CN115260779A - High-performance high-yield modified asphalt waterproof coiled material and preparation method thereof - Google Patents

High-performance high-yield modified asphalt waterproof coiled material and preparation method thereof Download PDF

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CN115260779A
CN115260779A CN202210987647.2A CN202210987647A CN115260779A CN 115260779 A CN115260779 A CN 115260779A CN 202210987647 A CN202210987647 A CN 202210987647A CN 115260779 A CN115260779 A CN 115260779A
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parts
modifier
modified asphalt
coiled material
asphalt
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谈玉龙
张正波
周丽云
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Jiangxi Yulong Waterproof Technology Co ltd
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Jiangxi Yulong Waterproof Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D31/00Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
    • E02D31/02Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D5/00Roof covering by making use of flexible material, e.g. supplied in roll form
    • E04D5/10Roof covering by making use of flexible material, e.g. supplied in roll form by making use of compounded or laminated materials, e.g. metal foils or plastic films coated with bitumen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

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Abstract

The invention belongs to the technical field of waterproof building materials, and particularly relates to a high-performance high-yield modified asphalt waterproof coiled material and a preparation method thereof. The modified asphalt waterproof coiled material comprises the following raw material components in parts by weight: 200-500 parts of matrix asphalt; 10-30 parts of modifier 1; 100-160 parts of modifier 2; 30-100 parts of modifier 3; 20-120 parts of modifier 4; 10-110 parts of softening oil; 1-10 parts of functional auxiliary agent; 200-400 parts of powder material; the functional assistant is a mixture of a smell eliminating agent, high molecular wax and light specific weight filler in any proportion. The invention solves the problems that the heat resistance and the fluidity of the existing modified asphalt waterproof coiled material are difficult to be blended, and the defects that organic matters are adhered to the wall of a metal container, more discharging pipelines are accumulated and the equipment is difficult to clean at the production process temperature by optimizing the ingredients and the preparation method, and the obtained modified asphalt waterproof coiled material has the advantages of improved heat resistance and fluidity, balanced performance, high yield, better cost advantage and wide application range.

Description

High-performance high-yield modified asphalt waterproof coiled material and preparation method thereof
Technical Field
The invention belongs to the technical field of waterproof building materials, and particularly relates to a high-performance high-yield modified asphalt waterproof coiled material and a preparation method thereof.
Background
The heat resistance of the modified asphalt is the capability of the asphalt coiled material test piece vertically hanging at a specified temperature, and the coating layer does not slide more than 2mm compared with the matrix. There is a certain correlation between the softening point and the heat resistance, and the technical personnel need to increase the softening point heat resistance of the modified asphalt by 10-20 ℃ to ensure enough heat resistance. In this case, the high-temperature performance modifier is mostly a polymer compound such as rubber and plastic or polymer wax.
The polymer compound has an important parameter, i.e., melt index or melt flow rate, and when it is used as an asphalt modifier, the melt index of the polymer compound has a direct influence on the fluidity of the modified asphalt. A high molecular weight substance having a low melt index means poor flowability under the same conditions. When the temperature of the modified asphalt is lowered to the vicinity of the softening point of the modifier, the modifier molecules substantially lose fluidity or have poor fluidity, thereby resulting in an increase in the consistency of the modified asphalt, making blanking and coating difficult. At this time, if the temperature of the modified asphalt is simply raised to obtain proper fluidity, the high temperature of the modified asphalt may cause a series of quality and cost problems such as high-temperature aging of the modifier, film burning of the coil, difficulty in cooling, increase in energy consumption and the like. Therefore, it is urgently needed to develop a modified asphalt waterproof coiled material which can solve the above disadvantages and has the advantages of productivity and cost.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the modified asphalt waterproof coiled material with high performance and high yield and the preparation method thereof, and the modified asphalt waterproof coiled material ingredient and the preparation method thereof can solve the problems that the heat resistance and the fluidity of the existing modified asphalt waterproof coiled material are difficult to blend, and organic matters are adhered to the wall of a metal container at the production process temperature, more accumulated in a blanking pipeline and difficult to clean equipment.
In order to realize the purpose, the invention provides a high-performance high-yield modified asphalt waterproof coiled material which comprises the following raw material components in parts by weight:
matrix asphalt: 200-500 parts;
modifier 1: 10-30 parts;
modifier 2: 100-160 parts;
modifier 3: 30-100 parts;
modifier 4: 20-120 parts;
softening oil: 10-110 parts;
functional auxiliary agents: 1-10 parts;
powder material: 200-400 parts;
the functional assistant is a self-made composite powder material and is a mixture of a smell cleaning agent, high-molecular wax and a light-specific-weight filler. The self-made composite powder material can be premixed according to the proportion adjusted by the functional emphasis requirement, and the heat resistance, the dispersibility, the wear resistance and the ageing resistance of the product can be improved. Specifically, the odor purifying agent is a special chemical reaction type odor purifying agent for modified asphalt provided by a supplier, the polymer wax is a special cracking grafting polymer asphalt modifier highly compatible with asphalt provided by the supplier, and the light-specific-gravity filler is an inorganic filler with a bulk specific gravity less than 2, such as power plant desulfurization ash, aluminum powder, carbon black, bentonite, anthracite, fly ash and the like. Preferably, the functional auxiliary agent is a mixture of 0-3 weight ratio of the odor eliminating agent, the high molecular wax and the light specific gravity filler.
According to the invention, by blending the physical properties and the service performances of the materials and adding the functional auxiliary agent for compounding and balancing, the problems of improvement of softening point and increase of heat resistance are solved, the blanking consistency of the modified asphalt is reduced, the phenomena of wall adhesion, pipeline accumulation, difficulty in equipment cleaning and the like are reduced while the fluidity is improved, so that the input-output ratio is improved, and the modified asphalt waterproof coiled material with the advantages of improved heat resistance and fluidity, balanced performance, high yield and better cost advantage is obtained.
Further, in the above technical solution, the base asphalt is high-grade asphalt for roads or waterproof asphalt, including any one of standard 70#, 90#, and 100 #.
Further, in the above technical scheme, the modifier 1 is linear SBS (polystyrene-polybutadiene-polystyrene triblock copolymer), wherein the content of polystyrene is 30-40%, the Shore hardness is 55-95, and the tensile strength is 10-25 MPa.
Further, in the above technical scheme, the modifier 2 is waste tire rubber powder with a particle size of 40-100 meshes, wherein the rubber hydrocarbon content is greater than 42%, the carbon black content is greater than or equal to 26%, and the moisture content is less than 1.5%. According to the technical scheme, the waste tire rubber powder with the rubber hydrocarbon content of more than 42% is selected as the modifier, so that the waste tire rubber powder is fully utilized under the condition of not influencing the material performance, the resource utilization of wastes is realized, and the production cost of the modified asphalt waterproof coiled material is reduced.
Further, in the technical scheme, the modifier 3 is liquid asphalt, the low-temperature flexibility of the liquid asphalt is-8 to-26 ℃, and the flash point of the liquid asphalt is more than or equal to 200 ℃. In the technical scheme, the liquid asphalt with low-temperature flexibility of-8 to-26 ℃ is added, so that the low-temperature flexibility and the aging resistance of the modified asphalt are improved, and the production cost can be reduced.
Further, in the above technical scheme, the modifier 4 is solid asphalt, including any one or a mixture of 10# asphalt, copolymerized asphalt, resin asphalt, modified asphalt, natural asphalt and processed products thereof, and has a softening point of 90-200 ℃, a flash point of 200 ℃ or higher, a density of 1.03-1.50, and a moisture content of 2% or lower. The technical scheme is beneficial to improving the softening point of the modified asphalt by adding the solid asphalt with the softening point of 90-200 ℃, improving the heat resistance and aging resistance of the coiled material and reducing the production cost.
Further, in the above technical scheme, the softening oil is one or more of waste engine oil, rubber oil and naphthenic oil; wherein the water content of the used oil is less than 3.5 percent, and the ash content is less than 1 percent; the flash point of the rubber oil is higher than 180 ℃, the viscosity-weight constant is 0.790-0.999, and the pour point is-20 ℃ to-30 ℃; the flash point of the naphthenic oil is higher than 220 ℃, and the condensation point of the naphthenic oil is lower than-40 ℃.
Further, in the technical scheme, the particle size of the functional auxiliary agent is 60-200 meshes, and the density is 0.91-0.98; the powder material is common calcium silicate-containing stone powder with the granularity of more than 100 meshes. The functional assistant has multiple functions of lubricating and dispersing, eliminating bubbles, improving performance, adsorbing or covering odor and the like; specifically, the common calcium silicate-containing stone powder can be silica powder, talcum powder, heavy calcium carbonate powder, fine stone powder and the like, and can resist high-temperature processing.
The invention also provides a preparation method of the high-performance high-yield modified asphalt waterproof coiled material, which comprises the following specific steps of:
(1) Preheating production equipment to 120-180 ℃, adding softening oil and matrix asphalt, heating and stirring;
(2) Adding modifier 1, modifier 2, modifier 3, modifier 4 and functional assistant in batches, then covering and sealing production equipment, and then rapidly heating to make the temperature of the raw materials between 195 and 235 ℃, keeping the temperature and stirring for 1 to 2 hours;
(3) Grinding the mixed slurry by a colloid mill, wherein the flow rate of the colloid mill is more than or equal to 20 cubic meters per hour;
(4) Adding powder material, setting the temperature of the material to be 155-175 ℃, stirring for 30 minutes in the cooling process, sampling and detecting, and entering the next procedure when the temperature is reduced to the set value;
(5) According to the production operation specification and the technological specification requirement of the modified asphalt waterproof coiled material, the production and the custom specification are completed.
Further, in the technical scheme, the heating temperature in the step (1) is 230-250 ℃; the step (2) is implemented by feeding materials in batches according to the sequence of liquid first, solid second and light first and heavy second, preferably, the temperature of the raw materials is 225 ℃, and the stirring time is 1.2 hours; grinding for one time; the stirring time in step (4) was 2 hours, and the set temperature was 165 ℃. In the technical scheme, the raw material temperature in the step (2) is preferably 225 ℃, long-time stirring is not suitable due to high temperature, and the stirring time is preferably 1.2 hours; grinding is only needed for one time in the step (3); in the step (4), the stirring time is preferably 2 hours, the optimal temperature is set to 165 ℃, and the temperature can be adjusted up and down according to the production cooling condition, the production speed, the equipment condition and the appearance quality requirement.
The invention has the beneficial effects that:
the physical properties and the service properties of the materials used in the invention are balanced, and after the materials are matched, the heat resistance is improved, and meanwhile, the fluidity is improved from the pumping flow rate of less than or equal to 2kg/s at 170 ℃ to 4kg/s, so that the production efficiency is also improved; the obtained modified asphalt waterproof coiled material has good temperature resistance, can be discharged at the lowest temperature of about 140 ℃ in a tubeless production line, and greatly improves the appearance quality of the coiled material; the material has good equipment adaptability, and can be produced on a tire production line and a tire-free production line; due to the addition of the functional auxiliary agent, the material yield is improved, the wall built-up of a reaction kettle and a pipeline is less, and production equipment is cheap to maintain; the material proportion is proper, the waste tire rubber powder is used for replacing SBS, and a proper amount of liquid solid asphalt and the like are added, so that the cost performance is excellent, and the coiled material product has a strong cost advantage.
The preparation method disclosed by the invention is simple and easy in process, the obtained modified asphalt waterproof coiled material has outstanding heat resistance and dispersibility, excellent joint stripping performance and thermal stripping performance, various physical indexes can meet the requirements or customization requirements of various products in GB18242 and GB23441, and the modified asphalt waterproof coiled material has the characteristics of wide application and adjustable range of a formula, simplicity in industrial production and excellent cost performance; the high-performance high-yield modified asphalt waterproof coiled material can be used for producing polymer modified asphalt waterproof coiled materials such as common polyester tires, glass fiber tires, strong tires and the like and self-adhesive polymer modified asphalt waterproof coiled materials.
Detailed Description
The experimental procedures in the following examples are all conventional ones unless otherwise specified. The raw materials in the following examples are all ordinary commercial products and can be obtained by commercial purchase, unless otherwise specified. The present invention is described in further detail below with reference to examples:
example 1
The high-performance high-yield modified asphalt waterproof coiled material comprises the following raw material components in parts by weight:
343 parts of No. 70 asphalt;
1 part of a modifier;
2 parts of a modifier;
3 parts of a modifier;
4 parts of a modifier;
30 parts of waste engine oil;
2 parts of a functional assistant;
327 parts of powder material.
Wherein the engine oil is heavy waste engine oil, the water content is less than 3%, the ash content is less than 1%, and the pour point is-25 ℃;70# asphalt, the softening point is 46 ℃, the specific gravity is 1.037, and the flash point is more than 260 ℃;
modifier 1 is SBS791, polystyrene quality content is 30%, shore hardness is 65, tensile strength is 13MPa;
modifier 2 is waste tire rubber powder, the rubber hydrocarbon content is 56%, the carbon black content is 26%, and the tensile strength is 20MPa;
modifier 3 is liquid asphalt, the flash point is more than or equal to 220 ℃, and the specific gravity at 25 ℃ is 1.086;
modifier 4 is solid asphalt, the softening point is 160 ℃, the effective content is 75 percent, and the specific gravity is 1.183;
the functional auxiliary agent is a mixed powder material of a smell cleaning agent, high molecular wax and light specific gravity filler in a weight ratio of 1.
The powder material is siliceous powder with a granularity of 100-200 meshes and a moisture content of less than 2 percent.
The preparation method of the high-performance high-yield modified asphalt waterproof coiled material comprises the following steps:
(1) Heating the equipment to 150 ℃, adding 30 parts of waste engine oil and 343 parts of No. 70 asphalt, and opening a stirring device for stirring;
(2) After the matrix asphalt is melted, sequentially adding 2 parts of functional auxiliary agent, 75 parts of modifier 3, 67 parts of modifier 4, 22 parts of modifier 1 and 134 parts of modifier 2, covering and sealing the equipment, rapidly stirring and heating to 230 ℃, stirring at constant temperature for 1 hour until the modifier 2 is completely swelled and dispersed to form adhesive fluid;
(3) Grinding the mixed slurry once by using a colloid mill, wherein the flow rate of the colloid mill is more than 20 cubic meters per hour;
(4) 327 parts of powder material is added while the powder material is hot, the temperature is gradually reduced to 170 ℃, and the powder material is placed into an oil coating pool of a coil production line after being stirred for 120 minutes;
(5) And (4) carrying out coil production according to the requirements of the modified coil production operation specification and the process specification.
Detecting the pumping rate of the mixture in the production process: the average pumping flow rate was 4.4kg/s at 170 ℃.
Example 2
The high-performance high-yield modified asphalt waterproof coiled material comprises the following raw material components in parts by weight:
312 parts of No. 90 asphalt;
1 part of a modifier;
2 parts of a modifier;
3 parts of a modifier;
4 parts of a modifier;
39 parts of rubber oil;
1 part of functional auxiliary agent;
343 parts of powder material.
Wherein the softening point of the No. 90 asphalt is 45 ℃, the specific gravity is 1.037, and the flash point is more than 260 ℃;
modifier 1 is SBS1301, the polystyrene mass content is 40%, the Shore hardness is 84, and the tensile strength is 10MPa;
modifier 2 is waste tire rubber powder, the rubber hydrocarbon content is 50%, the carbon black content is 27%, the tensile strength is 17MPa;
modifier 3 is liquid asphalt, the flash point is more than or equal to 220 ℃, and the specific gravity at 25 ℃ is 1.086;
the modifier 4 is solid asphalt, the softening point is more than or equal to 130 ℃, the effective content is 75 percent, and the specific gravity is 1.080;
the specific gravity of the rubber oil at 20 ℃ is 0.88-0.98, the pour point is-25 ℃, the open flash point is more than or equal to 180 ℃, and the moisture is less than or equal to 1 per mill;
the functional auxiliary agent is a mixed powder material with the weight ratio of 0;
the powder material is heavy calcium carbonate, the granularity is 100 meshes-200 meshes, and the moisture content is less than 2 percent;
the preparation method of the high-performance high-yield self-adhesive modified asphalt waterproof coiled material comprises the following steps:
(1) Heating the equipment to 140 ℃, adding 39 parts of rubber oil, 39 parts of modifier 3 and 312 parts of No. 90 asphalt, and opening a stirrer for stirring;
(2) After dehydration, sequentially adding 1 part of functional assistant, 94 parts of modifier 4 and 156 parts of modifier 2, covering and sealing the equipment, rapidly stirring and heating to 230 ℃, stirring at constant temperature for about 70 minutes until the modifier 2 is completely swelled and dispersed to form an adhesive fluid;
(3) Grinding the mixed slurry by a colloid mill, wherein the flow rate of the colloid mill is more than 20 cubic meters per hour;
(4) 343 parts of powder material is added while the mixture is hot, the temperature is gradually reduced to 165 ℃, and the mixture is stirred for 60 minutes and then is placed into an oil coating pool of a coil production line.
(5) And (4) carrying out coil production according to the production operation specification and the process specification of the self-adhesive coil.
This waterproofing membrane is self-adhesion pitch waterproofing membrane, detects the pumping rate of mixture in the production process: the average pumping flow rate was 5.6kg/s at 165 ℃.
Comparative example 1
The modified asphalt waterproof coiled material comprises the following raw material components in parts by weight:
343 parts of No. 70 asphalt;
1 part of a modifier;
2 parts of a modifier;
3 parts of a modifier;
467 parts of a modifier;
30 parts of waste engine oil;
329 parts of powder materials.
Wherein the engine oil is heavy waste engine oil, the water content is less than 3%, the ash content is less than 1%, and the pour point is-25 ℃;
70# asphalt, the softening point is 46 ℃, the specific gravity is 1.037, and the flash point is more than 260 ℃;
the modifier 1 is SBS791, the polystyrene mass content is 30%, the Shore hardness is 65, and the tensile strength is 13MPa;
the modifier 2 is waste tire rubber powder, the rubber hydrocarbon content is 56%, the carbon black content is 26%, and the tensile strength is 20MPa;
the modifier 3 is liquid asphalt, the flash point is more than or equal to 220 ℃, and the specific gravity at 25 ℃ is 1.086;
modifier 4 is solid asphalt, the softening point is equal to 160 ℃, the effective content is 75 percent, and the specific gravity is 1.183;
the powder material is heavy calcium carbonate with the granularity of 100-200 meshes and the moisture content of less than 2 percent.
The preparation method of the modified asphalt waterproof coiled material comprises the following steps:
(1) Heating the equipment to 130 ℃, adding 30 parts of waste engine oil and 343 parts of No. 70 asphalt, and opening a stirring stirrer for operation;
(2) After the matrix asphalt is melted, sequentially adding 75 parts of modifier 3, 67 parts of modifier 4, 22 parts of modifier 1 and 134 parts of modifier 2, stirring and heating to 230 ℃, stirring for 1 hour at constant temperature until the modifier 2 is completely swelled and dispersed to form adhesive fluid;
(3) Grinding the mixed slurry once by using a colloid mill, wherein the flow rate of the colloid mill is more than 20 cubic meters per hour;
(4) Adding 329 parts of powder material while the powder material is hot, gradually cooling to 170 ℃, stirring for about 30 minutes, and putting the powder material into an oil coating pool of a coil production line;
(5) And (3) producing the coil according to the requirements of the production operation specification and the process specification of the modified coil.
Detecting the pumping rate of the mixture in the production process: the average pumping flow rate was 2.3kg/s at 170 ℃.
Comparative example 2
The self-adhesive asphalt waterproof coiled material comprises the following raw material components in parts by weight:
312 parts of No. 90 asphalt;
1 part of a modifier;
2 156 parts of a modifier;
339 parts of a modifier;
4 parts of a modifier;
39 parts of rubber oil;
344 parts of powder materials.
Wherein, the softening point of the No. 90 asphalt is 45 ℃, the specific gravity is 1.037, and the flash point is more than 260 ℃;
modifier 1 is SBS1301, the polystyrene mass content is 40%, the Shore hardness is 84, and the tensile strength is 10MPa;
modifier 2 is waste tire rubber powder, the rubber hydrocarbon content is 50%, the carbon black content is 27%, the tensile strength is 17MPa;
the modifier 3 is liquid asphalt, the flash point is more than or equal to 220 ℃, and the specific gravity at 25 ℃ is 1.086;
the modifier 4 is solid asphalt, the softening point is more than or equal to 130 ℃, the effective content is 75 percent, and the specific gravity is 1.080;
the specific gravity of the rubber oil at 20 ℃ is 0.88-0.98, the pour point is-25 ℃, the open flash point is more than or equal to 180 ℃, and the moisture is less than or equal to 1 per mill;
the powder material is fine stone powder with the granularity of 100-300 meshes and the water content of less than 2 percent;
the preparation method of the self-adhesive asphalt waterproof coiled material comprises the following steps:
(1) Heating the equipment to 140 ℃, adding 312 parts of 90# asphalt and 39 parts of rubber oil, and opening the stirrer for stirring;
(2) After the matrix asphalt is melted and dehydrated, adding 39 parts of modifier 3, 94 parts of modifier 4, 156 parts of modifier 2 and 16 parts of modifier 1 in sequence, stirring and heating to 230 ℃, stirring for about 80 minutes at constant temperature until the modifier 2 is completely swelled and dispersed to form adhesive fluid;
(3) Grinding the mixed slurry once by using a colloid mill, wherein the flow rate of the colloid mill is more than 20 cubic meters per hour;
(4) 344 parts of powder material is added while the mixture is hot, the temperature is gradually reduced to 165 ℃, the mixture is stirred for about 30 minutes and then is put into an oil coating pool of a coil production line;
(5) And (4) producing the coiled material according to the production operation specification and the process specification of the self-adhesive coiled material.
Detecting the pumping rate of the mixture in the production process: the average pumping flow rate was 3.1kg/s at 165 ℃.
The waterproof rolls prepared in examples 1-2 and comparative examples 1-2 were subjected to key performance tests according to the standard methods of GB/T18242 and GB23441, and the results are shown in Table 1 below.
TABLE 1 Performance results
Figure BDA0003802774200000111
The results in table 1 show that the modified asphalt waterproof coiled material prepared by the ingredients and the preparation method in the embodiment 1 of the invention has balanced performance, good heat resistance, good low-temperature flexibility and mechanical properties superior to the requirements of type i products in the national standard GB18242, good fluidity and high pumping rate; the high-low temperature performance and the bonding performance of the self-adhesive coiled material in the embodiment 2 are both superior to the requirements of the I-type product in GB23441, and the self-adhesive coiled material has outstanding heat resistance, so that the self-adhesive coiled material has good film uncovering property.
Compared with the comparative example 1 and the comparative example 1, the homemade functional assistant is not added in the comparative example 1, the hot peeling strength, the heat resistance and the low-temperature flexibility of the functional assistant are lower than those of the functional assistant in the example 1, and particularly the pumping rate is obviously reduced, which shows that the functional assistant can improve the comprehensive performance, particularly the flowing performance of the modified asphalt waterproof coiled material.
Compared with the example 2 and the comparative example 2, the comparative example 2 does not add the self-made functional assistant, and although the joint peeling strength of the self-made functional assistant is not greatly changed, the heat resistance and the pumping rate of the self-made functional assistant are obviously reduced compared with the example 2, which shows that the self-made functional assistant can improve the heat resistance and the fluidity of the self-adhesive modified asphalt waterproof coiled material.
In conclusion, the modified asphalt waterproof coiled material obtained by the invention has outstanding heat resistance, dispersibility, mechanical property and fluidity, various physical property indexes can meet the requirements of GB18242 or GB 23441I type products, the production efficiency is high, the modified asphalt waterproof coiled material can be used for producing polymer modified asphalt waterproof coiled materials such as common polyester tires, glass fiber tires, reinforced tires and the like and self-adhesive polymer modified asphalt waterproof coiled materials, and the application range is wide.
Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, and it should be understood that various changes and modifications may be made by those skilled in the art, and any changes, equivalents, improvements and the like, which fall within the spirit and principle of the present invention, should be included in the scope of the present invention.

Claims (10)

1. The high-performance high-yield modified asphalt waterproof coiled material is characterized by comprising the following raw material components in parts by weight:
matrix asphalt: 200-500 parts;
modifier 1: 10-30 parts;
modifier 2: 100-160 parts;
modifier 3: 30-100 parts;
modifier 4: 20-120 parts;
softening oil: 10-110 parts;
functional auxiliary agents: 1-10 parts;
powder material: 200-400 parts;
the functional assistant is a self-made composite powder material and is a mixture of a smell cleaning agent, high molecular wax and a light-specific-weight filler in any proportion.
2. The high-performance high-yield modified asphalt waterproof coiled material as claimed in claim 1, wherein the base asphalt is high-grade road asphalt or waterproof asphalt, including any one of standard No. 70, no. 90 and No. 100.
3. The high-performance high-yield modified asphalt waterproof coiled material as claimed in claim 1, wherein the modifier 1 is linear SBS with polystyrene content of 30-40%, shore hardness of 55-95 and tensile strength of 10-25 MPa.
4. The high-performance high-yield modified asphalt waterproof coiled material as claimed in claim 1, wherein the modifier 2 is waste tire rubber powder with a particle size of 40-100 meshes, wherein the rubber hydrocarbon content is more than 42%, the carbon black content is more than or equal to 26%, and the moisture content is less than 1.5%.
5. The high-performance high-yield modified asphalt waterproof coiled material as claimed in claim 1, wherein the modifier 3 is liquid asphalt, the low-temperature flexibility of the liquid asphalt is-8 to-26 ℃, and the flash point of the liquid asphalt is greater than or equal to 200 ℃.
6. The high-performance high-yield modified asphalt waterproof coiled material according to claim 1, wherein the modifier 4 is solid asphalt, and comprises any one or a mixture of 10# asphalt, copolymerized asphalt, resin asphalt, modified asphalt, natural asphalt and processed products thereof, and has a softening point of 90-200 ℃, a flash point of 200 ℃ or higher, a density of 1.03-1.50 and a moisture content of 2% or less.
7. The high-performance high-yield modified asphalt waterproof coiled material as claimed in claim 1, wherein the softening oil is one or more of waste engine oil, rubber oil and naphthenic oil; wherein the water content of the used oil is less than 3.5 percent, and the ash content is less than 1 percent; the flash point of the rubber oil is higher than 180 ℃, and the viscosity-weight constant is 0.790-0.999; the flash point of the naphthenic oil is higher than 220 ℃, the condensation point is less than minus 40 ℃, and the pour point is between minus 20 ℃ and minus 30 ℃.
8. The high-performance high-yield modified asphalt waterproof coiled material as claimed in claim 1, wherein the particle size of the functional additive is 60-200 meshes, and the density is 0.91-0.98; the powder material is common calcium silicate-containing stone powder with the granularity of more than 100 meshes.
9. The preparation method of the modified asphalt waterproof coiled material with high performance and high yield as claimed in any one of claims 1 to 8, is characterized by comprising the following specific steps:
(1) Preheating production equipment to 120-180 ℃, adding softening oil and matrix asphalt, heating and stirring;
(2) Adding modifier 1, modifier 2, modifier 3, modifier 4 and functional assistant in batches, then covering and sealing production equipment, and then rapidly heating to make the temperature of the raw materials between 195 and 235 ℃, keeping the temperature and stirring for 1 to 2 hours;
(3) Grinding the mixed slurry by a colloid mill, wherein the flow rate of the colloid mill is more than or equal to 20 cubic meters per hour;
(4) Adding powder material, setting the temperature of the material to be 155-175 ℃, stirring for 30 minutes in the cooling process, sampling and detecting, and entering the next procedure when the temperature is reduced to the set value;
(5) According to the production operation specification and the technological specification requirement of the modified asphalt waterproof coiled material, the production and the custom specification are completed.
10. The preparation method of the modified asphalt waterproof roll with high performance and high yield according to claim 9, wherein the heating temperature in the step (1) is 230-250 ℃; in the step (2), the materials are added in batches according to the sequence of firstly liquid and then solid, and firstly light and then heavy, preferably, the temperature of the raw materials is 225 ℃, and the stirring time is 1.2 hours.
CN202210987647.2A 2022-08-17 2022-08-17 High-performance high-yield modified asphalt waterproof coiled material and preparation method thereof Pending CN115260779A (en)

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CN105482475A (en) * 2016-01-13 2016-04-13 河海大学 Composite modified hard asphalt and preparation method thereof
CN106398244A (en) * 2016-08-30 2017-02-15 北京东方雨虹防水技术股份有限公司 Self-glued asphalt adhesive material, preparation method of self-glued asphalt adhesive material, and self-glued asphalt waterproof coiled material
CN109971192A (en) * 2019-03-26 2019-07-05 北京东方雨虹防水技术股份有限公司 A kind of self-adhesive modified asphalt is coated material and preparation method thereof and modified asphalt waterproof coiled material
CN110204914A (en) * 2019-07-15 2019-09-06 天津禹红房屋修缮有限公司 A kind of self-adhered polymer modified bitumen waterproofing membrane and the preparation method and application thereof
CN110847512A (en) * 2019-12-04 2020-02-28 胜利油田大明新型建筑防水材料有限责任公司 Modified asphalt waterproof coiled material for roof repairing and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101481931A (en) * 2009-01-20 2009-07-15 北京市建国伟业防水材料有限公司 Sticking modified asphalt waterproof coiled material and adhesive, as well as preparation method and application thereof
CN105482475A (en) * 2016-01-13 2016-04-13 河海大学 Composite modified hard asphalt and preparation method thereof
CN106398244A (en) * 2016-08-30 2017-02-15 北京东方雨虹防水技术股份有限公司 Self-glued asphalt adhesive material, preparation method of self-glued asphalt adhesive material, and self-glued asphalt waterproof coiled material
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