CN115258758A - Manufacturing equipment and manufacturing method of organic thin film - Google Patents

Manufacturing equipment and manufacturing method of organic thin film Download PDF

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Publication number
CN115258758A
CN115258758A CN202210899236.8A CN202210899236A CN115258758A CN 115258758 A CN115258758 A CN 115258758A CN 202210899236 A CN202210899236 A CN 202210899236A CN 115258758 A CN115258758 A CN 115258758A
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sets
fixedly connected
roller
groups
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CN202210899236.8A
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Chinese (zh)
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高飞飞
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • B65H23/038Controlling transverse register of web by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/06Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators

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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention belongs to the technical field of manufacturing equipment of organic films, and particularly discloses manufacturing equipment of an organic film, which comprises a main body, wherein two groups of driving rollers are movably arranged on the inner side of the main body, an auxiliary roller is movably arranged at a position, close to the rear side of the driving rollers, on the inner side of the main body, a wrinkle-removing and deviation-preventing mechanism is arranged at a position, close to the front side of the driving rollers, on the upper end of the main body, the inside of the wrinkle-removing and deviation-preventing mechanism comprises a deviation-preventing component arranged at the front side of the main body and corresponding to the middle position of the two groups of driving rollers, a wrinkle-removing component is arranged at a position, close to the rear side of the deviation-preventing component, a control mechanism is arranged at a position, close to the front side of the wrinkle-removing and deviation-preventing mechanism, on the upper end of the main body, and the control mechanism comprises moving components arranged inside and on the upper side of the front side of the main body. The invention can effectively improve the rolling quality of the diaphragm by matching the wrinkle-removing deviation-preventing mechanism and the control mechanism.

Description

Manufacturing equipment and manufacturing method of organic thin film
Technical Field
The invention belongs to the technical field of manufacturing of organic thin films, and particularly discloses manufacturing equipment and a manufacturing method of an organic thin film.
Background
Organic, i.e. organic solvents containing carbon, in particular compounds in which a hydrogen atom is attached to a carbon atom; all parts of things are related and coordinated but not separable, and are organically related like an organism. The film is a thin, soft, transparent sheet. Made of plastic, adhesive, rubber or other materials. The scientific interpretation of a thin film is a 2-dimensional material formed by atomic, molecular or ionic deposition on the surface of a substrate, and a thin metal or organic layer with a thickness of between a single atom and a few millimeters.
The existing organic film process manufacturing flow is approximately hopper feeding, material plasticizing extrusion, inflation traction, wind ring cooling, herringbone clamping plates, traction roller traction, corona treatment and final film winding, when the final film is manufactured and wound, the winding is carried out through a winding roller, but the film can cause film winding deviation due to clamping and operation problems in the transmission process, and meanwhile, the film can easily cause the condition that the film generates folds, so that the manufacturing quality and the use of the film are influenced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides equipment and a method for manufacturing an organic thin film.
In order to achieve the above purpose, the invention provides a device for manufacturing an organic thin film, which comprises a main body, wherein two groups of driving rollers are movably mounted on the inner side of the main body, an auxiliary roller is movably mounted at a position, close to the rear side of the driving rollers, on the inner side of the main body, a wrinkle-removing and deviation-preventing mechanism is mounted at a position, close to the front side of the driving rollers, on the upper end of the main body, a deviation-preventing component is arranged inside the deviation-preventing mechanism and corresponds to the middle position of the two groups of driving rollers, a wrinkle-removing component is mounted at a position, close to the middle position of the two groups of driving rollers, on the front side of the main body, a control mechanism is mounted at a position, close to the front side of the wrinkle-removing and deviation-preventing mechanism, the control mechanism comprises moving components arranged inside and on the upper side of the front side of the main body, a fitting component is mounted on the upper side of the moving component, and mounting components are mounted on two sides of the moving component.
In the above technical scheme, it is preferred, the anti-deviation subassembly includes the mounting panel of fixed mounting in main part both sides upper end, the equal fixed mounting in upper end of mounting panel has the mounting box, and is two sets of the equal fixedly connected with slide in inboard bottom of mounting box, it is two sets of the equal swing joint in the outside of slide has the slider, and is two sets of a set of front end fixedly connected with gas pole in the slider is two sets of a set of front end fixedly connected with adapter sleeve in the mounting box, two sets of the equal activity in upper end of slider has the ball, and is two sets of fixedly connected with head rod between the ball, the outside swing joint of head rod has the first cylinder, the outside of head rod is close to the equal fixedly connected with spacing ring in both ends of first cylinder, and is two sets of the equal fixedly connected with controller in a set of upper end in the mounting box, it is two sets of the equal fixedly connected with distance sensor of upper end near the front side position of mounting box.
In the above technical scheme, preferably, the wrinkle chasing assembly comprises connecting pieces arranged at the rear side positions of the two sets of mounting plates, and is two sets of fixedly connected with second connecting rods are arranged between the connecting pieces, a second drum is movably sleeved on the outer side of the second connecting rods, two sets of guide lines are arranged on the outer side of the second drum, two sets of threaded rods are fixedly connected to the inner side positions, close to the connecting pieces, of the upper ends of the mounting plates, and nuts are arranged on the upper side positions of the threaded rods.
In the above technical scheme, preferably, the two sets of mounting boxes are arranged in an inclined manner, the gas rod penetrates through the inside of the front side of the set of mounting boxes and is fixedly connected with the air cylinder, an opening is formed in the middle of the connecting sleeve, the first connecting rod is matched with the opening of the connecting sleeve, the first connecting rod and the two sets of balls are integrated, the controller is electrically connected with the distance sensors and the air cylinder, the two sets of distance sensors are in mirror symmetry, the two sets of guide lines are opposite in line, and the nut is in threaded connection with the threaded rod.
In the technical scheme, preferably, the moving assembly comprises two sets of gear drums movably mounted inside the front side of the main body, and is two sets of synchronous belts are arranged outside the gear drums, one end of the main body is close to the second motor fixedly connected with the position of the gear drums, two sets of supporting plates fixedly connected with the upper ends of the synchronous belts, first sliding rails are arranged at the positions, close to the two sets of supporting plates, of the upper end of the front side of the main body, two sets of winding rollers are arranged between the supporting plates, square blocks are fixedly connected with the two ends of the winding rollers, and the third motors are fixedly connected with the one ends of the supporting plates.
In the technical scheme, it is preferred, the laminating subassembly is two sets of including seting up the second slide rail in two sets of backup pads upside positions the upside position of second slide rail is provided with the slide bar, the lower extreme fixedly connected with depression bar of slide bar, the first fixed arbor wheel of the equal fixedly connected with in both ends of slide bar, the front end of main part is close to two sets of connection pedestals of downside position fixedly connected with, and is two sets of the two sets of fixed arbor wheels of the equal fixedly connected with two sets of second in downside both ends of backup pad, be provided with the connecting rope between first fixed arbor wheel, connection pedestal, the second fixed arbor wheel, the installation subassembly is including installing two sets of bearings at two sets of backup pads insidely, and is two sets of the equal fixedly connected with connecting cylinder of inner circle of bearing, the bolt has been seted up to the upside of connecting cylinder, the internally mounted of connecting cylinder and square piece has the bolt.
In the above technical scheme, it is preferable, the inboard of hold-in range is provided with the rack, hold-in range and two sets of gear section of thick bamboo intermeshing, two sets of the front side of gear section of thick bamboo is a fixed connection with the inside rotor of second motor, backup pad and first slide rail looks adaptation, the roll-up roller is at same horizontal plane with the upper end summit of first cylinder, the slide bar is movable block with the second slide rail, the downside of depression bar is the cambered surface, the upper and lower both ends of connecting rope all set up to the go-between, the connecting rope cup joints with first fixed arbor, connecting pedestal, second fixed arbor activity respectively, and is two sets of a set of in the connecting cylinder is fixed connection with the inside rotor of square piece, the connecting cylinder is movable joint with square piece, the size with square piece is the same, the bolt is threaded connection mouth fixed with square piece.
In the above technical scheme, preferably, two sets of a set of one end fixedly connected with first gear of downside in the driving roller, two sets of a set of one end fixedly connected with second gear of upside in the driving roller, the one end of main part is close to the first motor of the position fixedly connected with of a set of driving roller of upside, the automatic cutting device is installed to the downside position that is close to wrinkle removal deviation preventing mechanism of main part.
In the above technical scheme, preferably, a hollow cavity is arranged inside the front side of the main body, the first gear and the second gear are meshed with each other, and one group of upper ends of the two groups of transmission rollers are fixedly connected with an inner rotor of the first motor.
Also provided is a method for using the organic thin film for operating an apparatus for manufacturing the organic thin film, comprising the steps of:
s1: firstly, monitoring the distance between two ends of the diaphragm through two groups of distance sensors, then controlling to push or pull one side of a first roller, changing the rolling direction of the first roller into inclined rolling, and simultaneously correcting the diaphragm by friction force and traction force generated in the direction opposite to the offset direction;
s2: the second roller is attached to the membrane to rotate, so that two groups of guide lines arranged on the outer side of the second roller exert force on the membrane from the middle to two ends during rotation, the membrane is flattened, and wrinkling during winding is prevented;
s3: the position of the winding roller close to the automatic cutting device is moved, the distance which can not be controlled after cutting is shortened, the compression rod is matched to be attached to the winding membrane, the relaxation length of final winding is reduced, and meanwhile, the membrane is attached to be wound, so that the winding effect is optimal.
Compared with the prior art, the invention has the following beneficial effects:
1. the diaphragm is encircled from the lower side of the second roller and then encircled from the upper side of the first roller, and finally the diaphragm and the furling roller are encircled and fixed, in the furling process, the distances between two ends of the diaphragm are monitored through two groups of distance sensors, when one side deviates, information is fed back to the controller, the controller controls the air cylinder to start to drive the air rod to stretch out and draw back, so that a group of connected sliding blocks are pushed or pulled, the sliding blocks move through the connection of a connecting sleeve and a ball, a first connecting rod and the first roller are driven to move, the first roller and the diaphragm are attached, so that the rolling is carried out simultaneously, one side of the first roller is pushed or pulled according to the deviation direction, the rolling direction of the first roller is changed into oblique rolling, the friction force and the traction force which are generated in the opposite directions to the deviation direction are realized, and the deviation of the diaphragm is prevented when the diaphragm is furled.
2. Install through threaded rod and nut, and connecting piece and the second connecting rod outside swing joint second cylinder, because of laminating with the diaphragm, so two sets of direction lines that set up in the second cylinder outside have from the centre to the power at both ends to the diaphragm exhibition flat when rotating to prevent the roll-up in-process pucker.
3. Start the third motor, drive the roll-up roller through a set of connecting cylinder and rotate, realize the purpose to the diaphragm roll-up, and the roll-up is ended, a set of gear section of thick bamboo that drives fixed connection through the second motor rotates, and two sets of gear section of thick bamboo and hold-in range intermeshing, so two sets of gear section of thick bamboo rotate simultaneously, the backup pad that drives upper end fixed connection moves along first slide rail, the roll-up roller drives simultaneously and is close to automatic cutting device's position, when automatic cutting device cuts the diaphragm, can shorten greatly to the diaphragm distance of one section that can't control after cutting, reduce the looseness length of last roll-up.
4. Meanwhile, the connecting rope connected with the second fixed shaft wheels at the lower side can release the sliding rod and the pressing rod which are connected with the upper side through the first fixed shaft wheels to slide downwards along the second sliding rail due to the movement of the supporting plate, so that the pressing rod is just attached to the furling diaphragm, and when the last section of diaphragm is furled, the diaphragm is attached to and furled, and the furling effect is optimal.
5. When dismantling the roll-up roller, can dismantle two sets of bolts through the instrument, and the both ends of roll-up roller are passed through square block in the inboard of connecting cylinder, and the upside is seted up the connector and can be taken out square block from it, realizes dismantling the purpose of roll-up roller
Drawings
FIG. 1 is a schematic structural diagram of an apparatus for manufacturing an organic thin film according to the present invention;
FIG. 2 is a schematic diagram of a side view of an apparatus for forming an organic thin film according to the present invention;
FIG. 3 is a schematic structural diagram of a wrinkle-removing and deviation-preventing mechanism of an apparatus for manufacturing an organic thin film according to the present invention;
FIG. 4 is an enlarged schematic structural diagram of part A of an apparatus for manufacturing an organic thin film according to the present invention;
FIG. 5 is a schematic view of a partial cross-sectional structure of an anti-shifting assembly of an apparatus for manufacturing an organic thin film according to the present invention;
FIG. 6 is a schematic partial structure diagram of a wrinkle-removing drilling of an apparatus for manufacturing an organic thin film according to the present invention;
FIG. 7 is a schematic structural diagram of a control mechanism of an apparatus for manufacturing an organic thin film according to the present invention;
FIG. 8 is a schematic structural diagram of a bonding assembly of an apparatus for manufacturing an organic thin film according to the present invention;
fig. 9 is an enlarged structural diagram of a part B of the apparatus for manufacturing an organic thin film according to the present invention.
In the figure: 1. a main body; 2. a driving roller; 3. an auxiliary roller; 4. a first gear; 5. a second gear; 6. a first motor; 7. an automatic cutting device; 8. a wrinkle-removing deviation-preventing mechanism; 81. an anti-migration component; 811. mounting a plate; 812. mounting a box; 813. a slideway; 814. a slider; 815. a gas lever; 816. a cylinder; 817. connecting sleeves; 818. a ball; 819. a first connecting rod; 8110. a first drum; 8111. a limiting ring; 8112. a controller; 8113. a distance sensor; 82. a wrinkle-removing component; 821. a connecting member; 822. a second connecting rod; 823. a second drum; 824. a guide line; 825. a threaded rod; 826. a nut; 9. a control mechanism; 91. a moving assembly; 911. a gear drum; 912. a synchronous belt; 913. a second motor; 914. a support plate; 915. a first slide rail; 916. a winding roller; 917. a square block; 918. a third motor; 92. fitting the assembly; 921. a second slide rail; 922. a slide bar; 923. a pressure lever; 924. a first fixed sheave; 925. connecting the shaft bracket; 926. a second fixed sheave; 927. connecting ropes; 93. mounting the component; 931. a bearing; 932. a connecting cylinder; 933. a connecting port; 934. and (4) bolts.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments disclosed below.
The manufacturing equipment for the organic thin film shown in fig. 1-9 comprises a main body 1, two sets of driving rollers 2 are movably mounted on the inner side of the main body 1, an auxiliary roller 3 is movably mounted on the inner side of the main body 1 close to the rear positions of the driving rollers 2, a wrinkle-removing and deviation-preventing mechanism 8 is mounted at the upper end of the main body 1 close to the front positions of the driving rollers 2, a deviation-preventing component 81 is arranged on the front side of the main body 1 and corresponds to the middle positions of the two sets of driving rollers 2, a wrinkle-removing component 82 is mounted at the rear position of the deviation-preventing component 81, a control mechanism 9 is mounted at the upper end of the main body 1 close to the front position of the wrinkle-removing and deviation-preventing mechanism 8, the control mechanism 9 comprises a moving component 91 arranged inside and on the front side of the main body 1, a fitting component 92 is mounted on the upper side of the moving component 91, and mounting components 93 are mounted on two sides of the moving component 91.
The anti-deviation assembly 81 comprises mounting plates 811 fixedly mounted at the upper ends of two sides of the main body 1, mounting boxes 812 are fixedly mounted at the upper ends of the mounting plates 811, slide ways 813 are fixedly connected to the bottoms of the inner sides of the two groups of mounting boxes 812, slide blocks 814 are movably connected to the outer sides of the two groups of slide ways 813, an air rod 815 is fixedly connected to the front end of one of the two groups of slide blocks 814, a connecting sleeve 817 is fixedly connected to the front end of one of the two groups of mounting boxes 812, a connecting sleeve 817 is fixedly connected to the upper end of the two groups of slide blocks 814, round balls 818 are movably arranged at the inner sides of the two groups of connecting sleeves 817, a first connecting rod 819 is fixedly connected between the two groups of round balls 818, a first roller 8110 is movably connected to the outer side of the first connecting rod 819, limiting rings 8111 are fixedly connected to the two ends of the outer side of the first connecting rod 819 close to the first roller 8110, and a controller 8112 is fixedly connected to the upper ends of the two groups of the mounting boxes 812, the upper ends of the two groups of mounting boxes 812 are fixedly connected with distance sensors 8113 close to the front positions, the wrinkle removing assembly 82 comprises connecting pieces 821 arranged at the rear positions of the two groups of mounting plates 811, a second connecting rod 822 is fixedly connected between the two groups of connecting pieces 821, a second roller 823 is movably sleeved on the outer side of the second connecting rod 822, two groups of guide lines 824 are arranged on the outer side of the second roller 823, threaded rods 825 are fixedly connected to the upper ends of the two groups of mounting plates 811 close to the inner sides of the connecting pieces 821, nuts 826 are mounted on the upper sides of the two groups of threaded rods 825, the two groups of mounting boxes 812 are obliquely arranged, the air rod 815 penetrates through the inner parts of the front sides of the groups of mounting boxes 812 and is fixedly connected with the air cylinder 816, an opening is formed in the middle position of the connecting sleeve 817, the first connecting rod 819 is matched with the opening of the connecting sleeve 817, the first connecting rod 819 and the two groups of round balls 818 are integrated, and the controller 8112 and the distance sensors 8113, the cylinder 816 is electrically connected, the two sets of distance sensors 8113 are mirror symmetric, the two sets of guiding threads 824 have opposite threads, and the nut 826 is in threaded connection with the threaded rod 825.
The diaphragm is wound from the lower side of a second roller 823, wound from the upper side of a first roller 8110 and finally fixed with a winding roller 916, in the winding process, the distance between two ends of the diaphragm is monitored through two groups of distance sensors 8113, when one side deviates, information is fed back to a controller 8112, the controller 8112 controls a cylinder 816 to start to drive an air rod 815 to stretch and retract, so as to push or pull a connected group of sliders 814, the movement of the sliders 814 drives the first connecting rod 819 and the first roller 8110 to move through the connection of a connecting sleeve 817 and a ball 818, and the first roller 8110 is attached to the diaphragm, so that the diaphragm rolls simultaneously, one side of the first roller 8110 is pushed or pulled according to the deviation direction, so that the rolling direction of the first roller 8110 is changed into inclined rolling, so that friction force generated in the direction opposite to the deviation direction is changed to traction force, so as to correct the diaphragm, so that the diaphragm is prevented from deviating during winding, then the rear side is installed with a screw cap 826 through a threaded rod 825, the connecting rod 822 is movably connected with the outer side of the second roller 821, and the second roller 823 is attached to the outer side of the second roller 823, so that the diaphragm is prevented from being attached to the middle of the two groups of the second roller 824, and the second roller 823 is prevented from being rotated.
The moving assembly 91 comprises two groups of gear cylinders 911 movably mounted inside the front side of the main body 1, synchronous belts 912 are arranged on the outer sides of the two groups of gear cylinders 911, a second motor 913 is fixedly connected to the position, close to the one group of gear cylinders 911, of one end of the main body 1, two groups of supporting plates 914 are fixedly connected to the upper ends of the synchronous belts 912, first sliding rails 915 are arranged at the positions, close to the two groups of supporting plates 914, of the upper end of the front side of the main body 1, a winding roller 916 is arranged between the two groups of supporting plates 914, square blocks 917 are fixedly connected to the two ends of the winding roller 916, a third motor 918 is fixedly connected to one group of the two groups of supporting plates 914, the attaching assembly 92 comprises second sliding rails 921 arranged at the upper side positions of the two groups of supporting plates 914, sliding rods 922 are arranged at the upper side positions of the two groups of second sliding rails 921, pressing rods 923 are fixedly connected to the lower ends of the sliding rods 922, first fixed shaft wheels 924 are fixedly connected to the two ends of the sliding rods 922, the front end of the main body 1 is fixedly connected with two groups of connecting shaft brackets 925 close to the lower side, two groups of second fixed shaft wheels 926 are fixedly connected at two ends of the lower side of two groups of supporting plates 914, a connecting rope 927 is arranged between a first fixed shaft wheel 924, the connecting shaft brackets 925 and the second fixed shaft wheels 926, the mounting component 93 comprises two groups of bearings 931 arranged inside the two groups of supporting plates 914, inner rings of the two groups of bearings 931 are fixedly connected with a connecting cylinder 932, bolts 934 are arranged on the upper side of the connecting cylinder 932, bolts 934 are arranged inside the connecting cylinder 932 and a square block 917, a rack is arranged on the inner side of the synchronous belt 912, the synchronous belt 912 is meshed with the two groups of gear cylinders 911, one group of the front sides of the two groups of gear cylinders 911 is fixedly connected with an inner rotor of a second motor 913, the supporting plates 914 are matched with a first sliding rail 915, the furling roller 916 and the upper end vertex of the first roller 8110 are on the same horizontal plane, the sliding rod 922 is movably clamped with the second sliding rail 921, the downside of depression bar 923 is the cambered surface, the upper and lower both ends of connecting rope 927 all set up to the go-between, connect rope 927 respectively with first fixed arbor wheel 924, connecting shaft frame 925, the activity of the fixed arbor wheel 926 of second cup joints, a set of and square 917's inside rotor in two sets of connecting cylinders 932 is fixed connection, connecting cylinder 932 is the activity joint with square 917, connector 933 is the same with square 917's size, bolt 934 is threaded fixation with square 917.
When the third motor 918 is started, the furling roller 916 is driven to rotate through the group of connecting cylinders 932, the purpose of furling the membrane is achieved, when the furling is finished, the group of fixedly connected gear cylinders 911 are driven to rotate through the second motor 913, and the two groups of gear cylinders 911 are meshed with the synchronous belt 912, so that the two groups of gear cylinders 911 rotate simultaneously, the supporting plate 914 fixedly connected with the upper end is driven to move along the first sliding rail 915, meanwhile, the furling roller 916 is driven to be close to the position of the automatic cutting device 7, when the automatic cutting device 7 cuts the membrane, the distance of the membrane which cannot be controlled after cutting can be greatly shortened, the looseness length of the final furling is reduced, and meanwhile, connecting rope 927 of connecting through a set of second fixed arbor wheel 926 of downside, can relax the slide bar 922 and the depression bar 923 that the upside is connected through first fixed arbor wheel 924 because of the removal of backup pad 914 and slide along second slide rail 921 mutually downslide, just make the depression bar 923 laminating on the roll-up diaphragm, when last section diaphragm is rolled up, make the laminating roll-up of diaphragm, make the effect of roll-up reach the best, in addition when dismantling roll-up 916, can dismantle two sets of bolts 934 through the instrument, and the both ends of roll-up 916 are through square 917 block in the inboard of connecting cylinder 932, and the upside sets up connector 933 and can follow square 917 and take out, realize dismantling the mesh of roll-up 916.
A set of one end fixedly connected with first gear 4 of downside in two sets of driving rollers 2, a set of one end fixedly connected with second gear 5 of upside in two sets of driving rollers 2, the one end of main part 1 is close to the first motor 6 of the position fixedly connected with of a set of driving roller 2 of upside, the automatic cutting device 7 is installed to the downside position that is close to wrinkle removal deviation prevention mechanism 8 of main part 1, the inside hollow chamber that is provided with of front side of main part 1, first gear 4 and 5 intermeshing of second gear, a set of one end of upside in two sets of driving rollers 2 is fixed connection with the inside rotor of first motor 6.
The diaphragm is sent out from the position between the two groups of driving rollers 2 around the outer side of the auxiliary roller 3, the first motor (model: 57H 276-288-ZD) 6 is started to drive the group of driving rollers 2 to rotate, and the first gear 4 and the second gear 5 which are fixedly connected with one ends of the two groups of driving rollers 2 are meshed with each other, so that the two groups of driving rollers 2 rotate inwards to achieve the purpose of conveying the diaphragm.
Also provided is a method for manufacturing and using the organic thin film, which is used for operating a manufacturing device of the organic thin film, and comprises the following steps:
s1: firstly, the distance between two ends of the diaphragm is monitored by two groups of distance sensors 8113, then one side of the first roller 810 is controlled to be pushed or pulled, the rolling direction of the first roller 810 is changed into oblique rolling, and meanwhile, the diaphragm is corrected by friction force and traction force generated in the direction opposite to the offset direction;
s2: the second roller 823 is attached to the membrane to rotate, so that two groups of guide grains 824 arranged on the outer side of the second roller 823 apply force to the membrane from the middle to two ends during rotation, the membrane is flattened, and wrinkling during winding is prevented;
s3: the position of the rolling roller 916 close to the automatic cutting device 7 is moved, the distance which can not be controlled after cutting is shortened, the pressing rod 923 is matched to be attached to the rolling diaphragm, the relaxation length of final rolling is reduced, and meanwhile, the diaphragm is attached to and rolled, so that the rolling effect is optimal.
The working principle is as follows: during the use, encircle the diaphragm from the downside of second cylinder 823, encircle from the upside of first cylinder 8110 again, at last with roll-up 916 around fixed, and the roll-up in-process, monitor the both ends distance of diaphragm through two sets of distance sensor 8113, and when one side took place offset, with information feedback to controller (the model is: SPC-STW-1810) 8112, and then controlled by the controller 8112 to the cylinders (model: MA16X25 SCA) 816 starts to drive the air rod 815 to extend and retract, so as to push or pull the connected set of sliding blocks 814, the movement of the sliding blocks 814 is connected with the spherical ball 818 through the connecting sleeve 817, so as to drive the first connecting rod 819 and the first roller 8110 to move, the first roller 8110 is attached to the membrane, so as to roll simultaneously, according to the direction of the deviation, one side of the first roller 8110 is pushed or pulled, the rolling direction of the first roller 8110 is changed into oblique rolling, so that the friction force and traction force generated in the opposite direction to the deviation are generated, so as to correct the membrane, so as to prevent the membrane from deviating during rolling, the rear side is installed with the screw cap 826 through the threaded rod 825, the connecting piece 821 is movably connected with the second roller 823 outside the second connecting rod 822, so as to be attached to the membrane, so that two sets of guide lines 824 arranged outside the second roller 823 during rotation have force on the membrane from the middle to two ends, so as to flatten the membrane, prevent the membrane from wrinkling during rolling, then, a third motor (model number: 8024) 918 is started, a set of the connecting roller is driven to rotate, and the rolling gear drum is connected with a set of gears 912 to drive a set of gears 911, a synchronous belt 90-2-90 (L) to mesh with a set of synchronous belt 913 and a set of gears) for rolling belt 90-2, so two sets of gear cylinders 911 rotate simultaneously, it moves along first slide rail 915 to drive the backup pad 914 of upper end fixed connection, roll-up roll 916 drives the position to automatic cutting device 7 and is close to simultaneously, when automatic cutting device 7 cuts the diaphragm, can shorten greatly to the one section diaphragm distance that can't control after cutting, reduce the slack length of final roll-up, meanwhile, connecting rope 927 of connecting through a set of second fixed arbor wheel 926 of downside, can relax the slide bar 922 and the depression bar 923 that the upside is connected through first fixed arbor wheel 924 and slide along second slide rail 921 mutually downwards because of the removal of backup pad 914, just make depression bar 923 laminate on the roll-up diaphragm, when last section diaphragm is rolled up, make the diaphragm laminating roll-up, make the effect of roll-up reach the best, in addition when dismantling roll-up roll 916, can dismantle two sets of bolt 934 through the instrument, and the both ends of roll-up square 917 block inboard at connecting cylinder 932, and the upside is seted up connector 933 square can take out from the 917 block, realize dismantling the mesh of roll-up 916.
In the present invention, the terms "mounting," "connecting," "fixing," and the like are used in a broad sense, for example, "connecting" may be a fixed connection, a detachable connection, or an integral connection; may be connected with each other or indirectly connected with each other through an intermediate medium. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, the appearances of the phrases "one embodiment," "some embodiments," "a specific embodiment," or the like, in various places throughout this specification are not necessarily all referring to the same embodiment or example, but rather to the same embodiment or example. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a preparation equipment of organic film, includes main part (1), its characterized in that, the inboard movable mounting of main part (1) has two sets of driving roller (2), the inboard rear side position movable mounting that is close to driving roller (2) of main part (1) has auxiliary roller (3), the front side position that the upper end of main part (1) is close to driving roller (2) is installed and is removed wrinkle and prevent excursion mechanism (8), the inside of removing wrinkle and preventing excursion mechanism (8) is including setting up anti-excursion subassembly (81) that correspond at two sets of driving roller (2) intermediate positions in main part (1) front side, anti-wrinkle subassembly (82) are installed to the rear side position of anti-excursion subassembly (81), control mechanism (9) are close to the front side position of removing wrinkle and preventing excursion mechanism (8) and install control mechanism (9), control mechanism (9) are including setting up removal subassembly (91) inside and the upside in main part (1) front side, laminating subassembly (92) are installed to the upside of removal subassembly (91), the both sides of removal subassembly (91) are installed and installation subassembly (93).
2. The apparatus for manufacturing an organic thin film according to claim 1, wherein the anti-deviation assembly (81) comprises mounting plates (811) fixedly mounted at upper ends of two sides of the main body (1), mounting boxes (812) are fixedly mounted at upper ends of the mounting plates (811), two sets of slide ways (813) are fixedly connected to inner bottoms of the mounting boxes (812), two sets of sliders (814) are movably connected to outer sides of the slide ways (813), one set of air rods (815) is fixedly connected to front ends of the two sets of sliders (814), one set of connecting sleeves (817) is fixedly connected to front ends of the two sets of mounting boxes (812), two sets of connecting sleeves (817) are fixedly connected to upper ends of the sliders (814), two sets of spherical balls (818) are movably connected to inner sides of the connecting sleeves (817), a first connecting rod (819) is fixedly connected between the two sets of spherical balls (818), a first roller (8110) is movably connected to outer sides of the first connecting rods (819), a position limiting ring (8111) is fixedly connected to two ends of the first connecting rods (819) close to the first roller (8110), and a position sensor (8112) is fixedly connected to upper ends of the two sets of mounting boxes (812) close to front ends of the mounting boxes, and a sensor (8113) is fixedly connected to the two sets of the mounting boxes.
3. The organic film manufacturing equipment according to claim 2, wherein the wrinkle removing assembly (82) comprises connecting pieces (821) arranged at the rear side positions of two groups of mounting plates (811), a second connecting rod (822) is fixedly connected between the two groups of connecting pieces (821), a second roller (823) is movably sleeved on the outer side of the second connecting rod (822), two groups of guide lines (824) are arranged on the outer side of the second roller (823), threaded rods (825) are fixedly connected at the inner side positions, close to the connecting pieces (821), of the upper ends of the two groups of mounting plates (811), and nuts (826) are mounted at the upper side positions of the two groups of threaded rods (825).
4. The apparatus for manufacturing an organic thin film according to claim 3, wherein two sets of the mounting boxes (812) are disposed in an inclined manner, the air rod (815) penetrates through the inside of the front side of one set of the mounting boxes (812) and is fixedly connected with the air cylinder (816), an opening is formed in the middle of the connecting sleeve (817), the first connecting rod (819) is adapted to the opening of the connecting sleeve (817), the first connecting rod (819) and two sets of the round balls (818) are integrated, the controller (8112) is electrically connected with the distance sensor (8113) and the air cylinder (816), the two sets of the distance sensor (8113) are mirror-symmetric, the two sets of the guide grooves (824) have opposite grooves, and the nut (826) is in threaded connection with the threaded rod (825).
5. The manufacturing equipment of the organic film according to claim 4, wherein the moving assembly (91) comprises two groups of gear cylinders (911) movably mounted inside the front side of the main body (1), a synchronous belt (912) is arranged outside the two groups of gear cylinders (911), a second motor (913) is fixedly connected to a position, close to the one group of gear cylinders (911), of one end of the main body (1), two groups of supporting plates (914) are fixedly connected to the upper end of the synchronous belt (912), a first sliding rail (915) is arranged at a position, close to the two groups of supporting plates (914), of the upper end of the front side of the main body (1), a winding roller (916) is arranged between the two groups of supporting plates (914), square blocks (917) are fixedly connected to two ends of the winding roller (916), and a third motor (918) is fixedly connected to one group of the two groups of supporting plates (914).
6. The manufacturing equipment of an organic film according to claim 5, wherein the laminating assembly (92) comprises a second slide rail (921) arranged at the upside of two sets of support plates (914), two sets of slide rails (921) are arranged at the upside of the slide rails (922), a lower end fixedly connected with press rod (923) of the slide rails (922), a first fixed shaft wheel (924) is fixedly connected at two ends of the slide rails (922), the front end of the main body (1) is close to two sets of connecting shaft frames (925) and two sets of connecting shaft frames (925) are fixedly connected at the downside of the support plates (914), two sets of second fixed shaft wheels (926) are fixedly connected at two ends of the downside of the support plates (914), a connecting rope (927) is arranged between the first fixed shaft wheel (924), the connecting shaft frame (925) and the second fixed shaft wheel (926), two sets of bearings (931) are arranged inside two sets of support plates (914), two sets of inner rings of bearings (931) are fixedly connected with connecting cylinders (932), bolts (934) are arranged at the upside of the connecting cylinders (932), and a square connecting block (917) is arranged inside the connecting cylinder (934).
7. The manufacturing equipment of the organic thin film according to claim 6, wherein a rack is arranged on the inner side of the synchronous belt (912), the synchronous belt (912) is meshed with two sets of gear cylinders (911), one set of the front side of the two sets of gear cylinders (911) is fixedly connected with an inner rotor of a second motor (913), the support plate (914) is matched with a first sliding rail (915), the winding roller (916) and the top point of the upper end of a first roller (8110) are on the same horizontal plane, the sliding bar (922) is movably clamped with a second sliding rail (921), the lower side of the pressing bar (923) is an arc surface, the upper end and the lower end of the connecting rope (927) are both provided with connecting rings, the connecting rope (927) is movably sleeved with a first fixed shaft wheel (924), a connecting shaft frame (925) and a second fixed shaft wheel (926), one set of the two sets of connecting cylinders (932) is fixedly connected with an inner rotor of a square block (917), the connecting cylinders (933) are movably clamped with a square block (917), and the connecting ports (917) are fixedly connected with a square block (917) in a square block.
8. The manufacturing equipment of the organic thin film according to claim 1, wherein one end of a lower group of the two groups of the transmission rollers (2) is fixedly connected with a first gear (4), one end of an upper group of the two groups of the transmission rollers (2) is fixedly connected with a second gear (5), a first motor (6) is fixedly connected to a position, close to the upper group of the transmission rollers (2), of one end of the main body (1), and an automatic cutting device (7) is installed at a position, close to a lower side of the wrinkle removing and deviation preventing mechanism (8), of the main body (1).
9. The manufacturing equipment of an organic thin film according to claim 8, wherein a hollow cavity is arranged inside the front side of the main body (1), the first gear (4) and the second gear (5) are meshed with each other, and one end of the upper one of the two sets of driving rollers (2) is fixedly connected with an inner rotor of the first motor (6).
10. An apparatus for manufacturing an organic thin film, using a method for operating the apparatus for manufacturing an organic thin film according to any one of claims 1 to 9, comprising the steps of:
s1: firstly, the distance between two ends of the diaphragm is monitored by two groups of distance sensors (8113), then one side of the first roller (810) is pushed or pulled by control, the rolling direction of the first roller (810) is changed into oblique rolling, and meanwhile, the diaphragm is corrected by friction force and traction force generated by the opposite direction of the deviation;
s2: the second roller (823) is attached to the membrane to rotate, so that the two groups of guide lines (824) arranged on the outer side of the second roller (823) have force on the membrane from the middle to the two ends when the membrane rotates, the membrane is flattened, and wrinkling in the winding process is prevented;
s3: the position of the winding roller (916) close to the automatic cutting device (7) is moved, the distance which can not be controlled after cutting is shortened, the compression rod (923) is matched to be attached to the winding membrane, the relaxation length of final winding is reduced, and meanwhile, the membrane is attached to and wound, so that the winding effect is optimal.
CN202210899236.8A 2022-07-28 2022-07-28 Manufacturing equipment and manufacturing method of organic thin film Pending CN115258758A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210899236.8A CN115258758A (en) 2022-07-28 2022-07-28 Manufacturing equipment and manufacturing method of organic thin film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210899236.8A CN115258758A (en) 2022-07-28 2022-07-28 Manufacturing equipment and manufacturing method of organic thin film

Publications (1)

Publication Number Publication Date
CN115258758A true CN115258758A (en) 2022-11-01

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210899236.8A Pending CN115258758A (en) 2022-07-28 2022-07-28 Manufacturing equipment and manufacturing method of organic thin film

Country Status (1)

Country Link
CN (1) CN115258758A (en)

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