CN115240329A - Intelligent storage management system for tooling cables and management method using intelligent storage management system - Google Patents

Intelligent storage management system for tooling cables and management method using intelligent storage management system Download PDF

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Publication number
CN115240329A
CN115240329A CN202110438837.4A CN202110438837A CN115240329A CN 115240329 A CN115240329 A CN 115240329A CN 202110438837 A CN202110438837 A CN 202110438837A CN 115240329 A CN115240329 A CN 115240329A
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storage
cable
information
tooling
unit
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么丽媛
郭达
林蓉
王春克
阎鹏朋
刘畅
杜莉莉
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Aerospace Science and Industry Inertia Technology Co Ltd
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Aerospace Science and Industry Inertia Technology Co Ltd
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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F17/00Coin-freed apparatus for hiring articles; Coin-freed facilities or services
    • G07F17/10Coin-freed apparatus for hiring articles; Coin-freed facilities or services for means for safe-keeping of property, left temporarily, e.g. by fastening the property
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    • GPHYSICS
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    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M1/00Design features of general application
    • G06M1/27Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum
    • G06M1/272Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum using photoelectric means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
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    • G06Q50/06Energy or water supply
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/185Electrical failure alarms
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B5/00Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied
    • G08B5/22Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission
    • G08B5/36Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission using visible light sources

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Abstract

The invention provides a tooling cable intelligent storage management system and a management method using the same, wherein the system comprises a storage cabinet, a tooling cable information storage card, an identification unit, an input module, a storage module, an alarm unit and a control unit, the input module is used for receiving information of a product to be detected, the identification unit is used for reading the tooling cable information storage card and user information and sending the information to the control unit and the storage module, the control unit compares the user information with operator information and compares the product to be detected with the tooling cable information storage card information to control the opening and closing of the storage unit corresponding to the product to be detected in the storage cabinet, and the alarm unit is used for alarming the condition that the use times of a connector of a tooling cable exceed the use time threshold range or the storage unit is in an abnormal condition. By applying the technical scheme of the invention, the technical problems of low efficiency and high error probability caused by manual tool cable storage management in the prior art are solved.

Description

Intelligent storage management system for tooling cable and management method using intelligent storage management system
Technical Field
The invention relates to the technical field of automatic control, in particular to a tooling cable intelligent storage management system and a management method using the tooling cable intelligent storage management system.
Background
The rapid development of information technology is deeply integrated with industrial technology, and the industrial development concept, the production mode, the production means, the technical system and the value chain are greatly changed. Intelligent manufacturing builds core competitiveness for enterprises, and incorporates or constructs intelligent manufacturing new business ecology; from the perspective of enterprise survival, manufacturing enterprises will face huge survival pressure brought by intelligent manufacturing transformation and upgrading of enterprises at home and abroad in the same industry in the future. For enterprises, intelligent manufacturing is imperative. By introducing an automatic control system, the data interconnection transparency can be realized: different network nodes are communicated to realize transparent visibility; intelligent optimization: automatic event recognition, analysis and decision making; flexible automation: in combination with a response mechanism, automation and remote operation. These all place higher demands on the most basic storage functionality. However, in the prior art, in terms of storing and taking the tooling cables, the tooling cables are searched and recorded manually, so that the method is high in labor capacity, easy to cause errors in the searching and recording process, low in efficiency and difficult to manage.
Disclosure of Invention
The invention provides an intelligent tooling cable storage management system and a management method using the same, which can solve the technical problems of low efficiency and high possibility of errors caused by manual tooling cable storage management in the prior art.
According to an aspect of the present invention, there is provided a tooling cable intelligent storage management system, including: the storage cabinet comprises a plurality of storage units, the storage units are used for storing a plurality of types of tooling cables, and connectors of the tooling cables of each type are different; the cable management system comprises tool cable information storage cards, a cable management module and a cable management module, wherein any tool cable is provided with one tool cable information storage card, any cable information storage card is used for storing the specification and the model of a connector of the tool cable and the number of a corresponding storage unit, and any tool cable corresponds to one type of product; the control unit is respectively connected with the identification unit, the input module, the storage cabinet, the storage module and the alarm unit, the storage module is used for storing operator information, tooling cable information storage card information and the plugging times of a tooling cable connector to be accessed according to the number of products to be detected, the input module is used for receiving the information of the products to be detected, the identification unit is used for reading the tooling cable information storage card and user information and sending the tooling cable information storage card information and the user information to the control unit and the storage module, the control unit compares the user information with the operator information and compares the information of the products to be detected with the tooling cable information storage card information to control the opening and closing of the storage unit corresponding to the products to be detected in the storage cabinet, and the alarm unit is used for alarming the condition that the use times of the connector of the tooling cable exceed the use times threshold range or the storage unit is in an abnormal condition.
The storage module comprises a cable taking frequency storage device, a personnel information storage device and a tooling cable information storage device, wherein the cable taking frequency storage device is used for storing the plugging and unplugging frequency of a tooling cable connector to be accessed, the personnel information storage device is used for storing the personnel identity information of an operator, the tooling cable information storage device is used for storing the tooling cable information storage card information, and the control unit can judge whether to identify a product according to the relation between the user information sent by the identification unit and the operator personnel information stored in the personnel information storage device and judge whether to open the storage unit according to the relation between the product information to be detected received by the input module and the tooling cable information storage card information stored in the tooling cable information storage device.
Furthermore, the input module further comprises a display touch screen, the display touch screen is connected with the storage module, and the display touch screen can be used for displaying the storage states of the plurality of storage units, the plugging times of the tooling cable connector and receiving information of a product to be tested.
Further, the display color of any storage unit on the display touch screen is related to the state of whether the tool cable is stored in the storage unit and the binding state between the tool cable and the storage unit.
Furthermore, the intelligent storage management system for the tooling cables further comprises an emergency stop module, the emergency stop module is respectively connected with the identification unit, the input module, the storage module, the alarm unit and the control unit, and the emergency stop module is used for controlling the identification unit, the input module and the storage module to stop working through the control unit and giving an alarm through the alarm unit in an emergency situation.
Further, the alarm unit includes an alarm lamp or an alarm speaker.
Further, the storage module has a connection port for connecting with an ERP or MES system.
According to another aspect of the invention, the tooling cable intelligent storage management method uses the tooling cable intelligent storage management system.
Further, the intelligent storage management method for the tooling cable comprises the following steps: designing identification marks for a plurality of types of tooling cables, sequentially placing the plurality of types of tooling cables in a plurality of storage units, reading tooling cable information storage cards of the tooling cables by the identification units, storing the tooling cable information storage card information into a storage module, inputting operator personnel information into the storage module in advance, and storing the tooling cables of one type of connector in any storage unit; the identification unit reads the user information and sends the user information to the control unit; the control unit compares the user information with the operator information, if the user information conforms to the operator information, the product to be tested is input through the input module, and the control unit compares the product to be tested with the tooling cable information storage card information to control the opening and closing of the storage unit corresponding to the product to be tested in the storage cabinet.
Further, the intelligent storage management method for the tooling cable further comprises the following steps: when the plugging times of the connector of any tooling cable exceed the range of the using times threshold value, the opening time of the storage unit exceeds the preset time range or the storage unit is not normally opened, the alarm unit gives an alarm.
By applying the technical scheme provided by the invention, the intelligent storage management system for the tooling cable can be used for recording the access of the tooling cable in real time, effectively and intelligently managing the access information of the tooling cable and managing the plugging times of the connector, thereby greatly improving the operation efficiency; meanwhile, by arranging the alarm unit, when the use times of the connector of the tooling cable exceed the use time threshold range or the storage unit is in an abnormal condition, the alarm can be given, so that the purchase requisition of the failed connector is carried out, the number of spare connectors can be obviously reduced, the cost is saved, and the production progress is not influenced; through with product, frock cable and memory cell one-to-one, when carrying out the cable and taking, can effectively use manpower resources sparingly, reduce the error that the manual operation appears, the wrong scheduling problem of judging.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a front view of a tooling cable smart storage management system provided in accordance with a specific embodiment of the present invention;
FIG. 2 shows a side view of the tooling cable smart storage management system provided in FIG. 1;
fig. 3 is a schematic diagram illustrating a wiring principle of the tooling cable intelligent storage management system according to an embodiment of the present invention.
Detailed Description
It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.
As shown in fig. 1 and 2, according to an embodiment of the present invention, an intelligent storage management system for a tooling cable is provided, the intelligent storage management system for a tooling cable includes a storage cabinet, a tooling cable information storage card, an identification unit, an input module, a storage module, an alarm unit and a control unit, the storage cabinet includes a plurality of storage units, the plurality of storage units are used for storing a plurality of types of tooling cables, connectors of each type of tooling cable are different, a tooling cable information storage card is provided for each tooling cable, any cable information storage card is used for storing a connector specification model of the tooling cable and a corresponding storage unit number, any tooling cable corresponds to a type of product, the control unit is respectively connected with the identification unit, the input module, the storage cabinet, the storage module and the alarm unit, the storage module is used for storing operator information, tooling cable information storage card information and the number of plugging and unplugging times of a tooling cable connector to be accessed according to the number of products to be tested, the input module is used for receiving information of the product to be tested, the identification unit is used for reading information of the tooling cable and user and sending the information storage card information to the control unit and the number of plugging and the storage unit for comparing the number of plugging and the product to be tested with the information of the storage unit to be tested, and the use of the storage unit to be tested.
By applying the configuration mode, the intelligent storage management system for the tooling cables is provided, the intelligent storage management system for the tooling cables is characterized in that a tooling cable information storage card is arranged on each tooling cable, any cable information storage card is used for storing the specification and the model of the connector of the tooling cable and the number of the corresponding storage unit, when the tooling cables are stored, the identification unit reads the tooling cable information storage card and stores the information of the tooling cable information storage card into the storage module, and when product testing is carried out, the control unit compares the user information with the operator information and compares the information of the product to be tested with the information of the tooling cable information storage card so as to control the storage cabinet to open and close the storage unit corresponding to the product to be tested. Compared with the prior art, the method can record the access of the tooling cable in real time, can effectively carry out intelligent management on the access information of the tooling cable, and can manage the plugging times of the connector, thereby greatly improving the operation efficiency; meanwhile, by arranging the alarm unit, when the use times of the connector of the tooling cable exceed the use time threshold range or the storage unit is in an abnormal condition, the alarm can be given, so that the purchase requisition of the failed connector is carried out, the number of spare connectors can be obviously reduced, the cost is saved, and the production progress is not influenced; through corresponding product, frock cable and memory cell one-to-one, when carrying out the cable and taking, can effectively save manpower resources, reduce the error that the manual operation appears, wrong judgement scheduling problem.
Specifically, in the invention, the two-dimension code label can be used as a tooling cable information storage card, and the two-dimension code label is pasted on the tooling cable for distinguishing. In addition, the storage module has a connection port, and the connection port is used for connecting with an ERP (Manufacturing Execution System) or MES (Enterprise Resource Planning) System, so that information sharing among the whole systems can be realized, and faults can be processed in time. Under the configuration mode, the intelligent storage management system for the tooling cable can record the process, reduce the manual searching time, and improve the informatization management level, wherein the interface data can be butted with MES and ERP.
Further, in the present invention, in order to implement the functions of real-time recording, intelligent access and data transfer, the storage module may be configured to include a cable access times storage, a personnel information storage and a tooling cable information storage, the cable access times storage is configured to store the plugging times of the tooling cable connector to be accessed, the personnel information storage is configured to store the personnel identification information of the operator, the tooling cable information storage is configured to store the tooling cable information storage card information, and the control unit may determine whether to perform product identification according to the relationship between the user information sent by the identification unit and the operator personnel information stored in the personnel information storage and determine whether to open the storage unit according to the relationship between the product information to be detected received by the input module and the tooling cable information storage card information stored in the tooling cable information storage.
In addition, in the invention, in order to realize real-time display of data and input of the model of a specific test product, the input module can be configured to further comprise a display touch screen, the display touch screen is connected with the storage module, and the display touch screen can be used for displaying the storage states of a plurality of storage units, the plugging times of the tooling cable connectors and receiving information of a product to be tested.
By applying the configuration mode, when a product with a specific model is required to be tested, firstly, the identification unit reads user information and sends the user information to the control unit, the control unit compares the user information with operator personnel information, when the user information is judged to be the operator personnel information, the model of the product to be tested can be input through the display touch screen, after the input is finished, the control unit compares the information of the product to be tested with the information of the tooling cable information storage card, controls the storage unit corresponding to the product to be tested to be opened, and takes out a cable in the storage unit to test the product to be tested. In the process, the display touch screen can display the storage states of the plurality of storage units and the plugging times of the tool cable connector.
Further, in the invention, in order to know the storage state of each storage unit more intuitively and vividly, the display color of any storage unit on the display touch screen can be configured to be related to the state of whether the tooling cable is stored in the storage unit and the binding state between the tooling cable and the storage unit. As a specific embodiment of the present invention, the storage unit is a storage box, and the states of the box are distinguished according to the color of the box: blue represents that the box is not bound with any cable and belongs to an idle state; green represents that the box is bound with the cable, but no cable is put into the box yet, and the box belongs to a binding state; the red color represents that the box is bound with the cable, and the cable exists in the box, belonging to the in-use state. The number of used times of the cables in the box is set in brackets of the box, and the number of times can be automatically accumulated after workers input the number to be tested each time the cables are taken out. When the cable is unbundled, the number is automatically zeroed. After clicking the full-opening button, all the box doors are opened in sequence; after clicking the full box cleaning button, all box doors are opened in sequence, all cables are unbound, and a worker must take out all cables in the boxes.
In addition, in the invention, in order to improve the safety of the tooling cable intelligent storage management system, the tooling cable intelligent storage management system can be configured to further comprise an emergency stop module, the emergency stop module is respectively connected with the identification unit, the input module, the storage module, the alarm unit and the control unit, and the emergency stop module is used for controlling the identification unit, the input module and the storage module to stop working through the control unit and giving an alarm through the alarm unit in an emergency.
Under the configuration mode, when the system has a fault, the control unit can control the identification unit, the input module and the storage module to stop working and alarm through the alarm unit by operating the emergency stop module, so that the fault can be early warned and repaired in time, and the overall safety performance of the system is improved. As a specific embodiment of the present invention, the alarm unit includes an alarm lamp or an alarm speaker.
According to another aspect of the invention, a tooling cable intelligent storage management method is provided, and the tooling cable intelligent storage management system is used in the tooling cable intelligent storage management method. The intelligent storage management method for the tooling cable comprises the following steps: designing identification marks for a plurality of types of tool cables, sequentially placing the plurality of types of tool cables in a plurality of storage units, reading tool cable information storage cards of the tool cables by the identification units, storing the tool cable information storage card information into a storage module, inputting operator personnel information into the storage module in advance, and storing the tool cable of one type of connector in any one storage unit; the identification unit reads the user information and sends the user information to the control unit; the control unit compares the user information with the operator personnel information, if the user information conforms to the operator personnel information, the product to be tested is input through the input module, and the control unit compares the product to be tested with the tooling cable information storage card information so as to control the storage cabinet to be opened and closed, wherein the storage unit corresponds to the product to be tested.
When the product test is carried out, the control unit compares the user information with the operator information and compares the product information to be tested with the tool cable information storage card information to control the opening and closing of the storage unit corresponding to the product to be tested in the storage cabinet. Compared with the prior art, the method can record the access of the tooling cable in real time, can effectively carry out intelligent management on the access information of the tooling cable, and can manage the plugging times of the connector, thereby greatly improving the operation efficiency; meanwhile, the product, the tooling cable and the storage unit are in one-to-one correspondence, so that when the cable is taken, human resources can be effectively saved, and the problems of errors, misjudgments and the like caused by manual operation are reduced.
Further, in the present invention, in order to ensure the production progress, the tooling cable intelligent storage management method may be configured to further include: when the plugging times of the connector of any tooling cable exceed the range of the using times threshold value, the opening time of the storage unit exceeds the preset time range or the storage unit is not normally opened, the alarm unit gives an alarm. By applying the configuration mode, when the use times of the connector of the tooling cable exceed the use time threshold range or the storage unit is in an abnormal condition, the alarm can be given, so that the purchase requisition of the failed connector is carried out, the number of spare connectors can be obviously reduced, the cost is saved, and the production progress is not influenced.
For further understanding of the present invention, the following describes the smart storage management system for tooling cables provided by the present invention in detail with reference to fig. 1 to 3.
As shown in fig. 1 to 3, in order to solve the problem of standard storage of test cables, improve the utilization rate of cables, and reduce the labor and tooling cable costs, according to an embodiment of the present invention, an intelligent storage and management system for tooling cables is provided, which is used to replace manual management of tooling cables, implement functions such as real-time recording, intelligent access, use frequency alarm, data transmission, and implement full-process automatic control. The system comprises a storage cabinet, tool cable information storage cards, an identification unit, an input module, a storage module, an alarm unit and a control unit, wherein the storage cabinet comprises a plurality of storage units, the storage units are used for storing a plurality of types of tool cables, connectors of the tool cables of each type are different, any tool cable is provided with one tool cable information storage card, any cable information storage card is used for storing the specification and the model of the connector of the tool cable and the serial number of the corresponding storage unit, any tool cable corresponds to one type of product, and the control unit is respectively connected with the identification unit, the input module, the storage cabinet, the storage module and the alarm unit.
The storage module is configured to comprise a cable taking time storage, a personnel information storage and a tool cable information storage, wherein the cable taking time storage is used for storing the plugging times of a tool cable connector to be accessed, the personnel information storage is used for storing personnel identity information of an operator, the tool cable information storage is used for storing tool cable information storage card information, the control unit can judge whether to perform product identification or not according to the relation between user information sent by the identification unit and the operator information stored in the personnel information storage and judge whether to open the storage unit or not according to the relation between the product information to be detected received by the input module and the tool cable information storage card information stored in the tool cable information storage, the input module is used for receiving the product information to be detected, the identification unit is used for reading the tool cable information storage card and the user information and sending the tool cable information storage card information and the user information to the control unit and the storage module, the control unit compares the user information with the operator information and compares the product information to be detected with the tool cable information storage card information to control the storage unit so as to control the opening and closing of the storage unit corresponding to the product corresponding to be detected in the storage cabinet, and the alarm unit is used for controlling the opening and closing of the cable connector of the tool cable connector when the using time exceeds the use threshold range or the storage unit is in abnormal condition.
In this embodiment, the design of the tooling cable intelligent storage management system specifically includes the following steps: the method comprises the steps of firstly counting the number of cables required to be stored in an intelligent cabinet, then determining the shell requirement, the appearance size, the cabinet door size, the connection method and the locking mode of the cabinet according to the actual site requirement and the operation and use habit, and determining the main structure of the cabinet. In order to realize the identification of the operators and the tooling cables, two-dimensional code design is required, specifically, the two-dimensional code design comprises the two-dimensional code of the operators and the two-dimensional code of the tooling cables, and the two-dimensional code content comprises personnel codes, product number information and other contents which are in accordance with interface data of ERP and MES systems. And then, forming a wiring schematic diagram of the intelligent cable cabinet according to the production requirement. And finally, according to the use requirements and the realized functions, developing based on an android platform, and compiling the program through a JAVA programming language.
Specifically, in this embodiment, a code scanning gun can be used as the identification unit, and the code scanning gun holds the code scanning authentication and the code scanning storage cable. Paste on the frock cable and establish the two-dimensional code label as distinguishing, label information includes used connector specification model of frock cable, cabinet door serial number, when needs test specific product, sweeps the sign indicating number and snatchs and scan personnel's information, confirms that after the operator personnel, through the corresponding product code number of input on showing the touch-sensitive screen, the cabinet door of each storage cable of this product of test is automatic bounces open. After finishing testing the product, sweep the sign indicating number and rob two-dimensional code label on the frock cable and sweep the sign indicating number, corresponding cabinet door is opened, will make used frock cable save. In addition, a worker logs in at the client, all operation records are stored, and data can be traced. In the use, when the cabinet door is opened for more than 5 minutes or the cabinet door can not be opened and the like, the automatic alarm device gives an alarm, the alarm lamp is on, and the screen prompts faults. Meanwhile, in the using process, the using times of the tooling cables of all products are counted, after the product code is selected through the display touch screen, the number of the tested products is input, and the cabinet door is opened and counted. When the plugging times exceed 1000, the screen prompts that the connector model and the corresponding cabinet number need to be replaced. After replacement, the data is cleared and counting is restarted.
The system is described in detail below with reference to specific use procedures.
1. Standby interface description
Accessing: the manager or the staff carries out the entrance of the access cable;
and (4) managing an entrance: the administrator enters the entrance of the administrator operation interface (the staff does not have the right to enter).
After the box is started, if the box is not closed, the alarm can automatically give an alarm, and the prompt box prompts 'please close the box and operate again'. After the box door is closed, the alarm is automatically closed to give an alarm, and related operations can be carried out by workers.
2. Initial operation
When the cable cabinet is used for the first time, a super manager authority is required to enter a manager operation interface to add a manager and workers. Before the cable is accessed, the cable is bound under an operation interface of an administrator (a box specified by cable binding is specified), and after the cable is bound, the cable can be accessed.
3. Hypervisor login
Under the standby interface, the working personnel can enter the super manager interface by pressing the cable management system for a long time.
Inputting an initial password: 012345 (the password can be changed under the administrator operation interface) the administrator operation interface can be entered by pressing a login key, and the standby interface can be returned by pressing a return key.
4. Administrator operating interface description
And after entering the administrator interface, clicking the upper left icon to open an administrator operation menu.
Opening the box: all operations involving the box;
the product is as follows: various product codes and binding settings;
recording: the unpacking record of one month can be searched;
management: modifying or deleting managers and workers;
and returning: and returning to the standby interface.
If the number of cables exceeds 1000 times, when the administrator interface is opened, the data is cleared and recounted after the dialog box is changed.
5. Description of unpacking function
The state of the box is distinguished according to the different colors of the box: blue represents that the box is not bound with any cable and belongs to an idle state; green represents that the box is bound with the cable, but no cable is put into the box yet, and the box belongs to a binding state; the red color represents that the box has the cable bound and the cable is present in the box, and belongs to the in-use state.
The number of used cables in the box is indicated in brackets of the box, and the number of used cables can be automatically accumulated after workers input the number to be tested each time the cables are taken out. When the cable is unbundled, the number is automatically zeroed.
After clicking the full-opening button, all the box doors are opened in sequence; after clicking the full box cleaning button, all box doors are opened in sequence, all cables are unbound, and a worker must take out all cables in the boxes.
After clicking a certain box, an operation dialog box pops up. When the box is in an idle state, cable information in the dialog box is displayed and not bound, and the operation keys are binding, opening the box and canceling in sequence; after the cable is bound in the box, the two-dimensional code content corresponding to the cable is displayed by the cable information in the dialog box, and the operation keys are sequentially unbound, unpacked and cancelled.
Binding: and after the binding is clicked, prompting by an interface.
After the two-dimensional code is scanned and clicking is confirmed, binding is completed, and the box is changed into a binding state. If the two-dimensional code has bound other boxes, the interface will prompt "bound? "
Unbinding: after clicking to unbind, the interface prompts "do you determine to unbind the case? "; after clicking is determined, if the box is in a using state, the box door is opened, and a worker needs to take out the cable; after the unbinding is finished, the box becomes an idle state, and the use times return to zero.
6. Description of product function
And operating under a product binding interface, adding products, and selecting bound box numbers.
When the cable is taken, the product code is directly selected, the number of the products to be tested is input, and the corresponding test cable cabinet door automatically pops open.
7. Description of recording function
Case number: the number of the box door opened;
the operation content is as follows: the method comprises the steps of storing cables, taking out the cables, unpacking by an administrator, unpacking by the administrator and fully clearing the administrator;
the worker brand number: the work brand of the operator;
the use times are as follows: recording the number of sets of test products;
product code number: taking a product of the test cable;
time: time of unpacking operation.
The current version provides two query approaches: the box number is input, the box number is clicked for searching, and the box opening record of a certain box can be inquired (the box opening record is automatically cleared after more than one month).
8. Description of management functions
And inputting a serial number, and clicking a modifying person or a deleting person to operate.
The modifier: after the operation of the reviewer is started, an operation dialog box pops up, and the next figure is the dialog box popped up when the information of the number 1 person is revised.
After the worker cards are scanned, worker card information is displayed; manually inputting a password, wherein the longest password length allows 10 bits; selecting personnel authority as an administrator or a worker; after clicking the confirmation, the personnel information is successfully modified.
And (4) deleting personnel: after clicking to delete the person and determining, the person information is cleared.
Administrator authority: the administrator may perform cable access operations and may access the administrator operations interface through the administrative portal.
Staff authority: the staff can access the cable, but has no authority to enter the operation interface of the manager.
9. Access cable operating description
After the worker clicks the access key on the standby interface, the interface prompts that the worker card is required to be scanned for operation; after scanning the work card, the worker inputs the model of the product to be accessed or scans the two-dimensional code of the cable, if the cable is not bound, the interface prompts' no operable box, please verify the two-dimensional code of the cable! "; when the scanning is completed, the operable box will turn blue; after a corresponding box is selected and clicked, the box door is opened, if the box door is not opened successfully, the alarm gives an alarm and displays 'failure in opening the box', and the box returns to a standby interface after 8 seconds; after the cable access operation is finished, the door of the box needs to be closed in time, if the door of the box is not closed for 5 minutes, the interface displays closing overtime, and returns to the standby interface after 3 seconds; after closing the box door in time, the interface will display a dialog box: "please choose to continue the operation or exit".
After clicking is continued, the two-dimensional code of the cable to be accessed needs to be scanned again to carry out the operation; and returning to the standby interface after exiting the click.
Note: when the worker accesses the cable, the worker cannot scan the code or click other boxes again (the operation is finished and then the operation is carried out), otherwise, the interface prompts that the cable is being operated and the operation is finished firstly! "
10. Management portal operational description
After a worker clicks a management entry key on a standby interface, the interface prompts ' please scan a worker ' card for operation '; if the staff card is scanned, the interface will prompt "No operation Authority! "; if the management staff card is scanned, the interface pops up a dialog box.
After the administrator inputs the management password and clicks and confirms, the administrator enters an administrator operation interface.
And actual verification results are as follows: the query efficiency is improved: the efficiency of the cable of the tool is improved by 300% after being searched through tests. The storage and use processes of the test cable are standardized, the use process of the cable is recorded, and the information management level is improved.
In summary, the invention provides an intelligent storage management system for tooling cables, which is suitable for storage management in the field of military and civil product testing, and can optimize tooling cable management, change storage modes, realize automatic management, record online data, manage the service cycle of testing cables, optimize storage schemes, realize automatic search functions and automatic recording functions, clarify the service cycle of connectors, and scientifically and reasonably provide a purchase plan for using the connectors by the testing cables, thereby ensuring that product production is not influenced by purchase cycles. Compared with the prior art, the intelligent storage management system for the tooling cable can record real-time data for the access of the tooling cable, can effectively perform intelligent management on the access information of the tooling cable, and can manage the plugging times of the connector, thereby greatly improving the operation efficiency; meanwhile, by arranging the alarm unit, when the use times of the connector of the tooling cable exceed the use time threshold range or the storage unit is in an abnormal condition, the alarm can be given, so that the purchase requisition of the failed connector is carried out, the number of spare connectors can be obviously reduced, the cost is saved, and the production progress is not influenced; through with product, frock cable and memory cell one-to-one, when carrying out the cable and taking, can effectively use manpower resources sparingly, reduce the error that the manual operation appears, the wrong scheduling problem of judging. In addition, the design scheme is diversified, the intelligent cabinet is not limited to one type, the application is flexible, and the number of the intelligent cabinets can be increased and reduced according to actual sites and use requirements; the system has the advantages of reliable and reasonable design, labor cost saving, high efficiency and convenient operation.
For ease of description, spatially relative terms such as "over 8230 \ 8230;,"' over 8230;, \8230; upper surface "," above ", etc. may be used herein to describe the spatial relationship of one device or feature to another device or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary terms "at 8230; \8230; 'above" may include both orientations "at 8230; \8230;' above 8230; 'at 8230;' below 8230;" above ". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a frock cable intelligent storage management system which characterized in that, frock cable intelligent storage management system includes:
the storage cabinet comprises a plurality of storage units, the storage units are used for storing a plurality of types of tooling cables, and connectors of the tooling cables of each type are different;
the tooling cable information storage card is arranged on any one tooling cable, any cable information storage card is used for storing the specification and the model of the connector of the tooling cable and the number of the corresponding storage unit, and any tooling cable corresponds to one type of product;
the control unit is respectively connected with the identification unit, the input module, the storage cabinet, the storage module and the alarm unit, the storage module is used for storing operator personnel information, tool cable information storage card information and recording the plugging times of a tool cable connector to be accessed according to the number of products to be detected, the input module is used for receiving the information of the products to be detected, the identification unit is used for reading the tool cable information storage card and user information and sending the tool cable information storage card information and the user information to the control unit and the storage module, the control unit compares the user information with the operator personnel information and compares the product information to be detected with the tool cable information storage card information to control the opening and closing of the storage unit corresponding to the products to be detected in the storage cabinet, and the alarm unit is used for alarming the condition that the using times of the connector of the cable exceeds the using times threshold range or the storage unit is in an abnormal condition.
2. The intelligent tool cable storage and management system according to claim 1, wherein the storage module comprises a cable access frequency storage, a personnel information storage and a tool cable information storage, the cable access frequency storage is used for storing plugging and unplugging frequencies of a tool cable connector to be accessed, the personnel information storage is used for storing personnel identity information of an operator, the tool cable information storage is used for storing tool cable information storage card information, and the control unit is capable of judging whether to perform product identification according to a relation between the user information sent by the identification unit and the operator personnel information stored in the personnel information storage and judging whether to open the storage unit according to a relation between the product information to be detected received by the input module and the tool cable information storage card information stored in the tool cable information storage.
3. The intelligent storage and management system for the tooling cables according to claim 1, wherein the input module further comprises a display touch screen, the display touch screen is connected with the storage module, and the display touch screen can be used for displaying the storage states of the plurality of storage units, the plugging times of the tooling cable connectors and receiving information of products to be tested.
4. The intelligent storage and management system for tooling cables according to claim 3, wherein the display color of any storage unit on the display touch screen is related to the state of whether the tooling cables are stored in the storage unit and the binding state between the tooling cables and the storage unit.
5. The intelligent storage and management system for tooling cables according to any one of claims 1 to 4, further comprising an emergency stop module, wherein the emergency stop module is respectively connected with the identification unit, the input module, the storage module, the alarm unit and the control unit, and is used for controlling the identification unit, the input module and the storage module to stop working and giving an alarm through the alarm unit under emergency conditions.
6. The tooling cable intelligent storage management system of claim 5, wherein the alarm unit comprises an alarm lamp or an alarm speaker.
7. The tooling cable intelligent storage management system of claim 6, wherein the storage module has a connection port for connecting with an ERP or MES system.
8. An intelligent storage management method for tooling cables is characterized by using the intelligent storage management system for tooling cables as claimed in any one of claims 1 to 7.
9. The intelligent storage management method for the tooling cables according to claim 8, characterized in that the intelligent storage management method for the tooling cables comprises:
designing identification marks for a plurality of types of tool cables, sequentially placing the plurality of types of tool cables in a plurality of storage units, reading tool cable information storage cards of the tool cables by the identification units, storing the tool cable information storage card information into a storage module, inputting operator personnel information into the storage module in advance, and storing the tool cable of one type of connector in any one storage unit;
the identification unit reads user information and sends the user information to the control unit;
the control unit compares the user information with the operator personnel information, if the user information conforms to the operator personnel information, the product to be tested is input through the input module, and the control unit compares the product to be tested with the tooling cable information storage card information to control the opening and closing of the storage unit corresponding to the product to be tested in the storage cabinet.
10. The intelligent storage management method for tooling cables according to claim 9, further comprising: when the plugging times of the connector of any tooling cable exceed the range of the using times threshold value, the opening time of the storage unit exceeds the preset time range or the storage unit cannot be normally opened, the alarm unit gives an alarm.
CN202110438837.4A 2021-04-22 2021-04-22 Intelligent storage management system for tooling cables and management method using intelligent storage management system Pending CN115240329A (en)

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