CN115255125B

CN115255125B - High-stability punching device and method for steel pipe climbing frame processing

Info

Publication number: CN115255125B
Application number: CN202210786640.4A
Authority: CN
Inventors: 王邦林; 卢承宏; 廖兴利; 李武俊; 白炳城
Original assignee: Wenzhou Taichang Tower Manufacturing Co ltd
Current assignee: Wenzhou Taichang Tower Manufacturing Co ltd
Priority date: 2022-07-04
Filing date: 2022-07-04
Publication date: 2023-06-02
Anticipated expiration: 2042-07-04
Also published as: CN115255125A

Abstract

The invention discloses a high-stability punching processing device and method for processing a steel pipe climbing frame, comprising a supporting box, wherein the bottom of the supporting box is fixedly connected with a base, the supporting box is fixedly connected with a workbench, the back of the top of the workbench is fixedly connected with a mounting bracket, a supporting rod capable of assembling the steel pipe climbing frame is placed on the workbench, both sides of the supporting rod are respectively attached with a limiting clamping plate, the bottom of the limiting clamping plate is slidably arranged on the workbench, the back of the supporting rod is attached with a positioning seat, the bottom of the positioning seat is fixedly connected with the workbench, the front of the mounting bracket is fixedly connected with an electric sliding rail slide seat, and the workbench is provided with a pressing mechanism capable of pressing and limiting the supporting rod.

Description

High-stability punching device and method for steel pipe climbing frame processing

Technical Field

The invention relates to the technical field of climbing frames, in particular to a high-stability punching processing device and method for processing a steel pipe climbing frame.

Background

The steel pipe climbs the frame and is used as the affiliated facilities commonly used in the production life for a long time, climbs the frame and generally includes bracing piece and pedal lever, and the bracing piece is two about, has arranged a plurality of connecting holes along the direction of height on the bracing piece, and the pedal lever links to each other with two connecting holes of corresponding height to the combination constitutes climbs the frame, and the user need be used to punch a hole processingequipment to the bracing piece when processing the bracing piece, so that the bolt can pass through smoothly.

However, the limiting effect of the traditional punching device on the supporting rod is poor, the device can vibrate as a whole due to the impact of impact force in the punching process, the supporting rod is easy to displace in the punching process, the mounting holes on the supporting rod are not on the same horizontal line, dislocation is formed, the stability of the device is greatly reduced, the defective rate of the mounting clamp plate can be increased, and therefore, the high-stability punching device and the method for the steel pipe climbing frame machining are provided.

Disclosure of Invention

The invention aims to provide a high-stability punching device and method for processing a steel pipe climbing frame, which are used for solving the problems that the traditional punching device for processing the steel pipe climbing frame provided in the background art is poor in limiting effect on a supporting rod, and easy to cause the displacement of the supporting rod in the punching process, so that the mounting holes on the supporting rod are easy to misplace, and the stability of the device is greatly reduced.

In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a steel pipe climbs high stability processingequipment that punches a hole of frame processing usefulness, includes the supporting box, the bottom fixedly connected with base of supporting box, fixedly connected with workstation on the supporting box, the back fixedly connected with installing support at workstation top, place the bracing piece that can climb the frame to the steel pipe on the workstation, the both sides of bracing piece all laminate the bottom slip setting that has spacing splint and spacing splint on the workstation, the laminating of the back of bracing piece has the bottom fixedly connected with of positioning seat and positioning seat on the workstation, the positive fixedly connected with electronic slide rail slide of installing support, be provided with the installation cover on the electronic slide rail slide, and fixedly connected with pneumatic cylinder in the installation cover, the piston rod fixedly connected with of pneumatic cylinder can carry out the impact post that punches a hole to the bracing piece, the front at workstation top is provided with recess and recess is located the front of bracing piece, be provided with on the workstation and press spacing pressing mechanism to the bracing piece, the positive left side in recess inner chamber bottom is provided with the controller.

Preferably, the pressing mechanism comprises two groups of pressing frames, the two sides of the top of the workbench are fixedly connected with supporting frames, the two groups of pressing frames are rotationally arranged on the front face of one side, close to each other, of the pressing frames along the front-back direction, the bottoms of the pressing frames are attached to the supporting rods, the pressing frames are of an outer-side inclined structure, the two groups of pressing frames are all penetrated through one group of supporting frames and are fixedly connected with first gears, one side, close to each other, of the first gears is meshed, the right side of the top of the workbench is fixedly connected with a first motor through a supporting block, and the output end of the first motor is fixedly connected to one group of pressing frames.

Preferably, the top and the bottom of positioning seat inner chamber all slide and are provided with the pinion rack, the one side meshing that the pinion rack is close to each other has the second gear, the one end fixed connection that the pinion rack kept away from the second gear is in one side that the limit clamp plate is close to each other, the output of workstation top fixedly connected with second motor and the inner circle fixed connection of second gear, the back of limit clamp plate is close to each other is transversely inserted and is equipped with first slide and the both ends fixed connection of first slide is in the back of support frame is close to each other one side, the positive fixedly connected with second slide of limit clamp plate is kept away from each other one side, one side that the second slide is kept away from each other runs through the support frame and extends to the outside, the second slide is L type structure.

Preferably, the front of the inner cavity of the groove is transversely provided with a slide way, and a limit baffle plate capable of limiting the support rod is arranged in the slide way in a sliding manner.

Preferably, the horizontal unloading groove that uses with the bracing piece cooperation has transversely been seted up on the workstation, the aggregate cylinder that can use with the cooperation of unloading horizontal groove has been placed to the bottom of supporting box inner chamber, the equal vertical fixedly connected with in both sides at supporting box inner chamber back can carry out spacing post to the aggregate cylinder, the front of supporting box articulates there is the chamber door, the back fixedly connected with of chamber door and the limiting plate of aggregate cylinder cooperation use.

Preferably, the right side of one group of the supporting frames is fixedly connected with a mounting box which can shield the first motor and the first gear.

Preferably, the bottom on the right side of the supporting box is fixedly connected with a placing frame through a reinforcing plate.

The application method of the high-stability punching device for the steel pipe climbing frame processing comprises the following steps:

s1, when the support rod is used, a user places the support rod on a workbench in advance, and enables the back surface of the support rod to contact with a positioning seat, at the moment, the user pulls the limiting baffle to move the limiting baffle to the front surface of the support rod, and at the moment, the front surface and the back surface of the support rod can be clamped and limited in advance by means of the positioning seat;

s2, a user starts a second motor by using the controller, and the second motor can drive the second gear to rotate at the moment so as to drive the two groups of toothed plates to synchronously and reversely move until the limiting clamping plates are clung to two sides of the supporting rod, so that two sides of the supporting rod can be limited;

s3, a user can rapidly start the first motor by using the controller, at the moment, the first motor can drive one group of pressing frames to swing, at the moment, under the mutual engagement of the two groups of first gears, the two groups of pressing frames can synchronously and reversely swing until the pressing frames are contacted with the top of the supporting rod, so that the top of the supporting rod can be pressed and limited, and meanwhile, a certain distance exists between the two groups of pressing frames, so that the normal punching operation of the impact column on the supporting rod can not be influenced;

s4, a user presses the controller subsequently, so that the hydraulic cylinder can be started, at the moment, the hydraulic cylinder drives the impact column to move downwards, the supporting rod is subjected to punching operation, at the moment, waste materials can fall into the material collecting barrel to be collected through the blanking transverse groove, and meanwhile, the user presets travel data of the electric sliding rail sliding seat, so that the hydraulic cylinder can be driven to punch holes on the supporting rod at intervals.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the second motor is arranged, the two groups of toothed plates can be synchronously driven to synchronously and reversely move under the assistance of the second gear, so that a user can conveniently adjust the distance between the limiting clamping plates according to the length of the supporting rod, the limiting clamping plates can be always clung to two sides of the supporting rod, the supporting rod can be initially limited, meanwhile, the pressing mechanism is arranged, the first motor is used for providing a driving source, the two groups of pressing frames can be driven to synchronously and reversely swing until contacting with the top of the supporting rod under the assistance of the two groups of first gears, the top of the supporting rod is conveniently pressed and limited, a certain distance exists between the two groups of pressing frames, the normal punching operation of the impact column on the supporting rod is not influenced, the double limiting mode can effectively prevent the supporting rod from displacement during punching, so that the mounting hole on the supporting rod is easy to misplacement, and the stability of the device is greatly improved.

2. According to the invention, the limiting baffle plate is arranged, so that the limiting baffle plate capable of freely and transversely sliding in the groove can shield the front surface of the supporting rod, thereby being convenient for limiting the supporting rod for the third time and further improving the stability of the supporting rod during punching.

3. According to the invention, the blanking transverse groove is arranged, so that punched waste can conveniently and rapidly fall into the material collecting barrel, and meanwhile, the material collecting barrel can be limited by the design of the limiting columns and the limiting plates, so that the situation that the material collecting barrel moves in position during use is avoided, the waste cannot accurately fall into the material collecting barrel, and the normal collection work of the waste is influenced.

The invention can effectively prevent the support rod from displacing during punching by utilizing a double limiting mode, thereby avoiding the easy dislocation of the mounting holes on the support rod and greatly improving the stability of the device.

Drawings

FIG. 1 is a schematic structural view of a high-stability punching device for processing a steel pipe climbing frame;

FIG. 2 is a partial rear view of the structure of the high-stability punching device for processing the steel pipe climbing frame;

FIG. 3 is an enlarged view of the structure at A in FIG. 2;

FIG. 4 is a partial perspective view of a high-stability punching device for processing a steel pipe climbing frame;

FIG. 5 is a perspective view showing the structure of the pressing mechanism of the present invention;

FIG. 6 is a perspective view of the structure of the support frame, the limiting clamp plate, the first slide plate and the second slide plate;

fig. 7 is a structural perspective view of the positioning seat of the present invention.

In the figure: 1. a supporting box; 2. a door; 3. a work table; 4. a mounting bracket; 5. a groove; 6. an electric slide rail slide seat; 7. a hydraulic cylinder; 8. a support rod; 9. a positioning seat; 10. a controller; 11. a blanking transverse groove; 12. a placing rack; 13. a support frame; 14. limiting clamping plates; 15. a mounting box; 16. a limit baffle; 17. a second slide plate; 18. a first slide plate; 19. a second motor; 20. a toothed plate; 21. a pressing mechanism; 211. a pressing frame; 212. a first gear; 213. a first motor; 22. a material collecting barrel; 23. a limit column; 24. a limiting plate; 25. and a second gear.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Example 1

Referring to fig. 1-7, the present invention provides a technical solution: the utility model provides a steel pipe climbs high stability processingequipment that punches a hole of frame processing usefulness, including supporting box 1, the bottom fixedly connected with base of supporting box 1, fixedly connected with workstation 3 on the supporting box 1, the back fixedly connected with installing support 4 at workstation 3 top, the bracing piece 8 that can assemble the steel pipe climbs the frame has been placed on the workstation 3, the both sides of bracing piece 8 all laminate the bottom slip setting that has spacing splint 14 and spacing splint 14 on workstation 3, the laminating of the back of bracing piece 8 has positioning seat 9 and the bottom fixedly connected with of positioning seat 9 on workstation 3, the positive fixedly connected with electronic slide rail slide 6 of installing support 4, be provided with the installation cover on the electronic slide rail slide 6, and fixedly connected with pneumatic cylinder 7 in the installation cover, the piston rod fixedly connected with of pneumatic cylinder 7 can punch a hole to bracing piece 8 strike the post, the front at workstation 3 top is provided with recess 5 and recess 5 is located the front of bracing piece 8, be provided with the spacing pressing mechanism 21 to pressing mechanism's of pressing the top of bracing piece 8, the top of being convenient for press spacing to the bracing piece 8, and the spacing is pressed to the top of certain interval between two sets of pressing the frame, the front side of the bottom that can not have the normal control post 10 to punch a hole to the left side of the support piece 8, the front side controller that can not influence the bottom 10 of the support piece 8 is arranged on the side of the recess.

Example 2

Referring to fig. 1-7, the present invention provides a technical solution: the utility model provides a high stability processingequipment that punches a hole that steel pipe climbs frame processing was used, including supporting box 1, the bottom on supporting box 1 right side is through reinforcing plate fixedly connected with rack 12, the design of rack 12, conveniently place the frame that gathers materials that holds bracing piece 8 that punches a hole completed, the bottom fixedly connected with base of supporting box 1, fixedly connected with workstation 3 on the supporting box 1, the back fixedly connected with installing support 4 at workstation 3 top, place the bracing piece 8 that can assemble the steel pipe climbs the frame on the workstation 3, the both sides of bracing piece 8 are all laminated and are had spacing splint 14 and spacing splint 14's bottom to slide and set up on workstation 3, the bottom fixedly connected with of locating seat 9 and locating seat 9 is on workstation 3, the top and the bottom of locating seat 9 inner chamber all slide and are provided with pinion 20, one side meshing that pinion 20 are close to each other has second gear 25, one end of the toothed plate 20 far away from the second gear 25 is fixedly connected to one side of the limiting clamp plate 14, which is close to each other, the back surface of the top of the workbench 3 is fixedly connected with a second motor 19, the output end of the second motor 19 is fixedly connected with the inner ring of the second gear 25, the back surface of one side of the limiting clamp plate 14, which is close to each other, is transversely inserted with a first slide plate 18, two ends of the first slide plate 18 are fixedly connected to the back surface of one side of the support frame 13, which is close to each other, the front surface of one side of the limiting clamp plate 14, which is far away from each other, is fixedly connected with a second slide plate 17, one side of the second slide plate 17, which is far away from each other, penetrates the support frame 13 and extends outwards, the second slide plate 17 is of an L-shaped structure, the second motor 19 is used for providing a driving source, two groups of toothed plates 20 can be synchronously driven to synchronously and reversely move under the assistance of the second gear 25, so that a user can adjust the distance of the limiting clamp plate 14 according to the length of the support rod 8, the limiting clamp plate 14 can be always clung to two sides of the supporting rod 8, so that the supporting rod 8 can be preliminarily limited, a slide way is transversely arranged on the front surface of the inner cavity of the groove 5, a limiting baffle 16 capable of limiting the supporting rod 8 is arranged in the slide way in a sliding manner, the front surface of the supporting rod 8 can be shielded by virtue of the design of the limiting baffle 16, the stability of the supporting rod 8 during punching is further improved, the front surface of the mounting bracket 4 is fixedly connected with the electric sliding rail slide seat 6, the electric sliding rail slide seat 6 is provided with a mounting sleeve, the mounting sleeve is internally fixedly connected with the hydraulic cylinder 7, the piston rod of the hydraulic cylinder 7 is fixedly connected with an impact column capable of punching the supporting rod 8, the front surface of the top of the workbench 3 is provided with the groove 5 and the groove 5 is positioned on the front surface of the supporting rod 8, the workbench 3 is provided with a pressing mechanism 21 capable of pressing and limiting the supporting rod 8, the pressing mechanism 21 comprises two groups of pressing frames 211, the two sides of the top of the workbench 3 are fixedly connected with supporting frames 13, the two groups of pressing frames 211 are rotatably arranged on the front sides of the pressing frames 211, which are close to each other, in the front-back direction, the bottoms of the pressing frames 211 are attached to the supporting rods 8, the pressing frames 211 are of an outer inclined structure, the right ends of the two groups of pressing frames 211 penetrate through one group of supporting frames 13 and are fixedly connected with first gears 212, the mutually close sides of the first gears 212 are meshed, the right side of the top of the workbench 3 is fixedly connected with a first motor 213 through a supporting block, the output end of the first motor 213 is fixedly connected to one group of pressing frames 211, the pressing mechanism 21 is designed so as to press and limit the top of the supporting rods 8, a certain interval exists between the two groups of pressing frames 211, normal punching operation of the impact column on the supporting rods 8 is not influenced, the right side fixedly connected with of a set of support frame 13 can carry out the mounting box 15 that shields first motor 213 and first gear 212, but avoid other people direct contact first gear 212, the security of device has been improved, the positive left side in recess 5 inner chamber bottom is provided with controller 10, transversely set up the unloading transverse groove 11 that uses with bracing piece 8 cooperation on workstation 3, the aggregate section of thick bamboo 22 that can use with unloading transverse groove 11 cooperation has been placed to the bottom of supporting box 1 inner chamber, the design of unloading transverse groove 11, the waste material after being convenient for punch a hole drops to aggregate section of thick bamboo 22 fast, the equal vertical fixedly connected with in both sides of supporting box 1 inner chamber back can carry out spacing post 23 to aggregate section of thick bamboo 22, the front of supporting box 1 articulates there is chamber door 2, the back fixedly connected with of chamber door 2 and aggregate section of thick bamboo 22 cooperation use spacing board 24, spacing post 23 and spacing board 24's design can carry out spacing to aggregate section of thick bamboo 22, it can not take place the position movement to avoid aggregate section of thick bamboo 22 when using, make the waste material unable accurate whereabouts to aggregate section of thick bamboo 22, influence the collection work to waste material normal.

s1, when in use, a user places the support rod 8 on the workbench 3 in advance, and enables the back surface of the support rod 8 to contact the positioning seat 9, at the moment, the user pulls the limiting baffle 16 to move the limiting baffle to the front surface of the support rod 8, and at the moment, the front surface and the back surface of the support rod 8 can be clamped and limited in advance by means of the positioning seat 9;

s2, a user starts a second motor 19 by using the controller 10, and at the moment, the second motor 19 can drive a second gear 25 to rotate, so that two groups of toothed plates 20 can be driven to synchronously and reversely move until the limiting clamping plates 14 are closely attached to two sides of the supporting rod 8, and therefore two sides of the supporting rod 8 can be limited;

s3, a user can rapidly start the first motor 213 by using the controller 10, at the moment, the first motor 213 can drive one group of pressing frames 211 to swing, at the moment, under the mutual engagement of the two groups of first gears 212, the two groups of pressing frames 211 can synchronously and reversely swing until the pressing frames 211 are contacted with the top of the support rod 8, so that the top of the support rod 8 can be pressed and limited, and meanwhile, a certain interval exists between the two groups of pressing frames 211, so that the normal punching operation of the impact column on the support rod 8 can not be influenced;

s4, a user presses the controller 10, so that the hydraulic cylinder 7 can be started, at the moment, the hydraulic cylinder 7 drives the impact column to move downwards, punching operation is performed on the supporting rod 8, at the moment, waste materials can completely fall into the material collecting barrel 22 to be collected through the blanking transverse groove 11, and meanwhile, the user presets travel data of the electric sliding rail slide seat 6, so that the hydraulic cylinder 7 can be driven to punch holes on the supporting rod 8 at intervals.

However, as well known to those skilled in the art, the working principles and wiring methods of the electric slide carriage 6, the hydraulic cylinder 7, the controller 10, the second motor 19 and the first motor 213 are common, which are all conventional means or common general knowledge, and are not described herein, and any choice can be made by those skilled in the art according to their needs or convenience.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high stability processingequipment that punches a hole that frame processing was used is climbed to steel pipe, includes supporting box (1), the bottom fixedly connected with base of supporting box (1), fixedly connected with workstation (3) on supporting box (1), the back fixedly connected with installing support (4) at workstation (3) top;

a supporting rod (8) capable of assembling the steel pipe climbing frame is arranged on the workbench (3), limiting clamping plates (14) are attached to two sides of the supporting rod (8), the bottoms of the limiting clamping plates (14) are arranged on the workbench (3) in a sliding mode, a positioning seat (9) is attached to the back face of the supporting rod (8), and the bottoms of the positioning seat (9) are fixedly connected to the workbench (3);

the front fixedly connected with electronic slide rail slide (6) of installing support (4), be provided with the installation cover on electronic slide rail slide (6), and fixedly connected with pneumatic cylinder (7) in the installation cover, the piston rod fixedly connected with of pneumatic cylinder (7) can carry out the impact post that punches a hole to bracing piece (8), its characterized in that: the front surface of the top of the workbench (3) is provided with a groove (5), and the groove (5) is positioned on the front surface of the supporting rod (8);

the utility model discloses a press mechanism, including workstation (3), including support frame (13), support frame (211), recess (5), be provided with on workstation (3) can press spacing pressing mechanism (21) to bracing piece (8), recess (5) positive left side in inner chamber bottom is provided with controller (10), pressing mechanism (21) are including two sets of pressing frame (211), the both sides at workstation (3) top are all fixedly connected with support frame (13), two sets of pressing frame (211) rotate along the fore-and-aft direction and install the front in support frame (13) one side that is close to each other, laminating on bracing piece (8) bottom of pressing frame (211), pressing frame (211) are outside slope form structure, two sets of pressing frame (211) right-hand member all runs through one of a set of support frame (13) and fixedly connected with first gear (212), one side meshing that first gear (212) is close to each other, the right side at workstation (3) top is through supporting shoe fixedly connected with first motor (213), the output of first motor (213) is fixed connection on one of them pressing frame (211).

2. The high-stability punching device for machining a steel pipe climbing frame according to claim 1, wherein: the top and the bottom of the inner cavity of the positioning seat (9) are both provided with toothed plates (20) in a sliding way, one side, close to each other, of the toothed plates (20) is meshed with a second gear (25), one end, far away from the second gear (25), of the toothed plates (20) is fixedly connected to one side, close to each other, of the limiting clamping plate (14), the back of the top of the workbench (3) is fixedly connected with a second motor (19) and the output end of the second motor (19) is fixedly connected with the inner ring of the second gear (25), the utility model discloses a support frame, including support frame (13), spacing splint (14), support frame (13), first slide (18) are transversely inserted in the back of spacing splint (14) one side that is close to each other and the both ends fixed connection of first slide (18) are in the back of support frame (13) one side that is close to each other, the front fixedly connected with second slide (17) of one side is kept away from each other to spacing splint (14), one side that second slide (17) are kept away from each other runs through support frame (13) and extends to the outside, second slide (17) are L type structure.

3. The high-stability punching device for machining a steel pipe climbing frame according to claim 1, wherein: the front side of the inner cavity of the groove (5) is transversely provided with a slide way, and a limit baffle (16) capable of limiting the support rod (8) is arranged in the slide way.

4. The high-stability punching device for machining a steel pipe climbing frame according to claim 1, wherein: the automatic feeding and discharging device is characterized in that a discharging transverse groove (11) matched with the supporting rod (8) is transversely formed in the workbench (3), a material collecting barrel (22) matched with the discharging transverse groove (11) is arranged at the bottom of an inner cavity of the supporting box (1), limiting columns (23) capable of limiting the material collecting barrel (22) are vertically and fixedly connected to two sides of the back surface of the inner cavity of the supporting box (1), a box door (2) is hinged to the front surface of the supporting box (1), and a limiting plate (24) matched with the material collecting barrel (22) is fixedly connected to the back surface of the box door (2).

5. The high-stability punching device for machining a steel pipe climbing frame according to claim 1, wherein: the right side of one group of the supporting frames (13) is fixedly connected with a mounting box (15) which can shield the first motor (213) and the first gear (212).

6. The high-stability punching device for machining a steel pipe climbing frame according to claim 1, wherein: the bottom on the right side of the supporting box (1) is fixedly connected with a placing frame (12) through a reinforcing plate.