CN115240886A - Dismounting device for components of high-temperature gas cooled reactor primary helium fan - Google Patents

Dismounting device for components of high-temperature gas cooled reactor primary helium fan Download PDF

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Publication number
CN115240886A
CN115240886A CN202210900142.8A CN202210900142A CN115240886A CN 115240886 A CN115240886 A CN 115240886A CN 202210900142 A CN202210900142 A CN 202210900142A CN 115240886 A CN115240886 A CN 115240886A
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China
Prior art keywords
helium
temperature gas
cooled reactor
atmosphere
lifting
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Granted
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CN202210900142.8A
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Chinese (zh)
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CN115240886B (en
Inventor
陈书华
罗英
杜华
黄新东
张安锐
徐世超
余红星
陈志高
董岱林
王小彬
王伟
王炳炎
安彦波
殷琪
赵晨晨
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Nuclear Power Institute of China
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Nuclear Power Institute of China
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Priority to CN202210900142.8A priority Critical patent/CN115240886B/en
Publication of CN115240886A publication Critical patent/CN115240886A/en
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Publication of CN115240886B publication Critical patent/CN115240886B/en
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    • G—PHYSICS
    • G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21C—NUCLEAR REACTORS
    • G21C19/00—Arrangements for treating, for handling, or for facilitating the handling of, fuel or other materials which are used within the reactor, e.g. within its pressure vessel
    • G21C19/02—Details of handling arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • B66C1/66—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C11/00—Trolleys or crabs, e.g. operating above runways
    • B66C11/02—Trolleys or crabs, e.g. operating above runways with operating gear or operator's cabin suspended, or laterally offset, from runway or track
    • B66C11/04—Underhung trolleys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C11/00—Trolleys or crabs, e.g. operating above runways
    • B66C11/16—Rope, cable, or chain drives for trolleys; Combinations of such drives with hoisting gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00—Other constructional features or details
    • B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C7/00—Runways, tracks or trackways for trolleys or cranes
    • B66C7/08—Constructional features of runway rails or rail mountings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00—Pumping installations or systems
    • F04D25/02—Units comprising pumps and their driving means
    • F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/60—Mounting; Assembling; Disassembling
    • F04D29/601—Mounting; Assembling; Disassembling specially adapted for elastic fluid pumps
    • G—PHYSICS
    • G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21C—NUCLEAR REACTORS
    • G21C19/00—Arrangements for treating, for handling, or for facilitating the handling of, fuel or other materials which are used within the reactor, e.g. within its pressure vessel
    • G21C19/02—Details of handling arrangements
    • G21C19/10—Lifting devices or pulling devices adapted for co-operation with fuel elements or with control elements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00—Energy generation of nuclear origin
    • Y02E30/30—Nuclear fission reactors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The invention belongs to the technical field of high-temperature gas cooled reactor equipment maintenance, and a helium circulator needs to be maintained necessarily after a reactor operates. Based on the structure, the invention provides a dismounting device for a high-temperature gas cooled reactor main helium fan component, which mainly comprises a main truss B, a hoisting mechanism and a motor connecting assembly; the main truss B is installed on the atmosphere isolation device, the hoisting mechanism is installed on the main truss B, the top of the motor connecting assembly is connected with a lifting hook of the hoisting mechanism, and the bottom of the motor connecting assembly is connected with a motor assembly of the helium circulator. The device is used for disassembling and hoisting the components of the high-temperature gas cooled reactor main helium fan, and meets the constraint requirements on space size and crane conditions.

Description

Dismounting device for components of high-temperature gas cooled reactor primary helium fan
Technical Field
The invention belongs to the technical field of high-temperature gas cooled reactor equipment maintenance, and particularly relates to a dismounting device for a main helium fan component of a high-temperature gas cooled reactor.
Background
The high-temperature gas cooled reactor is a gas cooled reactor technology using gas as a coolant, generally uses helium as the coolant, is a reactor type independently developed in China, and has the characteristics of good safety, high temperature, wide application and the like. Referring to fig. 1 and 2, a helium circulator 1 is a key device of a high temperature gas cooled reactor nuclear power plant, and mainly comprises an end cover assembly 101, a barrel assembly 102, a motor assembly 103, a volute assembly 104, and a reducer assembly 105. The primary helium fan 1 is arranged at the output end of the evaporator 2 in the loop, is an active device of a loop system of the nuclear reactor, and drives a reactor coolant to circulate in the loop to transfer heat released by nuclear reaction.
When the high-temperature gas cooled reactor is in working conditions of starting, power running, shutdown and the like, the helium fan of the high-temperature gas cooled reactor provides helium with sufficient flow, and heat generated by a reactor core of the reactor is taken away through a primary loop system. After the reactor is in operation, it is necessary to perform some necessary maintenance on the helium primary fan. Due to the limitation reasons in the aspects of the space size of the installation position of the main helium fan, the conditions of a factory crane, the helium atmosphere protection requirement of a primary loop system and the like, the main helium fan cannot be overhauled at the working position, and all parts of the main helium fan need to be sequentially disassembled and lifted away from the evaporator cabin for disassembly and overhaul.
Disclosure of Invention
Based on the above, the invention provides a high temperature gas cooled reactor main helium fan component dismounting device, which is used for dismounting and hoisting a high temperature gas cooled reactor main helium fan component.
The invention is realized by the following technical scheme:
a high-temperature gas cooled reactor main helium fan component dismounting device comprises a main truss B, a hoisting mechanism and a motor connecting assembly; main part truss B is used for installing on atmosphere isolating device, main part truss B's the outside is provided with seal membrane B, the organism that lifts by crane the mechanism is installed on the main part truss B, motor coupling assembling top with the lifting hook that lifts by crane the mechanism is connected, just motor coupling assembling bottom is used for the motor module interconnect with the helium circulator. When the atmosphere isolation device is used in cooperation, the integrated sealed frame structure is provided, the sealing film for sealing is arranged outside the sealed frame structure, the function of isolating the inner atmosphere and the outer atmosphere can be achieved, and the disassembly work is carried out under the atmosphere isolation state.
Preferably, the main truss B comprises an upper support flange, a support upright post and a lower support flange; the top of the supporting column is connected with the upper supporting flange, the bottom of the supporting column is connected with the lower supporting flange, and the lower supporting flange is used for being installed on a lifting appliance supporting flange of the atmosphere isolating device.
As a preferred scheme, the hoisting mechanism comprises a hoist walking track and an electric hoist; the hoist walking track horizontal connection is on last support flange, and the electric block organism is installed on hoist walking track, the electric block lifting hook with motor coupling assembling top is connected.
The walking track of the upper hoist group is designed by adopting an I-beam structure, the top of the I-beam is provided with a sling for connecting with a lifting lug, and the integral net height is effectively controlled. In order to adapt to the lifting design of a lifting hook of a high-temperature gas cooled reactor plant, the height of the dismounting device is reduced to the maximum extent on the premise that helium atmosphere sealing is considered in the design, and meanwhile, three groups of synchronous control and ultra-low clearance electric hoists are adopted to realize the stability of a motor assembly or a volute assembly during lifting.
As a preferred scheme, the motor connecting assembly comprises a circular ring and a motor connecting piece; the ring top sets up the lug and is connected with the electric block lifting hook, and motor connecting piece top is connected with the ring bottom, and motor connecting piece bottom sets up the screw and is used for the motor module interconnect with helium circulator.
As preferred scheme, the calabash walking track top outside is provided with the hoist and mount piece, and the hoist and mount piece is used for being connected with the crane.
As preferred scheme, the support post lateral wall is provided with the guide block, has seted up vertical through-hole on the guide block and is used for cooperating with atmosphere isolating device's guide post. The guide plate is arranged outside the device, so that the lifting of the components of the helium circulator can be controlled in a centering way when the components of the helium circulator are disassembled. Meanwhile, the lifting device has the functions of precise synchronous lifting and rough synchronous lifting, the precise synchronous lifting is realized through an external synchronous hydraulic jacking supporting plate, and the rough synchronous lifting is realized through an internal hoist group.
Preferably, a sealing film B is arranged on the outer side of the main truss B, and the sealing film B seals the outer side of the support column and the top of the upper support flange.
As the preferred scheme, one end of the hoist walking track is connected with the upper supporting flange, and the other end of the hoist walking track is connected with a center pillar.
Preferably, at least 3 hoist walking tracks are arranged.
As the preferred scheme, all be provided with electric block and hoist and mount piece on every calabash walking track.
In summary, compared with the prior art, the invention has the following advantages and beneficial effects: a high-temperature gas cooled reactor main helium fan component dismounting device is used for dismounting and maintaining a main helium fan component in a high-temperature gas cooled reactor, the device adopts an integrated closed frame structure, three groups of electric hoists which synchronously rise are arranged in the device to finish coarse synchronous lifting of a motor assembly, a supporting plate structure used for hydraulic jacking and accurate synchronous lifting and a guide plate structure used for controlling lifting and centering are arranged outside the device, a lifting lug structure connected with a factory crane and a sling is arranged on the upper portion of the device, the device can realize that the levelness of a lifted component can be adjusted while finishing dismounting, lifting and sealing functions are accurate, synchronous or coarse synchronous, and the whole net height is controlled to be compressed.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention.
FIG. 1 is a sectional view of the operating position of the helium circulator.
FIG. 2 is a schematic structural diagram of a helium circulator.
Figure 3 is a schematic view of the helium circulator with the end cap assembly and the barrel assembly removed.
FIG. 4 is a schematic view of an atmosphere isolation device and a detaching device of the helium main blower.
FIG. 5 is a schematic view of the atmosphere isolation device and the detaching device of the helium circulator (seal film detachment).
FIG. 6 is a schematic diagram of the atmosphere isolation device and the dismounting device of the helium circulator (lifting the supporting flange of the hanger).
FIG. 7 is a schematic view of the atmosphere isolation device of the helium main blower.
FIG. 8 is a schematic view of a dismounting device of the helium main blower.
Figure 9 is a schematic view of a volute assembly seal.
Fig. 10 is a schematic view of a seal structure.
Reference numbers and corresponding part names:
a main helium fan-1, an end cover assembly-101, a cylinder assembly-102, a motor assembly-103, a volute assembly-104 and a reducer section assembly-105;
an evaporator-2;
an atmosphere isolation device-3, a sealing film A-301, an inlet-outlet channel-310, a supporting platform-311, a hydraulic jacking mechanism-312, a monitoring control system-313, a ladder-314, a support-315, an operating platform-316, a breathing control system-317, a penetrating piece centralized control box-318, a guide column-319, a supporting flange guide block-320, a lifting appliance supporting flange-321, a top lifting sealing film-322, a jacking plate-323, an isolation film-324, a sealing flange-325, a sealing ring-326 and glass cement-328;
dismounting device-4, sealing film B-401, electric block-412, hoisting block-413, block walking track-414, upper supporting flange-415, supporting column-416, lower supporting flange-417, guide block-418, center post-419, ring-420 and motor connecting piece-421.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the following detailed description of the principles, features and the like of the present invention is provided in conjunction with the examples and the accompanying drawings, and the exemplary embodiments and the description thereof are only used for explaining the present invention and are not used to limit the protection scope of the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those of ordinary skill in the art that: it is not necessary to employ these specific details to practice the present invention. In other instances, well-known structures, circuits, materials, or methods have not been described in detail so as not to obscure the present invention.
Throughout the description, references to "one embodiment," "an embodiment," "one example," or "an example" mean: the particular features, structures, or characteristics described in connection with the embodiment or example are included in at least one embodiment of the invention. Thus, the appearances of the phrases "one embodiment," "an embodiment," "one example" or "an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Further, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The following discloses many different embodiments or examples for implementing the subject technology described. The following describes particular embodiments of one or more arrangements of features for simplicity of disclosure, but the illustrated embodiments are not intended to be limiting of the present disclosure, and the first and second features set forth in the following description may be combined to include embodiments that are directly connected, or may form additional features, and further, may include the use of one or more additional intervening features to indirectly connect or combine the first and second features to each other such that the first and second features may not be directly connected.
In the description of the present invention, it is to be understood that the terms "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "top", "bottom", "high", "low", "inner", "outer", "center", "length", "peripheral side", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the invention.
In the description of the present specification, "a plurality" means at least two, e.g., two, three, etc., unless explicitly defined otherwise.
The terms used in the present specification are those general terms currently widely used in the art in consideration of functions related to the present disclosure, but they may be changed according to the intention of a person having ordinary skill in the art, precedent, or new technology in the art. Also, specific terms may be selected by the applicant, and in this case, their detailed meanings will be described in the detailed description of the present disclosure. Therefore, the terms used in the specification should not be construed as simple names but based on the meanings of the terms and the overall description of the present disclosure.
Flowcharts or text are used in this specification to illustrate the operational steps performed in accordance with embodiments of the present application. It should be understood that the operational steps in the embodiments of the present application are not necessarily performed in the exact order recited. Rather, the various steps may be processed in reverse order or simultaneously, as desired. Meanwhile, other operations may be added to or removed from these processes.
Due to the limitation reasons in the aspects of the space size of the installation position of the main helium fan, the conditions of a factory crane, the helium atmosphere protection requirement of a primary loop system and the like, the main helium fan cannot be overhauled at a working position, and all parts of the main helium fan need to be sequentially disassembled and lifted away from an evaporator cabin for disassembly and overhaul. Based on the above, the following embodiments provide a high temperature gas cooled reactor main helium fan component dismounting device, an atmosphere isolation device, an installation process and a dismounting process, and aims to be used for dismounting and installing the high temperature gas cooled reactor main helium fan component, ensure that a primary loop helium atmosphere is not damaged, and meet constraint requirements in terms of space size, crane conditions and primary loop helium atmosphere protection.
Examples
According to the disassembly process of the primary helium fan 1 and referring to the working position diagram of the primary helium fan 1 in fig. 1, the protection of the primary helium atmosphere can not be considered when the end cover assembly 101, the cylinder assembly 102 and the heat insulation layer assembly of the primary helium fan 1 are disassembled, and measures must be taken to ensure the maintenance of the primary helium atmosphere when the motor assembly 103 and the volute assembly 104 are disassembled. The motor assembly 103 and the volute assembly 104 are provided with the airtight atmosphere isolation device 3 on the reducer section assembly 105 of the helium circulator 1 before disassembly, the disassembly of the motor assembly 103 and the volute assembly 104 is completed through the matching of the special disassembly device 4 and the atmosphere isolation device 3, and the atmosphere isolation device 3 is required to have the functions of isolating the inner atmosphere and the outer atmosphere, facilitating the work of personnel, meeting the lifting requirement of the disassembly device 4 and the like in the disassembly process. The design of the lifting tool of the dismounting device 4 needs to meet the constraint requirements of space size, crane conditions, primary loop helium atmosphere protection and the like.
1. Atmosphere isolation device
The invention discloses an atmosphere isolation device 3 for overhauling a helium circulator of a high-temperature gas-cooled reactor, which is a special device for solving the problem, and at present, no device case similar to the content of the invention exists at home and abroad. The atmosphere isolation device 3 for disassembling the components of the helium circulator of the high-temperature gas-cooled reactor is mainly applied to a high-temperature gas-cooled reactor, wherein the motor assembly 103 and the volute assembly 104 of the helium circulator 1 can ensure that the helium atmosphere of a primary loop of the high-temperature gas-cooled reactor is not damaged when the components are disassembled, so that the work of personnel is facilitated, the safety of the personnel is ensured, and the disassembling device is lifted and disassembled accurately and synchronously.
As shown in fig. 7, the atmosphere isolation device 3 comprises a main truss a and a sealing film a301, wherein the main truss a is used for being sleeved on the periphery of the motor assembly 103 of the main helium fan 1, the bottom of the main truss a is used for being installed on the reducing section assembly 105 of the main helium fan 1, and the top of the main truss a is used for being installed with the dismounting device 4 with the sealing film B401; a sealing membrane a301 is disposed around the body truss a and reducer section assembly 105. The atmosphere isolation device 3 is designed in the form of a truss structure which is convenient to disassemble and assemble or assemble on site, so that parts of the atmosphere isolation device can pass through the hoisting holes of the reactor factory building. After the field installation is completed, the lateral support is added at a proper position between the outer frame and the wall of the evaporator cabin according to the actual situation of the field. The size of the truss frame structure in the atmosphere isolation device 3 is about phi 4495mm multiplied by 3500mm, and the total weight is about 6t.
In an alternative embodiment, as shown in fig. 7, the main truss a comprises a support platform 311, a support column 315, and an operation platform 316, wherein the top of the support column 315 is connected with the support platform 311, the bottom of the support column 315 is connected with the operation platform 316, and the bottom of the support column has an extension downward for being installed in the screw hole of the reducer assembly 105 of the helium circulator 1. The mechanical body of the atmosphere isolation device 3 is designed into a frame type closed structure communicated with the atmosphere of a loop, and the side surface adopts a sealing measure to completely cover the side surface of the atmosphere isolation frame. The frame is integrally installed in the screw holes of the reducing section assembly 105 through eight struts 315, and a screw hole protecting sleeve is installed before the struts 315 are installed to protect the screw holes of the reducing section assembly 105.
In an alternative embodiment, as shown in fig. 7, an access way 310 is provided on the support platform 311, and a ladder 314 leading to the operation platform 316 is mounted at the bottom of the access way 310. The top of the atmosphere isolation device 3 is left with a support platform 311 for supporting the detaching device 4 with sealing function. The middle part is provided with an operating platform 316 and a ladder 314 which are used for walking and dismounting activities of dismounting workers and can temporarily store part of operating tools. The access passage 310 is used to ensure that the helium atmosphere in the atmosphere isolation device is not damaged when an operator or a part of a tool is accessed. The access passage 310 is located the 3 upper portions of atmosphere isolating device, and it has two doors (interior side door and outside door), and interior side door and outside door are in the normally closed state, when needs enter, open the outside door, and after personnel entered, close the outside door, then replace the atmosphere in the passageway, after helium purity reached the requirement, open the interior side door, personnel got into inside atmosphere isolating device 3.
In an alternative embodiment, as shown in fig. 7, the system further comprises a breathing control system 317 and a monitoring control system 313, wherein the breathing control system 317 comprises an oxygen cylinder and a breathing helmet and is worn by a worker; the monitoring control system 313 includes instruments for real-time monitoring of radioactivity and helium concentration, lighting equipment and communication equipment.
The proper positions of the inner side and the outer side of the framework of the atmosphere isolation device 3 are provided with lighting and communication equipment, and the proper positions are provided with instruments and meters for monitoring radioactivity, helium concentration and the like in real time to form a monitoring control system 313. An operator can keep in touch with the outside at any time or seek assistance and the like through a convenient communication system, a command console on the platform can monitor the environmental conditions in the evaporator cabin in real time, and information can be obtained and measures can be taken as soon as emergency occurs.
When the helium circulator 1 is disassembled and assembled, more radioactive graphite dust can be in the evaporator cabin, and operators can carry the portable oxygen cylinder and the breathing helmet to prevent the internal irradiation caused by the inhalation of the radioactive dust and aerosol. The breathing control system 317 is used for providing a gas cylinder and a breathing helmet, can completely isolate the external environment air, plays a role in breathing protection for operators, can provide internal circulation oxygen supply for the operators wearing the breathing control system for more than 4 hours, and can ensure the safety of the operators by directly connecting a plurality of emergency breathing devices arranged inside the atmosphere isolation device 3 of the operators in emergency.
In an alternative embodiment, as shown in fig. 7, the lifting appliance further comprises a lifting appliance supporting flange 321, a top lifting sealing film 322, a lifting plate 323 and a hydraulic jacking mechanism 312, wherein the lifting appliance supporting flange 321 is positioned above the supporting platform 311, the top lifting sealing film 322 is connected between the lifting appliance supporting flange 321 and the supporting platform 311, and a dismounting device 4 for mounting on the lifting appliance supporting flange 321 supports the flange 417; the jacking plate 323 is connected to the outer side of the hanger support flange 321, the body of the hydraulic jacking mechanism 312 is mounted on the support platform 311, and the hydraulic rod of the hydraulic jacking mechanism 312 is connected with the jacking plate 323.
In an alternative embodiment, as shown in fig. 7, a supporting flange guide block 320 is disposed outside the lifting appliance supporting flange 321, a guide post 319 is disposed on the supporting platform 311, and a vertical through hole is formed in the supporting flange guide block 320 and is sleeved on the guide post 319. The lifting appliance supporting flange 321 on the upper part of the atmosphere isolation device 3 is arranged on the supporting platform 311, the top lifting sealing film 322 is arranged on the side surface between the lifting appliance supporting flange 321, two groups of supporting flange guide blocks 320 and four groups of lifting plates 323 are arranged on the side surface of the lifting appliance supporting flange 321, four groups of hydraulic lifting mechanisms 312 are arranged below the lifting plates 323 and arranged on the supporting platform 311, after the dismounting device 4 with the sealing function is arranged on the lifting appliance supporting flange 321, the lower supporting flange 417 of the dismounting device 4 and the lifting appliance supporting flange 321 are connected and sealed, then the air in the dismounting device 4 is replaced by helium, and the lifting work of the motor assembly 103 or the volute assembly 104 can be carried out after the replacement. The detachment or installation of the components of the helium circulator 1 to the front 200mm of the preset position is completed by the hydraulic jacking mechanism 312 which has higher lifting synchronization precision and is slower and more stable, and the guide column 319 is matched for guiding in the process. After the precise lifting distance of 200mm is separated, the lifting of the components of the helium circulator 1 is completed through three synchronous electric hoists 412 of the dismounting device 4. The isolation diaphragm 324 is closed before the entire unit is lifted off the evaporator compartment to complete the atmospheric isolation of the circuit.
In an alternative embodiment, as shown in fig. 7, a penetration assembly centralized control box 318 is further included, and the penetration assembly centralized control box 318 is disposed on the support platform 311; the penetration piece centralized control box 318 is internally provided with a helium gas charging and discharging system, an oxygen pipeline, a power line and an electric line, penetrates through the sealing film A301 covered on the outer surface, and is hermetically connected at the penetration part. The helium gas charging and discharging system of the atmosphere isolation device 3 is provided with gas charging and discharging pipeline interfaces at the upper and lower positions in the helium gas charging and discharging system, the gas charging and discharging pipeline is connected into the penetrating piece centralized control box 318, and the gas charging and discharging system ensures that the internal pressure of the atmosphere isolation device 3 is about 50Pa higher than the external atmospheric pressure, so that the helium atmosphere of a primary loop can be maintained. When the device is installed, the air charging and discharging system is used for replacing air in the atmosphere isolation device 3 with helium and keeping the helium atmosphere in the atmosphere isolation device 3 at micro-positive pressure (50 Pa); during disassembly, the gas charging and discharging system needs to replace helium in the atmosphere isolation device 3 with air so as to prevent instantaneous large-amount discharge of helium from causing harm to surrounding personnel.
In an alternative embodiment, shown in FIG. 7, further comprising a barrier membrane 324, the barrier membrane 324 is used to seal the opening of the volute assembly 104 after the motor assembly 103 of the helium circulator 1 is removed; after the volute assembly 104 of the helium circulator 1 is removed, the barrier membrane 324 is used to seal the opening of the reducer section assembly 105. The isolating film 324 is arranged above the flange surface of the volute component 104 in the atmosphere isolating device 3, the isolating film 324 is closed after the dismounting device 4 is installed and lifted, a loop helium atmosphere and the atmosphere isolating device 3 are isolated, and at the moment, the whole body comprising the motor component 103 or the volute component 104 can be lifted away.
In an alternative embodiment, as shown in fig. 7, the sealing structure of the sealing film a301, the sealing film B401 and the isolation film 324 comprises a sealing flange 325, a sealing ring 326 and a glass cement 328, wherein the sealing flange 325 presses the sealing film a301, the sealing film B401 or the isolation film 324 against the corresponding sealing surface respectively, the sealing ring 326 is arranged between the sealing flange and the isolation film, and the glass cement 328 is filled at the joint. The sealing difficulty lies in that the sealing diameter is large and reaches about 4500-5000 mm, the surface of the outer side wall is rough and uneven to be a non-processing surface, and the sealing is designed to be in a sealing structure form as shown in figure 10 aiming at the special working condition. The lower part of the atmosphere isolation device 3 is radially sealed with the outer sides of the flange of the reducing section assembly 105 and the flange of the dismounting device 4, and the sealing is carried out by combining a sealing ring 326 and a repairing glass cement 328. The sealing flange 325 is composed of two half steel structural members, is fixed on the outer flange of the reducer section assembly 105 and the dismounting device 4 through bolts, a plurality of sealing grooves are processed on the inner side of the sealing flange, and rubber sealing rings 326 are placed in the sealing grooves; the lower end passes through the space between the sealing flange 325 and the outer flange, the bolt is tightened to press the sealing ring 326 and the outer flange surface tightly, and sealing glass cement 328 is arranged between the sealing flange 325 and the outer flange.
In an alternative embodiment, as shown in fig. 7, the sealing film a301, the sealing film B401 and the isolation film 324 are sealed by a combination of polyester film with superior mechanical strength, puncture strength and folding endurance, an aluminum-coated film with better helium molecule sealing performance and canvas with anti-misoperation hanging function, and cover the side of the atmosphere isolation frame body to form a seal.
2. Dismounting device
Referring to a state diagram before the motor assembly 103 is disassembled in fig. 5, before the motor assembly 103 and the volute assembly 104 are disassembled, the atmosphere isolation device 3 for sealing is installed on the reducer assembly 105 of the helium circulator 1, and the disassembly of the motor assembly 103 and the volute assembly 104 is completed through the matching of the special disassembly device 4 and the atmosphere isolation device 3. The dismounting device 4 is required to be capable of completing dismounting of the motor assembly 103 or the volute assembly 104 and simultaneously ensuring that the helium atmosphere of the loop is not damaged in the dismounting process, and the overall height of the dismounting device in the dismounting process cannot exceed the height limit requirement of a factory crane. The design of the component removal and hoisting tool needs to meet the constraint requirements in the aspects of space size, crane conditions, loop helium atmosphere protection and the like.
The invention discloses a dismounting device for a high-temperature gas cooled reactor helium circulator component, which is a special device for solving the problem, and at present, no device case similar to the content of the invention exists at home and abroad. The high-temperature gas-cooled reactor main helium fan 1 component dismounting device 4 provided by the embodiment is mainly applied to dismounting of the main helium fan 1 component in the high-temperature gas-cooled reactor, can smoothly dismount the main helium fan 1 component, and can ensure that the helium atmosphere of a loop is not damaged and meet the height limit requirement of a factory crane in the dismounting process of the high-temperature gas-cooled reactor main helium fan 1 component.
A dismounting device for a component of a helium circulator of a high-temperature gas cooled reactor is shown in figure 8 and comprises a main truss B, a hoisting mechanism and a motor connecting assembly; main part truss B is used for installing on atmosphere isolating device 3, main part truss B's the outside is provided with seal membrane B401, the organism of lifting by crane the mechanism is installed on the main part truss B, motor coupling assembling top with the lifting hook of lifting by crane the mechanism is connected, just motor coupling assembling bottom is used for the motor element 103 interconnect with helium circulator 1.
In an alternative embodiment, as shown in fig. 8, the main truss B includes an upper support flange 415, a support column 416, and a lower support flange 417; the top of the support column 416 is connected to an upper support flange 415 and the bottom is connected to a lower support flange 417, the lower support flange 417 being adapted to be mounted on a spreader support flange 321 of the atmosphere isolation device 3. The main truss B is welded into an integral structure.
In an alternative embodiment, as shown in fig. 8, the hoisting mechanism comprises a hoist running rail 414, an electric hoist 412; the hoist walking track 414 is horizontally connected to the upper supporting flange 415, the body of the electric hoist 412 is installed on the hoist walking track 414, and the lifting hook of the electric hoist 412 is connected to the top of the motor connecting assembly.
In an alternative embodiment, as shown in fig. 8, the motor connecting assembly includes a ring 420, a motor connecting member 421; the top of the ring 420 is provided with a lifting lug and is connected with a lifting hook of the electric hoist 412, the top of the motor connecting piece 421 is connected with the bottom of the ring 420, and the bottom of the motor connecting piece 421 is provided with a screw hole and is used for being connected with the motor assembly 103 of the helium circulator 1.
In an alternative embodiment, as shown in fig. 8, the hoist travel rail 414 is provided with a hoisting block 413 at the top outer side, and the hoisting block 413 is used for connecting with a crane.
In an alternative embodiment, as shown in fig. 8, the outer side wall of the support column 416 is provided with a guide block 418, and the guide block 418 is provided with a vertical through hole and is used for matching with the guide post 319 of the atmosphere separating device 3. There are two support columns 416 on which guide blocks 418 are mounted) for positioning on the atmosphere decoupling device 3.
In an alternative embodiment, the hoist travel rail 414 is connected at one end to an upper support flange 415 and at the other end to a center post 419.
In an alternative embodiment, as shown in fig. 8, 3 hoist travel rails 414 are provided. Each hoist walking track 414 is provided with an electric hoist 412 and a hoisting block 413.
The primary helium fan 1 needs to take measures to keep a loop helium atmosphere when the motor assembly 103 and the volute assembly 104 are disassembled and assembled, so that a disassembling device with sealing capacity and an atmosphere isolating device (10) are needed to jointly finish the maintenance of the loop helium atmosphere when the assemblies are hoisted, and a disassembling device 4 and a lifting appliance with a corresponding hoisting interface are designed to finish the disassembly and the assembly of the motor assembly 103 and the volute assembly 104 in an evaporator cabin according to the parameter conditions of a primary helium fan component and a crane of a reactor factory. In an alternative embodiment, shown in fig. 4, the outer sides of the body trusses B are provided with a sealing membrane B401, which sealing membrane B401 closes the outer sides of the support columns 416 and the top of the upper support flange 415. The dismounting device 4 is externally sealed, and after being mounted on the atmosphere isolation device 3, a sealed cavity is formed together, after the air in the cavity is replaced by helium, the lifting motor assembly 103 or the volute assembly 104 is dismounted to a certain height, the isolation film 324 of the atmosphere isolation device 3 is closed, the isolation of the helium in a primary loop is completed, then the helium in the upper part space is replaced by air, and the motor assembly 103 or the volute assembly 104 is lifted away.
A disassembly and assembly process method of a high-temperature gas-cooled reactor main helium fan is a disassembly process method of a main helium fan 1 component provided for the high-temperature gas-cooled reactor main helium fan 1. When the high-temperature gas-cooled reactor primary helium fan 1 is overhauled, the high-temperature gas-cooled reactor primary helium fan 1 needs to be lifted out of a high-temperature gas-cooled reactor evaporator cabin so as to overhaul and maintain all parts of the primary helium fan 1, and due to the special structural parameters of the primary helium fan 1, the limitation of high-temperature gas-cooled reactor plant supporting facilities, the requirement on primary loop atmosphere maintaining in the dismounting and mounting process and the like, the dismounting and mounting work of the primary helium fan 1 after operation is difficult, and particularly the primary loop helium atmosphere maintaining work is difficult during dismounting and mounting.
The following provides a disassembly and assembly process method of a high-temperature gas cooled reactor main helium fan, which mainly comprises the following steps: the helium circulator 1 is lifted away or mounted to a working position according to specified process steps by adopting special tool equipment (a dismounting device 4 and an atmosphere isolating device 3), and the safety of workers and the operation of the workers are guaranteed while the helium atmosphere of a loop is guaranteed not to be damaged in the process. The implementation method of the disassembly and assembly process of the helium circulator 1 comprises two parts, namely a disassembly process implementation method and an installation process implementation method, wherein the installation process is the reverse process of the disassembly process.
3. Disassembling process
A disassembly process of a helium circulator of a high-temperature gas cooled reactor is implemented by the following steps:
a. as shown in fig. 3, the end cover assembly 101 and the cylinder assembly 102 of the helium circulator 1 are disassembled;
b. as shown in fig. 4 and 5, the dismounting device 4 with the sealing film B401 and the atmosphere isolation device 3 with the sealing film a301 are assembled; hoisting and seating the dismounting device 4 on the atmosphere isolation device 3, and completing mutual sealing with the atmosphere isolation device 3 through a special sealing structure;
c. hanging to an evaporator cabin, and installing the lower end of a strut 315 of the atmosphere isolation device 3 in a screw hole of a reducer section assembly 105 of the helium circulator 1;
d. the lower edge of the sealing film A301 is sealed with the side wall of the reducing section assembly 105, and a closed space is formed inside the dismounting device 4 and the atmosphere isolation device 3;
e. operating the air charging and discharging system to replace the air in the atmosphere isolation device 3 with helium, namely injecting the helium into the closed space and discharging the air at the same time to achieve the same atmosphere as the inside of the evaporator 2; before the main helium fan 1 is disassembled and assembled, a completely closed atmosphere isolation device 3 is established to protect the helium atmosphere of a primary loop;
f. after wearing the equipment, the personnel enter the closed space through the access passage 310 and reach the operation platform 316 through the ladder 314;
g. as shown in fig. 6, the motor assembly 103 is connected to the motor connecting member 421 of the detaching device 4, the fixing bolt of the motor assembly 103 is removed, and then the motor assembly 103 is lifted by the electric hoist 412; operating the electric hoist 412 microliter motor assembly 103, and finishing levelness adjustment of the motor assembly 103 through the matching of the three electric hoists 412 after tight clamping; the main helium fan 1 is disassembled and assembled in parts, and a special lifting appliance disassembling device 4 with a helium atmosphere maintaining function is adopted for disassembling and assembling work so as to protect a primary circuit helium atmosphere during disassembling and assembling;
h. as shown in fig. 9, the isolation diaphragm 324 is sealed at the opening of the volute assembly 104 of the helium circulator 1; the main helium fan 1 is disassembled and transported away, and the helium atmosphere in the reactor cannot be influenced by the step;
i. the connection between the lower edge of the sealing film A301 and the side wall of the reducing section assembly 105 is released, and air enters the dismounting device 4 and the atmosphere isolation device 3 and helium is discharged at the same time;
j. the motor assembly 103 and the dismounting device 4, the atmosphere isolation device 3 are lifted off the evaporator compartment.
In the above embodiment, the atmosphere isolation device 3 with the function of keeping airtight is installed on the primary helium fan 1, and the atmosphere isolation device 3 can envelop the whole primary helium fan 1 and is in butt joint sealing with the reducing section assembly 105 of the primary helium fan 1; the atmosphere isolation device 3 is arranged on the helium circulator 1, so that preparation can be carried out in advance, and when the internal gas is replaced by helium, workers can carry breathing protection equipment to work; and (3) installing a special lifting appliance dismounting device 4 with a sealing maintaining function on the atmosphere isolation device 3, butting and sealing the atmosphere isolation device, and controlling the dismounting device 4 to be hooked with the helium circulator 1. Air in the atmosphere isolation device 3 is replaced by the environment meeting the helium concentration requirement of the reactor, the dismounting device 4 is operated to lift the main helium fan 1, and the electric hoist 412 in the dismounting device can lift the main helium fan 1 away from the reducer section assembly 105 under the condition that the whole dismounting device 4 is not lifted away. And operating the atmosphere isolation device 3 to seal the mounting hole after the helium main blower 1 leaves, and replacing helium in the atmosphere isolation device 3 with air. The whole body is hoisted away, and the disassembly of the main helium fan 1 is completed.
The following steps are carried out:
carrying out the steps b-f again;
k. the volute 104 is connected to a lifting hook of the electric hoist 412 of the dismounting device 4, fixing bolts of the volute 104 are dismounted, and the volute 104 is lifted by the electric hoist 412; when the main helium fan 1 is disassembled and assembled, all the bolts are unloaded in advance, lifted away from the original guide bolts, and special short guide bolts suitable for the process method are installed, so that the disassembling efficiency can be improved;
the isolation film 324 is sealed at the opening of the reducer section assembly 105 of the helium circulator 1;
step i is carried out again;
the volute 104 and the dismounting device 4, the atmosphere-isolating device 3 are lifted off the evaporator compartment.
In an alternative embodiment, in step g, before the motor assembly 103 is hoisted by the electric hoist 412, the motor assembly 103 is hoisted by the hydraulic jacking mechanism 312. The accurate lifting of the initial lifting of the motor assembly 103 is completed through the four groups of hydraulic devices on the atmosphere isolation device 3 to lift the dismounting device 4.
In an alternative embodiment, in step f, before the person enters, the power is turned on, and the helium charging and discharging system, the respiration control system 317 and the monitoring control system 313 are adjusted to ensure that the system can work correctly.
In an alternative embodiment, in step i, the helium gas is recovered by the helium gas charging and discharging system of the atmosphere isolation device 3 without being discharged to the outside.
4. Mounting process
A mounting process of a helium circulator of a high-temperature gas cooled reactor is characterized in that after the process, the following steps are continuously carried out:
step b is carried out again;
n, connecting the repaired volute 104 to a hook of an electric hoist 412 of the dismounting device 4;
carrying out the steps c-f again;
removing the isolation film 324 sealed at the opening of the reducing section assembly 105 of the helium circulator 1;
p, lowering the volute 104 through the electric hoist 412, and installing a fixing bolt of the volute 104;
step h-i is carried out again;
q. the dismounting device 4 and the atmosphere isolation device 3 are lifted away from the evaporator compartment.
The following steps are carried out:
step b is carried out again;
r, connecting the repaired motor assembly 103 to a motor connecting piece 421 of the dismounting device 4;
carrying out the steps c-f again;
s. removing the isolation film 324 sealed at the opening of the volute 104 of the helium circulator 1;
t, lowering the motor assembly 103 through the electric hoist 412, and installing a fixing bolt of the motor assembly 103;
step i and step q are carried out again;
u. end cap assembly 101 and barrel assembly 102 to install primary helium fan 1.
In an alternative embodiment, in step t, the control system is operated to precisely synchronize the discharge machine assembly 103 via the hydraulic jacking mechanism 312 before the discharge machine assembly 103 is lowered via the electric hoist 412.
In an alternative embodiment, in step f, the access passage 310 has two doors, the inner door and the outer door are both in a normally closed state, and the personnel enter the middle of the two doors through the outer door, then replace the atmosphere in the access passage 310, and enter the inside of the atmosphere isolation device 3 through the inner door after the purity of helium gas meets the requirement.
In an alternative embodiment, in step a, the cleanness of the evaporator cabin is maintained through the dust suction device, so that the respiratory tract safety of workers is ensured. Before the main helium fan 1 is disassembled and assembled, a cleaning measure is established for a working place, namely an evaporator cabin, and a special dust suction device is installed to keep the cleanness of the evaporator cabin.
The main helium fan dismounting and mounting process method capable of keeping the helium atmosphere of the primary loop of the high-temperature gas cooled reactor adopts matched special equipment such as an atmosphere isolation device 3, a special lifting appliance dismounting device 4, a dust suction device, helium replacement and other process methods. Special equipment concepts with special functions are provided, such as an atmosphere isolation device 3 which is in butt joint sealing with a reducing section assembly 105 of the helium circulator 1, and a special lifting appliance dismounting device 4 which can be in butt joint sealing with the atmosphere isolation device 3 and has a lifting and hoisting function inside.
The above-mentioned embodiments, objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (10)

1. A high temperature gas cooled reactor helium fan part dismounting device which characterized in that: the lifting mechanism comprises a main truss B, a lifting mechanism and a motor connecting assembly; main part truss B is used for installing on atmosphere isolating device (3), main part truss B's the outside is provided with seal membrane B (401), the organism of lifting by crane the mechanism is installed on the main part truss B, motor coupling assembling top with the lifting hook of lifting by crane the mechanism is connected, just motor coupling assembling bottom is used for motor element (103) interconnect with main helium fan (1).
2. The dismounting device for the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 1, wherein: the main truss B comprises an upper support flange (415), a support upright post (416) and a lower support flange (417); the top of the support column (416) is connected with an upper support flange (415), the bottom of the support column is connected with a lower support flange (417), and the lower support flange (417) is used for being installed on a hanger support flange (321) of the atmosphere isolation device (3).
3. The device for disassembling the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 2, wherein: the hoisting mechanism comprises a hoist travelling rail (414) and an electric hoist (412); the hoist walking track (414) horizontal connection is on last support flange (415), and electric block (412) organism is installed on hoist walking track (414), electric block (412) lifting hook with the motor coupling assembling top is connected.
4. The disassembly device for the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 3, wherein: the motor connecting assembly comprises a circular ring (420) and a motor connecting piece (421); the top of the circular ring (420) is provided with a lifting lug and is connected with a lifting hook of the electric hoist (412), the top of the motor connecting piece (421) is connected with the bottom of the circular ring (420), and the bottom of the motor connecting piece (421) is provided with a screw hole and is used for being connected with a motor component (103) of the helium circulator (1).
5. The disassembly device for the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 3, wherein: the outer side of the top of the hoist walking track (414) is provided with a hoisting block (413), and the hoisting block (413) is used for being connected with a crane.
6. The device for disassembling the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 2, wherein: the outer side wall of the support upright post (416) is provided with a guide block (418), and the guide block (418) is provided with a vertical through hole and is used for being matched with a guide post (319) of the atmosphere isolation device (3).
7. The device for disassembling the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 2, wherein: sealing membrane B (401) seals the outside of support columns (416) and the top of upper support flange (415).
8. The device for disassembling the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 5, wherein: one end of the hoist walking track (414) is connected with the upper supporting flange (415), and the other end is connected with a middle post (419).
9. The disassembly device for the components of the helium circulator of the high-temperature gas-cooled reactor as claimed in claim 8, wherein: the hoist walking track (414) is provided with at least 3.
10. The device for disassembling the components of the helium circulator of the high temperature gas-cooled reactor as claimed in claim 9, wherein: each hoist walking track (414) is provided with an electric hoist (412) and a hoisting block (413).
CN202210900142.8A 2022-07-28 2022-07-28 High-temperature gas cooled reactor main helium fan component dismounting device Active CN115240886B (en)

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