CN115256624B - Window porcelain flaw detection system and working method - Google Patents
Window porcelain flaw detection system and working method Download PDFInfo
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- CN115256624B CN115256624B CN202211083898.4A CN202211083898A CN115256624B CN 115256624 B CN115256624 B CN 115256624B CN 202211083898 A CN202211083898 A CN 202211083898A CN 115256624 B CN115256624 B CN 115256624B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
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Abstract
The invention relates to the technical field of window porcelain, and discloses a window porcelain flaw detection system and a working method, which solve the problems that the angle of a flaw detection unit is fixed, the flaw detection range is smaller, a certain limitation exists, the position of the flaw detection unit is inconvenient to adjust according to actual requirements, and the flaw detection unit is inconvenient to use in practice; the position of the flaw detection unit is convenient to adjust, and the flaw detection range is enlarged.
Description
Technical Field
The invention belongs to the technical field of window porcelain, and particularly relates to a window porcelain flaw detection system and a working method.
Background
The window porcelain is alumina ceramic with the ceramic material of 95%, the purpose of setting the window is for radiographic inspection (flaw detection), the window porcelain is placed on the operation panel, the flaw detection unit is arranged on one side of the window and used for observing the condition inside the window porcelain, the angle of the flaw detection unit is fixed, the flaw detection range is smaller, certain limitation exists, and meanwhile, the position of the flaw detection unit is inconvenient to adjust according to actual requirements, so that the flaw detection unit is inconvenient to use in practice.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the window porcelain flaw detection system and the working method, which effectively solve the problems that the angle of a flaw detection unit in the background art is fixed, the flaw detection range is smaller, certain limitation exists, and the position of the flaw detection unit is inconvenient to adjust according to actual requirements and inconvenient to use.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a window porcelain flaw detection system, includes ceramic body and operation panel, the window has been seted up on the ceramic body, the supporting hole has been seted up on the operation panel, the bottom of operation panel is equipped with the support frame, the bottom of ceramic body runs through the supporting hole, the top of ceramic body is equipped with the movable seat, movable seat and operation panel pass through movable adjustment mechanism and connect, the top of movable seat is equipped with the lifter plate, lifter plate and movable seat pass through the high adjustment mechanism of detecting a flaw and connect, one side of lifter plate is equipped with the rotor plate, rotor plate and lifter plate pass through rotatory support and connect, one side of rotor plate is equipped with first fixed plate, rotor plate and first fixed plate pass through first connection board and connect, the through-hole has been seted up on the first fixed plate, be equipped with the slider on the rotor plate, slider and rotor plate pass through slide drive mechanism and connect, one side of slider and fixed cover pass through the rotation piece and connect, be equipped with the fixed axle in the fixed axle, one end fixedly connected with connecting ball, through-hole and connecting ball looks adaptation, and connecting ball are located the through-hole, one side that the fixed axle was kept away from to the connecting ball is equipped with the flaw detection unit.
Preferably, the sliding driving mechanism comprises a first screw rod, a sliding groove is formed in the rotating plate, the first screw rod and the sliding groove are respectively located in the sliding groove, the first screw rod penetrates through the sliding block, the first screw rod and the sliding block are connected in a threaded mode, two ends of the first screw rod penetrate through the sliding groove respectively, a first bearing is arranged at the joint of the first screw rod and the rotating plate, and a driving unit matched with the first screw rod is arranged on the rotating plate.
Preferably, the driving unit comprises a first motor fixedly mounted on one side of the rotating plate, one end of the first screw rod is fixedly connected with a first sprocket, the output end of the first motor is fixedly connected with a second sprocket, and the first sprocket and the second sprocket pass through a chain.
Preferably, the rotating piece comprises two second connecting plates arranged on one side of the sliding block, the second connecting plates are fixedly connected with the sliding block, a third connecting plate is arranged between the two second connecting plates, the third connecting plates are fixedly connected with the fixed sleeve, and the second connecting plates are rotatably connected with the third connecting plates through pin shafts.
Preferably, the flaw detection unit comprises a flaw detector arranged on one side of the connecting ball, one side of the flaw detector is fixedly connected with a supporting seat, and the supporting seat is connected with the connecting ball through a connecting shaft.
Preferably, the rotary support comprises a rotating shaft arranged on one side of the rotating plate, one end of the rotating shaft is fixedly connected with the rotating plate, the other end of the rotating shaft is connected with the lifting plate through a second bearing, one side of the lifting plate is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a gear, the outer part of the rotating shaft is sleeved with a gear ring which is fixedly connected with the gear ring, and the gear ring is meshed with the gear ring.
Preferably, the flaw detection height adjusting mechanism comprises a second screw rod arranged above the movable seat, the bottom end of the second screw rod is connected with the movable seat through a third bearing, a threaded groove is formed in the lifting plate, the top end of the second screw rod is located in the threaded groove, two sides of the lifting plate are respectively and fixedly connected with a second fixing plate, two limiting plates are fixedly connected to the movable seat, and the limiting plates penetrate through the second fixing plates.
Preferably, the outside cover of second lead screw is equipped with fixed connection's solid fixed ring, has seted up a plurality of locating holes on the fixed ring, fixedly connected with backup pad on the movable seat, and the top of backup pad is equipped with the fly leaf, and fly leaf and backup pad pass through extension spring to be connected, and the bottom fixedly connected with reference column of fly leaf, the reference column runs through the backup pad, and in one of them locating hole that corresponds is inserted to the bottom of reference column.
Preferably, the support frame is including setting up in the bottom plate of operation panel below, and bottom plate and operation panel are connected through a plurality of support columns, and movable adjustment mechanism is including setting up in the third fixed plate of movable seat one side, third fixed plate and operation panel fixed connection, one side fixedly connected with third lead screw of third fixed plate, and the movable seat is run through to the third lead screw, and the outside cover of third lead screw is equipped with two nuts, and two nuts are located the both sides of movable seat respectively.
The invention also provides a working method of the window porcelain flaw detection system, which comprises the window porcelain, and the working method comprises the following steps:
the operation table is provided with a supporting hole, the supporting frame is arranged at the bottom of the operation table, the bottom end of the porcelain body is inserted into the supporting hole, and the operation table and the porcelain body are supported by the supporting frame;
the porcelain body is provided with a window for flaw detection of the flaw detection unit, the movable seat is arranged on the operation table through a movable adjusting mechanism, and the movable adjusting mechanism is used for driving the movable seat to move so as to change the position of the movable seat;
the lifting plate is connected with the movable seat through a flaw detection height adjusting mechanism, and the flaw detection height adjusting mechanism is used for driving the lifting plate to move in the vertical direction so as to change the height of the lifting plate;
the rotary plate is arranged on one side of the lifting plate through a rotary support, the rotary support is used for driving the rotary plate to rotate relative to the lifting plate, and the first fixed plate is connected with the rotary plate through a first connecting plate;
the first fixing plate is provided with a through hole, the connecting ball is arranged in the through hole and can rotate relative to the first fixing plate, the connecting ball is respectively provided with a fixing shaft and a flaw detection unit, the outside of the fixing shaft is sleeved with a fixing sleeve, the rotating plate is provided with a sliding block, and the sliding block is connected with the fixing sleeve through a rotating piece;
the sliding block is connected with the rotating plate through a sliding driving mechanism, and the sliding driving mechanism is used for driving the sliding block to slide in the vertical direction, so that the inclination angle of the fixed sleeve is changed, the fixed shaft drives the connecting ball to rotate, and the flaw detection angle of the flaw detector is changed.
Compared with the prior art, the invention has the beneficial effects that:
(1) The support frame is arranged at the bottom of the operation table, the bottom end of the porcelain body is inserted into the support hole, the operation table and the porcelain body are supported through the support frame, the movable seat is manually driven to move in the horizontal direction, the distance between the flaw detection unit and the porcelain body is adjusted, after the adjustment is finished, two adjacent nuts are manually driven to clamp the movable seat, and the movable seat can be fixed relative to the third screw rod;
(2) Manually driving the movable plate to move upwards so that the positioning column is separated from the corresponding positioning hole, the extension spring is in a stretching state, the limitation on the position of the fixed ring is released, the fixed ring and the second screw rod can rotate, the second screw rod is manually driven to rotate, the length of the second screw rod in the thread groove is changed, the second fixed plate moves vertically relative to the limiting plate, and therefore the heights of the lifting plate and the flaw detection unit can be adjusted, and the position of the flaw detection unit can be adjusted conveniently;
(3) The second chain wheel is driven to rotate through the first motor, the first chain wheel is driven to rotate through the chain, the first chain wheel can drive the first screw rod to rotate, the sliding block is driven to slide in the sliding groove through the first screw rod, the inclination angle of the fixed sleeve is changed, the inclination angles of the fixed shaft and the flaw detection unit are changed, and the flaw detection unit can detect flaws at different positions in the porcelain body;
(4) The second motor drives the gear to rotate, and then the gear is matched with the gear ring, so that the gear drives the gear ring and the rotating shaft to rotate, and then the rotating shaft drives the rotating plate to rotate, so that the flaw detection unit rotates, and when the flaw detection unit inclines, the flaw detection unit faces different positions through driving the rotating plate to rotate, and the flaw detection range is further enlarged.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the movable adjustment mechanism of the present invention;
FIG. 3 is an enlarged partial schematic view of the present invention at A in FIG. 2;
FIG. 4 is a schematic diagram of the flaw detection unit of the present invention;
FIG. 5 is a schematic view of a rotary plate according to the present invention;
FIG. 6 is a schematic view of the structure of the connecting ball of the present invention;
FIG. 7 is a schematic view of the flaw detection height adjusting mechanism of the present invention;
fig. 8 is a schematic structural view of the lifter plate according to the present invention.
In the figure: 1. a porcelain body; 2. a window; 3. an operation table; 4. a support hole; 5. a movable seat; 6. a lifting plate; 7. a rotating plate; 8. a first fixing plate; 9. a first connection plate; 10. a through hole; 11. a slide block; 12. a fixed sleeve; 13. a connecting ball; 14. a fixed shaft; 15. a first screw rod; 16. a chute; 17. a first bearing; 18. a first motor; 19. a first sprocket; 20. a second sprocket; 21. a chain; 22. a second connecting plate; 23. a third connecting plate; 24. a pin shaft; 25. a flaw detector; 26. a support base; 27. a connecting shaft; 28. a rotating shaft; 29. a second bearing; 30. a gear ring; 31. a second motor; 32. a gear; 33. a second screw rod; 34. a third bearing; 35. a thread groove; 36. a fixing ring; 37. positioning holes; 38. positioning columns; 39. a movable plate; 40. a support plate; 41. a tension spring; 42. a second fixing plate; 43. a limiting plate; 44. a bottom plate; 45. a support column; 46. a third fixing plate; 47. a third screw rod; 48. and (3) a nut.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the first embodiment, as shown in fig. 1 to 8, the invention comprises a porcelain body 1 and an operation table 3, wherein a window 2 is formed on the porcelain body 1, a supporting hole 4 is formed on the operation table 3, a supporting frame is arranged at the bottom of the operation table 3, the bottom end of the porcelain body 1 penetrates through the supporting hole 4, a movable seat 5 is arranged at the top of the porcelain body 1, the movable seat 5 and the operation table 3 are connected through a movable adjusting mechanism, a lifting plate 6 is arranged above the movable seat 5, the lifting plate 6 and the movable seat 5 are connected through a flaw detection height adjusting mechanism, a rotating plate 7 is arranged at one side of the lifting plate 6, the rotating plate 7 and the lifting plate 6 are connected through a rotating support, a first fixed plate 8 is arranged at one side of the rotating plate 7, a through hole 10 is formed in the first fixed plate 8, a sliding block 11 is arranged on the rotating plate 7, the sliding block 11 and the rotating plate 7 are connected through a sliding driving mechanism, a fixed sleeve 12 is arranged at one side of the sliding block 11, the sliding block 11 and the fixed sleeve 12 are connected through a rotating piece, a fixed shaft 14 and one end of the fixed shaft 14 is fixedly connected with a connecting ball 13, the through hole 10 is matched with the connecting ball 13, and the connecting ball 13 is arranged at one side far from the connecting ball 13.
In the second embodiment, based on the first embodiment, as shown in fig. 2, fig. 3, fig. 4 and fig. 5, the sliding driving mechanism comprises a first screw rod 15, a sliding groove 16 is formed in the rotating plate 7, the first screw rod 15 and the sliding groove 16 are respectively located in the sliding groove 16, the first screw rod 15 penetrates through the sliding block 11, the first screw rod 15 and the sliding block 11 are connected in a threaded manner, two ends of the first screw rod 15 respectively penetrate through the sliding groove 16, a first bearing 17 is arranged at the joint of the first screw rod 15 and the rotating plate 7, a driving unit matched with the first screw rod 15 is arranged on the rotating plate 7, the driving unit comprises a first motor 18 fixedly installed on one side of the rotating plate 7, one end of the first screw rod 15 is fixedly connected with a first sprocket 19, the output end of the first motor 18 is fixedly connected with a second sprocket 20, and the first sprocket 19 and the second sprocket 20 pass through a chain 21;
the second chain wheel 20 is driven to rotate through the first motor 18, the first chain wheel 19 is driven to rotate through the chain 21, the first chain wheel 19 can drive the first screw rod 15 to rotate, the sliding block 11 is driven to slide in the sliding groove 16 through the first screw rod 15, the inclination angle of the fixed sleeve 12 is changed, and then the inclination angles of the fixed shaft 14 and the flaw detection unit are changed, so that the flaw detection unit can detect flaws at different positions in the porcelain body 1.
In the third embodiment, on the basis of the first embodiment, as shown in fig. 4, 5 and 6, the rotating member includes two second connecting plates 22 disposed on one side of the slider 11, the second connecting plates 22 are fixedly connected with the slider 11, a third connecting plate 23 is disposed between the two second connecting plates 22, the third connecting plates 23 are fixedly connected with the fixing sleeve 12, the second connecting plates 22 and the third connecting plates 23 are rotationally connected through a pin shaft 24, the flaw detection unit includes a flaw detector 25 disposed on one side of the connecting ball 13, one side of the flaw detector 25 is fixedly connected with a supporting seat 26, the supporting seat 26 is connected with the connecting ball 13 through a connecting shaft 27, the fixing sleeve 12 is rotationally connected with the slider 11 through the design of the rotating member, and flaw detection is performed in a specified direction through the design of the flaw detection unit.
In the fourth embodiment, as shown in fig. 2 and 7, the rotary support includes a rotating shaft 28 disposed on one side of the rotating plate 7, one end of the rotating shaft 28 is fixedly connected with the rotating plate 7, the other end of the rotating shaft 28 is connected with the lifting plate 6 through a second bearing 29, one side of the lifting plate 6 is fixedly connected with a second motor 31, the output end of the second motor 31 is fixedly connected with a gear 32, a gear ring 30 fixedly connected is sleeved on the outer portion of the rotating shaft 28, and the gear 32 is meshed with the gear ring 30;
the gear 32 is driven to rotate through the second motor 31, then the gear 32 is matched with the gear ring 30, the gear 32 drives the gear ring 30 and the rotating shaft 28 to rotate, and then the rotating plate 7 is driven to rotate through the rotating shaft 28, so that the flaw detection unit rotates, when the flaw detection unit is inclined, the flaw detection unit faces different positions through driving the rotating plate 7 to rotate, and the flaw detection range is further enlarged.
In the fifth embodiment, based on the first embodiment, as shown in fig. 1, fig. 2, fig. 7 and fig. 8, the flaw detection height adjusting mechanism includes a second screw rod 33 disposed above the movable seat 5, the bottom end of the second screw rod 33 is connected with the movable seat 5 through a third bearing 34, a threaded groove 35 is formed on the lifting plate 6, the top end of the second screw rod 33 is located in the threaded groove 35, two sides of the lifting plate 6 are respectively and fixedly connected with a second fixed plate 42, two limiting plates 43 are fixedly connected on the movable seat 5, the limiting plates 43 penetrate through the second fixed plate 42, a fixed ring 36 fixedly connected with the second screw rod 33 is sleeved outside the second screw rod 33, a plurality of positioning holes 37 are formed on the fixed ring 36, a supporting plate 40 is fixedly connected on the movable seat 5, a movable plate 39 is disposed above the supporting plate 40, the movable plate 39 is connected with the supporting plate 40 through the extension spring 41, the bottom of the movable plate 39 is fixedly connected with the positioning column 38, the positioning column 38 penetrates through the supporting plate 40, the bottom end of the positioning column 38 is inserted into one of the corresponding positioning holes 37, the supporting frame comprises a bottom plate 44 arranged below the operating table 3, the bottom plate 44 is connected with the operating table 3 through a plurality of supporting columns 45, the movable adjusting mechanism comprises a third fixed plate 46 arranged on one side of the movable seat 5, the third fixed plate 46 is fixedly connected with the operating table 3, one side of the third fixed plate 46 is fixedly connected with a third screw rod 47, the third screw rod 47 penetrates through the movable seat 5, two nuts 48 are sleeved outside the third screw rod 47, and the two nuts 48 are respectively positioned on two sides of the movable seat 5;
after the adjustment, two adjacent nuts 48 are manually driven to clamp the movable seat 5, so that the movable seat 5 is fixed relative to the third screw rod 47, the movable plate 39 is manually driven to move upwards, the positioning column 38 is separated from the corresponding positioning hole 37, the tension spring 41 is in a tension state, the limitation on the position of the fixed ring 36 is released, the fixed ring 36 and the second screw rod 33 can rotate, the second screw rod 33 is manually driven to rotate, the length of the second screw rod 33 in the thread groove 35 is changed, the second fixed plate 42 moves relative to the limiting plate 43 in the vertical direction, and the heights of the lifting plate 6 and the flaw detection unit can be adjusted, so that the position of the flaw detection unit can be conveniently adjusted.
The working method of the window porcelain flaw detection system of the embodiment comprises the following steps of:
the operation table 3 is provided with a supporting hole 4, the supporting frame is arranged at the bottom of the operation table 3, the bottom end of the porcelain body 1 is inserted into the supporting hole 4, and the operation table 3 and the porcelain body 1 are supported by the supporting frame;
the porcelain body 1 is provided with a window 2 for flaw detection of a flaw detection unit, the movable seat 5 is arranged on the operation table 3 through a movable adjusting mechanism, and the movable adjusting mechanism is used for driving the movable seat 5 to move so as to change the position of the movable seat 5;
the lifting plate 6 is connected with the movable seat 5 through a flaw detection height adjusting mechanism, and the flaw detection height adjusting mechanism is used for driving the lifting plate 6 to move in the vertical direction so as to change the height of the lifting plate 6;
the rotating plate 7 is mounted on one side of the lifting plate 6 through a rotating support, the rotating support is used for driving the rotating plate 7 to rotate relative to the lifting plate 6, and the first fixed plate 8 is connected with the rotating plate 7 through a first connecting plate 9;
the first fixed plate 8 is provided with a through hole 10, the connecting ball 13 is arranged in the through hole 10, the connecting ball 13 can rotate relative to the first fixed plate 8, the connecting ball 13 is respectively provided with a fixed shaft 14 and a flaw detection unit, the outside of the fixed shaft 14 is sleeved with a fixed sleeve 12, the rotating plate 7 is provided with a sliding block 11, and the sliding block 11 is connected with the fixed sleeve 12 through a rotating piece;
the sliding block 11 is connected with the rotating plate 7 through a sliding driving mechanism, and the sliding driving mechanism is used for driving the sliding block 11 to slide in the vertical direction, so that the inclination angle of the fixed sleeve 12 is changed, the fixed shaft 14 drives the connecting ball 13 to rotate, and the flaw detection angle of the flaw detection unit is changed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a window porcelain flaw detection system, includes porcelain body (1) and operation panel (3), offer window (2), its characterized in that on porcelain body (1): the utility model discloses a ball-type test equipment, including an operation panel (3), support hole (4) has been seted up on operation panel (3), the bottom of operation panel (3) is equipped with the support frame, the bottom of porcelain body (1) runs through support hole (4), the top of porcelain body (1) is equipped with movable seat (5), movable seat (5) and operation panel (3) are connected through movable adjustment mechanism, the top of movable seat (5) is equipped with lifter plate (6), lifter plate (6) and movable seat (5) are connected through fault detection altitude mixture control mechanism, one side of lifter plate (6) is equipped with rotor plate (7), rotor plate (7) and lifter plate (6) are connected through rotatory support, one side of rotor plate (7) is equipped with first fixed plate (8), rotor plate (7) and first fixed plate (8) are connected through first connecting plate (9), through-hole (10) have been seted up on first fixed plate (8), be equipped with slider (11) on rotor plate (7), slider (11) and slider (7) are connected through sliding drive mechanism, one side of slider (11) is equipped with fixed cover (12), slider (11) and fixed cover (12) are connected through rotating piece, one end (14) and are connected with ball-type test equipment ball (13) through rotating plate (13), and the connecting ball (13) is positioned in the through hole (10), and one side of the connecting ball (13) far away from the fixed shaft (14) is provided with a flaw detection unit.
2. A window porcelain inspection system according to claim 1, wherein: the sliding driving mechanism comprises a first screw rod (15), a sliding groove (16) is formed in the rotating plate (7), the first screw rod (15) and the sliding groove (16) are respectively located in the sliding groove (16), the first screw rod (15) penetrates through the sliding block (11), the first screw rod (15) and the sliding block (11) are connected in a threaded mode, two ends of the first screw rod (15) respectively penetrate through the sliding groove (16), a first bearing (17) is arranged at the joint of the first screw rod (15) and the rotating plate (7), and a driving unit matched with the first screw rod (15) is arranged on the rotating plate (7).
3. A window porcelain inspection system according to claim 2, wherein: the driving unit comprises a first motor (18) fixedly arranged on one side of the rotating plate (7), one end of the first screw rod (15) is fixedly connected with a first chain wheel (19), the output end of the first motor (18) is fixedly connected with a second chain wheel (20), and the first chain wheel (19) and the second chain wheel (20) are connected through a chain (21).
4. A window porcelain inspection system according to claim 1, wherein: the rotating piece comprises two second connecting plates (22) arranged on one side of the sliding block (11), the second connecting plates (22) are fixedly connected with the sliding block (11), a third connecting plate (23) is arranged between the two second connecting plates (22), the third connecting plates (23) are fixedly connected with the fixed sleeve (12), and the second connecting plates (22) are rotatably connected with the third connecting plates (23) through pin shafts (24).
5. A window porcelain inspection system according to claim 1, wherein: the flaw detection unit comprises a flaw detector (25) arranged on one side of the connecting ball (13), a supporting seat (26) is fixedly connected to one side of the flaw detector (25), and the supporting seat (26) is connected with the connecting ball (13) through a connecting shaft (27).
6. A window porcelain inspection system according to claim 1, wherein: the rotary support comprises a rotating shaft (28) arranged on one side of a rotating plate (7), one end of the rotating shaft (28) is fixedly connected with the rotating plate (7), the other end of the rotating shaft (28) is connected with a lifting plate (6) through a second bearing (29), one side of the lifting plate (6) is fixedly connected with a second motor (31), the output end of the second motor (31) is fixedly connected with a gear (32), a fixedly connected gear ring (30) is sleeved outside the rotating shaft (28), and the gear (32) is meshed with the gear ring (30).
7. A window porcelain inspection system according to claim 1, wherein: the flaw detection height adjusting mechanism comprises a second screw rod (33) arranged above the movable seat (5), the bottom end of the second screw rod (33) is connected with the movable seat (5) through a third bearing (34), a threaded groove (35) is formed in the lifting plate (6), the top end of the second screw rod (33) is located in the threaded groove (35), two sides of the lifting plate (6) are fixedly connected with second fixing plates (42) respectively, two limiting plates (43) are fixedly connected to the movable seat (5), and the limiting plates (43) penetrate through the second fixing plates (42).
8. A window ceramic inspection system according to claim 7, wherein: the outside cover of second lead screw (33) is equipped with fixed ring (36) of fixed connection, has seted up a plurality of locating holes (37) on fixed ring (36), fixedly connected with backup pad (40) on movable seat (5), the top of backup pad (40) is equipped with fly leaf (39), fly leaf (39) and backup pad (40) are connected through extension spring (41), the bottom fixedly connected with reference column (38) of fly leaf (39), reference column (38) run through backup pad (40), and in one of them locating hole (37) of bottom insertion of reference column (38).
9. A window porcelain inspection system according to claim 1, wherein: the support frame is including setting up in bottom plate (44) of operation panel (3) below, bottom plate (44) and operation panel (3) are connected through a plurality of support columns (45), activity adjustment mechanism is including setting up in third fixed plate (46) of movable seat (5) one side, third fixed plate (46) and operation panel (3) fixed connection, one side fixedly connected with third lead screw (47) of third fixed plate (46), third lead screw (47) run through movable seat (5), the outside cover of third lead screw (47) is equipped with two nuts (48), two nuts (48) are located the both sides of movable seat (5) respectively.
10. A method of operating a windowed porcelain inspection system according to claim 1, wherein: the method comprises the following steps:
the operation table (3) is provided with a supporting hole (4), the supporting frame is arranged at the bottom of the operation table (3), the bottom end of the porcelain body (1) is inserted into the supporting hole (4), and the operation table (3) and the porcelain body (1) are supported by the supporting frame;
a window (2) is formed in the porcelain body (1) and used for flaw detection of a flaw detection unit, the movable seat (5) is arranged on the operation table (3) through a movable adjusting mechanism, and the movable adjusting mechanism is used for driving the movable seat (5) to move so as to change the position of the movable seat (5);
the lifting plate (6) is connected with the movable seat (5) through a flaw detection height adjusting mechanism, and the flaw detection height adjusting mechanism is used for driving the lifting plate (6) to move in the vertical direction so as to change the height of the lifting plate (6);
the rotating plate (7) is arranged on one side of the lifting plate (6) through a rotating support, the rotating support is used for driving the rotating plate (7) to rotate relative to the lifting plate (6), and the first fixed plate (8) is connected with the rotating plate (7) through a first connecting plate (9);
the first fixing plate (8) is provided with a through hole (10), the connecting ball (13) is arranged in the through hole (10), the connecting ball (13) can rotate relative to the first fixing plate (8), the connecting ball (13) is respectively provided with a fixing shaft (14) and a flaw detection unit, the fixing shaft (14) is sleeved with a fixing sleeve (12), the rotating plate (7) is provided with a sliding block (11), and the sliding block (11) is connected with the fixing sleeve (12) through a rotating piece;
the sliding block (11) is connected with the rotating plate (7) through a sliding driving mechanism, and the sliding driving mechanism is used for driving the sliding block (11) to slide in the vertical direction, so that the inclination angle of the fixed sleeve (12) is changed, the fixed shaft (14) drives the connecting ball (13) to rotate, and the flaw detection angle of the flaw detection unit is changed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211083898.4A CN115256624B (en) | 2022-09-06 | 2022-09-06 | Window porcelain flaw detection system and working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211083898.4A CN115256624B (en) | 2022-09-06 | 2022-09-06 | Window porcelain flaw detection system and working method |
Publications (2)
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| EP0077304A2 (en) * | 1981-08-05 | 1983-04-20 | GOMES S.r.l. | Sorting, distributing and stacking machine for ceramic and tile products |
| CN109884484A (en) * | 2019-03-04 | 2019-06-14 | 国网安徽省电力有限公司亳州供电公司 | A kind of pillar porcelain insulator failure detector and its method of detection |
| CN210716607U (en) * | 2019-08-07 | 2020-06-09 | 山西华羽盛泰科技有限公司 | X-ray machine support of detecting a flaw |
| CN215433349U (en) * | 2021-07-06 | 2022-01-07 | 射阳县无损检测技术研究所 | Flaw detector clamping device convenient to adjust |
| CN217033818U (en) * | 2021-12-31 | 2022-07-22 | 安庆精诚石化检测有限公司 | Flaw detector with adjustable position |
| CN217033819U (en) * | 2021-12-31 | 2022-07-22 | 安庆精诚石化检测有限公司 | Flaw detector with adjustable flaw detection position |
-
2022
- 2022-09-06 CN CN202211083898.4A patent/CN115256624B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0077304A2 (en) * | 1981-08-05 | 1983-04-20 | GOMES S.r.l. | Sorting, distributing and stacking machine for ceramic and tile products |
| CN109884484A (en) * | 2019-03-04 | 2019-06-14 | 国网安徽省电力有限公司亳州供电公司 | A kind of pillar porcelain insulator failure detector and its method of detection |
| CN210716607U (en) * | 2019-08-07 | 2020-06-09 | 山西华羽盛泰科技有限公司 | X-ray machine support of detecting a flaw |
| CN215433349U (en) * | 2021-07-06 | 2022-01-07 | 射阳县无损检测技术研究所 | Flaw detector clamping device convenient to adjust |
| CN217033818U (en) * | 2021-12-31 | 2022-07-22 | 安庆精诚石化检测有限公司 | Flaw detector with adjustable position |
| CN217033819U (en) * | 2021-12-31 | 2022-07-22 | 安庆精诚石化检测有限公司 | Flaw detector with adjustable flaw detection position |
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