CN115246226B - Production process of flange type filter cylinder - Google Patents

Production process of flange type filter cylinder Download PDF

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Publication number
CN115246226B
CN115246226B CN202211148049.2A CN202211148049A CN115246226B CN 115246226 B CN115246226 B CN 115246226B CN 202211148049 A CN202211148049 A CN 202211148049A CN 115246226 B CN115246226 B CN 115246226B
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China
Prior art keywords
type filter
copper nut
rotary
assembly
flange type
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CN202211148049.2A
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Chinese (zh)
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CN115246226A (en
Inventor
施恺
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Qidong Shenlong Industrial Supporting Co ltd
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Qidong Shenlong Industrial Supporting Co ltd
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Priority to CN202211148049.2A priority Critical patent/CN115246226B/en
Publication of CN115246226A publication Critical patent/CN115246226A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/44Joining a heated non plastics element to a plastics element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • B29C66/0326Cutting, e.g. by using waterjets, or perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/034Thermal after-treatments
    • B29C66/0342Cooling, e.g. transporting through welding and cooling zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C2037/90Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2028/00Nets or the like

Abstract

The invention provides a production process of a flange type filter cylinder, which comprises the following steps: s1, placing a flange type filter cylinder produced by an injection molding machine on a workbench, and positioning and fixing the flange type filter cylinder by using a fixed positioning part; s2, detecting whether a copper nut on the flange type filter cylinder is missing or not by adding a part to the copper nut, and if not, directly executing the step S3; according to the flange type filter cartridge, water sprayed by the water spraying component and high-pressure rotating mixed gas sprayed by the rotating gas spraying component are converged to form high-pressure rotating mixed water flow to rapidly cool the flange type filter cartridge, the rotating pressing component presses a product in the cooling process to prevent the product from shrinking and deforming in the cooling process, the rotating cutting component performs rotating cutting on a pouring gate, the rotating cutting stress is uniform, the rotating grinding component polishes the pouring gate material remained on the surface of the product in time to remove the pouring gate material remained on the surface of the product, and the cutting and grinding effects are achieved at the same time.

Description

Production process of flange type filter cylinder
Technical Field
The invention relates to the field of filter cylinder production processes, in particular to a production process of a flange type filter cylinder.
Background
Fig. 19 is a flange type filter cartridge structure in the prior art, which is produced by an injection molding integral forming process, and the surface of the flange type filter cartridge structure is provided with a plurality of water leakage holes, in order to facilitate installation, a plurality of copper nuts are arranged on the installation end surface of the flange type filter cartridge, and a product after injection molding forms a raised sprue at the top of the product, and the sprue needs to be removed in subsequent assembly, and secondly, the surface of a plastic part can generate large flash in the injection molding process.
The invention patent with the Chinese patent application number of 201410840207.X discloses a shearing and milling machine for removing a water gap of a plastic part, which has the following working principle: placing a plastic part to be processed on a sliding table, clamping the plastic part by a clamp on the sliding table, pressing a start button, driving the sliding table to slide by a sixth power source, driving a pneumatic shear to move along the horizontal direction by a first power source, driving the pneumatic shear to move along the vertical direction by a second power source, holding a water gap by a holding tool, shearing the water gap by the pneumatic shear, and then driving the pneumatic shear to return by the first power source and the second power source; the fourth power source drives the milling cutter to rotate, the third power source drives the milling cutter to move along the vertical direction, the depth adjusting wheel controls the milling depth, the pressing head keeps the milling pin stable, and the third power source drives the milling cutter to return after the milling cutter mills the water gap flat; and the sixth power source drives the sliding table to return, and the plastic part is taken down.
However, the following problems exist in the technical scheme: one is that use the gas scissors to cut off the mouth of a river and can lead to partial runner defective material to stay on the product, can't thoroughly get rid of the mouth of a river totally, and its second this technical scheme does not get rid of the overlap of plastic part, influences subsequent assembly and use of product.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a production process of a flange type filter cylinder, water sprayed by a water spraying component and high-pressure rotary mixed gas sprayed by a rotary air spraying component are converged to form high-pressure rotary mixed water airflow to rapidly cool the flange type filter cylinder, a product is pressed by a rotary pressing component in the cooling process, shrinkage and deformation of the product in the cooling process are prevented, a sprue is cut off by a rotary cutting component in a rotary mode, the rotary cutting stress is uniform, the rotary grinding component is used for grinding the sprue material remained on the surface of the product in time to remove the sprue material remained on the surface of the product, and the cutting and grinding effects are realized.
In order to achieve the purpose, the invention provides the following technical scheme: a production process of a flange type filter cylinder comprises the following steps:
s1, a fixing and positioning procedure, namely placing the flange type filter cylinder produced by an injection molding machine on a workbench, and positioning and fixing the flange type filter cylinder by using a fixing and positioning part;
s2, a copper nut adding procedure, namely detecting whether a copper nut on the flange type filter cylinder is missing or not by using a copper nut adding part, and if not, directly executing the step S3;
if the copper nut is missing, the copper nut is extruded into the flange type filter cylinder through the copper nut adding component by using a hot-inserting process, and then the step S3 is executed;
s3, an accelerated cooling process, namely rapidly cooling the flange type filter cylinder through a cooling part;
s4, a cutting and polishing process, namely, rotatably cutting the pouring gate of the flange type filter cylinder through the pouring gate removing part and rotatably polishing the cut pouring gate residual material;
preferably, the detailed steps of step S2 are as follows:
s21, a copper nut detection procedure, namely detecting whether a copper nut on the flange type filter cylinder is lost or not by using a copper nut detection assembly;
s22, a copper nut feeding procedure, wherein if the copper nut feeding procedure is lacked, the copper nut feeding component is driven by the transmission component to convey the copper nut;
and S23, a copper nut hot-embedding process, namely extruding the copper nuts conveyed by the copper nut feeding assembly into the flange type filter cylinder by using a hot-embedding process through the copper nut hot-embedding assembly.
The detailed steps of the step S21 are as follows:
when the copper nut is not missing, the flange type filter cylinder is pressed on the tops of the lifting rod a and the lifting rod b, and the lifting rod b cannot penetrate through the flange type filter cylinder, so that the lifting rod a and the lifting rod b synchronously move downwards, the gear d does not rotate, and the copper nut is judged to be not missing;
when the copper nut is missing, the flange type filter cartridge is pressed on the lifting rod a and the lifting rod b, the lifting rod b penetrates through a mounting hole of the flange type filter cartridge missing nut, the lifting rod b moves downwards relative to the lifting rod a at the moment, the gear d rotates, and the copper nut is determined to be missing;
as a preferable mode, the detailed step of step S22 is as follows:
when the gear d rotates, the gear e is driven to rotate, the rack plate c is driven to move outwards, the steel wire rope is driven to move, the moving plate is driven to move under the action of the elastic force of the spring b, the clamping block is driven to move forwards, and the copper nut is conveyed to the upper part of the flange type filter cylinder through the placing groove;
preferably, the detailed step of step S23 is as follows:
starting an air cylinder d, driving a heat-embedding heating block to move downwards, enabling the heat-embedding heating block to contact with a copper nut in an adsorption placing groove and continue to move downwards, driving a clamping block to rotate downwards, enabling the heat-embedding heating block to press the copper nut at the top of a flange type filter cylinder mounting hole, heating the copper nut by the heat-embedding heating block and extruding the copper nut into the flange type filter cylinder, meanwhile extruding a lifting rod a to move downwards, driving a gear d to rotate reversely, pulling the clamping block to return to the original position through a steel wire rope, and enabling the clamping block to reset to be in a horizontal state under the action of a reset spring;
preferably, the detailed step of step S4 is as follows:
the movable assembly drives the rotary cutting assembly to move, so that a sprue on the flange type filter cylinder is positioned at the center of a plurality of groups of rotary cutters, and then the rotary cutting driving portion drives the gear b to move downwards, so that the gear b is meshed with the thread teeth c and the gear c is meshed with the thread teeth b, the gear c limits the rotation of the rotating ring a, the rotary cutting driving portion drives the gear b to rotate, the rotating ring b is driven to rotate, the gear a is driven to rotate, the plurality of groups of rotary cutters are driven to rotate to clamp the sprue, the sprue is cut off in a rotary mode, the rotary cutting of the plurality of groups of rotary cutters is uniform in stress, the cutting effect is good, and no depression is caused on the surface of the flange type filter cylinder;
preferably, the step S4 further includes the steps of:
the rotary cutting driving part driving gear b moves upwards to enable the gear b to be synchronously meshed with the thread teeth b and the thread teeth c, the rotary cutting driving part driving gear b rotates to drive the rotating ring b and the rotating ring a to synchronously rotate, so that a plurality of groups of rotary cutters rotate around the axis of the rotating ring b, the cutter backs of the rotary cutters are driven to rotate to rotatably polish the residual sprue material on the surface of the flange type filter cylinder, the sprue material cannot be remained on the surface of the flange type filter cylinder, and the sprue removing effect is improved;
preferably, the detailed steps of step S3 are as follows:
the isolation cover is covered, the rotary air injection assembly and the water injection assembly are started, water sprayed by the water injection assembly and high-pressure rotary mixed air flow sprayed by the rotary air injection assembly form high-pressure rotary mixed water air flow to rapidly cool the flange type filter cylinder, subsequent production and processing are facilitated, the flange type filter cylinder is pressed by the fixing assembly in the cooling process, shrinkage and deformation in the cooling process of the flange type filter cylinder are prevented, and the product quality of the flange type filter cylinder is guaranteed;
preferably, the method further comprises the following steps:
step 5, a flash cutting procedure, namely cutting the flash on the flange type filter cylinder through the flash cutting assembly; and extruding, cutting and collecting the cut flash through a material receiving assembly.
The detailed steps of the step 5 are as follows:
the motion rod makes circular motion around the workbench; overlap excision subassembly sets up and amputates the overlap on the section of thick bamboo is strained to the flange formula on the motion pole, has improved the quality of product, and the overlap of excision simultaneously falls into the logical groove entering mounting groove on the motion pole through seting up behind the helical pipeline, and the spiral piece rotates and extrudees the growth strip shape to the overlap that gets into in the mounting groove, and the arc blade cuts into the slightness strip of overlap into little rectangular, makes it fall in the mounting groove, collects the overlap of excision, prevents that it from scattering subaerial.
In order to realize the production process, the invention also provides a flange type filter cylinder production line, and whether the copper nuts on the flange type filter cylinder are lost is detected by a copper nut detection component; if the copper nuts are lost, the transmission assembly drives the copper nut feeding assembly to convey the copper nuts; the copper nut conveyed by the copper nut feeding assembly is extruded into the flange type filter cylinder by the copper nut hot-embedding assembly through a hot-embedding process, so that unqualified products are prevented from flowing into the next procedure.
In order to achieve the above purpose, the invention also provides the following technical scheme:
a flange cartridge production line, comprising: a work table; the fixed positioning parts are arranged on the outer side of the workbench and used for positioning and fixing the flange type filter cylinder;
the sprue removing part is arranged above the workbench and is used for rotatably cutting a sprue of the flange type filter cylinder and rotatably polishing the cut sprue residues;
the gate removing member includes: the rotary cutting assembly is arranged above the workbench and used for rotatably cutting off a pouring gate on the flange type filter cylinder; the rotary polishing component is used for carrying out rotary polishing on the cut gate residual material; the movable assembly is arranged on the side of the workbench and used for adjusting the positions of the rotary cutting assembly and the rotary grinding assembly.
Preferably, the rotational resection assembly comprises: the moving block is movably arranged above the workbench, and the inner side of the moving block is provided with a sliding groove a and a sliding groove c; the rotating ring a is arranged in the sliding groove a; the rotary cut-off parts are arranged on the rotating ring a at equal angles; the rotary cutting driving part drives the rotary cutting part to cut the pouring gate in a rotary mode by driving the rotary ring b to rotate, and a cover is arranged above the moving block.
The rotation cutout portion includes: the rotating shaft a is rotatably arranged at the bottom of the rotating ring a; the rotary cutter is arranged at the bottom of the rotating shaft a; and the gear a is arranged on the rotating shaft a and is meshed with the thread a arranged on the rotating ring b.
The rotatory subassembly of polishing includes: the threaded teeth b are arranged on the rotating ring a; the thread teeth c are arranged on the rotating ring b; the rotating rod is rotatably arranged in the moving block; the gear b is arranged on the rotating rod and can move along the axis of the rotating rod to be meshed with the thread teeth b and the thread teeth c; and the gear c is arranged on the rotating rod and can move along the axis of the rotating rod, does not rotate and limits the rotation of the rotating ring a when being meshed with the thread b.
The rotary cutting driving part comprises a motor a and a cylinder a which are arranged on a moving block, the motor a is in transmission connection with the rotating rod, and the cylinder a drives the rotating rod to move along the axis direction of the rotating rod.
Preferably, the fixing and positioning member includes: a plurality of groups of fixing components for fixing the flange type filter cylinder; the fixing component is arranged on the side of the workbench; a plurality of positioning components for positioning the flange type filter cylinder; the positioning assembly is arranged in the workbench;
the fixing component comprises a connecting plate arranged on the workbench; the air cylinder c is arranged on the connecting plate; a pressing block arranged on a piston rod of the cylinder c;
the positioning assembly comprises a lifting rod a arranged in the workbench and a positioning pin arranged on the lifting rod a;
preferably, the nut further comprises a copper nut adding member, wherein the copper nut adding member comprises:
a copper nut detection component for detecting whether the copper nut on the flange type filter cylinder is missing or not; the copper nut detection assembly is arranged in the workbench;
preferably, the copper nut detection assembly comprises: a lifting rod b arranged on the workbench; a rack plate a installed at the bottom of the lifting rod a; a rack plate b mounted at the bottom of the lifting rod b; a gear d meshing with the rack plate b and the rack plate a; the rack plate b and the rack plate a are respectively provided with a baffle plate, so that the gear d is kept meshed with the rack plate b and the rack plate a; the bottoms of the rack plate b and the rack plate a are provided with a spring a and a telescopic rod;
a copper nut feeding assembly; the copper nut feeding assemblies are arranged on the side of the workbench and used for conveying copper nuts;
preferably, the copper nut feeding assembly comprises: a fixed mount mounted on the working table; the movable plate slides at the bottom of the mounting plate; the movable plate is elastically connected with the fixed frame through a spring b; a guide rod a penetrating through the fixed frame is arranged on the movable plate; rotating shafts b are symmetrically arranged on two sides of the moving plate, and clamping blocks are arranged on the rotating shafts b; a placing groove is formed in the clamping block; a return spring is arranged on the outer side of the rotating shaft b; the material receiving pipe is arranged on the mounting plate, and a copper nut in the material receiving pipe falls into the placing groove after receiving gravity;
a transmission assembly; one end of the transmission assembly is connected with the copper nut detection assembly, and the other end of the transmission assembly is connected with the copper nut feeding assembly;
preferably, the transmission assembly comprises a moving block, and a sliding groove b is formed in the moving block; a rack plate c sliding in the slide groove b; a connecting rod disposed on the motion block; the connecting rod is rotatably arranged with the rotating shaft b; the guide rod b is fixedly arranged in a square groove in the workbench and plays a role in guiding, so that the motion block can stably move in the vertical direction; one end of the rack plate c is provided with a steel wire rope, and the steel wire rope is connected with the moving plate by bypassing the two guide shafts;
the copper nut hot-embedding component extrudes the copper nuts conveyed by the copper nut feeding component into the flange type filter cylinder through a hot-embedding process;
preferably, the cooling device also comprises a cooling part which is arranged in the workbench and sprays high-pressure rotary mixed water airflow upwards to rapidly cool the flange type filter cylinder; the cooling part includes: the rotary air injection assembly is arranged in the workbench and upwards injects high-pressure rotary mixed air flow; an isolation cover is arranged on the outer side of the workbench, and an exhaust pipeline is arranged at the top of the isolation cover;
preferably, the cooling part further comprises a water spray unit, the water sprayed from the water spray unit and the high-pressure rotary mixed gas flow sprayed from the rotary gas spray unit form a high-pressure rotary mixed gas flow to rapidly cool the flange type filter cylinder, and the water sprayed from the water spray unit and the high-pressure rotary mixed gas sprayed from the rotary gas spray unit are merged to form a high-pressure rotary mixed gas flow to rapidly cool the flange type filter cylinder.
Preferably, the flash removing device further includes: the fixed plate is arranged on the workbench;
the moving rod is arranged on the fixed plate and moves circularly around the workbench; the flange cutting assembly is arranged on the moving rod and used for cutting off the flange on the flange type filter cylinder;
receive the material subassembly, receive the material subassembly and locate inside the motion pole and extrude the cutting and collect the overlap of excision.
Preferably, the flash cutting assembly comprises: the mounting groove is arranged on the moving rod; the spiral pipeline is arranged on the outer side of the moving rod, one end of the spiral pipeline is an open end, and the other end of the spiral pipeline is a closed end; the cutting tool is arranged at the opening end of the spiral pipeline and is used for cutting off the flash; the flash cut off by the cutting tool falls into the spiral pipeline and then enters the mounting groove through the through groove formed in the moving rod; receive the material subassembly and include: the spiral block is rotatably arranged in the mounting groove and extrudes the flash entering the mounting groove; the arc-shaped blade is arranged in the mounting groove and is used for cutting the extruded flash; the output end of the flash cutting driving part is connected with the spiral block.
Overlap excision subassembly is strained the overlap on the section of thick bamboo to the flange formula and is amputated, get rid of the overlap and improved the quality of product, the overlap of excision simultaneously falls into behind the helical duct through set up the logical groove entering mounting groove on the motion bar, the spiral piece rotates and extrudees the overlap that gets into in the mounting groove, make its growth bar form rotation fall down, arc-shaped blade is rectangular to be cut into little rectangular with the overlap that the rotation was fallen down, make it fall in the mounting groove, collect the overlap of excision, prevent that it from scattering subaerial.
The invention has the beneficial effects that:
(1) According to the flange type filter cylinder, the sprue is cut in a rotating mode through the rotating cutting component, the stress is uniform during the rotating cutting, the sprue cannot be deflected, the cutting effect is good, the surface of the flange type filter cylinder is prevented from being sunken, meanwhile, the rotating polishing component can timely polish the residual sprue material on the surface of the flange type filter cylinder to remove the residual sprue material on the surface of the flange type filter cylinder, the rotating cutting component and the rotating polishing component cooperate with each other, the cutting and polishing effects are achieved, and the sprue removing effect is enhanced.
(2) The invention makes circular motion around the workbench through the motion rod; overlap excision subassembly is strained the overlap on the section of thick bamboo to the flange formula and is amputated, get rid of the overlap and improved the quality of product, the overlap of excision simultaneously falls into behind the helical duct through set up the logical groove entering mounting groove on the motion bar, the spiral piece rotates and extrudees the overlap that gets into in the mounting groove, make its growth bar form rotation fall down, arc-shaped blade is rectangular to be cut into little rectangular with the overlap that the rotation was fallen down, make it fall in the mounting groove, collect the overlap of excision, prevent that it from scattering subaerial.
(3) According to the flange type filter cylinder cooling device, water sprayed by the water spraying assembly and high-pressure rotary mixed gas sprayed by the rotary air spraying assembly are converged to form high-pressure rotary mixed water flow to rapidly cool the flange type filter cylinder, the flange type filter cylinder is pressed by the rotary pressing assembly in the cooling process, the flange type filter cylinder is prevented from shrinking and deforming in the cooling process, and the product quality of plastic parts is guaranteed.
(4) The method comprises the steps of detecting whether a copper nut on a flange type filter cylinder is lost or not by a copper nut detection component; if the copper nut conveying device is missing, the transmission assembly drives the copper nut feeding assembly to convey the copper nut; the copper nut conveyed by the copper nut feeding assembly is extruded into the flange type filter cylinder by the copper nut hot-embedding assembly through a hot-embedding process, so that the neglected loading of the copper nut is closed, unqualified products are prevented from flowing into the next procedure, and the production quality of the products is improved.
In conclusion, the invention has the advantages of simple structure, ingenious design, high-efficiency sprue removal, quick cooling and neglected nut installation and hot embedding, and high production efficiency.
Drawings
FIG. 1 is a flow chart of the production process of the present invention;
FIG. 2 is a flow chart of a copper nut adding process;
FIG. 3 is a schematic overall front view of the present invention;
FIG. 4 is a front view of a portion of the components of the present invention;
FIG. 5 is an axial view of an additional component of the copper nut of the present invention;
FIG. 6 is a schematic structural view of the transmission assembly of the present invention;
FIG. 7 is a schematic view of the structure of the clamping block of the present invention;
FIG. 8 is a schematic view of the present invention in a state where the nut is not missing;
FIG. 9 is a schematic view of the present invention in the absence of a nut;
FIG. 10 is a schematic structural view of a gate removing member according to the present invention;
FIG. 11 is a schematic top view of a portion of a gate removal component according to the present invention;
FIG. 12 is a schematic bottom view of a portion of the components of the gate removal member of the present invention;
FIG. 13 is a schematic view of a portion of the components of the gate removal member of the present invention;
FIG. 14 is an exploded view of a portion of the components of the gate removal member of the present invention;
FIG. 15 is a schematic cross-sectional view of a portion of a gate removal component according to the present invention;
FIG. 16 is a schematic view of the flash removing member of the present invention;
FIG. 17 is an enlarged schematic view at A in FIG. 4;
FIG. 18 is an enlarged schematic view at B of FIG. 15;
fig. 19 is a schematic view of a prior art flange filter cartridge.
Reference numerals
1. A work table; 11. a square groove; 2. a fixed positioning member; 21. a fixing assembly; 211. a connecting plate; 212. a cylinder c; 213. briquetting; 22. a positioning assembly; 221. a lifting rod a; 222. positioning pins; 3. a gate removing part; 31. rotating the ablation assembly; 311. a moving block; 3111. a sliding groove a; 3112. a slide groove c; 312. a rotating ring a; 3121. a threaded tooth b; 313. rotating the cut-out; 3131. a rotating shaft a; 3132. rotating the cutter; 31321. a knife back; 3133. a gear a; 314. a rotating ring b; 3141. a threaded tooth a; 3142. a tooth pattern c; 315. a rotary cutting drive section; 3151. a motor a; 3152. a cylinder a; 316. a cover; 32. rotating the polishing assembly; 321. rotating the rod; 322. a gear b; 323. a gear c; 33. a moving assembly; 331. a track; 332. a motion frame; 333. a cylinder b; 4. copper nut adding component; 41. a copper nut detection assembly; 411. a lifting rod b; 412. a rack plate a; 413. a rack plate b; 414. a gear d; 415. a transmission rod; 416. a gear e; 417. a spring a; 418. a telescopic rod; 42. a copper nut feeding assembly; 421. a fixed mount; 422. mounting a plate; 423. moving the plate; 424. a spring b; 425. a guide rod a; 426. a rotating shaft b; 427. a clamping block; 4271. a placement groove; 428. a return spring; 429. a material receiving pipe; 43. a transmission assembly; 431. a motion block; 4311. a sliding groove b; 432. a rack plate c; 433. a connecting rod; 434. mounting blocks; 435. a guide rod b; 436. a wire rope; 437. a guide shaft; 44. a copper nut hot-insert component; 441. a connecting frame; 442. a cylinder d; 443. hot embedding a heating block; 5. a cooling member; 51. a rotary air injection assembly; 511. a motor b; 512. a rotating frame; 513. an air nozzle; 52. a water spray assembly; 521. a water spray nozzle; 53. an isolation cover; 6. a flash removal member; 61. a fixing plate; 62. a motion bar; 621. mounting grooves; 622. a through groove; 63. a flash removal assembly; 631. a helical conduit; 632. cutting a cutter; 64. a material receiving assembly; 641. a screw block; 642. an arc-shaped blade; 643. the burr is cut off the drive portion.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1 to 2, the present invention provides a process for producing a flange-type filter cartridge, comprising the steps of:
s1, a fixing and positioning procedure, namely placing the flange type filter cylinder produced by an injection molding machine on a workbench 1, and positioning and fixing the flange type filter cylinder by using a fixing and positioning part 2;
s2, a copper nut adding process, namely detecting whether a copper nut on the flange type filter cylinder is missing or not through a copper nut adding part 4, and if not, directly executing the step S3;
if the copper nut is lost, the copper nut is extruded into the flange type filter cylinder by the copper nut adding component 4 through a hot-embedding process, and then the step S3 is executed;
s3, an accelerated cooling process, namely rapidly cooling the flange type filter cylinder through the cooling part 5;
and S4, a cutting and polishing process, namely, the sprue of the flange type filter cylinder is cut off in a rotating mode through the sprue removing part 3, and meanwhile, the cut sprue residues are ground in a rotating mode.
The detailed steps of step S2 are as follows:
s21, a copper nut detection procedure, namely detecting whether a copper nut on the flange type filter cylinder is lost or not by using a copper nut detection assembly 41;
s22, a copper nut feeding procedure, wherein if the copper nut feeding procedure is lacked, the transmission assembly 43 drives the copper nut feeding assembly 42 to convey the copper nuts;
and S23, a copper nut hot-embedding process, namely extruding the copper nuts conveyed by the copper nut feeding assembly 42 into the flange type filter cylinder by using a hot-embedding process through the copper nut hot-embedding assembly 44.
The detailed steps of step S21 are as follows:
when the copper nut is not lost, the flange type filter cylinder is pressed on the tops of the lifting rod a221 and the lifting rod b411, and the diameter of the lifting rod b411 is larger than the inner diameter of the copper nut, so that the lifting rod b411 cannot penetrate through the flange type filter cylinder, at the moment, the lifting rod a221 and the lifting rod b411 synchronously move downwards, the gear d414 does not rotate, and the copper nut is judged to be not lost;
when the copper nut is missing, the flange type filter cartridge is pressed on the lifting rod a221 and the lifting rod b411, the diameter of the lifting rod b411 is smaller than the inner diameter of the installation hole of the missing copper nut, the lifting rod b411 penetrates through the installation hole of the missing nut of the flange type filter cartridge, at the moment, the lifting rod b411 moves downwards relative to the lifting rod a221, the gear d414 rotates, and the missing copper nut is judged.
The detailed steps of step S22 are as follows:
when the gear d414 rotates, the gear e416 is driven to rotate, the rack plate c432 is driven to move in the outward direction, the steel wire rope 436 is driven to move, the moving plate 423 is driven to move under the action of the elastic force of the spring b424, the clamping block 427 is driven to move forward, and the copper nut is conveyed to the position right above the flange type filter cylinder mounting hole through the placing groove 4271.
The detailed steps of step S23 are as follows:
the cylinder d442 is started, the heat-embedded heating block 443 is driven to move downwards, the heat-embedded heating block 443 contacts with the copper nut in the adsorption placement groove 4271 and continues to move downwards, the clamping block 427 is driven to rotate downwards, the copper nut is pressed on the top of the flange type filter cylinder installation hole by the heat-embedded heating block 443, the copper nut is heated by the heat-embedded heating block 443 and is extruded into the flange type filter cylinder, the lifting rod a221 is extruded to move downwards, the driving gear d414 rotates reversely, the clamping block 427 is pulled to return to the original position through the steel wire rope 436, and the clamping block 427 is reset to be in a horizontal state under the action of the reset spring 428.
The detailed steps of step S4 are as follows:
the moving assembly 33 drives the rotary cutting assembly 31 to move, so that the gate on the flange type filter cartridge is located at the center of the multiple sets of rotary cutters 3132, the rotary cutting driving portion 315 drives the gear b322 to move downwards, the gear b322 is meshed with the threaded teeth c3142, the gear c323 is meshed with the threaded teeth b3121, the gear c323 limits the rotation of the rotary ring a312, the rotary cutting driving portion 315 drives the gear b322 to rotate, the rotary ring b314 is driven to rotate, the drive gear a3133 is driven to rotate, the multiple sets of rotary cutters 3132 are driven to clamp the gate in a rotating mode, the gate is cut in a rotating mode, the stress is uniform when the multiple sets of rotary cutters 3132 cut in a rotating mode, the cutting effect is good, and no depression is caused on the surface of the flange type filter cartridge.
Step S4 further includes the steps of:
the rotary cutting driving part 315 drives the gear b322 to move upwards, so that the gear b322 is synchronously meshed with the thread teeth b3121 and the thread teeth c3142, the rotary cutting driving part 315 drives the gear b322 to rotate to drive the rotating ring b314 and the rotating ring a312 to synchronously rotate, so that a plurality of groups of rotary cutters 3132 rotate around the axis of the rotating ring b314, the cutter back 31321 of the rotary cutter 3132 is driven to rotate to grind the residual sprue on the surface of the flange type filter cylinder in a rotating manner, the sprue cannot be remained on the surface of the flange type filter cylinder, and the sprue removing effect is improved.
The detailed steps of step S3 are as follows:
the isolation cover 53 is covered, the rotary air injection assembly 51 and the water injection assembly 52 are started, water sprayed by the water injection assembly 52 and high-pressure rotary mixed air flow sprayed by the rotary air injection assembly 51 form high-pressure rotary mixed water air flow to rapidly cool the flange type filter cylinder, subsequent production and processing are facilitated, the flange type filter cylinder is pressed by the fixing assembly 21 in the cooling process, shrinkage and deformation in the cooling process of the flange type filter cylinder are prevented, and the product quality of the flange type filter cylinder is guaranteed.
Further comprising the steps of:
step 5, a flash cutting procedure, namely cutting off the flash on the flange type filter cylinder through a flash cutting component 63; the cut flash is collected by extrusion cutting through a collection assembly 64.
The detailed steps of step 5 are as follows:
the moving rod 62 makes a circular motion around the table 1; overlap excision subassembly 63 sets up and cuts off the overlap on the flange formula filter cylinder on motion pole 62, has improved the quality of product, and the overlap of excision falls into behind helical duct 631 and gets into mounting groove 621 through seting up logical groove 622 on motion pole 62 simultaneously, and spiral piece 641 rotates and extrudees into the strip shape to the overlap that gets into in mounting groove 621, and arc blade 642 cuts into the slightness to the overlap, makes it fall in mounting groove 621, collects the overlap of excision, prevents that it from scattering subaerial.
Example two
As shown in fig. 3 and 4, the present invention provides a flange-type cartridge production line comprising: a work table 1; the fixed positioning parts 2 are arranged on the outer side of the workbench 1, and a plurality of groups of the fixed positioning parts 2 are used for positioning and fixing the flange type filter cylinder;
the sprue removing part 3 is arranged above the workbench 1 and is used for rotatably cutting a sprue of the flange type filter cylinder and rotatably polishing the cut sprue residues;
the gate removing part 3 includes: the rotary cutting component 31 is arranged above the workbench 1, and is used for rotatably cutting off a pouring gate on the flange type filter cylinder; the rotary polishing component 32, and the rotary polishing component 32 performs rotary polishing on the cut gate residual material; a moving assembly 33, the moving assembly 33 is arranged at the side of the worktable 1 to adjust the positions of the rotary cutting assembly 31 and the rotary grinding assembly 32.
Rotatory excision subassembly 31 carries out rotatory excision to the runner, and the atress is even during rotatory excision, can not lead to the runner to take place to be partial, and the excision is effectual, avoids straining a section of thick bamboo surface to the flange formula and causes sunkenly, and rotatory subassembly 32 of polishing is in time strained remaining runner material in section to the flange formula simultaneously and is polished, gets rid of its remaining runner material in surface, and rotatory excision subassembly 31 and rotatory subassembly 32 of polishing are synergism reinforcing runner removal effect jointly.
Preferably, as shown in fig. 10 and 11, the rotary cutter assembly 31 includes: a moving block 311, the moving block 311 is movably arranged above the worktable 1, and a sliding groove a3111 and a sliding groove c3112 are formed in the inner side of the moving block 311; a rotating ring a312, the rotating ring a312 is arranged in the sliding groove a 3111; a plurality of groups of rotary cut-out portions 313 arranged on the rotating ring a312 at equal angles; a rotating ring b314, the rotating ring b314 is arranged in the sliding groove c3112, a rotary cutting driving part 315, the rotary cutting driving part 315 drives the rotary cutting part 313 to cut the gate in a rotary mode by driving the rotating ring b314 to rotate, and a cover 316 is arranged above the moving block 311.
The rotation cutout 313 includes: a rotation shaft a3131, the rotation shaft a3131 being rotatably installed at the bottom of the rotation ring a 312; a rotary cutter 3132, the rotary cutter 3132 being mounted on the bottom of the rotary shaft a 3131; gear a3133, gear a3133 is mounted on rotation shaft a3131 and meshes with a threaded tooth a3141 provided on rotation ring b 314.
Further, as shown in fig. 12, a plurality of sets of rotary cutters 3132 are disposed around the axis of the rotary ring a312 at equal angles, and are sequentially inclined to form an end-to-end stack;
preferably, as shown in fig. 13, the rotary sharpening assembly 32 comprises: a serration b3121 provided on the rotating ring a 312; a cog c3142 provided on the rotating ring b 314; a rotating rod 321, wherein the rotating rod 321 is rotatably arranged in the moving block 311; the gear b322 is mounted on the rotating rod 321 and can move along the axis of the rotating rod 321 to be meshed with the cog b3121 and the cog c3142; the gear c323, the gear c323 is mounted on the rotating rod 321 and is movable along the axis of the rotating rod 321, and the gear c323 does not rotate and limits the rotation of the rotating ring a312 when engaging with the serration b 3121.
The rotary cutting drive portion 315 includes a motor a3151 and an air cylinder a3152 provided on the moving block 311, the motor a3151 is drivingly connected to the rotating rod 321, and the air cylinder a3152 drives the rotating rod 321 to move along the axial direction thereof.
Further, as shown in fig. 14, the rotary cutting driving portion 315 drives the gear b322 to move downward, so that the gear b322 is meshed with the gear c3142, the gear c323 is meshed with the gear b3121, the gear c323 limits the rotation of the rotary ring a312, the rotary cutting driving portion 315 drives the gear b322 to rotate, drives the rotary ring b314 to rotate, and further drives the driving gear 3133 to rotate, and drives the plurality of sets of rotary cutters 3132 to rotatably clamp the gate, so as to cut the gate; the rotary cutting driving part 315 drives the gear b322 to move upwards, so that the gear b322 is synchronously meshed with the teeth b3121 and the teeth c3142, the rotary cutting driving part 315 drives the gear b322 to rotate to drive the rotary ring b314 and the rotary ring a312 to synchronously rotate, so that the plurality of groups of rotary cutters 3132 rotate around the axis of the rotary ring b314, and the blade backs 31321 of the rotary cutters 3132 arranged in a stacked inclined annular manner can grind the gate material remained on the surface of the flange filter cartridge.
The moving assembly 33 comprises a track 331 arranged beside the table 1, a moving frame 332 sliding on the track 331; and the output end of the air cylinder b333 is connected with the rotary cutting assembly 31 and the rotary grinding assembly 32.
Preferably, as shown in fig. 4 and 17, the fixed positioning member 2 includes: a plurality of sets of fixing assemblies 21 for fixing the flange type filter cartridge; the fixing component 21 is arranged on the side of the workbench 1; a plurality of positioning assemblies 22 for positioning the flange-type filter cartridge; the positioning component 22 is arranged in the workbench 1;
the fixing component 21 comprises a connecting plate 211 arranged on the workbench 1; a cylinder c212 provided on the connection plate 211; a pressing block 213 mounted on the piston rod of the cylinder c212;
the positioning assembly 22 comprises a lifting rod a221 arranged in the workbench 1, and a positioning pin 222 arranged on the lifting rod a 221;
further, as shown in fig. 3, the nut feeder 4 further includes a copper nut adding member 4, where the copper nut adding member 4 includes:
a copper nut detection component 41 for detecting whether the copper nut on the flange type filter cylinder is missing; the copper nut detection assembly 41 is arranged in the workbench 1;
further, as shown in fig. 5, the copper nut detection assembly 41 includes: a lift lever b411 provided on the table 1; a rack plate a412 mounted on the bottom of the lifter a 221; a rack plate b413 attached to the bottom of the lifter b411; a gear d414 that meshes with the rack plate b413 and the rack plate a412; the rack plate b413 and the rack plate a412 are respectively provided with a baffle plate, so that the gear d414 is meshed with the rack plate b413 and the rack plate a412; the bottoms of the rack plate b413 and the rack plate a412 are provided with a spring a417 and an expansion rod 418;
one end of the gear d414 is provided with a transmission rod 415, one end of the transmission rod 415 is provided with a gear e416, and the diameter and the number of teeth of the gear e416 are larger than those of the gear d414;
a copper nut feed assembly 42; a plurality of groups of copper nut feeding assemblies 42 are arranged on the side of the workbench 1 to convey copper nuts;
preferably, as shown in fig. 9, the copper nut feeder assembly 42 includes: a fixing frame 421 mounted on the working table 1; a mounting plate 422 mounted on the fixed frame 421, and a moving plate 423 sliding on the bottom of the mounting plate 422; the movable plate 423 is elastically connected with the fixed frame 421 through a spring b 424; a guide rod a425 penetrating through the fixed frame 421 is arranged on the moving plate 423; rotating shafts b426 are symmetrically arranged on two sides of the moving plate 423, and clamping blocks 427 are arranged on the rotating shafts b 426; a placing groove 4271 is formed in the clamping block 427; a return spring 428 is arranged outside the rotating shaft b 426; a material receiving pipe 429 arranged on the mounting plate 422, wherein a copper nut in the material receiving pipe 429 falls into the placing groove 4271 after receiving gravity;
a transmission assembly 43; one end of the transmission component 43 is connected with the copper nut detection component 41, and the other end thereof is connected with the copper nut feeding component 42;
further, as shown in fig. 6, the transmission assembly 43 includes a moving block 431, and a sliding groove b4311 is formed in the moving block 431; a rack plate c432 that slides in the slide groove b4311; a connecting rod 433 provided on the moving block 431; the connecting rod 433 is rotatably mounted with the rotating shaft b 426; the mounting block 434 is mounted on the moving block 431, and the guide rod b435 penetrates through the mounting block 434, the guide rod b435 is fixedly mounted in the square groove 11 in the workbench 1, and the guide rod b435 plays a role in guiding and ensures the moving block 431 to stably move in the vertical direction; one end of the rack plate c432 is provided with a wire rope 436, and the wire rope 436 is connected with the moving plate 423 by going around two guide shafts 437;
the copper nut hot-embedding assembly 44 extrudes the copper nuts conveyed by the copper nut feeding assembly 42 into the flange type filter cylinder through a hot-embedding process;
preferably, as shown in fig. 5, the copper nut heat-embedding assembly 44 includes a connection frame 441 fixedly mounted with the mounting plate 422; the connecting frame 441 is provided with an air cylinder d442, a piston rod of the air cylinder d442 is provided with a heat-embedding heating block 443, the heat-embedding heating block 443 is provided with an air pipe, and positive pressure or negative pressure can be introduced into the air pipe.
EXAMPLE III
As shown in fig. 3, where the same or corresponding components as in the first embodiment are given the same reference numerals as in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
the cooling part 5 is arranged in the workbench 1, and the cooling part 5 sprays high-pressure rotary mixed water airflow upwards to rapidly cool the flange type filter cylinder; the cooling member 5 includes: the rotary air injection assembly 51 is arranged in the workbench 1, and the rotary air injection assembly 51 is used for upwards injecting high-pressure rotary mixed air flow; an isolation cover 53 is arranged on the outer side of the workbench 1, and an exhaust pipeline is arranged at the top of the isolation cover 53;
further, as shown in fig. 3, the cooling part 5 further includes a water spraying assembly 52, the water sprayed from the water spraying assembly 52 and the high-pressure rotary mixed gas flow sprayed from the rotary gas spraying assembly 51 form a high-pressure rotary mixed gas flow to rapidly cool the flange type filter cartridge, the water sprayed from the water spraying assembly 52 and the high-pressure rotary mixed gas flow sprayed from the rotary gas spraying assembly 51 are merged to form a high-pressure rotary mixed gas flow to rapidly cool the flange type filter cartridge, the fixing assembly 21 presses the flange type filter cartridge in the cooling process, so that the flange type filter cartridge is prevented from shrinking and deforming in the cooling process, and the product quality of the plastic parts is ensured.
The rotary air injection assembly 51 comprises a motor b511 arranged inside the worktable 1; a rotating frame 512 arranged at the output end of the motor b511; and an air nozzle 513 obliquely disposed on the rotating frame 512; the water spray assembly 52 includes a water spray nozzle 521, and the gas spray nozzle 513 sprays high-pressure gas.
Example four
As shown in fig. 4 and 16, where the same or corresponding components as in the first embodiment are given the same reference numerals as in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that
The present embodiment includes the flash removing member 6, and the flash removing member 6 includes: a fixed plate 61, wherein the fixed plate 61 is arranged on the workbench 1;
the moving rod 62 is arranged on the fixed plate 61 and moves circularly around the workbench 1; the flash cutting assembly 63 is arranged on the moving rod 62, and the flash cutting assembly 63 is used for cutting the flash on the flange type filter cylinder;
the material collecting assembly 64 is arranged inside the moving rod 62, and the material collecting assembly 64 is used for extruding, cutting and collecting the cut flash.
Further, as shown in fig. 16, the flash cutting assembly 63 includes: a mounting groove 621 provided on the moving bar 62; the spiral pipe 631, the spiral pipe 631 is located outside the motion rod 62, one end of the spiral pipe 631 is an open end, and the other end is a closed end; a cutting tool 632, wherein the cutting tool 632 is arranged at the opening end of the spiral pipe 631 to cut off the flash; the flash cut off by the cutter 632 falls into the spiral duct 631 and enters the mounting groove 621 through the through groove 622 formed on the moving rod 62; the material receiving assembly 64 includes: the spiral block 641 is rotatably installed in the installation groove 621 and extrudes the flash entering the installation groove 621; the arc-shaped blade 642 is arranged in the mounting groove 621 and is used for cutting the extruded flash; the burr removal drive 643 is preferably a motor, and an output end of the burr removal drive 643 is connected to the screw block 641.
Overlap excision subassembly 63 cuts off the overlap on the flange formula filter cylinder, gets rid of the overlap and has improved the quality of product, and the overlap of excision falls into spiral pipe 631 after gets into mounting groove 621 through seting up logical groove 622 on motion rod 62 simultaneously, and spiral piece 641 rotates and extrudees the overlap that gets into in mounting groove 621, makes it rotatory the falling of rectangular form shape, and arc blade 642 cuts into the rectangular strip of overlap that rotatory falls into the slightness, makes it fall in mounting groove 621, collects the overlap of excision, prevents that it from scattering subaerial.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (8)

1. A production process of a flange type filter cylinder is characterized by comprising the following steps:
s1, a fixing and positioning procedure, namely placing the flange type filter cylinder produced by an injection molding machine on a workbench (1), and positioning and fixing the flange type filter cylinder by using a fixing and positioning part (2);
s2, a copper nut adding procedure, namely detecting whether a copper nut on the flange type filter cylinder is missing or not through a copper nut adding part (4), and if the copper nut is not missing, directly executing the step S3;
if the copper nut is missing, the copper nut is extruded into the flange type filter cylinder by the copper nut adding component (4) through a hot-embedding process, and then the step S3 is executed;
s3, an accelerated cooling process, namely performing accelerated cooling on the flange type filter cylinder through a cooling part (5);
s4, a cutting and polishing process, namely rotatably cutting the pouring gate of the flange type filter cylinder through the pouring gate removing part (3) and rotatably polishing the cut pouring gate residual material;
the detailed steps of step S4 are as follows:
the moving assembly (33) drives the rotary cutting assembly (31) to move, so that a gate on the flange type filter cylinder is positioned at the center of a plurality of groups of rotary cutters (3132), then the rotary cutting driving part (315) drives the gear b (322) to move downwards, so that the gear b (322) is meshed with the threaded teeth c (3142), the gear c (323) is meshed with the threaded teeth b (3121), the gear c (323) limits the rotation of the rotary ring a (312), the rotary cutting driving part (315) drives the gear b (322) to rotate, drives the rotary ring b (314) to rotate, further drives the gear a (3133) to rotate, drives a plurality of groups of rotary cutters (3132) to clamp the gate in a rotating mode, the gates are cut in a rotating mode, the stress is uniform when the plurality of groups of rotary cutters (3132) cut in a rotating mode, and the cutting effect is good;
step S4 further includes the steps of:
the rotary cutting driving part (315) drives the gear b (322) to move upwards, so that the gear b (322) is synchronously meshed with the threaded tooth b (3121) and the threaded tooth c (3142), the rotary cutting driving part (315) drives the gear b (322) to rotate to drive the rotating ring b (314) and the rotating ring a (312) to rotate synchronously, and a plurality of groups of rotary cutters (3132) are rotated around the axis of the rotating ring b (314) to drive the cutter backs (31321) of the rotary cutters (3132) to rotate to grind the gate material remained on the surface of the flange filter cylinder in a rotating manner;
the gate removing part (3) includes: a rotary cutting assembly (31), a rotary grinding assembly (32) and a moving assembly (33);
the rotary resection assembly (31) comprises: the moving block (311) is movably arranged above the workbench (1), and a sliding groove a (3111) and a sliding groove c (3112) are formed in the inner side of the moving block (311); a rotating ring a (312), wherein the rotating ring a (312) is arranged in the sliding groove a (3111); a plurality of groups of rotary cutting parts (313) which are arranged on the rotating ring a (312) at equal angles; the cutting device comprises a sliding groove c (3112), a rotating ring b (314), a rotary cutting driving part (315), a cover (316) and a rotary cutting driving part (315), wherein the rotating ring b (314) is arranged in the sliding groove c (3112), the rotary cutting driving part (315) drives the rotating cutting part (313) to cut a gate in a rotating mode by driving the rotating ring b (314) to rotate, and the cover (316) is arranged above a moving block (311);
the rotation cutout portion (313) includes: a rotation shaft a (3131), the rotation shaft a (3131) being rotatably mounted to the bottom of the rotation ring a (312); a rotary cutter (3132), the rotary cutter (3132) being mounted to the bottom of the rotary shaft a (3131); a gear a (3133), the gear a (3133) being mounted on the rotation shaft a (3131) and meshing with a threaded tooth a (3141) provided on the rotation ring b (314);
the rotary cutting drive part (315) comprises a motor a (3151) and an air cylinder a (3152) which are arranged on a moving block (311);
the rotary sharpening assembly (32) comprises: a serration b (3121) provided on the rotating ring a (312); a cog c (3142) provided on the rotating ring b (314); the rotating rod (321), the rotating rod (321) is rotatably arranged in the moving block (311); the gear b (322) is mounted on the rotating rod (321) and can move along the axis of the rotating rod (321) to be meshed with the threaded teeth b (3121) and the threaded teeth c (3142); and the gear c (323), the gear c (323) is installed on the rotating rod (321) and can move along the axis of the rotating rod (321), the gear c (323) does not rotate, and the rotating ring a (312) is limited to rotate when the gear c (323) is meshed with the thread b (3121).
2. The process for manufacturing a flange filter cartridge according to claim 1, wherein the detailed steps of step S2 are as follows:
s21, a copper nut detection procedure, namely detecting whether the copper nut on the flange type filter cylinder is lost or not by using a copper nut detection assembly (41);
s22, a copper nut feeding procedure, wherein if the copper nut feeding procedure is lacked, the copper nut feeding component (42) is driven by the transmission component (43) to convey the copper nut;
s23, a copper nut hot-embedding process, namely extruding the copper nuts conveyed by the copper nut feeding assembly (42) into the flange type filter cylinder by using a hot-embedding process through the copper nut hot-embedding assembly (44);
the copper nut detection assembly (41) comprises: a lifting rod b (411) arranged on the workbench (1); a rack plate a (412) mounted on the bottom of the lifting rod a (221); a rack plate b (413) mounted at the bottom of the lifting rod b (411); a gear d (414) that meshes with the rack plate b (413) and the rack plate a (412); the rack plate b (413) and the rack plate a (412) are respectively provided with a baffle plate, so that the gear d (414) is kept meshed with the rack plate b (413) and the rack plate a (412); the bottoms of the rack plate b (413) and the rack plate a (412) are provided with a spring a (417) and a telescopic rod (418);
the copper nut feed assembly (42) includes: a fixed frame (421) arranged on the workbench (1); a mounting plate (422) mounted on the fixed frame (421), and a moving plate (423) sliding on the bottom of the mounting plate (422); the moving plate (423) is elastically connected with the fixed frame (421) through a spring b (424); a guide rod a (425) penetrating through the fixed frame (421) is arranged on the moving plate (423); rotating shafts b (426) are symmetrically arranged on two sides of the moving plate (423), and clamping blocks (427) are arranged on the rotating shafts b (426); a placing groove (4271) is formed in the clamping block (427); a return spring (428) is arranged outside the rotating shaft b (426); a material receiving pipe (429) arranged on the mounting plate (422), wherein a copper nut in the material receiving pipe (429) falls into the placing groove (4271) after receiving the gravity;
the transmission assembly (43) comprises a moving block (431), and a sliding groove b (4311) is formed in the moving block (431); a rack plate c (432) that slides in the slide groove b (4311); a connecting rod (433) disposed on the moving block (431); the connecting rod (433) is rotatably installed with the rotating shaft b (426); the guide rod b (435) is fixedly arranged in a square groove (11) in the workbench (1), and the guide rod b (435) plays a role in guiding to ensure that the movement block (431) stably moves in the vertical direction; one end of the rack plate c (432) is provided with a steel wire rope (436), and the steel wire rope (436) rounds two guide shafts (437) and is connected with the moving plate (423);
the copper nut hot-embedding assembly (44) comprises a connecting frame (441) fixedly mounted with the mounting plate (422); the connecting frame (441) is provided with a cylinder d (442), a piston rod of the cylinder d (442) is provided with a heat-embedding heating block (443), and the heat-embedding heating block (443) is provided with an air pipe.
3. The process for manufacturing a flange filter cartridge according to claim 2, wherein the detailed step of step S21 is as follows:
when the copper nut is not missing, the flange type filter cartridge is pressed on the tops of the lifting rod a (221) and the lifting rod b (411), and the lifting rod b (411) cannot penetrate through the flange type filter cartridge, so that the lifting rod a (221) and the lifting rod b (411) synchronously move downwards, the gear d (414) does not rotate, and the copper nut is judged to be not missing;
when the copper nut is missing, the flange type filter cartridge is pressed on the lifting rod a (221) and the lifting rod b (411), the lifting rod b (411) penetrates through a mounting hole of the flange type filter cartridge missing nut, at the moment, the lifting rod b (411) moves downwards relative to the lifting rod a (221), the gear d (414) rotates, and the copper nut missing is judged.
4. A process for manufacturing a flange filter cartridge according to claim 3, wherein the detailed step of step S22 is as follows:
when the gear d (414) rotates, the gear e (416) is driven to rotate, the rack plate c (432) is driven to move in the outward direction, the steel wire rope (436) is driven to move, the moving plate (423) is driven to move under the action of the elastic force of the spring b (424), the clamping block (427) is driven to move forward, and the copper nut is conveyed to the upper part of the flange type filter cylinder through the placing groove (4271).
5. A process for manufacturing a flange filter cartridge according to claim 3, wherein the detailed step of step S23 is as follows:
and (3) starting a cylinder d (442), driving a hot-embedded heating block (443) to move downwards, enabling the hot-embedded heating block (443) to contact with the copper nut in the adsorption placement groove (4271) to continue to move downwards, driving a clamping block (427) to rotate downwards, enabling the hot-embedded heating block (443) to press the copper nut on the top of the flange type filter cartridge mounting hole, enabling the hot-embedded heating block (443) to heat the copper nut to press the copper nut into the flange type filter cartridge, simultaneously pressing a lifting rod a (221) to move downwards, driving a gear d (414) to rotate in the reverse direction, pulling the clamping block (427) to return to the original position through a steel wire rope (436), and enabling the clamping block (427) to return to the horizontal state under the action of a return spring (428).
6. The process for manufacturing a flange filter cartridge according to claim 1, wherein the detailed step of step S3 is as follows:
covering an isolation cover (53), starting a rotary air injection assembly (51) and a water injection assembly (52), wherein water sprayed by the water injection assembly (52) and high-pressure rotary mixed air flow sprayed by the rotary air injection assembly (51) form high-pressure rotary mixed water air flow to rapidly cool the flange type filter cylinder, so that subsequent production and processing are facilitated, the flange type filter cylinder is pressed by a fixing assembly (21) in the cooling process, and the flange type filter cylinder is prevented from shrinking and deforming in the cooling process;
the cooling part (5) comprises a rotary air injection assembly (51), a water injection assembly (52) and an isolation cover (53) arranged on the outer side of the workbench (1).
7. A process for manufacturing a flange filter cartridge according to claim 1, further comprising the steps of:
step 5, a flash cutting procedure, namely cutting off the flash on the flange type filter cylinder through a flash cutting component (63); extruding, cutting and collecting the cut flash through a material receiving assembly (64);
the flash removal member (6) comprises: a fixed plate (61);
the moving rod (62), the moving rod (62) is set on the fixing plate (61);
the flange cutting assembly (63) is arranged on the moving rod (62) and used for cutting off the flange on the flange type filter cylinder; and
the material receiving assembly (64) is arranged inside the moving rod (62) and used for extruding, cutting and collecting the cut flash;
the flash cutting assembly (63) comprises:
a mounting groove (621) arranged on the moving rod (62);
the spiral pipe (631), the spiral pipe (631) is arranged outside the moving rod (62), one end of the spiral pipe (631) is an open end, and the other end is a closed end; and
the cutting tool (632) is arranged at the opening end of the spiral pipeline (631) and used for cutting off the flash;
the receiving assembly (64) comprises:
the spiral block (641) is rotatably arranged in the mounting groove (621) and extrudes the flash entering the mounting groove (621);
the arc blade (642) is arranged in the mounting groove (621) and used for cutting the extruded flash; and
and a burr removal driving part (643), wherein the output end of the burr removal driving part (643) is connected with the spiral block (641).
8. A process for manufacturing a flange filter cartridge according to claim 7, wherein the detailed steps of step 5 are as follows:
the motion rod (62) makes circular motion around the workbench (1); overlap excision subassembly (63) sets up and cuts off the overlap on the section of thick bamboo is strained to the flange formula on motion pole (62), has improved the quality of product, and the overlap of excision simultaneously falls into behind helical piping (631) through seting up logical groove (622) on motion pole (62) get into mounting groove (621), and spiral piece (641) rotate to getting into the overlap in mounting groove (621) extrudees long strip shape, and arc blade (642) are rectangular to cutting into the overlap and are little rectangular, make it fall in mounting groove (621), collect the overlap of excision, prevent that it from scattering subaerial.
CN202211148049.2A 2022-09-21 2022-09-21 Production process of flange type filter cylinder Active CN115246226B (en)

Priority Applications (1)

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CN202211148049.2A CN115246226B (en) 2022-09-21 2022-09-21 Production process of flange type filter cylinder

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CN216127593U (en) * 2021-03-19 2022-03-25 广东杨达鑫科技有限公司 Plastic burr removing process equipment
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