CN115256609B - Ceramic preparation glazing device and preparation method thereof - Google Patents

Ceramic preparation glazing device and preparation method thereof Download PDF

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Publication number
CN115256609B
CN115256609B CN202210856173.8A CN202210856173A CN115256609B CN 115256609 B CN115256609 B CN 115256609B CN 202210856173 A CN202210856173 A CN 202210856173A CN 115256609 B CN115256609 B CN 115256609B
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Prior art keywords
supporting
blank
ceramic
glazing
motor
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CN115256609A (en
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朱元吉
王静
张鸣艳
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Suzhou Vocational University
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Suzhou Vocational University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/048Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/049Recycling of the coating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The utility model belongs to the technical field of ceramic preparation, in particular to a ceramic preparation glazing device and a preparation method thereof, wherein the ceramic preparation glazing device comprises a supporting component and a spraying component, the supporting component comprises a supporting seat, a first motor is arranged on the supporting seat, the top end of the first motor is connected with a rotary table through a rotating shaft, two sides of the supporting seat are respectively connected with supporting plates, the side walls of the supporting plates, which are close to each other, are respectively connected with a push rod, the top surface of the rotary table is connected with a group of supporting rods, the ends of the push rods and the supporting rods are respectively fixedly connected with a rotating sleeve, and the rotating sleeve is rotationally connected with a rolling ball; according to the utility model, the blank body is movably attached to the supporting surface and the clamping surface, so that the spraying assembly can more fully and uniformly perform glazing treatment on each position of the blank body, the quality problem of ceramic caused by glazing dead angle is reduced, and meanwhile, the processing efficiency of the ceramic is also improved.

Description

Ceramic preparation glazing device and preparation method thereof
Technical Field
The utility model belongs to the technical field of ceramic preparation, and particularly relates to a ceramic preparation glazing device and a preparation method thereof.
Background
After the ceramic is fired, glazing treatment is needed, so that the ceramic has glass luster, the appearance of the ceramic can be beautified, the water absorption rate of the ceramic can be reduced through the glaze, and the service life of the ceramic is prolonged. The traditional glazing mode is often completed by two people, the operation process requirements of the two people are consistent, otherwise, the thickness of the glaze layer can have quality difference, so that the labor is consumed, a large amount of material resources are wasted, and the efficiency is lower.
One chinese patent with publication number CN210100283U discloses a ceramic preparation glazing device, which comprises a first base, a second base, a rotating shaft head and a glaze box, wherein the top end of the second base is provided with a first motor and a liquid pump, the first motor is fixedly connected with a first belt pulley, the first belt pulley is connected with a second belt pulley through a belt, a transmission shaft is connected with the rotating head, the top end of the glaze box is provided with a glaze injection port, the glaze box is communicated with a spray head, the glaze box is arranged on a glaze box placing frame, the glaze box placing frame is connected with the second base through a support column, the second motor is arranged on the glaze box placing frame, the second motor is connected with the transmission shaft, and the transmission shaft is fixedly connected with a riveting stirring paddle.
However, when the ceramic glazing device in the above technology is used, when the blank is placed and fixed, the part or the clamping part, which is attached to the supporting surface, is difficult to contact with the glaze because of being blocked, so that the ceramic surface is difficult to fully and uniformly treat, and the secondary treatment is required to be carried out on the area with poor ceramic glazing, so that the processing quality and the processing efficiency of the ceramic are affected.
Therefore, the utility model provides a glazing device for ceramic preparation and a preparation method thereof.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the utility model relates to a glazing device for ceramic preparation; the automatic spraying device comprises a supporting assembly and a spraying assembly, wherein the supporting assembly comprises a supporting seat, a first motor is installed on the supporting seat, the top end of the first motor is connected with a rotary table through a rotating shaft, two sides of the supporting seat are respectively connected with supporting plates, the side walls of the supporting plates, which are close to each other, are respectively connected with push rods, the top surface of the rotary table is connected with a group of supporting rods, the end parts of the push rods and the supporting rods are respectively fixedly connected with a rotating sleeve, a rolling ball is rotationally connected to the rotating sleeve, and the spraying assembly is positioned at the top end of the supporting seat; when the ceramic glazing device in the prior art is used, when the blank is placed and fixed, the part or the clamping part, which is attached to the supporting surface, of the blank is difficult to contact with the glaze because of being shielded, so that the ceramic surface is difficult to fully and uniformly treat, and the area with poor ceramic glazing is required to be treated for the second time, so that the processing quality and the processing efficiency of the ceramic are affected; when the glaze pouring device is used, the formed blank is placed at the rolling balls on the turntable, the blank is preliminarily supported by utilizing the multiple groups of rolling balls on the turntable, then the rolling balls on the push rods are controlled to move to one side of the blank, the blank is clamped and fixed by utilizing the rolling balls on the multiple groups of push rods, then the first motor and the spraying assembly work, the first motor can drive the turntable to rotate when in work, at the moment, the blank can drive the rolling balls on the turntable to roll under the clamping and positioning of the self gravity of the blank and the rolling balls on the push rods, namely, the bottom surface of the blank can rotate relative to the rolling balls on the turntable, and meanwhile, the blank can drive the rolling balls on the push rods to roll on the surface of the blank when in rotation, so that the blank can be movably attached to the supporting surface and the clamping surface, each position of the blank can be more fully and uniformly subjected to glaze pouring treatment by the spraying assembly, the quality problem caused by 'dead angle' of ceramic is reduced, and meanwhile, the processing efficiency of ceramic is improved.
Preferably, the device further comprises a bottom plate, wherein vertical plates are symmetrically connected to the bottom plate, a rotating column is rotationally connected between the two vertical plates, a second motor is installed at a position corresponding to the end part of the rotating column, the output end of the second motor is connected with the rotating column, a group of annular evenly distributed partition plates are connected to the side wall of the rotating column, and supporting components are respectively installed in chambers between two adjacent partition plates; through installing the supporting component respectively in the cavity between each baffle, when ceramic waters the glaze and handles, at this moment through one of them supporting component on the second motor control steering column, move to the middle part top of steering column, place the idiosome in this supporting component department later and water the glaze and handle, after this idiosome waters the glaze completion, through the rotation again of steering column, make the idiosome that accomplishes the glaze that waters rotate steering column bottom, be convenient for remain at the idiosome (like bowl form, barreled) inside unnecessary glaze outflow and retrieve, also be convenient for the drying of idiosome simultaneously, and the idiosome is when drying, the steering column can drive other supporting component simultaneously and water the glaze processing to other idiosome, thereby make the glazing of idiosome go on with the working of drying in step, further improved the machining efficiency of ceramic.
Preferably, the inside of the rotary column is provided with reflux grooves which are axially distributed, the side wall of the rotary column between two adjacent baffle plates is provided with reflux holes which are communicated with the reflux grooves, the reflux holes are internally provided with a liquid flow control assembly, and the supporting seat and the supporting plate are respectively made of grid plates; when the blank body is subjected to glazing treatment, the supporting seat and the supporting plate which are made of the grid plate are convenient for the glaze to flow to the reflux holes, and the liquid flow control assembly at the top end of the middle part of the rotary column is controlled to be opened at the moment, so that the sprayed glaze can flow into the reflux grooves from the reflux holes, and the material is uniformly recovered and reused through the reflux grooves, so that the waste of materials and the pollution to the environment are reduced.
Preferably, the liquid flow control assembly comprises a blocking block positioned at the inner end of the backflow hole, and an elastic rope is connected between the blocking block and the inner wall of the backflow hole; when the support component on the top end of the middle part of the rotary column is used for glazing, the plugging blocks in the reflow holes corresponding to the support component can be jacked up under the pressure of gravity and materials, so that the materials at the position can be effectively collected, the plugging blocks in the reflow holes at other positions can be tightly clung to the inner walls of the reflow holes under the pulling force of the elastic rope, the automatic closing effect is realized, the overflow condition of the materials collected in the reflow grooves is reduced, and compared with a traditional electromagnetic control valve, the liquid flow control component is simpler in structure, more energy-saving and lower in failure rate.
Preferably, a fixed rod is arranged at the bottom end of the middle part of the reflux groove, one end of the fixed rod penetrates through the rotary column and is fixedly connected with the vertical plate, an annular sleeve is rotationally connected to the fixed rod, and traction ropes are respectively connected between the annular sleeve and each plugging block; when the rotating column rotates, the plugging block can drive the annular sleeve to rotate on the fixed rod, at the moment, the position of the fixed rod is set, when the plugging block moves to the top end of the middle part of the rotating column, the distance between the plugging block and the fixed rod is furthest, at the moment, the length of the traction rope is set, the traction rope in the state is in a tensioning state, the traction ropes in other positions are in a loosening state, the plugging block at the top end of the middle part of the rotating column can be pulled to move downwards at fixed points, the backflow hole at the position is in a stable opening state, and the recycling effect of materials is improved.
Preferably, a cavity is formed in the ball, a plurality of groups of atomization holes communicated with the cavity are formed in the side wall of the ball, a group of feed grooves which are uniformly distributed and communicated with the cavity are formed in the side wall of the ball, the width of the notch of each feed groove is gradually increased from outside to inside, a plugging ball is arranged at the inner end of each feed groove, an elastic pull rope is connected between each plugging ball and the side wall of each feed groove, a feed channel is formed in the inner wall of each rotating sleeve, and the feed ends of the feed channels are communicated with the spraying assembly through a guide pipe; when the blank rotates to cast glaze, the rolling ball can synchronously rotate in the rotating sleeve, when the feeding groove on the rolling ball moves to the position of the feeding channel at the rotating sleeve, the plugging ball can be ejected from the feeding groove by the pressure of the material in the feeding channel, so that the material can flow into the cavity of the rolling ball and can be ejected from the atomizing hole, at the moment, the atomized material ejected from the surface of the rolling ball can spray the area through which the atomized material rolls, the indentation generated when the rolling ball rolls on the surface of the blank is reduced, and the processing quality of ceramic is further improved.
Preferably, the spray assembly comprises a screw rod, a sliding block is connected to the side wall of the screw rod in a sliding manner, a first spray head is connected to the bottom end of the sliding block, second spray heads are symmetrically arranged on the side wall of the sliding block, the spraying direction of the second spray heads is consistent with the tangential direction of the side wall of the screw rod, flow passages which are communicated with the first spray heads and the second spray heads are respectively arranged in the sliding block, electromagnetic valves are respectively arranged in the flow passages at the two second spray heads, the feeding ends of the flow passages are connected with an external pressure pump through hoses, and annular baffles are arranged outside the screw rod; when the spraying assembly works, the electromagnetic valve at one second spray head is controlled to be opened, so that after a high-pressure material flows into the flow channel, a part of the material flows out from the first spray head and is sprayed on the blank, and the other part of the material flows out from the opened second spray head and forms an impact force tangential to the spiral rod, so that the sliding of the sliding block on the spiral rod can be promoted, the spraying assembly can more fully and uniformly perform glazing treatment on the blank, the arranged baffle can intercept the material sprayed out from the second spray head, and waste of the material and pollution to the environment are reduced.
The ceramic preparation method adopts the glazing device and comprises the following steps:
s1: firstly, processing a ceramic blank, then placing the processed and formed blank at a rolling ball position on a rotary table, and carrying out preliminary support on the blank by utilizing a plurality of groups of rolling balls on the rotary table;
s2: then the rolling ball of the push rod is controlled to move to one side of the embryo body, and the embryo body is clamped and fixed;
s3: then the first motor and the spraying assembly work to enable the blank body on the turntable to rotate and spray at the same time, and the required ceramic is prepared after the blank body is glazed; through this mode, can make idiosome and holding surface activity laminating for spray subassembly can be more abundant even carry out the glazing to each position of idiosome and handle, reduce the quality problem that ceramic leads to because of appearing glazing "dead angle", also improved the machining efficiency of ceramic simultaneously.
The beneficial effects of the utility model are as follows:
1. according to the glaze pouring device for ceramic preparation and the preparation method thereof, the blank body can be movably attached to the supporting surface and the clamping surface, so that the spraying assembly can be used for more fully and uniformly pouring glaze on each position of the blank body, quality problems of ceramic caused by 'dead angle' of glaze pouring are reduced, and meanwhile, the processing efficiency of the ceramic is improved.
2. According to the glaze pouring device for ceramic preparation and the preparation method thereof, the supporting components are respectively arranged in the chambers between the partition boards, so that redundant glaze remained in the blank body can flow out and be recovered conveniently, the blank body is convenient to dry, and when the blank body is dried, the rotary column can drive the rest supporting components to perform glaze pouring processing on other blank bodies simultaneously, so that glaze pouring and drying of the blank body can be performed synchronously, and the processing efficiency of the ceramic is further improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of a support assembly and a spray assembly of the present utility model;
FIG. 2 is a schematic view of the structure of the support assembly and the spray assembly of the present utility model;
FIG. 3 is a schematic diagram of the structure of the present utility model;
fig. 4 is an enlarged view at a in fig. 3;
FIG. 5 is a schematic view of the structure of the ball of the present utility model;
fig. 6 is a schematic structural diagram of a spray assembly in the second embodiment;
FIG. 7 is a flow chart of method steps of the present utility model;
in the figure: the spray assembly comprises a support assembly 1, a spray assembly 2, a support seat 3, a first motor 4, a rotary table 5, a support plate 6, a push rod 7, a support rod 8, a rotary sleeve 9, a rolling ball 10, a bottom plate 11, a vertical plate 12, a rotary column 13, a partition plate 14, a reflux groove 15, a reflux hole 16, a blocking block 17, an elastic rope 18, a fixed rod 19, an annular sleeve 20, a traction rope 21, an atomization hole 22, a feeding groove 23, a blocking ball 24, a pull rope 25, a feeding channel 26, a conducting pipe 27, a spiral rod 28, a sliding block 29, a first spray head 30, a second spray head 31, a flow channel 32, a hose 33 and a baffle 34.
Detailed Description
The utility model is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment one:
referring to fig. 1-2, a glazing device for ceramic preparation according to an embodiment of the present utility model; the spraying device comprises a supporting component 1 and a spraying component 2, wherein the supporting component 1 comprises a supporting seat 3, a first motor 4 is installed on the supporting seat 3, the top end of the first motor 4 is connected with a rotary table 5 through a rotary shaft, two sides of the supporting seat 3 are respectively connected with supporting plates 6, the side walls of the supporting plates 6, which are close to each other, are respectively connected with a push rod 7, the top surface of the rotary table 5 is connected with a group of supporting rods 8, the end parts of the push rods 7 and the supporting rods 8 are respectively fixedly connected with a rotary sleeve 9, a rolling ball 10 is rotationally connected in the rotary sleeve 9, and the spraying component 2 is positioned at the top end of the supporting seat 3; when the ceramic glazing device in the prior art is used, when the blank is placed and fixed, the part or the clamping part, which is attached to the supporting surface, of the blank is difficult to contact with the glaze because of being shielded, so that the ceramic surface is difficult to fully and uniformly treat, and the area with poor ceramic glazing is required to be treated for the second time, so that the processing quality and the processing efficiency of the ceramic are affected; when the glaze pouring device is used, a formed blank is placed at the rolling ball 10 on the turntable 5, the blank is preliminarily supported by utilizing a plurality of groups of rolling balls 10 on the turntable 5, then the rolling balls 10 on the push rod 7 are controlled to move to one side of the blank, the blank is clamped and fixed by utilizing the rolling balls 10 at the plurality of groups of push rods 7, then the first motor 4 works with the spraying assembly 2, the first motor 4 can drive the turntable 5 to rotate during working, at the moment, the blank can drive the rolling balls 10 on the turntable 5 to roll under the self gravity and the clamping positioning of the rolling balls 10 at the push rod 7, namely, the bottom surface of the blank can rotate relative to the rolling balls 10 on the turntable 5, and meanwhile, the blank can drive the rolling balls 10 at the push rod 7 to roll on the surface of the blank during rotation, so that the blank is movably attached to the supporting surface and the clamping surface, each position of the blank can be more fully and uniformly poured by the spraying assembly 2, the quality problem caused by 'glaze pouring' is reduced, and the ceramic processing efficiency is improved.
As shown in fig. 3-5, the device further comprises a bottom plate 11, wherein vertical plates 12 are symmetrically connected to the bottom plate 11, a rotary column 13 is rotatably connected between the two vertical plates 12, a second motor is installed at a position corresponding to the end part of the vertical plate 12 and the rotary column 13, the output end of the second motor is connected with the rotary column 13, a group of annular evenly distributed partition plates 14 are connected to the side wall of the rotary column 13, and a supporting component 1 is installed in a cavity between every two adjacent partition plates 14; through installing supporting component 1 respectively in the cavity between each baffle 14, when the pottery is watered the glaze and is handled, at this moment through one of them supporting component 1 on the second motor control swivel post 13, move to the middle part top of swivel post 13, place the idiosome in this supporting component 1 department later and water the glaze and handle, after this idiosome is watered the glaze and accomplish, through the swiveling of swivel post 13 again, make the idiosome that accomplishes the glaze rotate swivel post 13 bottom, be convenient for remain at the idiosome (like bowl form, barreled) inside unnecessary glaze outflow and retrieve, also be convenient for the drying of idiosome simultaneously, and the idiosome is in the time of drying, swivel post 13 can drive other supporting component 1 simultaneously and water the glaze processing to other idiosome, thereby make the glazing of idiosome and the work of drying go on in step, further improve the machining efficiency of pottery.
The inside of the rotary column 13 is provided with reflux grooves 15 which are axially distributed, the side wall of the rotary column 13 between two adjacent partition plates 14 is provided with reflux holes 16 which are communicated with the reflux grooves 15, the reflux holes 16 are internally provided with liquid flow control components, and the supporting seat 3 and the supporting plate 6 are respectively made of grid plates; when the blank body is subjected to glazing treatment, the supporting seat 3 and the supporting plate 6 which are made of the grid plates are convenient for the glaze to flow to the reflux holes 16, and at the moment, the liquid flow control assembly at the top end of the middle part of the rotary column 13 is controlled to be opened, so that the sprayed glaze can flow into the reflux grooves 15 from the reflux holes 16, and can be uniformly recycled through the reflux grooves 15, so that the waste of materials and the pollution to the environment are reduced.
The liquid flow control assembly comprises a blocking block 17 positioned at the inner end of the reflow hole 16, and an elastic rope 18 is connected between the blocking block 17 and the inner wall of the reflow hole 16; when the support component 1 at the top end of the middle part of the rotary column 13 is subjected to glazing treatment, the blocking blocks 17 in the corresponding reflux holes 16 can be jacked up under the gravity and the pressure of materials, so that the materials at the reflux holes can be effectively collected, the blocking blocks 17 in the reflux holes 16 at other positions can be clung to the inner wall of the reflux holes 16 under the tension of the elastic rope 18, the automatic closing effect is realized, the overflow condition of the materials collected in the reflux grooves 15 is reduced, and compared with a traditional electromagnetic control valve, the liquid flow control component has simpler structure, more energy conservation and lower failure rate.
A fixed rod 19 is arranged at the bottom end of the middle part of the reflux groove 15, one end of the fixed rod 19 penetrates through the rotary column 13 and is fixedly connected with the vertical plate 12, an annular sleeve 20 is rotatably connected to the fixed rod 19, and traction ropes 21 are respectively connected between the annular sleeve 20 and each plugging block 17; when the rotary column 13 rotates, the plugging block 17 can drive the annular sleeve 20 to rotate on the fixed rod 19, at the moment, through setting the position of the fixed rod 19, when the plugging block 17 moves to the top end of the middle part of the rotary column 13, the distance between the plugging block 17 and the fixed rod 19 is farthest, at the moment, the length of the traction rope 21 can be set, so that the traction rope 21 in the state is in a tensioning state, the traction ropes 21 in other positions are in a loosening state, the plugging block 17 at the top end of the middle part of the rotary column 13 can be pulled at fixed points to move downwards, the backflow hole 16 at the position is in a stable opening state, and the recycling effect of materials is improved.
The inside of the ball 10 is provided with a cavity, the side wall of the ball 10 is provided with a plurality of groups of atomization holes 22 communicated with the cavity, the side wall of the ball 10 is provided with a group of feed grooves 23 which are uniformly distributed and communicated with the cavity, the width of the notch of the feed groove 23 is gradually increased from outside to inside, the inner end of the feed groove 23 is provided with a plugging ball 24, an elastic pull rope 25 is connected between the plugging ball 24 and the side wall of the feed groove 23, the inner wall of the rotating sleeve 9 is provided with a feed channel 26, and the feed end of the feed channel 26 is communicated with the spray assembly 2 through a guide pipe 27; when the blank rotates to cast glaze, the rolling ball 10 can synchronously rotate in the rotating sleeve 9, when the feeding groove 23 on the rolling ball 10 moves to the position of the feeding channel 26 at the position of the rotating sleeve 9, the material pressure in the feeding channel 26 can jack the blocking ball 24 away from the feeding groove 23, so that the material can flow into the cavity of the rolling ball 10 and can be sprayed out from the atomization holes 22, at the moment, the sprayed material on the surface of the rolling ball 10 can spray the area where the sprayed material rolls, the indentation generated when the rolling ball 10 rolls on the surface of the blank is reduced, and the processing quality of ceramics is further improved.
Embodiment two:
as shown in fig. 6, in comparative example one, another embodiment of the present utility model is: the spraying assembly 2 comprises a screw rod 28, a sliding block 29 is connected to the side wall of the screw rod 28 in a sliding manner, a first spray head 30 is connected to the bottom end of the sliding block 29, second spray heads 31 are symmetrically arranged on the side wall of the sliding block 29, the spraying direction of the second spray heads 31 is consistent with the tangential direction of the side wall of the screw rod 28, flow passages 32 for communicating the first spray heads 30 with the second spray heads 31 are respectively arranged in the sliding block 29, electromagnetic valves are respectively arranged in the flow passages 32 at the two second spray heads 31, the feeding ends of the flow passages 32 are connected with an external pressure pump through hoses 33, and annular baffles 34 are arranged outside the screw rod 28; when the spraying assembly 2 works, the electromagnetic valve at one second spray head 31 is controlled to be opened, so that after high-pressure materials flow into the runner 32, one part of the materials flow out of the first spray head 30 and are sprayed on the blank, the other part of the materials flow out of the opened second spray head 31 and form impact force tangential to the spiral rod 28, so that the sliding of the sliding block 29 on the spiral rod 28 can be promoted, the spraying assembly 2 can perform glazing treatment on the blank more fully and uniformly, and the arranged baffle 34 can intercept the materials sprayed out of the second spray head 31, so that the waste of the materials and the pollution to the environment are reduced.
As shown in FIG. 7, the method for preparing the ceramic adopts the glazing device, and comprises the following steps:
s1: firstly, processing a ceramic blank, then placing the processed and formed blank at the positions of rolling balls 10 on a turntable 5, and carrying out preliminary support on the blank by utilizing a plurality of groups of rolling balls 10 on the turntable 5;
s2: then the rolling ball 10 on the push rod 7 is controlled to move to one side of the embryo body, and the embryo body is clamped and fixed;
s3: then the first motor 4 and the spraying component 2 work to enable the blank on the turntable 5 to rotate and spray at the same time, and the required ceramic is prepared after the blank glazing is finished; through this mode, can make idiosome and holding surface activity laminating for spray subassembly 2 can be more abundant even carry out the glazing to each position of idiosome and handle, reduce the quality problem that the pottery leads to because of appearing glazing "dead angle", also improved the machining efficiency of pottery simultaneously.
Working principle: when the glaze pouring device is used, a formed blank is placed at the rolling ball 10 on the turntable 5, a plurality of groups of rolling balls 10 on the turntable 5 are utilized to preliminarily support the blank, then the rolling balls 10 on the push rods 7 are controlled to move to one side of the blank, the blank is clamped and fixed by the rolling balls 10 at the plurality of groups of push rods 7, then the first motor 4 works with the spraying assembly 2, the first motor 4 can drive the turntable 5 to rotate during working, at the moment, the blank can drive the rolling balls 10 on the turntable 5 to roll under the self gravity and the clamping positioning of the rolling balls 10 at the push rods 7, namely, the bottom surface of the blank can rotate relative to the rolling balls 10 on the turntable 5, and meanwhile, the blank can drive the rolling balls 10 at the push rods 7 to roll on the surface of the blank during rotation, so that the blank is movably attached to the supporting surface and the clamping surface, each position of the blank can be more fully and uniformly poured by the spraying assembly 2, the quality problem caused by 'glaze pouring' is reduced, and the ceramic processing efficiency is improved; through installing the support components 1 in the chambers among the partition plates 14 respectively, when the ceramic is subjected to glazing treatment, at the moment, one of the support components 1 on the rotary column 13 is controlled by a second motor to move to the top end of the middle part of the rotary column 13, then a blank is placed at the support component 1 for glazing treatment, after the blank is subjected to glazing treatment, the rotary column 13 rotates again, so that the blank subjected to glazing treatment rotates the bottom end of the rotary column 13, redundant glaze remaining in the blank (such as bowl-shaped and barrel-shaped) is convenient to flow out and recover, and meanwhile, the blank is also convenient to dry, and the rotary column 13 can drive other support components 1 to perform glazing treatment on other blanks at the same time during the drying of the blank, so that glazing and drying work of the blank can be performed synchronously, and the processing efficiency of the ceramic is further improved; when the blank body is subjected to glazing treatment, the supporting seat 3 and the supporting plate 6 which are made of the grid plates are convenient for the glaze to flow to the reflux holes 16, and at the moment, the liquid flow control assembly at the top end of the middle part of the rotary column 13 is controlled to be opened, so that the sprayed glaze can flow into the reflux grooves 15 from the reflux holes 16 and be uniformly recycled through the reflux grooves 15, and the waste of materials and the pollution to the environment are reduced; when the support component 1 at the top end of the middle part of the rotary column 13 is subjected to glazing treatment, the blocking blocks 17 in the corresponding reflux holes 16 can be jacked up under the gravity and the pressure of materials, so that the materials at the reflux holes can be effectively collected, the blocking blocks 17 in the rest position reflux holes 16 can be tightly attached to the inner wall of the reflux holes 16 under the tension of the elastic rope 18, the automatic closing effect is realized, the overflow condition of the materials collected in the reflux grooves 15 is reduced, and compared with a traditional electromagnetic control valve, the liquid flow control component has simpler structure, more energy conservation and lower failure rate; when the rotary column 13 rotates, the plugging block 17 can drive the annular sleeve 20 to rotate on the fixed rod 19, at the moment, through setting the position of the fixed rod 19, when the plugging block 17 moves to the top end of the middle part of the rotary column 13, the distance between the plugging block 17 and the fixed rod 19 is farthest, at the moment, the length of the hauling rope 21 can be set, so that the hauling rope 21 in the state is in a tensioning state, and the hauling ropes 21 in other positions are in a loosening state, thereby pulling the plugging block 17 at the top end of the middle part of the rotary column 13 at fixed points to move downwards, and enabling the backflow hole 16 at the location to be in a stable opening state, and improving the recovery effect of materials; when the blank body rotates to cast glaze, the rolling ball 10 can synchronously rotate in the rotating sleeve 9, when the feeding groove 23 on the rolling ball 10 moves to the position of the feeding channel 26 at the rotating sleeve 9, the material pressure in the feeding channel 26 can jack the blocking ball 24 away from the feeding groove 23, so that the material can flow into the cavity of the rolling ball 10 and can be sprayed out from the atomization holes 22, at the moment, the atomized material sprayed out of the surface of the rolling ball 10 can spray the area where the atomized material rolls, the indentation generated when the rolling ball 10 rolls on the surface of the blank body is reduced, and the processing quality of ceramics is further improved; when the spraying assembly 2 works, the electromagnetic valve at one second spray head 31 is controlled to be opened, so that after high-pressure materials flow into the runner 32, one part of the materials flow out of the first spray head 30 and are sprayed on the blank, the other part of the materials flow out of the opened second spray head 31 and form impact force tangential to the spiral rod 28, so that the sliding of the sliding block 29 on the spiral rod 28 can be promoted, the spraying assembly 2 can perform glazing treatment on the blank more fully and uniformly, and the arranged baffle 34 can intercept the materials sprayed out of the second spray head 31, so that the waste of the materials and the pollution to the environment are reduced.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the foregoing embodiments, and that the foregoing embodiments and description are merely illustrative of the principles of this utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, and these changes and modifications fall within the scope of the utility model as hereinafter claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (2)

1. The utility model provides a ceramic preparation glazing device which characterized in that: the novel spraying device comprises a supporting assembly (1) and a spraying assembly (2), wherein the supporting assembly (1) comprises a supporting seat (3), a first motor (4) is installed on the supporting seat (3), a rotary table (5) is connected to the top end of the first motor (4) through a rotary shaft, supporting plates (6) are respectively connected to two sides of the supporting seat (3), push rods (7) are respectively connected to the side walls, close to each other, of the supporting plates (6), a group of supporting rods (8) are connected to the top surface of the rotary table (5), rotary sleeves (9) are respectively fixedly connected to the ends of the push rods (7) and the supporting rods (8), rolling balls (10) are rotationally connected to the rotary sleeves (9), and the spraying assembly (2) is located at the top end of the supporting seat (3). The novel steering column comprises a base plate (11), wherein vertical plates (12) are symmetrically connected to the base plate (11), a steering column (13) is rotationally connected between the two vertical plates (12), a second motor is installed at the position, corresponding to the end part of the steering column (13), of each vertical plate (12), the output end of the second motor is connected with the steering column (13), a group of annular evenly distributed partition plates (14) are connected to the side wall of the steering column (13), and supporting components (1) are respectively installed in cavities between two adjacent partition plates (14); the inside of the rotary column (13) is provided with backflow grooves (15) which are axially distributed, the side wall of the rotary column (13) between two adjacent partition boards (14) is provided with backflow holes (16) which are communicated with the backflow grooves (15), the backflow holes (16) are internally provided with liquid flow control components, and the supporting seat (3) and the supporting plate (6) are respectively made of grid plates; the liquid flow control assembly comprises a blocking block (17) positioned at the inner end of the backflow hole (16), and an elastic rope (18) is connected between the blocking block (17) and the inner wall of the backflow hole (16); the middle bottom end of the reflux groove (15) is provided with a fixed rod (19), one end of the fixed rod (19) penetrates through the rotary column (13) and is fixedly connected with the vertical plate (12), the fixed rod (19) is rotatably connected with an annular sleeve (20), and traction ropes (21) are respectively connected between the annular sleeve (20) and each plugging block (17); the inside of spin (10) has been seted up the cavity, a plurality of groups of atomizing hole (22) that are linked together with the cavity have been seted up on the lateral wall of spin (10), just set up a set of evenly distributed and feed chute (23) that are linked together with the cavity on the lateral wall of spin (10), the notch width of feed chute (23) is by outside-in increase gradually, the inner shutoff ball (24) that is equipped with of feed chute (23), be connected with elastic stay cord (25) between the lateral wall of shutoff ball (24) and feed chute (23), feed channel (26) have been seted up on the inner wall of rotating sleeve (9), the feed end of feed channel (26) is linked together with spray assembly (2) through conducting pipe (27).
2. A method for preparing ceramic, which adopts the ceramic preparation glazing device as claimed in claim 1, and is characterized in that: the method comprises the following steps:
s1: firstly, processing a ceramic blank, then placing the processed and formed blank at a rolling ball (10) on a rotary table (5), and carrying out preliminary support on the blank by utilizing a plurality of groups of rolling balls (10) on the rotary table (5);
s2: then the rolling ball (10) on the push rod (7) is controlled to move to one side of the embryo body, and the embryo body is clamped and fixed;
s3: and then the first motor (4) and the spraying assembly (2) work to enable the blank on the rotary table (5) to rotate and spray at the same time, and the required ceramic is prepared after the blank glazing is finished.
CN202210856173.8A 2022-07-21 2022-07-21 Ceramic preparation glazing device and preparation method thereof Active CN115256609B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0723817A1 (en) * 1995-01-26 1996-07-31 Hilt Equipements Industriels Booth for treating workpieces by spraying
CN108858704A (en) * 2018-06-08 2018-11-23 浙江楠宋瓷业有限公司 A kind of ceramics multistation automatic glaze spraying machine
CN210100283U (en) * 2018-11-20 2020-02-21 湖南德兴瓷业有限公司 Glaze device is watered in ceramic preparation
CN113183293A (en) * 2021-05-21 2021-07-30 吴伟华 Intelligent uniform automatic glazing equipment for ceramic artware
WO2022021689A1 (en) * 2020-07-30 2022-02-03 苏州仓旻电子科技有限公司 Glaze spraying apparatus for ceramic
CN114274328A (en) * 2021-12-07 2022-04-05 陈秋萍 Ceramic glazing equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0723817A1 (en) * 1995-01-26 1996-07-31 Hilt Equipements Industriels Booth for treating workpieces by spraying
CN108858704A (en) * 2018-06-08 2018-11-23 浙江楠宋瓷业有限公司 A kind of ceramics multistation automatic glaze spraying machine
CN210100283U (en) * 2018-11-20 2020-02-21 湖南德兴瓷业有限公司 Glaze device is watered in ceramic preparation
WO2022021689A1 (en) * 2020-07-30 2022-02-03 苏州仓旻电子科技有限公司 Glaze spraying apparatus for ceramic
CN113183293A (en) * 2021-05-21 2021-07-30 吴伟华 Intelligent uniform automatic glazing equipment for ceramic artware
CN114274328A (en) * 2021-12-07 2022-04-05 陈秋萍 Ceramic glazing equipment

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