit, wherein the processor unit is specifically selected to select a corresponding single chip microcomputer, a DSP digital signal processor or other commonly used industrial controllers according to the requirements, and the memory unit stores a program corresponding to the monitoring control method according to any of the above embodiments, so as to implement dual-limitation control or multiple-limitation control on the ultrasonic welding assembly 600.
According to the embodiment of the present invention, at least some of the following effects can be achieved by such an arrangement, and by using the biometric acquisition module 800 and the locking assembly 400, it is possible to limit the permission of only the operator to start the ultrasonic welding assembly 600, to avoid the non-authorized person from starting the ultrasonic welding assembly 600, to improve the reliability and safety, and to cooperate with the first identification module 300 to detect in real time whether the baffle 200 is on the window 110, if the baffle 200 is not reset to block the window 110, the ultrasonic welding assembly 600 is not started, to ensure that the ultrasonic welding assembly is isolated from the outside when being started, and to further improve the safety.
The present invention is not limited to the above embodiments, but can be modified, equivalent, improved, etc. by the same means to achieve the technical effects of the present invention, which are included in the spirit and principle of the present disclosure. Are intended to fall within the scope of the present invention. Various modifications and variations are possible in the technical solution and/or in the embodiments within the scope of the invention.
Claims (10)
1. A selenium drum welding monitoring control method is applied to a selenium drum welding device, and is characterized in that the selenium drum welding device comprises:
a box body (100) with a window (110) on the side;
a baffle plate (200), wherein the first side of the baffle plate is rotationally connected with the first side of the window (110), and a locking part (210) is arranged on the second side of the baffle plate (200);
the first identification module (300) is arranged on the side wall of the window (110) and is used for identifying whether the baffle (200) covers the window (110);
a locking assembly (400) provided on a side wall of the window (110) and cooperating with the locking portion (210) to restrict the shutter (200) from being away from the window (110);
the placing table (500) is arranged in the box body (100), and a placing groove (510) matched with the piece to be welded is formed in the upper surface of the placing table (500);
an ultrasonic welding assembly (600) which is arranged in the box body (100) and is arranged above the placing table (500);
the button module (700) is arranged on the outer wall of the box body (100);
the biological characteristic acquisition module (800) is arranged on the outer wall of the box body (100);
the control module (900) is electrically connected with the first identification module (300), the locking assembly (400), the ultrasonic welding assembly (600), the button module (700) and the biological characteristic acquisition module (800) respectively;
during welding, biological characteristic signals of operators are collected through the biological characteristic collection module (800), meanwhile, the biological characteristic signals are matched with pre-stored information of a background, after the matching is successful, the operator information is used as a starting judgment condition, and meanwhile, the control module (900) can control the locking assembly (400) to not limit the baffle plate (200) any more, and the baffle plate (200) is in a free state;
after the workpieces to be welded are placed, the hands of an operator are moved out of the box body (100), the baffle plate (200) is reset, at the moment, the button module (700) is pressed to trigger the starting signal, meanwhile, the biological characteristic acquisition module (800) can acquire the biological signals of the current operators again, whether the current biological characteristic signals are matched with starting judging conditions or not is determined, after the operators on each station are limited to independently finish all welding steps, the operators can be replaced, the first identification module (300) can identify whether the baffle plate (200) is accurately reset, after the current biological characteristic signals are synchronously determined to be matched with the starting judging conditions, the baffle plate (200) is determined to be reset, and the starting signal of the button module (700) is received, the control module (900) can sequentially start the locking assembly (400) and the ultrasonic welding assembly (600), the locking assembly (400) can synchronously limit the baffle plate (200) not to leave the window (110), and the ultrasonic welding assembly (600) can weld the workpieces to be welded;
after welding is completed, the control module (900) can control the ultrasonic welding assembly (600) to reset, meanwhile, the locking assembly (400) does not limit the baffle plate (200), and an operator can push the baffle plate (200) open and remove the to-be-welded part after welding is completed.
2. The cartridge welding monitoring control method of claim 1, wherein: the device further comprises a second identification module (1000) arranged in the placing groove (510), and the second identification module (1000) is electrically connected with the control module (900).
3. The cartridge welding monitoring control method of claim 2, wherein: the second identification module (1000) comprises one of an infrared detection unit, a pressure detection unit and an ultrasonic detection unit.
4. The cartridge welding monitoring control method of claim 1, wherein: the device further comprises a first pushing assembly (1100), wherein the first side of the placing table (500) is rotationally connected with the box body (100), and the driving end of the first pushing assembly (1100) is hinged with the second side of the placing table (500) so as to drive the placing groove (510) to be close to or far away from the window (110).
5. The cartridge welding monitoring and controlling method of claim 4, wherein: the first pushing component (1100) comprises one of a hydraulic rod, a telescopic cylinder and an electric push rod.
6. The cartridge welding monitoring control method of claim 1, wherein: the welding device further comprises a second pushing assembly (1200), the second pushing assembly (1200) is arranged on one side of the placing table (500), and the driving end of the second pushing assembly (1200) is used for pushing one side of the to-be-welded piece so as to drive one side of the to-be-welded piece to be separated from the placing groove (510).
7. The cartridge welding monitoring control method of claim 1, wherein: the first recognition module (300) comprises one of an infrared detection unit, a pressure detection unit, an ultrasonic detection unit and a Hall detection unit.
8. The cartridge welding monitoring control method of claim 1, wherein: the locking assembly (400) includes one of an electromagnet module, an electric push rod, or an electronic lock.
9. The cartridge welding monitoring control method of claim 1, wherein: the button module (700) includes a start button (710) and an emergency stop button (720) electrically connected with the control module (900), respectively.
10. The cartridge welding monitoring control method of claim 1, wherein the ultrasonic welding assembly (600) comprises:
the lifting driving module (610) is arranged on the box body (100) and is electrically connected with the control module (900);
the ultrasonic generator (620) is arranged on the driving end of the lifting driving module (610) and is electrically connected with the control module (900);
a welding head (630) movably connected with the ultrasonic generator (620) and positioned above the placement table (500);
wherein the lifting driving module (610) drives the ultrasonic generator (620) to drive the welding head (630) to be close to or far away from the placing table (500).
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| CN202311474905.8A CN117359086A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202210917956.2A CN115283811B (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202311428742.XA CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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| CN202210917956.2A CN115283811B (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
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| CN202311428742.XA Division CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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| CN202311474905.8A Pending CN117359086A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding monitoring control method |
| CN202311428742.XA Pending CN117261246A (en) | 2022-08-01 | 2022-08-01 | Selenium drum welding set |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115283811A (en) | 2022-11-04 |
| CN117261246A (en) | 2023-12-22 |
| CN117359086A (en) | 2024-01-09 |
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