CN115262244A - Coated fabric and manufacturing process thereof - Google Patents
Coated fabric and manufacturing process thereof Download PDFInfo
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- CN115262244A CN115262244A CN202210910079.6A CN202210910079A CN115262244A CN 115262244 A CN115262244 A CN 115262244A CN 202210910079 A CN202210910079 A CN 202210910079A CN 115262244 A CN115262244 A CN 115262244A
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- coating
- cloth
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- ultraviolet
- water cloth
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
- D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/047—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with fluoropolymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/06—Properties of the materials having thermal properties
- D06N2209/067—Flame resistant, fire resistant
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1635—Elasticity
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1678—Resistive to light or to UV
Abstract
The invention provides coated cloth and a manufacturing process thereof, and relates to the technical field of nylon water cloth belts. The coated fabric comprises a multi-layer coated fabric body, wherein the multi-layer coated fabric body comprises a PA coating, a flame-retardant coating, an organic silicon high-elasticity coating, an ultraviolet-resistant coating and a water fabric, the PA coating, the flame-retardant coating, the organic silicon high-elasticity coating and the ultraviolet-resistant coating are sequentially compounded from top to bottom, and the ultraviolet-resistant coating is attached to the top wall of the water fabric. After the water cloth product is produced, gum dipping treatment is added in a post-treatment process, the water cloth product is uniformly coated with a sizing material, then is dried and finally is rolled, labor and time cost are saved, the water cloth product can be directly used without being adhered to a rubber pipe in the using process, the rejection rate is reduced, and the cloth cover is softer, smooth and good in hand feeling.
Description
Technical Field
The invention relates to the technical field of nylon water cloth belts, in particular to coated cloth and a manufacturing process thereof.
Background
The coated fabric is mainly characterized in that a layer of material with special functions is coated on the basis of the fabric by adopting a special process, so that the fabric is added with special functions. And is also referred to as a functional coating facing. According to different coating materials, there are three categories, namely PVC coatings, PU coatings and semi-PU coatings. According to different coating processes, there are mercerized leather, matt leather, anti-leather, wrinkled leather, etc. And classified according to function and characteristics. Such as: color glue coating, PVC coating, silver coating, calendering, flame retardance, PA moisture permeability, PU moisture permeability and transparency and the like. Special coating: rubber-feeling coating, paper-feeling processing, waterproof, moisture-permeable and breathable, pearl series, oil-wax feeling coating, PU (polyurethane) gold glue silver glue, high water pressure resistant series (up to 1000-10000), UV-CUT ultraviolet-resistant processing and the like.
Present coated fabric is mostly for individual layer or double-deck coating structural design, and its functional is relatively poor when its whole uses, and present coated fabric makes the back in addition, and it is in the use, will soak the water treatment, just can use after soaking a period, increases the process and consuming time to the easy adhesion rubber tube in the use.
Therefore, a new coating cloth and a manufacturing process thereof are developed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a coated fabric and a manufacturing process thereof, and solves the problems.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the coating cloth comprises a multi-layer coating cloth body, wherein the multi-layer coating cloth body comprises a PA coating, a flame-retardant coating, an organic silicon high-elasticity coating, an ultraviolet-resistant coating and a water cloth, the PA coating, the flame-retardant coating, the organic silicon high-elasticity coating and the ultraviolet-resistant coating are sequentially compounded from top to bottom, and the ultraviolet-resistant coating is attached to the top wall of the water cloth.
Preferably, the PA coating is an acrylic coating, which is the most common coating at present, the hand feeling can be improved, the wind resistance and the drape feeling can be realized after the PA coating is coated, the flame-retardant coating is a fabric padding coating, so that the fabric has a flame-retardant effect, the surface of the fabric can be coated with colors or silvery colors, and the PA coating is generally used as a curtain, a tent, clothes and the like.
Preferably, the organic silicon high-elasticity coating is a paper-feeling coating, is very suitable for being used as a shirt fabric for thin cotton cloth, is full in hand feeling, very crisp and rich in elasticity, has very strong rebound resilience and crease resistance, is good in elasticity and fastness for thick fabric, is an ultraviolet-resistant fabric, has an ultraviolet-resistant function, namely has the capability of preventing ultraviolet rays from penetrating, and is generally light-colored.
Preferably, the manufacturing process of the coated fabric comprises the following steps
S1, coating water cloth production, namely weaving water cloth with various widths by using a high-speed loom, weaving various densities according to different performance requirements, checking the quality of the water cloth, checking the cloth surface smoothness and the uniformity of mesh distribution of the water cloth, soaking Teflon coating on the water cloth, uniformly coating the Teflon coating on the surface of a water cloth product, and drying the water cloth product, wherein the Teflon coating is unique industrial coating and has the excellent characteristics that other industrial coatings cannot compete with the Teflon coating, the high-tech performance of the Teflon coating can reduce the product cost and improve the production efficiency from many aspects, and the Teflon coating combines heat resistance, chemical inertness, excellent insulation stability and low friction, and has the comprehensive advantage that other coatings cannot compete;
s2, coating the water cloth with a secondary water immersion coating, pasting the rest surfaces of the water cloth except the coating surface with waterproof glue, carrying out water immersion gluing treatment on the water cloth, sequentially coating the raw materials of the PA coating, the flame-retardant coating, the organic silicon high-elasticity coating and the ultraviolet-resistant coating on the water cloth, after each coating arrangement work, automatically scraping the coating surface by coating equipment through an electric scraper, drying, and after one surface is coated, drying the reverse surface of the circular coating again;
s3, preparing raw material slurry of the PA coating, the flame-retardant coating, the organic silicon high-elasticity coating and the ultraviolet-resistant coating according to actual production requirements, and performing coating operation by adopting the coating material ten minutes before the coating operation, so that the problems that the raw material is aged, the produced coated cloth is hardened and aged, and the coating is separated are avoided;
s4, when the coating surface is automatically scraped, the double-sided wide-layer aluminum alloy scraper is adopted, the scraper scrapes the coating to ensure good integral flatness and is not easy to cause coating bubbles, the strength of a water cloth product is ensured, the production speed of the cutter-scraped coating is high, the breadth is wide, after the water cloth coating work is finished, the coated cloth is finally wound through winding equipment, after the water cloth product is produced, gum dipping treatment is added in a post-treatment process, the rubber material is uniformly coated on the surface of the water cloth product, then drying treatment is carried out, and finally winding is carried out, so that manpower and time cost are saved.
(III) advantageous effects
The invention provides coated cloth and a manufacturing process thereof. The method has the following beneficial effects:
1. according to the coated fabric and the manufacturing process thereof, the integral coated fabric is designed to be of a multi-layer composite coating structure, and the integral coated fabric is good in functionality.
2. According to the coated fabric and the manufacturing process thereof, after the production of the water cloth product, gum dipping treatment is added in a post-treatment process, the water cloth product is uniformly coated with the gum material, then is dried and finally wound, manpower and time cost are saved, and the coated fabric can be directly used without being adhered to a rubber pipe in the using process, so that the rejection rate is reduced, the fabric surface is softer and smoother, and the hand feeling is good.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
Wherein, 1, PA coating; 2. a flame retardant coating; 3. an organic silicon high-elastic coating; 4. an anti-ultraviolet coating; 5. and (4) water cloth.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, an embodiment of the present invention provides a coated fabric, which includes a multi-layer coated fabric body, the multi-layer coated fabric body includes a PA coating layer 1, a flame retardant coating layer 2, an organic silicon high-elasticity coating layer 3, an ultraviolet-resistant coating layer 4 and a water cloth 5, the PA coating layer 1, the flame retardant coating layer 2, the organic silicon high-elasticity coating layer 3 and the ultraviolet-resistant coating layer 4 are sequentially disposed in a composite manner from top to bottom, and the ultraviolet-resistant coating layer 4 is attached to the top wall of the water cloth 5.
Example two:
the difference between the present embodiment and the first embodiment is: the manufacturing process of the coated fabric comprises the following steps
S1, producing a coating water cloth 5, weaving the water cloth 5 with various widths by using a high-speed loom, according to different performance requirements, weaving various densities, checking the quality of the water cloth 5, checking the cloth surface smoothness and the uniformity of mesh distribution of the water cloth 5, soaking Teflon coating on the water cloth 5, uniformly coating the Teflon coating on the surface of a water cloth 5 product, and drying the Teflon coating, wherein the Teflon coating is unique industrial coating and has the excellent characteristic that other industrial coatings cannot compete with other industrial coatings, the high-tech performance of the Teflon coating can reduce the product cost and improve the production efficiency from many aspects, and the Teflon coating combines heat resistance, chemical inertness, excellent insulation stability and low friction, and has the comprehensive advantage that other coatings cannot compete;
s2, secondary water immersion coating of a water cloth 5, pasting the rest surfaces of the water cloth 5 except the coating surface by waterproof glue, performing water immersion gluing treatment on the water cloth 5, sequentially coating raw materials of a PA coating 1, a flame-retardant coating 2, an organic silicon high-elasticity coating 3 and an ultraviolet-resistant coating 4 on the water cloth 5, automatically scraping the coating surface by coating equipment through an electric scraper after each coating arrangement work, drying, and drying the reverse surface of a circulating coating after one surface is coated;
s3, preparing raw material slurry of the PA coating 1, the flame-retardant coating 2, the organic silicon high-elasticity coating 3 and the ultraviolet-resistant coating 4 according to actual production requirements, and performing coating operation by adopting a coating material ten minutes before the coating operation, so that the raw material aging is avoided, the produced coating cloth is prevented from hardening and aging, and the coatings are separated;
s4, when the coating surface is automatically scraped, the double-sided wide-layer aluminum alloy scraper is adopted, the scraper scrapes the whole flatness of the coating and is not easy to cause coating bubbles, the strength of a water cloth 5 product is ensured, the production speed of the scraper scraping the coating is high, the breadth is wide, after the water cloth 5 coating is finished, the coated cloth is rolled through rolling equipment, after the water cloth 5 product is produced, gum dipping treatment is added in a post-treatment process, the coated cloth is uniformly coated on the surface of the water cloth 5 product through a sizing material and then is dried and finally rolled, manpower and time cost are saved, the coated cloth can be directly used in the using process, is not adhered to a rubber pipe, the rejection rate is reduced, the cloth cover is softer and smoother, and the hand feeling is good.
Example three:
the present embodiment is different from the first and second embodiments in that: the PA coating 1 is an acrylic coating, which is the most common coating at present, can increase hand feeling, prevent wind and have draping feeling after being coated, the flame-retardant coating 2 is a fabric padding coating, so that the fabric has a flame-retardant effect, can be coated with colors or silver colors on the surface of the fabric, and is generally used as curtains, tents, clothes and the like, the organic silicon high-elasticity coating 3 is a paper-sense coating, and is very suitable for being used as a shirt fabric for thin cotton cloth, the thin cotton cloth has rich hand feeling, is very crisp and rich in elasticity, has very strong rebound resilience and wrinkle resistance, and for thick fabric, the elasticity is good, the fastness is good, and the ultraviolet-resistant coating 4 is an ultraviolet-resistant fabric, has an ultraviolet-resistant function, namely the capability of preventing ultraviolet penetration, and is generally light color.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. A coated fabric comprises a multi-layer coated fabric body, and is characterized in that: the multilayer coating cloth body comprises a PA coating (1), a flame-retardant coating (2), an organic silicon high-elasticity coating (3), an anti-ultraviolet coating (4) and a water cloth (5);
the PA coating (1), the flame-retardant coating (2), the organic silicon high-elasticity coating (3) and the ultraviolet-resistant coating (4) are sequentially arranged in a composite manner from top to bottom;
the top wall of the water cloth (5) is attached with an anti-ultraviolet coating (4).
2. The coated fabric of claim 1, wherein: the PA coating (1) is an acrylic coating, and the flame-retardant coating (2) is a fabric padding coating.
3. The coated fabric of claim 1, wherein: the organic silicon high-elasticity coating (3) is a paper-feeling coating, and the ultraviolet-resistant coating (4) is an ultraviolet-resistant fabric.
4. The process of claim 1, wherein the coating comprises: comprises the following steps
S1, producing a coating water cloth (5), weaving the water cloth (5) with various widths by using a high-speed loom, weaving various densities according to different performance requirements, checking the quality of the water cloth (5), checking the cloth cover smoothness and the mesh distribution uniformity of the water cloth (5), performing water immersion on the water cloth (5) by using Teflon coating, uniformly coating the water cloth (5) on the surface of a product, and drying the product;
s2, secondary water immersion coating of the water cloth (5), namely, pasting the rest surfaces of the water cloth (5) except the coating surface by waterproof glue, performing water immersion gluing treatment on the water cloth (5), sequentially coating the PA coating (1), the flame-retardant coating (2), the organic silicon high-elasticity coating (3) and the ultraviolet-resistant coating (4) on the water cloth (5), after each coating arrangement work, automatically scraping the coating surface by coating equipment through an electric scraper, drying, and after one surface is coated, drying the reverse surface of the circular coating;
s3, preparing coating raw material slurry of the PA coating (1), the flame-retardant coating (2), the organic silicon high-elasticity coating (3) and the ultraviolet-resistant coating (4) according to actual production requirements, and performing coating operation by adopting the coating material ten minutes before the coating operation;
s4, when the coating surface is automatically scraped, the aluminum alloy scraper with two wide layers is adopted, the scraper scrapes the whole flatness of the coating, and after the coating work of the water cloth (5) is finished, the coated cloth is finally rolled through rolling equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210910079.6A CN115262244A (en) | 2022-07-29 | 2022-07-29 | Coated fabric and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210910079.6A CN115262244A (en) | 2022-07-29 | 2022-07-29 | Coated fabric and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115262244A true CN115262244A (en) | 2022-11-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210910079.6A Pending CN115262244A (en) | 2022-07-29 | 2022-07-29 | Coated fabric and manufacturing process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN115262244A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202895851U (en) * | 2012-10-17 | 2013-04-24 | 常州市远东先进塑胶有限公司 | Oxford fabric with PA (Polyamide) coating |
| CN104452307A (en) * | 2014-12-15 | 2015-03-25 | 辽宁恒星精细化工有限公司 | Breathable ultraviolet-resistant anti-static polyurethane resin coating adhesive and preparation method thereof |
| CN206477672U (en) * | 2017-01-19 | 2017-09-08 | 湖州五兴达丝绸整理有限公司 | The Polyester Taffeta tent cloth of spill resistant |
| CN212708361U (en) * | 2020-04-20 | 2021-03-16 | 泰兴市昊华复合材料有限公司 | Teflon high-temperature cloth with antibacterial function |
| CN214266849U (en) * | 2020-09-23 | 2021-09-24 | 苏州戎盛纺织科技发展有限公司 | Flame-retardant ultraviolet-proof oxford fabric |
| CN214300708U (en) * | 2020-12-25 | 2021-09-28 | 苏州优众纳米科技有限公司 | Coated fabric production equipment with uniform coating thickness |
-
2022
- 2022-07-29 CN CN202210910079.6A patent/CN115262244A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202895851U (en) * | 2012-10-17 | 2013-04-24 | 常州市远东先进塑胶有限公司 | Oxford fabric with PA (Polyamide) coating |
| CN104452307A (en) * | 2014-12-15 | 2015-03-25 | 辽宁恒星精细化工有限公司 | Breathable ultraviolet-resistant anti-static polyurethane resin coating adhesive and preparation method thereof |
| CN206477672U (en) * | 2017-01-19 | 2017-09-08 | 湖州五兴达丝绸整理有限公司 | The Polyester Taffeta tent cloth of spill resistant |
| CN212708361U (en) * | 2020-04-20 | 2021-03-16 | 泰兴市昊华复合材料有限公司 | Teflon high-temperature cloth with antibacterial function |
| CN214266849U (en) * | 2020-09-23 | 2021-09-24 | 苏州戎盛纺织科技发展有限公司 | Flame-retardant ultraviolet-proof oxford fabric |
| CN214300708U (en) * | 2020-12-25 | 2021-09-28 | 苏州优众纳米科技有限公司 | Coated fabric production equipment with uniform coating thickness |
Non-Patent Citations (1)
| Title |
|---|
| 蔡再生: "《染整概论》", 中国纺织出版社, pages: 232 * |
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