CN115246376A - Battery interaction device, interaction method and battery replacement station - Google Patents

Battery interaction device, interaction method and battery replacement station Download PDF

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Publication number
CN115246376A
CN115246376A CN202210960670.2A CN202210960670A CN115246376A CN 115246376 A CN115246376 A CN 115246376A CN 202210960670 A CN202210960670 A CN 202210960670A CN 115246376 A CN115246376 A CN 115246376A
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CN
China
Prior art keywords
battery
bin
jacking
circulation channel
rotating
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Pending
Application number
CN202210960670.2A
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Chinese (zh)
Inventor
曹恒访
金学军
吴小平
姜敏泉
肖申
张鹏
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Bozhon Precision Industry Technology Co Ltd
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Bozhon Precision Industry Technology Co Ltd
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Application filed by Bozhon Precision Industry Technology Co Ltd filed Critical Bozhon Precision Industry Technology Co Ltd
Priority to CN202210960670.2A priority Critical patent/CN115246376A/en
Publication of CN115246376A publication Critical patent/CN115246376A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06—Supplying batteries to, or removing batteries from, vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80—Exchanging energy storage elements, e.g. removable batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The invention discloses a battery interaction device, an interaction method and a battery replacement station, which comprise the following steps: the battery conversion device comprises a battery conversion Zhou Zhuaicang which comprises a circulation channel, a battery transfer storage bin position and a multi-layer battery placing bin, wherein a battery enters and exits a battery conversion Zhou Zhuaicang through the battery circulation channel; the jacking rotating mechanism is used for lifting and rotating the battery to place the battery into the battery storage bin or take the battery out of the battery storage bin; when the battery is placed in the battery transfer storage bin, the width direction of the battery is perpendicular to the direction in which the battery enters and exits the circulation channel; when the battery is taken out from the battery storage bin, the length direction of the battery is perpendicular to the direction of the battery entering and exiting the circulation channel. The invention has simple power changing action and high efficiency, and reduces the space and the cost of the power changing station.

Description

Battery interaction device, interaction method and battery replacement station
Technical Field
The invention relates to the technical field of battery replacement stations, in particular to a battery interaction device, an interaction method and a battery replacement station.
Background
The existing battery replacement station comprises a battery replacement Zhou Zhuaicang and a charging bin, when the battery replacement action of the battery replacement station is carried out, a battery detached from an electric automobile is conveyed into a battery replacement turnover bin firstly, then the battery is conveyed to the charging bin by a stacking machine for charging, the stacking machine conveys an electrified battery (a battery close to or full current) in the charging bin to a battery replacement Zhou Zhuaicang, and the battery replacement turnover bin is conveyed to the automobile for installation; the whole process is complex in action, and in the electricity changing process, the electricity changing transfer bin Zhou Zhuaicang can only place one type of battery for exchange, namely, the whole electricity changing station can only transport a power-shortage battery or an electrified battery at a time, so that the efficiency is low; meanwhile, in order to meet the battery installation direction (usually the length of the battery) of the electric automobile, the battery received by the stacker crane and the charging bin must meet the length direction of the battery due to the battery replacement Zhou Zhuaicang exchange, so that the stacker crane is large, the space requirement of the battery bin of the whole battery replacement station is large, the battery placement is unreasonable, and the cost of the battery replacement station is increased.
Disclosure of Invention
The invention aims to provide a battery interaction device, an interaction method and a battery swapping station, which are simple in battery swapping action, high in efficiency and capable of reducing the space and cost of the battery swapping station.
In order to solve the above technical problem, the present invention provides a battery interaction apparatus, including:
the battery conversion device comprises a battery conversion Zhou Zhuaicang which comprises a circulation channel, a battery transfer storage bin position and a multi-layer battery placing bin, wherein a battery enters and exits a battery conversion Zhou Zhuaicang through the battery circulation channel;
the jacking rotating mechanism is used for lifting and rotating the battery to place the battery into the battery storage bin or take the battery out of the battery storage bin;
when the battery is placed in the battery transfer storage bin, the width direction of the battery is perpendicular to the direction in which the battery enters and exits the circulation channel; when the battery is taken out from the battery storage bin, the length direction of the battery is perpendicular to the direction of the battery entering and exiting the circulation channel.
As a further improvement of the invention, the power conversion turnover bin further comprises support frames, the support frames are arranged on two sides of the circulation channel, the support frames on two sides are respectively provided with an installation support plate, and the installation support plates are used for installing and supporting the power conversion Zhou Zhuaicang.
As a further improvement of the present invention, the battery unloading bin includes a support member, the support member is connected to the support frame, and the support member supports the battery placed in the battery unloading bin.
As a further improvement of the invention, the supporting pieces are symmetrically arranged on the supporting frame two by two, two supporting pieces are arranged on the supporting frame on the same side, and the distance between the two supporting pieces on the supporting frame on the same side is greater than the width of the battery; the distance between the supporting pieces correspondingly arranged on the supporting frames at the two sides is smaller than the width of the battery.
As a further improvement of the present invention, the battery unloading storage bin is arranged above the transfer passage, the battery unloading storage bin is arranged in a single column with an upper layer and a lower layer, the battery unloading storage bin of one layer is used for accommodating the power-deficient battery detached from the battery replacing vehicle, and the battery unloading storage bin of the other layer is used for accommodating the charged battery taken out from the battery accommodating bin.
As a further improvement of the invention, two rows of battery placing bins are arranged on the battery replacing turnover bin, and the battery placing bins are used for placing batteries and charging the batteries to change the batteries with power shortage into batteries with power; the width direction of the battery placed in the battery placing bin is perpendicular to the direction of the battery entering and exiting the circulation channel.
As a further improvement of the present invention, the jacking-rotating mechanism includes:
the battery rotating disc is used for supporting and placing batteries;
the jacking mechanism comprises a jacking power mechanism, and the jacking power mechanism is used for driving the jacking mechanism to drive the battery rotating disc to lift between the battery transferring and storing bin position and the transferring channel;
and the rotating mechanism is arranged on the jacking mechanism and comprises a rotating power mechanism, and the rotating power mechanism is used for driving the rotating mechanism to drive the battery rotating disk to rotate.
A battery interaction method adopts the battery interaction device to perform battery interaction.
As a further improvement of the present invention, the battery interaction method specifically includes:
when the insufficient-voltage battery enters the circulation channel through the conveying mechanism, the length direction of the insufficient-voltage battery is perpendicular to the direction of the insufficient-voltage battery entering the circulation channel; the jacking rotating mechanism ascends to lift the insufficient battery to a high point, and the high point is higher than the corresponding battery unloading bin; the jacking rotating mechanism rotates the insufficient battery clockwise or anticlockwise by 90 degrees, and the length direction of the insufficient battery is changed from the direction vertical to the direction of the in-out circulation channel to the direction vertical to the direction of the width direction of the in-out circulation channel; the jacking rotary mechanism descends, and the insufficient battery is placed on the corresponding battery unloading bin;
when an electric battery is placed on the battery transfer storage bin, the jacking rotating mechanism supports the electric battery to be higher than the battery transfer storage bin where the electric battery is located; the jacking rotating mechanism rotates the battery clockwise or anticlockwise by 90 degrees, and the direction of the charged battery is changed from the direction vertical to the direction of the in-out circulation channel in the width direction to the direction vertical to the direction of the in-out circulation channel in the length direction; and the jacking rotating mechanism descends, and the charged battery is placed on the conveying mechanism and transported out.
A power conversion station comprises the battery interaction device.
The invention has the beneficial effects that: according to the battery interaction device, the layered bin and the jacking rotating mechanism are arranged to be matched, so that the input battery can be placed on the battery unloading bin in the width direction, the stacker crane can only interact with the battery in the width direction, the space of the whole battery replacement station can be reduced, the battery is placed reasonably, and the cost of the battery replacement station is reduced; the whole battery interaction device does not need to additionally select a back support action through the layered bin, and the jacking rotating mechanism is stable and simple in action, so that the whole battery interaction mode is simpler in action, and the battery interaction efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the battery interaction device according to the present invention;
FIG. 2 is a schematic structural view of a jacking rotary mechanism of the present invention;
FIG. 3 is a schematic view of the top-up rotating mechanism (rotating disk without battery) of the present invention;
FIG. 4 is a schematic structural view of a drag conveying mechanism of the present invention;
FIG. 5 is a schematic diagram of the present invention in a powered battery interaction;
FIG. 6 is a schematic diagram of the structure of the invention when a power-deficient battery interaction is carried out;
FIG. 7 is a schematic structural diagram of a swapping station of the present invention;
the numbering in the figures illustrates: 1. battery replacement Zhou Zhuaicang; 11. the battery is transferred to a storage bin; 111. a limiting block; 112. a support member; 12. a support frame; 13. mounting a support plate; 2. a conveying mechanism; 21. a carriage; 22. a chain; 221. a sprocket; 222. a chain support bar; 23. a chain drive mechanism; 231. a drive chain mechanism; 24. a drive shaft; 3. a jacking rotating mechanism; 31. a battery rotating disk; 311. a battery pad; 32. a chassis; 33. a scissor mechanism; 34. lifting the upper layer plate; 35. a jacking power mechanism; 36. a rotary power mechanism; 361. a power gear; 362. a main gear; 363. rotating the limit stop; 364. a height limiting block; 4. a battery; 41. the upper layer is provided with an electric battery; 42. the lower layer is provided with an electric battery; 43. a power-deficient battery; 5. a battery placing bin; 6. a stacker crane.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1, the present invention provides a battery interaction apparatus, including:
the battery conversion device Zhou Zhuaicang comprises a circulation channel, a battery transfer storage bin 11 and a multilayer battery placement bin 5, wherein a battery 4 enters and exits the battery conversion circulation bin 1 through the battery circulation channel;
the jacking and rotating mechanism 2 is used for lifting and rotating the battery 4 to place the battery 4 into the battery transfer bin 11 or take the battery 4 out of the battery transfer bin 11;
when the battery 4 is placed in the battery unloading bin 11, the width direction of the battery 4 is perpendicular to the direction of the battery 4 entering and exiting the circulation channel; when the battery 4 is taken out from the battery unloading compartment 11, the length direction of the battery 4 is perpendicular to the direction of the battery 4 entering and exiting the circulation passage.
In the using process of the invention, when the battery 4 on the battery transfer bin 11 needs to be transported out of the battery conversion turnover bin through the circulation channel, the jacking rotary mechanism 3 lifts up to jack the battery 4 to be away from the battery transfer bin 11 for a certain distance, then drives the battery 4 to rotate, stops rotating when the length direction of the battery 4 is vertical to the direction of the battery entering and exiting the circulation channel, then the jacking rotary mechanism 3 descends to drive the battery 4 to descend to the circulation channel, and thus the battery conversion turnover bin 1 is transported out; when a battery 4 needs to enter the battery transfer bin 1 through the circulation channel and be placed on the battery transfer bin 11, the battery 4 enters the battery transfer bin 1 through the circulation channel and reaches the position above the jacking rotating mechanism 3, the jacking rotating mechanism 3 ascends, the battery 4 is jacked up to a certain distance above the empty battery transfer bin 11 and rotates, the rotation is stopped when the battery 4 rotates to the position where the width direction of the battery is vertical to the direction of the battery transfer bin 11, the jacking rotating mechanism 3 descends after the rotation is stopped, the battery 4 falls into the battery transfer bin 11, and the placement is completed. The invention has small integral required space and simple and easy action, thereby improving the working efficiency of the power station and saving the cost of the power station.
Further, jacking rotary mechanism 3 is arranged in battery unloading position 11 below, be provided with the spacing strip of direction on jacking rotary mechanism's 3 both sides trade battery turnover bin 1, the spacing strip of direction is used for leading spacingly to the battery 4 that gets into trade battery turnover bin 1, guarantee to get into the battery 4 direction stability of trading battery turnover bin 1, do benefit to the stability after the rising of the electrified battery of jacking rotary mechanism 3, and simultaneously, when battery 4 fell down from jacking rotary mechanism 3, can stably get into circulation passageway and carry out the steady transportation.
Example 1
As shown in fig. 1, this embodiment provides a battery interaction device, based on the foregoing embodiment, the battery transfer Zhou Zhuaicang further includes a support frame 12, the support frame 12 is disposed at two sides of the circulation channel, that is, the middle below the battery transfer turnover bin 1 is the battery circulation channel, the support frames 12 at two sides are respectively provided with an installation support plate 13, and the installation support plates 13 are used for installing and supporting the battery transfer turnover bin 1.
The battery unloading compartment 11 includes a supporting member 112, the supporting member 112 is connected to the supporting frame 12, the supporting member 112 supports the battery 4 placed in the battery unloading compartment 1, after the battery 4 is placed in the battery unloading compartment 11, i.e. the width direction of the battery is perpendicular to the direction of the battery entering the circulation channel, the supporting member 112 supports the battery 4. In the present embodiment, the supporting members 112 are symmetrically disposed on the supporting frame 12 two by two, two supporting members 112 are disposed on the same supporting frame 12, and the distance between the two supporting members 112 on the same supporting frame 12 is greater than the width of the battery 4, that is, when the length direction of the battery 4 is perpendicular to the battery access passage, the battery 4 can pass through between the battery supporting members; the distance between the supporting pieces 112 correspondingly arranged on the supporting frames 12 at the two sides is smaller than the width of the battery, so that the battery 4 can be supported, and the battery 4 is prevented from falling down. When the battery 4 is placed on the support member 112, the support member 112 supports four support surfaces of front left, front right, rear left, and rear right when the battery is placed in the width direction, respectively. Furthermore, a limiting block 111 is arranged on the supporting member 112, and the limiting block 111 is used for limiting the battery 4 placed in the battery unloading bin 11, so that the battery 4 is regular and relevant actions are conveniently performed.
Further, battery unloading position 11 sets up in the circulation passageway top, and two-layer setting about battery unloading position 11 list is listed as, and insufficient voltage battery from trading motor vehicle dismantlement is placed to one deck battery unloading position 11, and another layer battery unloading position 11 places the electrified battery that takes out from the battery storehouse to when trading the platform and dismantling insufficient voltage battery, can carry out the warehouse-out action of electrified battery in the battery storehouse in step.
Example 2
As shown in fig. 1-3, the present embodiment provides a battery interaction device, based on the above embodiment, the jacking rotation mechanism 3 includes:
a battery rotating disk 31 for supporting and placing the battery 4;
the jacking mechanism comprises a jacking power mechanism 35, and the jacking power mechanism 35 is used for driving the jacking mechanism to drive the battery rotating disc 31 to lift between the battery unloading bin 11 and the conveying mechanism 2;
and the rotating mechanism is arranged on the jacking mechanism and comprises a rotating power mechanism 36, and the rotating power mechanism 36 is used for driving the rotating mechanism to drive the battery rotating disk 31 to rotate.
The jacking and rotating mechanism can be an unlocking trolley with walking and jacking and rotating functions, and the battery taking and placing actions in the turnover bin are completed.
In this embodiment, the jacking mechanism further comprises:
a chassis 32;
the upper plate 34 is lifted and arranged opposite to the chassis 32, and is connected with the battery rotating disc 31 through a rotating mechanism;
the scissor mechanism 33 is connected with the chassis 32 and the lifting upper layer plate 34, and the jacking power mechanism 35 drives the scissor mechanism 33 to drive the lifting upper layer plate 34 to lift, so that the battery rotating disc 31 is driven to lift between the battery transfer storage bin 11 and the conveying mechanism 22.
The jacking power mechanism 35 of the embodiment can adopt a clothes motor, the clothes motor is driven to be connected with the scissors mechanism 33, and the scissors mechanisms 33 are respectively and symmetrically arranged on four edges between the lifting upper layer plate 34 and the bottom plate 32, so that the lifting and descending stability is ensured;
the rotating mechanism further comprises:
a main gear 362 disposed between the lift-up mechanism and the battery rotating disk 31 and connected to the battery rotating disk 31;
the power gear 361 is engaged with the main gear 362, and the rotation power mechanism 36 drives the power gear 361 to rotate the main gear 362, thereby rotating the battery rotating disk 31.
The rotating power mechanism 36 may also be a motor, which may be disposed below the raised upper plate 34 and then drive and connect a power gear 361 in a vertical direction through a shaft coupling, etc., wherein the power gear 361 drives a main gear 362 to drive the connected battery rotating disk 31 to rotate; the two sides of the main gear 362 are symmetrically provided with height limit blocks 364 at 180 degrees, so that the battery rotating disc 31 is prevented from being too low to rotate; a rotation limit stopper 363 is disposed on the side of the main gear 362 opposite to the power gear 361 to prevent the battery rotating disk 31 from rotating excessively and ensure the correctness of the rotating direction of the battery, and further, a battery gasket 311 is disposed on the battery rotating disk 31 to prevent the battery from directly contacting the rotating disk and damaging the battery during rotation.
Example 3
As shown in fig. 1 and 4, the present embodiment provides a battery interaction device, based on the above embodiment, the conveying mechanism 2 may adopt a chain conveying mechanism, and the chain conveying mechanism includes:
one end of the conveying frame 21 extends into the power conversion turnover bin 1, and the jacking rotating mechanism 3 is arranged in the conveying frame 21;
chains 22 provided on both sides of the conveyor frame 21 for carrying the batteries 4 and transporting the batteries in a chain transmission direction;
the chain driving mechanism 23 is used for driving the transmission chain 22 to run;
wherein, the jacking rotary mechanism 3 can jack up the battery 4 on the chain 22 or place the battery 4 on the chain 22; and one end of the conveying frame 21 close to the jacking rotary mechanism 3 is provided with a buffering stop block.
Specifically, carriage 21 both sides both ends all are provided with sprocket 221, chain 22 cover is established on both ends sprocket 211, still be provided with chain support bar 222 on the carriage 21 in the chain 22, be used for supporting chain 22 and move, in order to guarantee the synchronous rotation of chain 22 of carriage 21 both sides, the sprocket 221 of one end passes through transmission shaft 24 and connects, chain drive mechanism 23 can adopt servo motor, servo motor passes through transmission chain mechanism 231 lug connection transmission shaft 24, it rotates to drive both sides chain 22 by transmission shaft 24 synchronization, thereby transport the battery.
Conveying mechanism 2 can also adopt the track to move and carry the mechanism, and the track moves and carries the mechanism and include:
the rail adopts double rails arranged in parallel, one end of the rail extends into the battery replacement Zhou Zhuaicang, and the jacking rotating mechanism 3 is arranged between the double rails;
the travelling vehicles are respectively arranged on the tracks in a sliding manner and used for bearing the batteries 4 and transporting the batteries 4 along the tracks, and the travelling vehicles on the double tracks move in the same way;
wherein, the jacking rotary mechanism 3 can jack up the battery 4 on the walking vehicle or place the battery 4 on the walking vehicle.
The walking vehicle can be a portable transfer RGV, the battery is conveyed from the battery replacing turnover bin 1 to the automobile battery installation position, or the battery is conveyed into the battery replacing turnover bin 1 from the automobile battery installation position, and the battery can be jacked up or put down by the jacking rotating mechanism 3.
The invention also provides a battery interaction method, which adopts the battery interaction device to perform battery interaction, and the battery interaction process is described through the following embodiment.
Example 4
As shown in fig. 1 and fig. 5, when a battery interaction device interacts with a charged battery, the present embodiment provides that the charged batteries are placed on the double-layer battery unloading positions, and an upper layer charged battery 41 and a lower layer charged battery 42 are respectively placed on the double-layer battery unloading positions, and the specific interaction process includes the following steps:
1) The jacking rotating mechanism 3 lifts and jacks the lower layer electrified battery 42 to rotate after leaving the lower layer battery transfer bin for a certain distance, so that the length direction of the lower layer electrified battery 42 is vertical to the conveying direction of the conveying mechanism 2, and at the moment, the condition that the battery can descend is met;
2) The jacking rotary mechanism 3 drives the lower layer of the electric battery 42 to descend, and the lower layer of the electric battery 42 falls on the conveying mechanism 2;
3) The conveying mechanism 2 transports the lower layer of the electrified battery 42 to the installation position;
the process is repeated, the upper layer of the electrified batteries 41 can be conveyed, the whole action is simple when the electric power is conveyed to the installation position, two electrified batteries can be conveyed in the battery replacing turnover bin 1, the situation that the external electrified batteries are conveyed into the battery replacing Zhou Zhuaicang one by one is not needed, and the battery replacing efficiency is greatly improved.
Example 5
As shown in fig. 1 and fig. 6, when a battery interaction device interacts with a low-power battery 43, the embodiment provides a double-layer battery unloading bin, and a specific interaction process includes the following steps:
1) The conveying mechanism 2 conveys the insufficient battery 43 into the battery changing turnover bin 1 to be above the jacking rotating mechanism 3;
2) The jacking rotating mechanism 3 rises and drives the insufficient battery 43 to rotate after a certain distance is left above the first-layer battery transfer bin, so that the width direction of the insufficient battery 43 is perpendicular to the conveying direction of the conveying mechanism 2 and then stops rotating;
3) The jacking rotary mechanism 3 descends, and the insufficient-voltage battery 43 falls into the upper battery dump bin;
4) The external conveying mechanism takes the insufficient battery from the battery unloading bin.
The steps are repeated, the insufficient-power batteries 43 on the conveying mechanism 2 can be continuously placed into the battery transfer bin at the lower layer, so that the insufficient-power batteries are alternately placed, the two insufficient-power batteries can be quickly taken away by the external conveying mechanism, and the battery replacement efficiency of the whole battery replacement Zhou Zhuaicang is accelerated.
Example 6
The invention is not limited to the above embodiment 3 and embodiment 4 to exchange only the charged battery or the insufficient battery, and also can be carried out when the conveying mechanism 2 conveys the insufficient battery, the external mechanism places the charged battery on the upper battery transfer bin position, after the jacking rotary mechanism 3 places the insufficient battery into the lower battery transfer bin position, the external mechanism takes away the insufficient battery, the jacking rotary mechanism 3 can continuously ascend to the upper bin position to take the charged battery down to the conveying mechanism 2, and the conveying mechanism 2 conveys the insufficient battery to the automobile battery installation position, so as to synchronously improve the efficiency; insufficient voltage battery can also be placed to first floor battery unloading position in storehouse, and full point battery is placed to lower floor battery unloading position in storehouse, and is specific:
when a deficient battery is placed on the conveying mechanism 2 along the length direction in a mode of being perpendicular to the in-out circulation channel, the jacking rotating mechanism 3 lifts the battery to a high point along with the lifting mechanism, the high point is higher than a battery supporting piece of the upper layer battery turnover bin, the rotating mechanism acts to rotate the battery clockwise or anticlockwise for 90 degrees, the battery is changed into a width direction vertical in-out channel from the length direction vertical in-out channel, and then the jacking mechanism descends, so that the deficient battery can be placed on a battery turnover bin position on the upper layer of the turnover bin;
when an electric battery is perpendicular to the conversion battery Zhou Zhuaicang 1 lower battery transfer bin along the width direction, the jacking rotating mechanism 3 lifts the battery to be higher than a battery support piece of the lower battery Zhou Zhuaicang, the rotating mechanism acts to rotate the battery clockwise or anticlockwise for 90 degrees, the battery is changed from the width direction vertical in-out circulation channel to the length direction vertical in-out circulation channel, then the jacking mechanism descends, and therefore the electric battery can be placed on the battery conveying mechanism 2.
Various interaction processes can be completed only by matching the jacking rotating mechanism 3 with the layered bin, and the method is simple in action and high in efficiency.
Example 7
As shown in fig. 7, this embodiment provides a battery swapping station, which includes the battery interaction device as described in the above embodiments and examples, two rows of multi-layer battery placing bins 5 are disposed at the upper portion of the battery swapping module Zhou Zhuaicang, and the battery placing bins 5 are similar to the battery transferring bin 1 in a manner of supporting batteries, that is, the width direction of the batteries is perpendicular to the direction of the battery in and out flowing channel.
The battery placing bin 5 and the battery transferring bin 11 of the battery changing Zhou Zhuaicang 1 are butted through the stacker crane 6, and mutual battery interaction is completed.
The battery placing bin 5 is arranged above the battery replacing turnover bin 1, batteries can be charged in the battery placing bin 5, however, the traditional battery placing bin 5 is often placed in the length direction of the batteries in order to match the installation direction of the automobile batteries, the occupied space is large, the batteries are unreasonably placed, and the traditional stacker crane butted with the battery placing bin needs the batteries in the interaction length, so that the stacker crane with a larger width is needed;
according to the battery exchange device, the rotation of the battery in the battery direction is completed by the battery unloading position 11 in the battery replacing turnover bin 1, when the stacker crane 6 is in butt joint, only the batteries in the width direction need to be in butt joint, and the batteries in the width direction need to be put into or taken out of the battery placing bin 5, so that the battery placing bin 5 can be designed to be used for placing the batteries in the width direction, the battery replacing station space is reasonably utilized, and more batteries are placed; and because the stacker crane 6 only interacts batteries in the width direction, the stacker crane does not need to receive batteries in the length direction, and the stacker crane 6 with smaller width can be adopted for interactive butt joint, so that the space of the whole battery changing station is saved.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitutions or changes made by the person skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. A battery interaction device, comprising: the method comprises the following steps:
the battery conversion device comprises a battery conversion Zhou Zhuaicang which comprises a circulation channel, a battery transfer storage bin position and a multi-layer battery placing bin, wherein a battery enters and exits a battery conversion Zhou Zhuaicang through the battery circulation channel;
the jacking rotating mechanism is used for lifting and rotating the battery so as to put the battery into the battery transfer bin or take the battery out of the battery transfer bin;
when the battery is placed in the battery transfer storage bin, the width direction of the battery is perpendicular to the direction in which the battery enters and exits the circulation channel; when the battery is taken out from the battery storage bin, the length direction of the battery is perpendicular to the direction of the battery entering and exiting the circulation channel.
2. A battery interaction device as claimed in claim 1, wherein: the power conversion turnover bin further comprises support frames, the support frames are arranged on two sides of the circulation channel, mounting support plates are arranged on the support frames on two sides respectively, and the mounting support plates are used for mounting and supporting the power conversion Zhou Zhuaicang.
3. A battery interaction device as claimed in claim 2, wherein: the battery transfer storage bin comprises a supporting piece, the supporting piece is connected with the supporting frame, and the supporting piece supports a battery placed in the battery transfer storage bin.
4. A battery interaction device as claimed in claim 3, wherein: the supporting pieces are symmetrically arranged on the supporting frames in pairs, two supporting pieces are arranged on the supporting frame on the same side, and the distance between the two supporting pieces on the supporting frame on the same side is greater than the width of the battery; the distance between the supporting pieces correspondingly arranged on the supporting frames at the two sides is smaller than the width of the battery.
5. A battery interaction device as claimed in claim 1, wherein: the battery unloading bin is arranged above the transfer channel, the battery unloading bin is arranged in a single row in an upper layer and a lower layer, a power-lack battery detached from the battery replacing vehicle is placed in one layer of battery unloading bin, and a charged battery taken out of the battery placing bin is placed in the other layer of battery unloading bin.
6. A battery interaction device as claimed in claim 1, wherein: two rows of battery placing bins are arranged on the battery replacing turnover bin, and the battery placing bins are used for placing batteries and charging the batteries to change the batteries with electricity shortage into batteries with electricity; the width direction of the battery placed in the battery placing bin is perpendicular to the direction of the battery entering and exiting the circulation channel.
7. A battery interaction device as claimed in claim 1, wherein: the jacking rotary mechanism comprises:
the battery rotating disc is used for supporting and placing batteries;
the jacking mechanism comprises a jacking power mechanism, and the jacking power mechanism is used for driving the jacking mechanism to drive the battery rotating disc to lift between the battery transferring and storing bin position and the transferring channel;
and the rotating mechanism is arranged on the jacking mechanism and comprises a rotating power mechanism, and the rotating power mechanism is used for driving the rotating mechanism to drive the battery rotating disk to rotate.
8. A battery interaction method, characterized by: use of a battery interaction device as claimed in any one of claims 1 to 7 for battery interaction.
9. A battery interaction method as claimed in claim 8, wherein: the battery interaction method specifically comprises the following steps:
when the insufficient-voltage battery enters the circulation channel through the conveying mechanism, the length direction of the insufficient-voltage battery is perpendicular to the direction of the insufficient-voltage battery entering the circulation channel; the jacking rotating mechanism ascends to lift the insufficient battery to a high point, and the high point is higher than the corresponding battery unloading bin; the jacking rotating mechanism rotates the insufficient battery clockwise or anticlockwise by 90 degrees, and the length direction of the insufficient battery is changed from the direction vertical to the direction of the in-out circulation channel to the direction vertical to the direction of the width direction of the in-out circulation channel; the jacking rotary mechanism descends, and the insufficient battery is placed on the corresponding battery unloading bin;
when an electric battery is placed on the battery transfer bin, the jacking rotating mechanism lifts the electric battery higher than the battery transfer bin where the electric battery is located; the jacking rotating mechanism rotates the battery clockwise or anticlockwise by 90 degrees, and the direction of the charged battery is changed from the direction vertical to the direction of the in-out circulation channel in the width direction to the direction vertical to the direction of the in-out circulation channel in the length direction; and the jacking rotating mechanism descends, and the charged battery is placed on the conveying mechanism and transported out.
10. The utility model provides a trade power station which characterized in that: comprising a battery interaction device as claimed in any one of claims 1 to 7.
CN202210960670.2A 2022-08-10 2022-08-10 Battery interaction device, interaction method and battery replacement station Pending CN115246376A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210960670.2A CN115246376A (en) 2022-08-10 2022-08-10 Battery interaction device, interaction method and battery replacement station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210960670.2A CN115246376A (en) 2022-08-10 2022-08-10 Battery interaction device, interaction method and battery replacement station

Publications (1)

Publication Number Publication Date
CN115246376A true CN115246376A (en) 2022-10-28

Family

ID=83700616

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210960670.2A Pending CN115246376A (en) 2022-08-10 2022-08-10 Battery interaction device, interaction method and battery replacement station

Country Status (1)

Country Link
CN (1) CN115246376A (en)

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