CN115230107A - A monitoring plastic shell injection processing equipment for easy demoulding - Google Patents
A monitoring plastic shell injection processing equipment for easy demoulding Download PDFInfo
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- CN115230107A CN115230107A CN202210885038.6A CN202210885038A CN115230107A CN 115230107 A CN115230107 A CN 115230107A CN 202210885038 A CN202210885038 A CN 202210885038A CN 115230107 A CN115230107 A CN 115230107A
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- 239000004033 plastic Substances 0.000 title claims abstract description 19
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 238000012544 monitoring process Methods 0.000 title abstract description 14
- 238000002347 injection Methods 0.000 title abstract description 9
- 239000007924 injection Substances 0.000 title abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 33
- 238000001746 injection moulding Methods 0.000 claims abstract description 28
- 238000003756 stirring Methods 0.000 claims description 31
- 238000005485 electric heating Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 3
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 2
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 8
- 239000000243 solution Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7613—Measuring, controlling or regulating the termination of flow of material into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7337—Heating or cooling of the mould using gas or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7626—Measuring, controlling or regulating the ejection or removal of moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7626—Measuring, controlling or regulating the ejection or removal of moulded articles
- B29C2045/7633—Take out or gripping means
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明公开了一种便于脱模的监控塑料外壳注塑加工设备,包括工作台本体、原料储存机构和模具本体,所述工作台本体由第一支撑台面和第二支撑台面组成,所述第一支撑台面和第二支撑台面上端设置有固定架,所述原料储存机构安装在第一支撑台面上端一侧,所述模具本体由上模具本体和下模具本体组成。该便于脱模的监控塑料外壳注塑加工设备,设置有顶板、液压缸、吸热板、吸风机和抽风机,通过液压缸推动顶板上升,便于将成型的工件从模具限位板中推出,从而实现脱模,通过吸热板、吸风机和抽风机的搭配使用,便于对注塑后的模具进行散热冷却,从而代替水冷方式对模具进行冷却,有效避免水资源浪费,从而满足现代化高效、节能、低成本的生产需求。
The invention discloses a monitoring plastic shell injection molding processing equipment for easy demoulding, comprising a worktable body, a raw material storage mechanism and a mold body, the worktable body is composed of a first support table and a second support table, the first support table The upper ends of the support table and the second support table are provided with a fixing frame, the raw material storage mechanism is installed on one side of the upper end of the first support table, and the mold body is composed of an upper mold body and a lower mold body. The monitoring plastic shell injection molding processing equipment for easy demoulding is provided with a top plate, a hydraulic cylinder, a heat absorption plate, a suction fan and an exhaust fan. To achieve demoulding, through the combination of heat absorption plate, suction fan and exhaust fan, it is convenient to dissipate heat and cool the injection mold, so as to replace the water cooling method to cool the mold, effectively avoid the waste of water resources, so as to meet the requirements of modernization, high efficiency, energy saving, Low cost production needs.
Description
技术领域technical field
本发明涉及注塑加工设备相关技术领域,具体为一种便于脱模的监控塑料外壳注塑加工设备。The invention relates to the related technical field of injection molding processing equipment, in particular to a monitoring plastic casing injection molding processing equipment which is convenient for demoulding.
背景技术Background technique
监控系统是安防系统中应用最多的系统之一。监控在人们生活中起到实时监控录像,可以随时调出记录,为人们的生活提供便利,在工厂中起到方便管理人员全局把握情况,了解生产、工作情况,所以监控的使用也越来越多,为了提高监控的使用寿命,人们一般通过安装外壳对监控的摄像头进行保护,而生产其外壳主要采用的是模具注塑。The monitoring system is one of the most widely used systems in the security system. Monitoring plays a real-time monitoring video in people's lives, and records can be called up at any time to provide convenience for people's lives. In factories, it is convenient for managers to grasp the overall situation and understand production and work conditions, so the use of monitoring is becoming more and more. In order to improve the service life of the monitoring, people generally protect the monitoring camera by installing the casing, and the production of the casing mainly uses mold injection.
现有的模具注塑加工设备使用的脱模装置功能单一,不能平稳的将外壳顶出,导致外壳与模座之间粘连,需要人工进行脱模下料,增加了工人的劳动强度,降低了脱模效率,另外在注塑结束后一般通过水冷的方式对模具进行冷却,但这种冷却方式对水资源浪费甚为严重,满足不了现代化高效、节能、低成本的生产需求,同时对塑料原料进行输送时,无法定量输送,容易造成原料过多过少,使得注塑出的产品合格率较低,浪费原料,针对上述问题,需要对现有的设备进行改进。The demolding device used in the existing mold injection processing equipment has a single function and cannot push the shell out smoothly, resulting in adhesion between the shell and the mold base, requiring manual demoulding and blanking, which increases the labor intensity of workers and reduces demolding. In addition, after the injection molding is completed, the mold is generally cooled by water cooling, but this cooling method is very wasteful of water resources and cannot meet the modern production needs of high efficiency, energy saving, and low cost. At the same time, the plastic raw materials are transported When the injection molding machine is used, it cannot be transported quantitatively, and it is easy to cause too much or too little raw materials, so that the qualified rate of the injection molded products is low, and the raw materials are wasted. In view of the above problems, the existing equipment needs to be improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种便于脱模的监控塑料外壳注塑加工设备,以解决上述背景技术中提出的现有的模具注塑加工设备使用的脱模装置功能单一,不能平稳的将外壳顶出,导致外壳与模座之间粘连,需要人工进行脱模下料,增加了工人的劳动强度,降低了脱模效率,另外在注塑结束后一般通过水冷的方式对模具进行冷却,但这种冷却方式对水资源浪费甚为严重,满足不了现代化高效、节能、低成本的生产需求,同时对塑料原料进行输送时,无法定量输送,容易造成原料过多过少,使得注塑出的产品合格率较低,浪费原料的问题。The purpose of the present invention is to provide a monitoring plastic shell injection molding processing equipment that is easy to demould, so as to solve the problem that the demolding device used in the existing mold injection molding processing equipment proposed in the above-mentioned background technology has a single function and cannot push the shell out smoothly, It leads to the adhesion between the shell and the mold base, which requires manual demoulding and blanking, which increases the labor intensity of workers and reduces the demolding efficiency. In addition, after the injection molding is completed, the mold is generally cooled by water cooling, but this cooling method The waste of water resources is very serious, and it cannot meet the needs of modern, efficient, energy-saving, and low-cost production. At the same time, when transporting plastic raw materials, it cannot be transported quantitatively, which is likely to cause too much or too little raw materials, resulting in a low qualification rate of injection molded products. , the problem of wasting raw materials.
为实现上述目的,本发明提供如下技术方案:一种便于脱模的监控塑料外壳注塑加工设备,包括工作台本体、原料储存机构和模具本体,In order to achieve the above purpose, the present invention provides the following technical solutions: a monitoring plastic shell injection molding processing equipment for easy demoulding, including a workbench body, a raw material storage mechanism and a mold body,
所述工作台本体由第一支撑台面和第二支撑台面组成,且第一支撑台面上端中间安装有电动滑轨,同时第二支撑台面上端安装有收料盒,所述第一支撑台面和第二支撑台面上端设置有固定架,且固定架一侧下端安装有第一电动伸缩杆,同时固定架另一侧下端安装有取料机构;The worktable body is composed of a first support table and a second support table, and an electric slide rail is installed in the middle of the upper end of the first support table, and a receiving box is installed on the upper end of the second support table, the first support table and the second support table. A fixing frame is arranged on the upper end of the second support table, and a first electric telescopic rod is installed at the lower end of one side of the fixing frame, and a reclaiming mechanism is installed at the lower end of the other side of the fixing frame;
所述原料储存机构安装在第一支撑台面上端一侧,便于上料;The raw material storage mechanism is installed on the upper end side of the first support table, which is convenient for feeding;
所述模具本体由上模具本体和下模具本体组成,所述上模具本体上端安装有固定管,且固定管上安装有液体流量计和输料泵,同时固定管通过连接软管与原料储存机构连接。The mold body is composed of an upper mold body and a lower mold body. A fixed pipe is installed on the upper end of the upper mold body, and a liquid flow meter and a feeding pump are installed on the fixed pipe. At the same time, the fixed pipe is connected with a raw material storage mechanism through a hose. connect.
优选的,所述第一支撑台面一侧下端与第二支撑台面一侧上端通过连接块卡合连接。Preferably, the lower end on one side of the first supporting table and the upper end on one side of the second supporting table are connected by a connecting block by engaging with each other.
优选的,所述原料储存机构包括储存罐体和罐盖,所述储存罐体上端安装有罐盖,且储存罐体上安装有进料管和出料管,同时出料管与连接软管一端连接,所述储存罐体内部安装有搅拌杆,且搅拌杆上端通过连接件贯穿罐盖与第一齿轮连接,同时第一齿轮与第二齿轮齿合连接,所述第二齿轮安装在驱动电机的输出端上,且驱动电机安装在罐盖上,所述储存罐体内部底端安装有电加热盘。Preferably, the raw material storage mechanism includes a storage tank body and a tank cover, a tank cover is installed on the upper end of the storage tank body, and a feed pipe and a discharge pipe are installed on the storage tank body, and the discharge pipe is connected with a hose. One end is connected, a stirring rod is installed inside the storage tank, and the upper end of the stirring rod is connected to the first gear through the tank cover through the connecting piece, and the first gear is geared and connected to the second gear, and the second gear is installed in the drive. On the output end of the motor, and the drive motor is installed on the tank cover, and an electric heating plate is installed at the bottom end of the inner bottom of the storage tank body.
优选的,所述搅拌杆由搅拌转轴、搅拌板和安装环组成,且搅拌转轴上每隔一段距离套接有安装环,同时安装环通过固定螺钉与搅拌转轴固定连接,所述安装环两侧对称安装有搅拌板。Preferably, the stirring rod is composed of a stirring rotating shaft, a stirring plate and a mounting ring, and the stirring rotating shaft is sleeved with mounting rings at intervals, and the mounting ring is fixedly connected with the stirring rotating shaft through fixing screws. A stirring plate is installed symmetrically.
优选的,所述上模具本体与第一电动伸缩杆的输出端连接,且上模具本体包括上模具外壳,所述上模具外壳内部中间安装有盖板,且盖板上端通过输料管与固定管连接,同时上模具外壳下端安装有若干个卡块。Preferably, the upper mold body is connected to the output end of the first electric telescopic rod, and the upper mold body includes an upper mold shell, a cover plate is installed in the middle of the upper mold shell, and the upper end of the cover plate is fixed to the upper end of the cover plate through a feeding pipe pipe connection, and at the same time a number of clamping blocks are installed at the lower end of the upper mold shell.
优选的,所述下模具本体下端底部与电动滑轨连接,且下模具本体包括下模具外壳,所述下模具外壳内部安装有支撑板,且支撑板上卡合连接有两个顶板,同时两个所述顶板下端通过液压缸与下模具外壳内部底端连接,所述下模具外壳上端开设有若干个卡槽,且每个所述卡槽的位置与每个所述卡块的位置相对应,同时卡槽与卡块相匹配使用,所述下模具本体正面两侧安装有吸风机,且下模具本体背面两侧安装有抽风机,同时吸风机与抽风机相对应设置。Preferably, the bottom of the lower end of the lower mold body is connected to the electric slide rail, and the lower mold body includes a lower mold shell, a support plate is installed inside the lower mold shell, and two top plates are snap-connected on the support plate. The lower end of each of the top plates is connected to the inner bottom end of the lower mold shell through a hydraulic cylinder. The upper end of the lower mold shell is provided with a plurality of clamping grooves, and the position of each of the clamping grooves corresponds to the position of each of the clamping blocks. At the same time, the card slot is matched with the card block, suction fans are installed on both sides of the front of the lower mold body, and suction fans are installed on both sides of the back of the lower mold body, and the suction fans and the suction fans are set correspondingly.
优选的,所述支撑板上端安装有模具限位板,且模具限位板外侧对称设置有吸热板,同时模具限位板的尺寸与盖板的尺寸相匹配。Preferably, a mold limiting plate is installed at the upper end of the support plate, and a heat absorbing plate is symmetrically arranged on the outer side of the mold limiting plate, and the size of the mold limiting plate matches that of the cover plate.
优选的,所述取料机构包括固定夹持板和移动夹持板,所述第一水平移动组件下端活动连接有第二电动伸缩杆,且第二电动伸缩杆的输出端安装有安装座,同时安装座下端两侧安装有固定夹持板,所述安装座内部安装有第二水平移动组件,且第二水平移动组件两侧活动连接有移动夹持板。Preferably, the reclaiming mechanism includes a fixed clamping plate and a movable clamping plate, a second electric telescopic rod is movably connected to the lower end of the first horizontal movement component, and a mounting seat is installed at the output end of the second electric telescopic rod, At the same time, fixed clamping plates are installed on both sides of the lower end of the mounting seat, a second horizontal moving component is installed inside the mounting seat, and movable clamping plates are movably connected on both sides of the second horizontal moving component.
优选的,所述固定夹持板和移动夹持板相对一侧均设置有橡胶垫。Preferably, rubber pads are provided on opposite sides of the fixed clamping plate and the movable clamping plate.
与现有技术相比,本发明的有益效果是:该便于脱模的监控塑料外壳注塑加工设备,Compared with the prior art, the beneficial effects of the present invention are: the monitoring plastic shell injection molding processing equipment for easy demoulding,
(1)设置有顶板、液压缸、吸热板、吸风机和抽风机,通过液压缸推动顶板上升,便于将成型的工件从模具限位板中推出,从而实现脱模,通过吸热板、吸风机和抽风机的搭配使用,便于对注塑后的模具进行散热冷却,从而代替水冷方式对模具进行冷却,有效避免水资源浪费,从而满足现代化高效、节能、低成本的生产需求;(1) A top plate, a hydraulic cylinder, a heat-absorbing plate, a suction fan and an exhaust fan are provided, and the top plate is pushed up by the hydraulic cylinder, so that the formed workpiece can be pushed out from the mold limit plate, so as to realize demoulding, through the heat-absorbing plate, The combination of the suction fan and the exhaust fan is convenient for cooling the mold after injection, so as to replace the water cooling method to cool the mold, effectively avoid the waste of water resources, and meet the modern production requirements of high efficiency, energy saving and low cost;
(2)设置有原料储存机构、连接软管、固定管、液体流量计和输料泵,通过原料储存机构、连接软管、固定管和输料泵搭配使用,便于对原料进行输送注塑,通过设置液体流量计,使得在其的作用下,对原料输送量进行检测,当达到设定的量时停止输送,使得该装置可以定量输送,不仅可以提高注塑设备成品率,又可以解决原料浪费问题,提高装置使用的实用性;(2) A raw material storage mechanism, a connecting hose, a fixed pipe, a liquid flow meter and a feeding pump are provided, and the raw material storage mechanism, connecting hose, fixed pipe and feeding pump are used together to facilitate the transportation and injection of raw materials. Set up a liquid flow meter, so that under the action of it, the amount of raw material conveying is detected, and the conveying is stopped when the set amount is reached, so that the device can be quantitatively conveyed, which can not only improve the yield of injection molding equipment, but also solve the problem of raw material waste. , to improve the practicability of the device;
(3)通过搅拌杆、连接件、第一齿轮、驱动电机和第二齿轮的搭配使用,便于对储存罐体内部存储的原料进行搅拌,防止存储静置时间较长,原料出现固化,同时设置有电加热盘,使得原料保持融化状态并均匀流入连接软管中然后进行注塑,同时搅拌杆与连接件之间可以拆卸,方便后期对储存罐体内部设备进行更换检修清洗,提高装置使用的实用性;(3) The combination of the stirring rod, the connecting piece, the first gear, the driving motor and the second gear facilitates the stirring of the raw materials stored in the storage tank to prevent the storage for a long time and the raw materials from solidifying. There is an electric heating plate to keep the raw materials in a melted state and evenly flow into the connecting hose for injection molding. At the same time, the stirring rod and the connecting piece can be disassembled, which is convenient for the later replacement of the internal equipment of the storage tank, overhaul and cleaning, and improves the practicality of the device. sex;
(4)设置有取料机构和收料盒,通过取料机构,便于对冷却后并顶出的工件上端两侧进行夹持输送下料,有效降低了工人的劳动强度,提高装置使用的智能化,同时通过收料盒,便于对注塑成型工件进行存储,方便运输至下一加工处进行加工。(4) A reclaiming mechanism and a receiving box are provided. The reclaiming mechanism facilitates clamping, conveying and unloading on both sides of the upper end of the cooled and ejected workpiece, which effectively reduces the labor intensity of workers and improves the intelligence of the device. At the same time, through the receiving box, it is convenient to store the injection-molded workpiece and transport it to the next processing place for processing.
附图说明Description of drawings
图1为本发明正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the present invention;
图2为本发明正视结构示意图;Fig. 2 is the front view structure schematic diagram of the present invention;
图3为本发明原料储存机构正视剖面结构示意图;Fig. 3 is a schematic view of the front sectional structure of the raw material storage mechanism of the present invention;
图4为本发明模具本体正视剖面结构示意图;FIG. 4 is a schematic view of the front cross-sectional structure of the mold body of the present invention;
图5为本发明模具本体侧视剖面结构示意图;FIG. 5 is a schematic view of the side cross-sectional structure of the mold body of the present invention;
图6为本发明图1中A处放大结构示意图。FIG. 6 is an enlarged schematic view of the structure at A in FIG. 1 of the present invention.
图中:1、工作台本体,101、第一支撑台面,102、第二支撑台面,103、连接块,2、原料储存机构,201、储存罐体,202、罐盖,203、进料管,204、搅拌转轴,205、搅拌板,206、安装环,207、连接件,208、第一齿轮,209、驱动电机,210、第二齿轮,211、电加热盘,212、出料管,3、固定架,4、第一电动伸缩杆,5、上模具本体,501、上模具外壳,502、盖板,503、输料管,504、卡块,6、电动滑轨,7、下模具本体,701、下模具外壳,702、支撑板,703、顶板,704、液压缸,705、模具限位板,706、吸热板,707、卡槽,708、吸风机,709、抽风机,8、连接软管,9、固定管,10、液体流量计,11、输料泵,12、取料机构,1201、第一水平移动组件,1202、第二电动伸缩杆,1203、安装座,1204、第二水平移动组件,1205、固定夹持板,1206、移动夹持板,1207、橡胶垫,13、收料盒。In the figure: 1. Workbench body, 101, first support table, 102, second support table, 103, connecting block, 2, raw material storage mechanism, 201, storage tank, 202, tank cover, 203, feed pipe , 204, stirring shaft, 205, stirring plate, 206, mounting ring, 207, connecting piece, 208, first gear, 209, drive motor, 210, second gear, 211, electric heating plate, 212, discharge pipe, 3. Fixing frame, 4. The first electric telescopic rod, 5. Upper mold body, 501, Upper mold shell, 502, Cover plate, 503, Material conveying pipe, 504, Clamping block, 6. Electric slide rail, 7. Lower Mold body, 701, lower mold shell, 702, support plate, 703, top plate, 704, hydraulic cylinder, 705, mold limit plate, 706, heat absorption plate, 707, card slot, 708, suction fan, 709, exhaust fan , 8, connecting hose, 9, fixed pipe, 10, liquid flow meter, 11, feeding pump, 12, reclaiming mechanism, 1201, first horizontal moving component, 1202, second electric telescopic rod, 1203, mounting seat , 1204, the second horizontal moving component, 1205, the fixed clamping plate, 1206, the mobile clamping plate, 1207, the rubber pad, 13, the receiving box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种便于脱模的监控塑料外壳注塑加工设备,根据图1、图2和图6所示,工作台本体1由第一支撑台面101和第二支撑台面102组成,第一支撑台面101一侧下端与第二支撑台面102一侧上端通过连接块103卡合连接,且第一支撑台面101上端中间安装有电动滑轨6,同时第二支撑台面102上端安装有收料盒13,通过收料盒13,便于对注塑成型工件进行存储,方便运输至下一加工处进行加工,第一支撑台面101和第二支撑台面102上端设置有固定架3,且固定架3一侧下端安装有第一电动伸缩杆4,同时固定架3另一侧下端安装有取料机构12。1-6, the present invention provides a technical solution: a monitoring plastic shell injection processing equipment that is easy to demould. According to FIG. 1, FIG. 2 and FIG. It is composed of the second support table 102, the lower end of the first support table 101 is connected with the upper end of the second support table 102 by the connecting
具体的,取料机构12包括固定夹持板1205和移动夹持板1206,第一水平移动组件1201下端活动连接有第二电动伸缩杆1202,且第二电动伸缩杆1202的输出端安装有安装座1203,同时安装座1203下端两侧安装有固定夹持板1205,安装座1203内部安装有第二水平移动组件1204,且第二水平移动组件1204两侧活动连接有移动夹持板1206,第一水平移动组件1201和第二水平移动组件1204的结构相同,均由移动电机、丝杆和移动座组成,其中第二水平移动组件1204中的丝杆上开设有两段相反的螺纹,通过第一水平移动组件1201,便于带动第二电动伸缩杆1202和安装座1203向模具本体一侧进行移动,使得安装座1203位于下模具本体7上方,然后通过第二电动伸缩杆1202推动安装座1203下降,使得固定夹持板1205和移动夹持板1206位于工件上端两侧,然后在第二水平移动组件1204的带动下,使得移动夹持板1206向工件处移动,与固定夹持板1205对工件上端进行夹持,然后第二电动伸缩杆1202拉动安装座1203上升,接着通过第一水平移动组件1201,带动第二电动伸缩杆1202和安装座1203向另一侧进行移动,使得工件位于收料盒13上方,然后通过第二电动伸缩杆1202推动安装座1203下降,使得工件位于收料盒13内部,接着通过第二水平移动组件1204,使得移动夹持板1206反方向移动,远离工件上端,对工件上端松开,最后取料机构12还原成原状。Specifically, the
进一步说明,固定夹持板1205和移动夹持板1206相对一侧均设置有橡胶垫1207,增加固定夹持板1205和移动夹持板1206与工件夹持处的摩擦力,使得夹持输送时,不易对工件造成影响。Further description, the opposite sides of the fixed
根据图1、图2和图3所示,原料储存机构2安装在第一支撑台面101上端一侧,便于上料。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the raw
具体的,原料储存机构2包括储存罐体201和罐盖202,储存罐体201上端安装有罐盖202,方便对储存罐体201内部进行清理,且储存罐体201上安装有进料管203和出料管212,同时出料管212与连接软管8一端连接,储存罐体201内部安装有搅拌杆,且搅拌杆上端通过连接件207贯穿罐盖202与第一齿轮208连接,同时第一齿轮208与第二齿轮210齿合连接,第二齿轮210安装在驱动电机209的输出端上,且驱动电机209安装在罐盖202上,通过驱动电机209带动第二齿轮210转动,是使得连接件207上端的第一齿轮208进行转动,从而带动搅拌杆进行转动,便于对储存罐体201内部的原料进行搅拌,防止其凝固,储存罐体201内部底端安装有电加热盘211,通过电加热盘211,便于对储存罐体201内部的原料进行加热,使其始终处于液体状态。Specifically, the raw
进一步说明,搅拌杆由搅拌转轴204、搅拌板205和安装环206组成,且搅拌转轴204上每隔一段距离套接有安装环206,同时安装环206通过固定螺钉与搅拌转轴204固定连接,安装环206两侧对称安装有搅拌板205,通过固定螺钉,便于对搅拌转轴204与安装环206进行拆卸组装,从而方便后期对搅拌板205进行清理,提高搅拌杆整体的洁净度,避免下次使用时造成原料污染。Further description, the stirring rod is composed of a stirring
根据图1、图2、图4和图5所示,模具本体由上模具本体5和下模具本体7组成,上模具本体5上端安装有固定管9,且固定管9上安装有液体流量计10和输料泵11,通过液体流量计10,便于对原料输送量进行检测,并将检测结果发送到控制面板中,当进料量到达指定量后关闭相应设置的输料泵11,从而实现自动定量输送,提高装置使用的智能性,同时固定管9通过连接软管8与原料储存机构2连接。As shown in Figure 1, Figure 2, Figure 4 and Figure 5, the mold body is composed of an
具体的,上模具本体5与第一电动伸缩杆4的输出端连接,通过第一电动伸缩杆4,便于带动上模具外壳501进行升降,使得进行注塑时,且上模具本体5与下模具本体7组合成一个整体,提高注塑的密封性,完成注塑后,使得上模具本体5与下模具本体7分开,方便对工件进行脱模,上模具本体5包括上模具外壳501,上模具外壳501内部中间安装有盖板502,且盖板502上端通过输料管503与固定管9连接,同时上模具外壳501下端安装有若干个卡块504,通过卡块504,提高上模具本体5与下模具本体7之间的连接紧密性。Specifically, the
具体的,下模具本体7下端底部与电动滑轨6连接,通过电动滑轨6,便于带动下模具本体7整体进行移动,方便后期进行脱模输送下料,且下模具本体7包括下模具外壳701,下模具外壳701内部安装有支撑板702,且支撑板702上卡合连接有两个顶板703,同时两个顶板703下端通过液压缸704与下模具外壳701内部底端连接,通过液压缸704推动顶板703上升,便于将成型的工件从模具限位板705中推出,从而实现脱模,下模具外壳701上端开设有若干个卡槽707,且每个卡槽707的位置与每个卡块504的位置相对应,同时卡槽707与卡块504相匹配使用,下模具本体7正面两侧安装有吸风机708,且下模具本体7背面两侧安装有抽风机709,同时吸风机708与抽风机709相对应设置,通过吸风机708将外部的空气输送至下模具外壳701内部,然后通过抽风机709将下模具外壳701内部的热量排出,使其进行循环冷却降温。Specifically, the lower end bottom of the
进一步说明,支撑板702上端安装有模具限位板705,且模具限位板705外侧对称设置有吸热板706,通过吸热板706,便于将工件注塑时的热量进行吸收,有效提高工件冷却速度,同时模具限位板705的尺寸与盖板502的尺寸相匹配,,使得注塑时,原料不易溢出,避免造成原料浪费。Further description, the upper end of the
使用时,先使得上模具本体5与下模具本体7形成整体,然后启动输料泵11,将原料储存机构2中存储的原料通过连接软管8、固定管9和输料管503进入模具限位板705中进行注塑,通过液体流量计10对原料输送量进行检测,并将检测结果发送到控制面板中,当进料量到达指定量后关闭相应设置的输料泵11,然后启动吸风机708和抽风机709,使得吸风机708、抽风机709和吸热板706搭配使用,使其对模具本体内部进行循环冷却降温,当工件冷却凝固后,通过第一电动伸缩杆4使得上模具本体5与下模具本体7分离,然后通过电动滑轨6带动下模具本体7向取料机构12一侧移动的同时,通过液压缸704推动顶板703上升,将成型的工件从模具限位板705中推出,从而实现脱模,最后通过取料机构12将工件进行取料输送下料,收集在收料盒13,便于运输至下一加工处,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。When using, first make the
术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。The terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only a simplified description for the convenience of describing the present invention, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection content of the present invention.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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