CN115254926A - Mobile agricultural organic waste treatment and utilization system and method - Google Patents

Mobile agricultural organic waste treatment and utilization system and method Download PDF

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Publication number
CN115254926A
CN115254926A CN202210981563.8A CN202210981563A CN115254926A CN 115254926 A CN115254926 A CN 115254926A CN 202210981563 A CN202210981563 A CN 202210981563A CN 115254926 A CN115254926 A CN 115254926A
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fermentation
organic waste
bin
agricultural organic
air flow
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CN202210981563.8A
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陆炜强
郑熙川
裘雪龙
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Hangzhou Lanjun Agricultural Science And Technology Co ltd
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Hangzhou Lanjun Agricultural Science And Technology Co ltd
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Priority to CN202210981563.8A priority Critical patent/CN115254926A/en
Publication of CN115254926A publication Critical patent/CN115254926A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Fertilizers (AREA)

Abstract

The invention discloses a mobile agricultural organic waste treatment and utilization system and a mobile agricultural organic waste treatment and utilization method, wherein the system comprises a crushing bin, a storage bin, a fermentation mechanism, a liquid medicine circulation mechanism, a finished material mixing mechanism and a PLC (programmable logic controller) control box, the crushing bin comprises a feeding conveying belt and a crusher, the output end of the feeding conveying belt is communicated to the inside of the crusher, a first material conveying mechanism is arranged between the crushing bin and the storage bin, the output end of the crushing bin is communicated with the storage bin through the first material conveying mechanism, a second material conveying mechanism is arranged between the storage bin and the fermentation mechanism, and the storage bin is communicated with the fermentation mechanism through the second material conveying mechanism; by implementing the method, the effects of accurate configuration and efficient utilization are realized, the method can be flexibly moved and quickly arranged, the land occupation for a long time is not needed, the development of urban and rural areas is flexibly matched, the treatment of the agricultural organic waste is more efficient, the pertinence is stronger, the outstanding progress is achieved, and the method has certain use value and popularization value.

Description

Mobile agricultural organic waste treatment and utilization system and method
Technical Field
The invention relates to the technical field of organic waste resource utilization, in particular to a mobile agricultural organic waste treatment and utilization system and method.
Background
And establishing a bio-organic fertilizer plant. By establishing a factory with a certain scale, large-scale raw materials are conveyed to the factory for primary processing, composting fermentation and finally packaging and transporting to an output factory. The technical scheme is widely applied to northeast China, namely, large-scale farmlands and large-scale farms, and the regions with uncomplicated raw materials and sufficient supply amount. Firstly, the recycled straw raw materials are crushed by crushing equipment, mixed with livestock and poultry manure and microbial inoculum and then placed in a fermentation tank for fermentation, and a turner is used for turning over the fermentation product in the fermentation process so as to prevent the fermentation product from being insufficiently fermented due to nonuniform internal and external fermentation temperatures. After about 15 to 20 days of fermentation, shoveling the fermented organic fertilizer out by using a forklift, conveying the organic fertilizer into a packaging workshop for packaging, and finally selling the organic fertilizer into the market.
The conventional path of an organic waste recycling enterprise including straw is centralized collection → centralized processing in factories → centralized warehousing → decentralized sale. The conventional 'collecting and utilizing' path is suitable for the production area where crops are planted in a large area. In the Shanghai province, the agricultural production base is relatively dispersed and various, the scattered land is difficult to work, the utilization efficiency of each link is not high, and the influence of policy and region is great. For example, because waste treatment is a sensitive problem, if a factory model is adopted, a huge problem exists in planning and site selection, and the problem is not coordinated with the environmental requirements of urban and rural development. Even if the site selection and the plant construction are successful, the site is usually far away, so that the transport distance during collection is long, the cost is high, the supervision is difficult, and various problems such as production safety hidden dangers (particularly prominent in the aspect of environment) during utilization, secondary pollution caused by secondary transportation and the like exist. In addition, the uncontrollable characteristic of organic waste recovery such as straw also can lead to output inequality, finally leads to either the supply is greater than the demand, or when production raw and other materials are concentrated and produced, the condition that the productivity is not enough again can not be absorbed frequently appears.
In summary, there is a need for a mobile agricultural organic waste treatment and utilization system and method to solve the disadvantages of the center of the prior art.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a mobile agricultural organic waste treatment and utilization system and a mobile agricultural organic waste treatment and utilization method, and aims to solve the problems.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a portable agricultural organic waste handles system of utilizing, is including smashing storehouse, storage silo, fermentation mechanism, liquid medicine circulation mechanism, finished product mixing mechanism and PLC control box, it is including feeding transmission band, rubbing crusher to smash the storehouse, the output intercommunication of feeding transmission band is inside the rubbing crusher, be equipped with first material conveying mechanism between crushing storehouse and the storage silo, the output of smashing the storehouse communicates in the storage silo through first material conveying mechanism, be equipped with second material conveying mechanism between storage silo and the fermentation mechanism, the storage silo communicates in fermentation mechanism through second material conveying mechanism, the output of liquid medicine circulation mechanism communicates in fermentation mechanism, fermentation mechanism exhaust end is connected with exhaust-gas treatment mechanism, be equipped with the mixture transmission band between the discharge end of fermentation mechanism and the finished product mixing mechanism. The crushing bin, the storage bin, the fermentation mechanism, the liquid medicine circulation mechanism and the finished material mixing mechanism are respectively arranged in a movable container, so that the treatment efficiency is improved, the condition of mobile arrangement is met, the problem of difficult factory building of small and medium-scale waste production points can be effectively solved, the secondary pollution and the secondary carrying cost of raw materials are greatly reduced, the full-closed operation is realized, and the pipeline can be directly hoisted and transferred to other places for installation after being disassembled.
Preferably, the storage bin comprises a plurality of storage towers, and the fermentation mechanism comprises a plurality of fermentation bins.
Preferably, the first material conveying mechanism and the second material conveying mechanism are both air flow mixing type conveying mechanisms consisting of a fan and an air flow pipeline.
Preferably, the bottom of the fermentation mechanism is provided with a waste liquid recovery system and an aeration system, and the fermentation mechanism and the crushing bin are both adapted to be provided with an industrial dust removal bag.
Preferably, the top wall and the side wall inside the fermentation mechanism are provided with atomizing spray heads, and the atomizing spray heads are connected with a liquid medicine guide pipe.
Preferably, the liquid medicine circulating mechanism further comprises a water tank, a bacteria liquid barrel and a high-pressure air pump, and the water inlet end of the high-pressure air pump is connected with the water tank and the bacteria liquid barrel through a guide pipe.
Preferably, one end of the liquid medicine guide pipe, which is far away from the interior of the fermentation mechanism, is communicated with the output end of the high-pressure air pump.
A mobile agricultural organic waste treatment and utilization method comprises the following steps;
the method comprises the following steps: crushing raw materials, namely conveying the agricultural organic waste raw materials to a crushing bin through a feeding conveying belt, and crushing the agricultural organic waste raw materials by a crusher;
step two: storing the materials, namely conveying the materials crushed in the step one to a storage bin through an air flow mixing type conveying mechanism consisting of a fan and an air flow pipeline of the first material conveying mechanism;
step three: material fermentation, namely conveying the materials stored in the corresponding storage tower in the step two to a fermentation bin through an air flow mixing type conveying mechanism consisting of a fan and an air flow pipeline of a second material conveying mechanism, carrying out air flow mixing on the materials in the conveying process, and then regulating and controlling the proportion of water and the bacteria liquid required by fermentation in the fermentation bin through a liquid medicine circulating mechanism to carry out fermentation;
step four: waste gas treatment, wherein waste gas generated in the fermentation process of the fermentation chamber is harmlessly discharged through a waste gas treatment mechanism;
step five: finished materials are mixed, and the organic fertilizer produced by fermentation is conveyed to a finished material mixing mechanism through a mixture conveying belt to be mixed according to requirements.
Preferably, in the second step, the material crushed in the first step is conveyed to the storage bin through an air flow mixing type conveying mechanism composed of a fan of the first material conveying mechanism and an air flow pipeline, and the corresponding storage tower is controlled to store the material in a targeted manner.
Preferably, in the third step, the materials stored in the corresponding storage tower in the second step are conveyed to a preset fermentation bin through a second material conveying mechanism, the materials are subjected to air flow mixing in the conveying process, and then the ratio of the water and the bacteria liquid required by fermentation in the corresponding fermentation bin is regulated and controlled through a liquid medicine circulating mechanism to carry out fermentation.
The invention has the beneficial effects that: through the unit equipment that adopts the container integration, the loading and unloading is easy, quick travel, not take up an area of land, do not build the factory, need not to occupy the land for a long time, need not to put into the factory greatly, nimble cooperation urban country development, and, can realize accurate configuration and high-efficient utilization, the working cost is low, the distance cost is low, the recruitment is few, the input-output ratio, dispose different storehouse bodies according to the actual application scene demand, realize the accurate high-efficient utilization of discarded object, the throughput is strong, use digital modeling to handle and adjust the distribution of multistation, effectively solve the farm production season end back discarded object centralized processing difficult problem, the flexibility removes, quick overall arrangement, overall design scientific and reasonable, the outstanding progress has been played, certain use value and spreading value have.
Drawings
FIG. 1 is a schematic block diagram of the system of the present invention.
FIG. 2 is a schematic view of aerobic fermentation in a fermentation chamber of the fermentation mechanism of the present invention.
FIG. 3 is a schematic flow chart of the present invention.
In the figure: 1-a crushing bin, 2-a storage bin, 3-a fermentation mechanism, 4-a liquid medicine circulating mechanism, 5-a finished material mixing mechanism, 12-a first material conveying mechanism, 23-a second material conveying mechanism, 31-a waste gas treatment mechanism, 32-a waste liquid recovery system and 33-an aeration system.
Detailed Description
As shown in fig. 1 and 2, a mobile agricultural organic waste treatment and utilization system, which comprises a crushing bin 1, a storage bin 2, a fermentation mechanism 3, a liquid medicine circulation mechanism 4, a finished material mixing mechanism 5 and a PLC control box, wherein the crushing bin 1 comprises a feeding conveying belt and a crusher, the output end of the feeding conveying belt is communicated to the inside of the crusher, a first material conveying mechanism 12 is arranged between the crushing bin 1 and the storage bin 2, the output end of the crushing bin 1 is communicated to the storage bin 2 through the first material conveying mechanism 12, a second material conveying mechanism 23 is arranged between the storage bin 2 and the fermentation mechanism 3, the storage bin 2 is communicated to the fermentation mechanism 3 through the second material conveying mechanism 23, the output end of the liquid medicine circulation mechanism 4 is communicated to the fermentation mechanism 3, the exhaust end of the fermentation mechanism 3 is connected to a waste gas treatment mechanism 31, and a mixture conveying belt is arranged between the discharge end of the fermentation mechanism 3 and the finished material mixing mechanism 5.
The storage bin 2 comprises a plurality of storage towers, and the fermentation mechanism 3 comprises a plurality of fermentation bins.
The first material conveying mechanism 12 and the second material conveying mechanism 23 are both air flow mixing type conveying mechanisms consisting of a fan and an air flow pipeline, and the air flow mixing type conveying mechanisms are used for mixing materials while conveying the materials, so that the treatment efficiency of the next fermentation link is improved.
Fermentation mechanism 3 bottom is equipped with waste liquid recovery system 32 and aeration systems 33 to, fermentation mechanism 3 is equipped with the industry dust bag with smashing the equal adaptation in storehouse 1, and the industry dust bag carries out the dust removal to dust removal processing to fermentation mechanism 3 and dust, debris that smash the storehouse 1 working process and produce, reduces the influence of above-mentioned link to the surrounding environment to a certain extent.
The top wall and the side wall inside the fermentation mechanism 3 are provided with an atomization spray head which is connected with a liquid medicine guide pipe.
The liquid medicine circulating mechanism 4 further comprises a water tank, a bacteria liquid barrel and a high-pressure air pump, and the water inlet end of the high-pressure air pump is connected with the water tank and the bacteria liquid barrel through a guide pipe.
One end of the liquid medicine guide pipe far away from the interior of the fermentation mechanism 3 is communicated with the output end of the high-pressure air pump.
As shown in fig. 3, a mobile agricultural organic waste treatment and utilization method includes the following steps;
the method comprises the following steps: crushing raw materials, conveying the agricultural organic waste raw materials to a crushing bin through a feeding conveying belt, and crushing the raw materials by a crusher;
step two: storing the materials, namely conveying the materials crushed in the step one to a storage bin through an air flow mixing type conveying mechanism consisting of a fan and an air flow pipeline of the first material conveying mechanism;
step three: material fermentation, namely conveying the materials stored in the corresponding storage tower in the step two to a fermentation bin through an air flow mixing type conveying mechanism (feeding is performed by means of subsection timing, the volume of each fermented material is controlled relatively accurately, the dry matter mass of the materials is rapidly measured through a PLC (programmable logic controller) control box according to the passenger weight and the water content of the original materials, accurate batching is achieved, the proportioning deviation is controlled within 5 percent) consisting of a fan and an air flow pipeline of a second material conveying mechanism, air flow mixing is performed on the materials in the conveying process, and then the proportion of water and the bacteria liquid required by fermentation in the fermentation bin is regulated and controlled through a liquid medicine circulating mechanism to perform fermentation;
step four: waste gas treatment, wherein waste gas generated in the fermentation process of the fermentation chamber is harmlessly discharged through a waste gas treatment mechanism;
step five: finished product material mixing, the fertilizer of fermentation output is carried to finished product material mixing mechanism through the mixture transmission band and is carried out the finished product material mixing as required.
And in the second step, the materials crushed in the first step are conveyed to a storage bin through an air flow mixing type conveying mechanism consisting of a fan of the first material conveying mechanism and an air flow pipeline, and the corresponding storage towers are controlled to store the materials in a targeted manner.
And in the third step, the materials stored in the corresponding storage tower in the second step are conveyed to a preset fermentation bin through a second material conveying mechanism, the materials are subjected to air flow mixing in the conveying process, and then the ratio of the water required by fermentation in the corresponding fermentation bin to the bacteria liquid is regulated and controlled through a liquid medicine circulating mechanism to carry out fermentation.
Example 1: a mobile agricultural organic waste treatment and utilization method comprises the following steps: in the process that materials are conveyed by air flow to enter a fermentation bin, the gravity principle is utilized, the atomization spray headers which are arranged on two sides inside the fermentation bin are used for fully fusing liquid bacteria liquid (mother liquid diluted in proportion) for fermentation and the materials in the air, heavier materials fall to the ground preferentially because more bacteria liquid is adsorbed, the remaining materials fall to the ground later after the bacteria liquid is adsorbed in the air, the humidity of a fermentation material mixture is accurately regulated and controlled by installing a humidity metering device on the inner side of the fermentation bin, the fermentation humidity condition is controlled between 55% and 65% (can be adjusted according to raw materials), meanwhile, the production of seepage liquid of the materials (especially under the condition that the materials are wet) can be effectively reduced, or when the materials are dry, harmful flying dust is produced in the stirring and mixing process, and secondary pollution to the environment is avoided. According to the method, the humidity regulation and control precision is controlled to be plus or minus 2%, and secondary pollution caused by seepage and dust can be basically solved.
Example 2: a mobile agricultural organic waste treatment and utilization method comprises the following steps: after various materials are proportioned, humidified and subjected to bacterium feeding, the materials enter a closed fermentation bin, a soil temperature and humidity sensor, an oxygen, carbon monoxide and carbon dioxide concentration sensor which are pre-embedded at different depths are combined with a PLC (programmable logic controller) control box, preset technical parameters and actual values are optimized on line and checked repeatedly, free start-stop and linkage control of equipment such as a stack core temperature, humidity, oxygen, carbon monoxide and carbon dioxide concentration in the environment in the bin body can be respectively started according to the fermentation process, a turner, a bottom high-pressure aerator and an exhaust fan (with dust removal, sterilization and deodorization devices) can be basically realized, and unattended operation can be basically realized.
Example 3: a mobile agricultural organic waste treatment and utilization method comprises the following steps: through the mode that the PLC control box combines the sensor, under controllable fermentation environment, realize need not in the staff gets into the fermentation storehouse to fermentation process, reduce the risk that produces when polluting the environment staff and get into the operation by a wide margin, improve the security, replace artifical observation experience with process data AI study analysis to realize fermentation process dynamic regulation and control simultaneously, can reply and improve fermentation stability and reliability.
The above description is intended to be illustrative of the preferred embodiment of the present invention and should not be taken as limiting the invention, but rather, the invention is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

Claims (10)

1. The utility model provides a portable agricultural organic waste handles system of utilizing, is including smashing storehouse (1), storage silo (2), fermentation mechanism (3), liquid medicine circulation mechanism (4), finished product mixing mechanism (5) and PLC control box, its characterized in that, smash storehouse (1) including feeding transmission band, rubbing crusher, the output of feeding transmission band communicates to inside the rubbing crusher, it is equipped with first material conveying mechanism (12) to smash between storehouse (1) and storage silo (2), the output of smashing storehouse (1) communicates in storage silo (2) through first material conveying mechanism (12), be equipped with second material conveying mechanism (23) between storage silo (2) and fermentation mechanism (3), storage silo (2) communicate in fermentation mechanism (3) through second material conveying mechanism (23), the output of liquid medicine circulation mechanism (4) communicates in fermentation mechanism (3), fermentation mechanism (3) exhaust end is connected with exhaust-gas treatment mechanism (31), be equipped with the mixed material transmission band between the discharge end of fermentation mechanism (3) and finished product mixing mechanism (5).
2. The mobile agricultural organic waste processing and utilizing system according to claim 1, wherein the storage bin (2) comprises a plurality of storage towers, and the fermentation mechanism (3) comprises a plurality of fermentation bins.
3. The mobile agricultural organic waste treatment and utilization system according to claim 1, wherein the first material conveying mechanism (12) and the second material conveying mechanism (23) are air flow mixing type conveying mechanisms consisting of a fan and an air flow pipeline.
4. The mobile agricultural organic waste treatment and utilization system according to claim 1, wherein a waste liquid recovery system (32) and an aeration system (33) are arranged at the bottom of the fermentation mechanism (3), and an industrial dust removal bag is adapted to both the fermentation mechanism (3) and the crushing bin (1).
5. The mobile agricultural organic waste treatment and utilization system according to claim 1, wherein the top wall and the side wall of the fermentation mechanism (3) are provided with atomizing spray headers, and the atomizing spray headers are connected with liquid medicine guide pipes.
6. The mobile agricultural organic waste treatment and utilization system according to claim 1, wherein the liquid medicine circulating mechanism (4) further comprises a water tank, a bacteria liquid barrel and a high-pressure air pump, and a water inlet end of the high-pressure air pump is connected to the water tank and the bacteria liquid barrel through a conduit.
7. The mobile agricultural organic waste treatment and utilization system according to any one of claims 5 or 6, wherein one end of the liquid medicine guide pipe away from the interior of the fermentation mechanism (3) is communicated with an output end of the high-pressure air pump.
8. A mobile agricultural organic waste treatment and utilization method is characterized by comprising the following steps;
the method comprises the following steps: crushing raw materials, conveying the agricultural organic waste raw materials to a crushing bin through a feeding conveying belt, and crushing the raw materials by a crusher;
step two: storing the materials, namely conveying the materials crushed in the step one to a storage bin through an air flow mixing type conveying mechanism consisting of a fan and an air flow pipeline of the first material conveying mechanism;
step three: material fermentation, namely conveying the materials stored in the corresponding storage tower in the step two to a fermentation bin through an air flow mixing type conveying mechanism consisting of a fan and an air flow pipeline of a second material conveying mechanism, carrying out air flow mixing on the materials in the conveying process, and then regulating and controlling the proportion of water and the bacteria liquid required by fermentation in the fermentation bin through a liquid medicine circulating mechanism to carry out fermentation;
step four: waste gas treatment, wherein waste gas generated in the fermentation process of the fermentation bin is discharged in a harmless manner through a waste gas treatment mechanism;
step five: finished product material mixing, the fertilizer of fermentation output is carried to finished product material mixing mechanism through the mixture transmission band and is carried out the finished product material mixing as required.
9. The method for processing and utilizing mobile agricultural organic waste as claimed in claim 8, wherein in the second step, the material crushed in the first step is transported to the storage bin by an air-mixing type transporting mechanism consisting of a fan and an air flow pipeline of the first material transporting mechanism, and the corresponding storage tower is controlled to store the material in a targeted manner.
10. The mobile agricultural organic waste treatment and utilization method according to any one of claims 8 or 9, wherein in the third step, the materials stored in the corresponding material storage tower in the second step are conveyed to a preset fermentation bin through a second material conveying mechanism, the materials are subjected to air flow mixing in the conveying process, and then the ratio of the moisture and the bacteria liquid required by fermentation in the corresponding fermentation bin is regulated and controlled through a liquid medicine circulating mechanism to perform fermentation.
CN202210981563.8A 2022-08-15 2022-08-15 Mobile agricultural organic waste treatment and utilization system and method Pending CN115254926A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106799386A (en) * 2015-11-26 2017-06-06 常棚 Urban rubbish treatment unit
CN108636992A (en) * 2018-06-08 2018-10-12 北京嘉博文生物科技有限公司 garden waste processing system
CN109819944A (en) * 2019-03-26 2019-05-31 金华市厨农环保科技股份有限公司 Kitchen garbage systematization processing module
CN112341255A (en) * 2020-10-27 2021-02-09 兰陵县工程机械配件厂 Organic waste treatment production line
CN213001791U (en) * 2020-08-06 2021-04-20 天津辰析科技有限公司 Fallen leaf and dry branch crusher for soil treatment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106799386A (en) * 2015-11-26 2017-06-06 常棚 Urban rubbish treatment unit
CN108636992A (en) * 2018-06-08 2018-10-12 北京嘉博文生物科技有限公司 garden waste processing system
CN109819944A (en) * 2019-03-26 2019-05-31 金华市厨农环保科技股份有限公司 Kitchen garbage systematization processing module
CN213001791U (en) * 2020-08-06 2021-04-20 天津辰析科技有限公司 Fallen leaf and dry branch crusher for soil treatment
CN112341255A (en) * 2020-10-27 2021-02-09 兰陵县工程机械配件厂 Organic waste treatment production line

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