CN115229510A - Integrated machining center of stainless steel ribbon - Google Patents
Integrated machining center of stainless steel ribbon Download PDFInfo
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- CN115229510A CN115229510A CN202210936630.4A CN202210936630A CN115229510A CN 115229510 A CN115229510 A CN 115229510A CN 202210936630 A CN202210936630 A CN 202210936630A CN 115229510 A CN115229510 A CN 115229510A
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- binding belt
- cable tie
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention relates to the technical field of stainless steel ribbon processing equipment, in particular to an integrated processing center of a stainless steel ribbon. It mainly relies on artifical or semi-manual participation to current production means, and is comparatively loaded down with trivial details in the operation, and the inefficiency of production, the problem that the productivity is low, proposes following technical scheme: including treating ribbon and ribbon knot of processing, integration machining center is including the support platform that is used for the bearing operation, install vibration feeding section of thick bamboo, feeding mechanism, cutoff mechanism, bending mechanism, marking mechanism, equipment mechanism and unloading mechanism in proper order according to the flow of working order on the support platform. The automatic processing device for the stainless steel binding belt has the advantages of high automation degree of the processing of the binding belt, reduction of labor investment, improvement of the processing efficiency of the stainless steel binding belt, high yield, suitability for popularization and use and main application in the processing of the stainless steel binding belt and the binding belt buckle.
Description
Technical Field
The invention relates to the technical field of stainless steel ribbon processing equipment, in particular to an integrated processing center of a stainless steel ribbon.
Background
The stainless steel cable tie is a stainless steel product mainly used for industrial binding and fixing, and has the characteristic of resisting corrosion of chemical corrosion medium of stainless steel due to the adoption of stainless steel material. Meanwhile, the stainless steel cable tie product is not limited by the shape and size of the tied object, the complexity of the traditional hoop is simplified through a simple tying structure, the safety of the tied object is guaranteed through good fastening performance, and the stainless steel cable tie is made of a material which is anticorrosive and high-temperature resistant, so that the requirements of attractiveness and fire prevention of the environment are met.
The production process of the stainless steel ribbon is multiple, and multiple steps of cutting the ribbon, bending the ribbon, assembling the ribbon buckle and the ribbon and the like need to be completed, the existing production means depends on manual work or semi-manual work, the operation is relatively complicated, the production efficiency is low, and the production capacity is low; in view of this, we propose an integrated machining center for stainless steel ties.
Disclosure of Invention
The invention aims to provide an integrated machining center for a stainless steel cable tie, aiming at the problems that the existing production means in the background technology depends on manual work or semi-manual work, the operation is relatively complicated, the production efficiency is low, and the productivity is low.
The technical scheme of the invention is as follows: the integrated machining center of the stainless steel cable tie comprises the cable tie to be machined and a cable tie buckle, the integrated machining center comprises a support platform for bearing operation, and a vibration feeding cylinder, a feeding mechanism, a cutting mechanism, a bending mechanism, a marking mechanism, an assembling mechanism and a blanking mechanism are sequentially arranged on the support platform according to the sequence of a machining process;
the support platform also comprises a cylinder group used for controlling the trend of the processing flow, and the cylinder group is used for controlling the vertical pushing and the horizontal pushing of the processing placing plate;
the feeding mechanism comprises a groove structure for placing a belt buckle, a second air cylinder is arranged at the bottom of the groove structure, the feeding mechanism further comprises a first support connected with a support platform, a first air cylinder is installed on one side of the first support, a first servo motor is installed on the other side of the first support, and the output end of the first servo motor is connected with a shifting block;
one side of the feeding mechanism is connected with a direct vibration feeding track used for conveying a binding belt buckle, the binding belt is leveled by the guiding of the feeding mechanism, passes through the binding belt buckle conveyed by the direct vibration feeding track and is cut off by the cutting mechanism, a pressing air cylinder is arranged at the top of a processing operation position where the binding belt passes through one binding belt buckle, and a limiting mechanism positioned at the tail end of the direct vibration feeding track is arranged below the pressing air cylinder;
the limiting mechanism comprises a mounting box which is mounted on the support platform, a rotating shaft is mounted in the mounting box, a connecting plate is sleeved on the rotating shaft, and a limiting column, a limiting block and a fixing block are connected to the connecting plate;
the cutting mechanism comprises a second bracket and a fourth bracket which are mounted with a bracket platform, a third servo motor is mounted on one side of the top of the second bracket, a lifting plate is sleeved on the outer ring of the output end of the third servo motor, the bottom of the lifting plate is connected with an upper cutting module for cutting off a binding belt, and the bottom of the upper cutting module is connected with a special-shaped cutter;
the bending mechanism comprises a bracket IV assembled and connected with the bracket platform, a pushing cylinder which is obliquely arranged is installed at the bend of the bracket IV, a movable die block is obliquely installed at the output end of the pushing cylinder correspondingly, a fixed die block is installed at one side of the bracket IV, and a notch at one side of the fixed die block corresponds to the movable die block;
the equipment mechanism includes seven and eight cylinders, seven and eight output of cylinder are connected with respectively and promote a piece one and promote a piece two, it is provided with a set of slope mechanism with the one side that promotes a piece two to correspond respectively, slope mechanism is including the interior lift seat that is used for the ribbon of bending to buckle the end to and be used for the outer fixing base with support platform equipment connection, the bottom of interior lift seat is connected with the pressure spring that is located outer fixing base.
Preferably, a guide rail is installed on one side, close to the support frame four, of the support frame two along the height direction of the support frame two, and the lifting plate moves up and down on the guide rail.
Preferably, the top of the fourth support is provided with a shearing lower module, and the shearing lower module is provided with a special-shaped groove corresponding to the special-shaped cutter.
Preferably, the cylinder group comprises a cylinder four and a cylinder five which are arranged at the top of the support platform, the tops of the cylinder four and the cylinder five are provided with groove structures, the top of each groove structure is provided with a lower plate, an upper plate is arranged above the lower plate, and the upper plate and the lower plate are used for clamping the top and the bottom of the ribbon; the cylinder group further comprises a cylinder six located on each of four sides of the cylinder, and the cylinder six is used for pushing the groove module to move and machine the cable tie.
Preferably, the spring is all installed to the bottom of establishing and the connecting plate of outer lane cover of spacing post, the one end that the connecting plate was kept away from to the spring of connecting plate bottom and the bottom inner wall connection of mounting box, the spring top that spacing post outer lane cover was established is connected bottom and connecting plate with the top inner wall connection of mounting box, the hole that supplies spacing post slip lift is seted up at the top of mounting box.
Preferably, feeding mechanism includes the support of being connected with supporting platform, one side of support is provided with servo motor two, the output of servo motor two is connected with the gear area through the gear drive, the gear wheel is installed to the inner circle in gear area, and the pot head of the axle that the gear wheel internal fixation runs through is established and is installed conveying axle one, the below of conveying axle one is provided with conveying axle two, one side of conveying axle one and conveying axle two is provided with the flattening structure, the opposite side of conveying axle one and conveying axle two is installed and is pressed the plate structure.
Preferably, the one end of conveying axle one is connected with the adjustment cylinder for the distance between adjustment conveying axle one and the conveying axle two, the flattening structure includes that the multiunit rotates the wheel, the clamp plate structure includes upper and lower two sets of splint.
Preferably, one side of the cutting mechanism is provided with a pressing cylinder positioned at the top of the limiting mechanism, the output end of the pressing cylinder is connected with a magnet, and the pressing cylinder is used for pressing and fixing the belt buckle and adsorbing round metal beads in the belt buckle through the magnet.
Preferably, a third air cylinder is vertically installed at the top of the fourth support, the three output ends of the air cylinder penetrate through the top of the fourth support and are connected with a propping block, and the propping block is used for compressing and fixing the position of the binding belt on the fixed die block.
Preferably, the bottom of the seventh air cylinder and the bottom of the eighth air cylinder are provided with assembling frames assembled with the support platform, a cavity is arranged in the slope mechanism, the bottom of the inner lifting seat is provided with an inner cavity, the top and the bottom of the pressure spring are respectively connected with the inner cavity and the cavity, and the top of the inner lifting seat is an inclined plane.
Compared with the prior art, the invention has the following beneficial technical effects:
1. according to the belt buckle, the belt buckle is taken out through vibration, a trigger signal is sensed after the belt buckle passes through a feeding channel to a specified position, the groove structure is pushed from back to front through the cylinder I, so that the groove structure is driven to move forwards, the cylinder II starts to push the groove structure from bottom to top to be level with the direct vibration feeding track, whether steel balls exist in the belt buckle in the groove structure is sensed by the sensor on the cylinder I, the qualified belt buckle rotates the shifting block through the starting of the servo motor I, the belt buckle is sent into the direct vibration feeding track along the groove structure, the unqualified belt buckle is eliminated, the yield of the belt buckle is improved, and the waste of time and operation caused by the continuous processing of waste products is avoided;
2. according to the invention, through the arrangement of the limiting mechanism, when the ribbon buckle is assembled with the ribbon, the ribbon buckle conveyed from the back is blocked, so that the ribbon buckle is prevented from influencing the normal assembly, and the accuracy of the ribbon buckle and the corresponding assembly position of the ribbon is improved;
3. according to the invention, through the arrangement of the slope mechanism, the slope structure of the inner lifting seat is utilized, when the band buckle and the bending end of the band are accurately and correspondingly assembled, the bending and pressing end of the band is opened, the pressing and bending end of the band is pushed through the cylinder seven, the band buckle is half penetrated into the band by combining the slope structure, and the band buckle and the bending end of the band are completely assembled successfully by pushing again through the cylinder eight, so that the structure is exquisite, and the automatic stainless steel band buckle is suitable for processing and using of an automatic stainless steel band;
4. in conclusion, the automatic processing method for the stainless steel cable tie has the advantages of high automation degree of the processing cable tie, reduction of labor input and use, improvement of the processing efficiency of the stainless steel cable tie, high yield and suitability for popularization and use.
Drawings
FIG. 1 is an overall schematic view of an integrated machining center for stainless steel ties;
FIG. 2 is a schematic view of the construction of the vibratory feed cylinder and feed mechanism of FIG. 1;
FIG. 3 is a schematic view of two states of a limiting mechanism in an integrated machining center of a stainless steel cable tie;
FIG. 4 is a schematic view of the internal structure of FIG. 3;
FIG. 5 is a schematic view of the feed mechanism of FIG. 1;
FIG. 6 is a schematic view of the block-off mechanism of FIG. 1;
FIG. 7 is an exploded view of FIG. 6;
FIG. 8 is a schematic view of the bending mechanism of FIG. 1;
FIG. 9 is a schematic structural view of the assembly mechanism and ramp mechanism of FIG. 1;
fig. 10 is a schematic structural view of the ramp mechanism of fig. 9.
Reference numerals:
1. a support platform;
2. vibrating the feeding cylinder;
3. a feeding mechanism; 31. a first bracket; 32. a first cylinder; 33. a groove structure; 34. a second air cylinder; 35. a first servo motor; 36. a shifting block;
4. a limiting mechanism; 41. mounting a box; 42. a rotating shaft; 43. a connecting plate; 44. a limiting column; 45. a limiting block; 46. a fixed block; 47. a spring;
5. a feeding mechanism; 51. a servo motor II; 52. a first transmission shaft; 53. a second transmission shaft; 54. leveling the structure; 55. a platen structure;
6. a cutting mechanism; 61. a second bracket; 62. a servo motor III; 63. a guide rail; 64. a lifting plate; 65. shearing the upper module; 651. a special-shaped cutter; 66. a fourth bracket; 67. shearing the lower die set; 671. a special-shaped groove;
7. a pressing cylinder;
8. a bending mechanism; 81. a fourth bracket; 82. fixing the mould block; 83. a push cylinder; 84. moving the mold block; 85. a third air cylinder;
9. a marking mechanism;
10. an assembly mechanism; 101. a seventh cylinder; 102. an eighth cylinder; 103. a first pushing block; 104. a second pushing block;
11. a ramp mechanism; 111. an outer fixed seat; 112. an inner lifting seat; 113. a cavity; 114. a pressure spring;
12. a blanking mechanism;
13. a direct vibration feeding track;
14. tying a belt;
15. and (6) binding the belt.
Detailed Description
The technical solution of the present invention is further explained with reference to the accompanying drawings and specific embodiments.
Examples
As shown in FIG. 1, the integrated processing center of the stainless steel cable tie provided by the invention comprises a cable tie 15 to be processed and a cable tie buckle 14, the integrated processing center comprises a support platform 1 for bearing operation, and a plurality of groups of supports for supporting the cable tie buckle 14 and the cable tie 15 for transmission processing are connected to the support platform 1; the support platform 1 is sequentially provided with a vibration feeding cylinder 2, a feeding mechanism 3, a feeding mechanism 5, a cutting mechanism 6, a bending mechanism 8, a marking mechanism 9, an assembling mechanism 10 and a blanking mechanism 12 according to the sequence of a processing flow; one side of the cut-off mechanism 6 is provided with a pressing cylinder 7 positioned at the top of the limiting mechanism 4, the output end of the pressing cylinder 7 is connected with a magnet, and the pressing cylinder 7 is used for pressing and fixing the belt buckle 14 and adsorbing round metal beads in the belt buckle 14 through the magnet.
The support platform 1 also comprises a cylinder group for controlling the trend of the processing flow, and the cylinder group is used for controlling the vertical pushing and the horizontal pushing of the processing placing plate; the cylinder group comprises a cylinder four and a cylinder five which are arranged at the top of the support platform 1, groove structures are arranged at the tops of the cylinder four and the cylinder five, a lower plate is arranged at the top of each groove structure, an upper plate is arranged above the lower plate, and the upper plate and the lower plate are used for clamping the top and the bottom of the binding belt 15; the cylinder group also comprises a cylinder six which is positioned on one side of the cylinder four and is used for pushing the groove module to move and machine the binding belt 15.
As shown in fig. 2, the feeding mechanism 3 includes a groove structure 33 for placing the belt buckle 14, a second cylinder 34 is arranged at the bottom of the groove structure 33, the feeding mechanism 3 further includes a first support 31 for connecting with the support platform 1, the second cylinder 34 is installed on the side wall of the first support 31 near one side of the vibration feeding cylinder 2, a first cylinder 32 is installed at one side of the first support 31, the first cylinder 32 is used for pushing the groove structure 33 to enable the groove structure 33 to correspond to one end of the direct vibration feeding track 13, a first servo motor 35 is installed at the other side of the first support 31, the output end of the first servo motor 35 is connected with a shifting block 36, and the shifting block 36 is used for shifting the belt buckle 14 into the direct vibration feeding track 13 for transmission;
as shown in fig. 1 and 2, a straight vibration feeding track 13 for conveying a binding belt buckle 14 is connected to one side of the feeding mechanism 3, the binding belt 15 is leveled by the guiding of the feeding mechanism 5, and is cut off by the cutting mechanism 6 after passing through the binding belt buckle 14 conveyed by the straight vibration feeding track 13, a pressing cylinder 7 is arranged at the top of a processing operation part where the binding belt 15 passes through one binding belt buckle 14, and a limiting mechanism 4 positioned at the tail end of the straight vibration feeding track 13 is arranged below the pressing cylinder 7;
as shown in fig. 3 and 4, the limiting mechanism 4 includes a mounting box 41 for being mounted on the support platform 1, the mounting box 41 is located at one end of the direct vibration feeding track 13 away from the vibration feeding cylinder 2, a rotating shaft 42 is mounted in the mounting box 41, a connecting plate 43 is mounted on the rotating shaft 42 in a sleeved manner, the connecting plate 43 integrally rotates about the rotating shaft 42, a limiting column 44, a limiting block 45 and a fixing block 46 are connected to the connecting plate 43, springs 47 are mounted on outer rings of the limiting column 44 and at the bottom of the connecting plate 43, one end of the spring 47 at the bottom of the connecting plate 43 away from the connecting plate 43 is connected to the inner wall of the bottom of the mounting box 41, the top of the spring 47 sleeved on the outer rings of the limiting column 44 is connected to the inner wall of the top of the mounting box 41, and the bottom is connected to the connecting plate 43, and a hole for the limiting column 44 to slide up and down is formed at the top of the mounting box 41;
as shown in fig. 6 and 7, the cutting mechanism 6 includes a second bracket 61 and a fourth bracket 66 which are mounted with the bracket platform 1, and a cutting lower module 67 is mounted on the top of the fourth bracket 66; a guide rail 63 is arranged on one side of the second bracket 61 close to the fourth bracket 66 along the height direction of the second bracket, a sliding groove is formed in one side of the lifting plate 64 close to the guide rail 63, and the lifting plate 64 can move up and down on the guide rail 63 through the sliding groove. Three servo motors 62 are installed on one side of the top of the second support 61, a supporting rod connected with a lifting plate 64 is sleeved on the outer ring of the output end of the three servo motors 62, the bottom of the lifting plate 64 is connected with an upper shearing module 65 used for cutting off the ribbon 15, the bottom of the upper shearing module 65 is connected with a special-shaped cutter 651, and a special-shaped groove 671 corresponding to the special-shaped cutter 651 is formed in the lower shearing module 67.
As shown in fig. 8, the bending mechanism 8 includes a fourth bracket 81 assembled with the bracket platform 1, a pushing cylinder 83 disposed obliquely is installed at a curved path of the fourth bracket 81, an output end of the pushing cylinder 83 is installed with a movable mold block 84 in a corresponding manner, a fixed mold block 82 is installed at one side of the fourth bracket 81, and a notch at one side of the fixed mold block 82 corresponds to the movable mold block 84; and a third air cylinder 85 is vertically arranged at the top of the fourth support 81, the output end of the third air cylinder 85 penetrates through the top of the fourth support 81 and is connected with a propping block, and the propping block is used for pressing and fixing the position of the binding belt 15 on the fixed die block 82.
As shown in fig. 9 and 10, the assembling mechanism 10 includes a cylinder seven 101 and a cylinder eight 102, and the bottom of the cylinder seven 101 and the cylinder eight 102 is provided with an assembling rack assembled with the support platform 1. The output ends of the seven 101 and eight 102 cylinders are respectively connected with a first pushing block 103 and a second pushing block 104, one side of the first pushing block 103 and one side of the second pushing block 104 are respectively and correspondingly provided with a group of slope mechanisms 11, each slope mechanism 11 comprises an inner lifting seat 112 used for abutting against the bent end of the bending ribbon 15, and an outer fixing seat 111 used for being assembled and connected with the support platform 1, the bottom of the inner lifting seat 112 is connected with a pressure spring 114 located in the outer fixing seat 111, a cavity 113 is arranged in each slope mechanism 11, an inner cavity is formed in the bottom of the inner lifting seat 112, the top and the bottom two ends of the pressure spring 114 are respectively connected with the inner cavity and the cavity 113, and the top of the inner lifting seat 112 is an inclined plane.
As shown in fig. 5, the feeding mechanism 5 includes a support connected to the support platform 1, a second servo motor 51 is disposed on one side of the support, an output end of the second servo motor 51 is connected to a gear belt through gear driving, a large gear is mounted on an inner ring of the gear belt, a first transmission shaft 52 is mounted on one end of a shaft fixedly penetrating through the large gear in a sleeved manner, a second transmission shaft 53 is disposed below the first transmission shaft 52, one end of the first transmission shaft 52 is connected to an adjusting cylinder for adjusting a distance between the first transmission shaft 52 and the second transmission shaft 53, the leveling structure 54 includes a plurality of sets of rotating wheels, and the pressing plate structure 55 includes an upper set of clamping plate and a lower set of clamping plate; one sides of the first conveying shaft 52 and the second conveying shaft 53 are provided with leveling structures 54, and the other sides of the first conveying shaft 52 and the second conveying shaft 53 are provided with pressing plate structures 55.
In the embodiment, firstly, the buckle 14 is vibrated to the position of the feeding mechanism 3 by the vibration feeding barrel 2, the groove structure 33 is pushed by the first cylinder 32 to correspond to the discharging position of the vibration feeding barrel 2, the groove structure 33 is pushed from bottom to top by the second cylinder 34, so that the groove structure 33 corresponds to the starting end of the direct vibration feeding track 13, whether steel balls exist in the buckle 14 is judged by the sensor on the first cylinder 32, if the steel balls exist, the first servo motor 35 pushes the shifting block 36 rightwards to push the buckle 14 into the direct vibration feeding track 13, if the steel balls do not exist, the first servo motor 35 pushes the shifting block 36 leftwards to scrap the buckle 14, and the buckle 14 is continuously fed into the direct vibration feeding track 13.
The tail end of the direct vibration feeding track 13 before reaching the pressing air cylinder 7 is provided with a limiting mechanism 4 for blocking the binding belt buckle 14, the limiting mechanism 4 mainly functions to block the binding belt buckle 14 leading to the pressing air cylinder 7, and the limiting mechanism 4 functions to block the binding belt buckle 14 which is not processed, so that the binding belt buckle 14 is protected and conveyed. Referring to fig. 3 and 4, in particular, when one buckle 14 is assembled with the strap 15, the position of the limiting column 44 protrudes out of the position of the top lifting hole of the mounting box 41, the arrangement of the limiting column 44 blocks the rear buckle 14, and the position of the limiting block 45 limits the other side of the buckle 14, as shown in fig. 3. After the belt buckle 14 reaches the position of the pressing cylinder 7, the belt buckle 14 is fixed at the position of the pressing cylinder 7 as the belt buckle is sensed by the pressing cylinder 7 and starts to act. A magnet is arranged at the bottom of the compressing cylinder 7 and is used for attracting the beads inside the band buckle 14, so that the band buckle 14 can be conveniently penetrated into the band 15.
After the top position of the binding belt buckle 14 is pressed, the binding belt 15 is conveyed through the feeding mechanism 5, one end of the binding belt 15 penetrates through the binding belt buckle 14, and the binding belt buckle 14 and the binding belt 15 are assembled; as shown in fig. 5, the top and the bottom of the ribbon 15 are pushed by the leveling structure 54, the gear and the gear belt are driven by the start of the servo motor II 51, the transmission shaft II 53 is meshed and rotates along with the transmission shaft II 53, the ribbon 15 is arranged between the transmission shaft II 53 and the transmission shaft I52 through the position setting of the transmission shaft II 53 and the transmission shaft I52, the distance between the transmission shaft I52 and the transmission shaft II 53 is adjusted through the adjusting cylinder arranged at the top of the transmission shaft I52, one end of the ribbon 15 penetrates through the position between the shearing upper module 65 and the shearing lower module 67 through the continuous transmission of the ribbon 15 and is installed with the ribbon buckle 14 at a fixed position in a penetrating way, and the ribbon 15 is cut off through the cutting mechanism 6 after the installation in a penetrating way.
As shown in fig. 6 and 7, the cutting of the ribbon 15 is realized by the cutting mechanism 6, firstly, the output end of the cutting mechanism is rotated by starting the servo motor three 62, the rotation of the output end of the servo motor three 62 lifts and lowers the support rod along the guide of the chute and the guide rail 63, so that the upper shearing module 65 is pressed downwards, the ribbon 15 is cut by the arrangement of the upper shearing module 65 and the special-shaped cutter 651 and the corresponding arrangement of the lower shearing module 67 and the special-shaped groove 671, the front end of the cut end of the ribbon 15 is in a pointed shape, and the other end of the cut end of the ribbon 15 is in a flat structure.
Entering a position for manufacturing the binding belt 15, firstly, the binding belt 15 is arranged between the upper plate and the lower plate to prevent falling off, then the cylinder IV and the cylinder V start to act and then push upwards, then the cylinder assembly pushes the groove module positioned above the support platform 1, and after the groove module jacks up the binding belt 15, the cylinder VI acts rightwards to push the groove module, and then the binding belt 15 reaches a processing position of the bending mechanism 8; as shown in fig. 8, the output end of the air cylinder three 85 in the bending mechanism 8 will press the abutting block downwards, so that the cut end of the ribbon 15 is pressed to a fixed position, and at the same time, the pushing air cylinder 83 will be activated, so that the output end of the pushing air cylinder 83 will push the moving die block 84 to correspond to the fixed die block 82, and the cut end of the ribbon 15 will be bent by the corresponding pressing of the moving die block 84 and the fixed die block 82, and the ribbon 15 will take the shape of an inverted "√" shape. As shown in fig. 1, the bent ribbon 15 is flattened by passing through a flattening cylinder between the marking mechanism 9 and the assembling mechanism 10 after being marked with a logo.
As shown in fig. 9 and 10, the band 15 is pressed and fixed through the air cylinder seven 101 and the air cylinder eight 102, when the front pressing air cylinder 7 is used for installing the band 15 and the band buckle 14, the band buckle 14 is still in the middle of the band 15, the step mainly half-penetrates the band 15 into the flattening shape of the tail part, in order to ensure that one side of the band buckle 14 can enter the middle of the flattening structure of the tail part of the band 15, the step is completed by using the slope mechanism 11, a pressure spring 114 is arranged inside the slope mechanism 11 with slope potential, when the air cylinder seven 101 pushes, the band 15 is pushed by the structure with slope potential, the structure with slope potential is pressed downwards, then the tail end of the band 15 is pushed, the flattening position of the band 15 is opened, the parallel structure of the tail part of the band 15 is opened, after the air cylinder seven 101 moves forwards, the band 15 is just pushed to move, then the band buckle 14 half-penetrates the structure of the tail part of the band 15, and the pushing block two 104 are pushed into the structure of the tail part of the band 15 by pushing of the air cylinder eight 102 again, so that the band 14 completely enters the flattening end position of the band 15.
As shown in figure 1, the action rod is pushed by the rightward action of the air cylinder in the blanking mechanism 12, the action rod pushes the sliding rod, because the top of one end of the connecting part of the sliding rod and the action rod is provided with an opening, and the bottom of the other end is provided with a ramp opening, when the air cylinder moves rightwards, the sliding rod can swing like the right due to inertia, and meanwhile, the binding belt 15 is pushed to slide out of the whole equipment, so that a finished product is obtained.
The above-described embodiments are merely preferred embodiments of the present invention, and those skilled in the art can make various alternative modifications and combinations to the above-described embodiments based on the technical solution of the present invention and the related teachings of the above-described embodiments. Also belongs to the technical protection scope of the patent.
Claims (10)
1. Integration machining center of stainless steel ribbon is detained (14), its characterized in that including ribbon (15) and the ribbon of treating processing: the integrated machining center comprises a support platform (1) for bearing operation, wherein a vibration feeding cylinder (2), a feeding mechanism (3), a feeding mechanism (5), a cutting mechanism (6), a bending mechanism (8), a marking mechanism (9), an assembling mechanism (10) and a blanking mechanism (12) are sequentially arranged on the support platform (1) according to the sequence of a machining process;
the support platform (1) further comprises a cylinder group for controlling the trend of the processing flow, and the cylinder group is used for controlling the vertical pushing and the horizontal pushing of the processing placing plate;
the feeding mechanism (3) comprises a groove structure (33) for placing the belt buckle (14), a second air cylinder (34) is arranged at the bottom of the groove structure (33), the feeding mechanism (3) further comprises a first support (31) connected with the support platform (1), a first air cylinder (32) is installed on one side of the first support (31), a first servo motor (35) is installed on the other side of the first support (31), and the output end of the first servo motor (35) is connected with a shifting block (36);
one side of the feeding mechanism (3) is connected with a direct vibration feeding track (13) used for conveying a binding belt buckle (14), the binding belt (15) is leveled by the guiding of the feeding mechanism (5) and is cut off by a cutting mechanism (6) after passing through the binding belt buckle (14) conveyed by the direct vibration feeding track (13), a pressing cylinder (7) is arranged at the top of a processing operation part of the binding belt buckle (14) where the binding belt (15) passes, and a limiting mechanism (4) positioned at the tail end of the direct vibration feeding track (13) is arranged below the pressing cylinder (7);
the limiting mechanism (4) comprises a mounting box (41) which is used for being mounted on the support platform (1), a rotating shaft (42) is mounted in the mounting box (41), a connecting plate (43) is sleeved on the rotating shaft (42), and a limiting column (44), a limiting block (45) and a fixing block (46) are connected to the connecting plate (43);
the cutting mechanism (6) comprises a second support (61) and a fourth support (66) which are mounted with the support platform (1), a third servo motor (62) is mounted on one side of the top of the second support (61), a lifting plate (64) is sleeved and connected with the outer ring of the output end of the third servo motor (62), the bottom of the lifting plate (64) is connected with an upper shearing module (65) used for cutting off the binding belt (15), and the bottom of the upper shearing module (65) is connected with a special-shaped cutter (651);
the bending mechanism (8) comprises a bracket IV (81) assembled and connected with the bracket platform (1), a pushing cylinder (83) which is obliquely arranged is installed at the bent part of the bracket IV (81), the output end of the pushing cylinder (83) is correspondingly obliquely provided with a movable die block (84), one side of the bracket IV (81) is provided with a fixed die block (82), and a notch at one side of the fixed die block (82) corresponds to the movable die block (84);
the assembling mechanism (10) comprises a cylinder seven (101) and a cylinder eight (102), the output ends of the cylinder seven (101) and the cylinder eight (102) are respectively connected with a first pushing block (103) and a second pushing block (104), one sides of the first pushing block (103) and the second pushing block (104) are respectively and correspondingly provided with a group of slope mechanisms (11), each slope mechanism (11) comprises an inner lifting seat (112) used for abutting against the bending end of the bending binding belt (15) and an outer fixing seat (111) used for being connected with the support platform (1) in an assembling manner, and the bottom of the inner lifting seat (112) is connected with a pressure spring (114) located in the outer fixing seat (111).
2. The integrated processing center of the stainless steel cable tie according to claim 1, wherein a guide rail (63) is installed on one side of the second bracket (61) close to the fourth bracket (66) along the height direction of the second bracket, and the lifting plate (64) performs lifting motion on the guide rail (63).
3. The integrated machining center of the stainless steel cable tie according to claim 1, wherein a shearing lower module (67) is mounted at the top of the support four (66), and a special-shaped groove (671) corresponding to a special-shaped cutter (651) is formed in the shearing lower module (67).
4. The integrated machining center of the stainless steel cable tie according to claim 1, wherein the cylinder group comprises a cylinder four and a cylinder five which are arranged at the top of the bracket platform (1), the tops of the cylinder four and the cylinder five are provided with groove structures, the tops of the groove structures are provided with lower plates, and upper plates are arranged above the lower plates and are used for clamping the top and the bottom of the cable tie (15); the cylinder group also comprises a cylinder six which is positioned on one side of the cylinder four and is used for pushing the groove module to move and machine the binding belt (15).
5. The integrated machining center of the stainless steel cable tie according to claim 1, wherein springs (47) are mounted at the outer ring of the limiting column (44) and the bottom of the connecting plate (43), one end, away from the connecting plate (43), of each spring (47) at the bottom of the connecting plate (43) is connected with the inner wall of the bottom of the mounting box (41), the top of each spring (47) sleeved at the outer ring of the limiting column (44) is connected with the inner wall of the top of the mounting box (41) at the bottom of the connecting plate (43), and a hole for the limiting column (44) to slide and ascend and descend is formed in the top of the mounting box (41).
6. The integrated machining center of the stainless steel cable tie of claim 1, wherein the feeding mechanism (5) comprises a support connected with a support platform (1), one side of the support is provided with a second servo motor (51), the output end of the second servo motor (51) is connected with a gear belt through gear driving, a gear wheel is installed on an inner ring of the gear belt, a first transmission shaft (52) is installed on one end sleeve of a shaft which is fixedly penetrated in the gear wheel, a second transmission shaft (53) is arranged below the first transmission shaft (52), one side of the first transmission shaft (52) and the second transmission shaft (53) is provided with a leveling structure (54), and a pressing plate structure (55) is installed on the other side of the first transmission shaft (52) and the second transmission shaft (53).
7. The integrated processing center of the stainless steel cable tie according to claim 6, wherein an adjusting cylinder is connected to one end of the first conveying shaft (52) and used for adjusting the distance between the first conveying shaft (52) and the second conveying shaft (53), the leveling structure (54) comprises a plurality of groups of rotating wheels, and the pressing plate structure (55) comprises an upper clamping plate and a lower clamping plate.
8. The integrated machining center of the stainless steel cable tie according to claim 1, wherein a pressing cylinder (7) located at the top of the limiting mechanism (4) is arranged on one side of the cut-off mechanism (6), a magnet is connected to an output end of the pressing cylinder (7), and the pressing cylinder (7) is used for pressing and fixing the cable tie buckle (14) and adsorbing a round metal bead in the cable tie buckle (14) through the magnet.
9. The integrated machining center of the stainless steel cable tie according to claim 1, wherein a third air cylinder (85) is vertically installed at the top of the fourth support (81), the output end of the third air cylinder (85) penetrates through the top of the fourth support (81) and is connected with a resisting block, and the resisting block is used for pressing and fixing the position of the cable tie (15) on the fixed die block (82).
10. The integrated machining center of the stainless steel cable tie according to claim 1, wherein an assembly frame assembled with the support platform (1) is arranged at the bottom of the air cylinder seven (101) and the air cylinder eight (102), a cavity (113) is arranged in the slope mechanism (11), an inner cavity is formed at the bottom of the inner lifting seat (112), two ends of the top and the bottom of the pressure spring (114) are respectively connected with the inner cavity and the cavity (113), and the top of the inner lifting seat (112) is an inclined plane.
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CN202210936630.4A CN115229510B (en) | 2022-08-05 | 2022-08-05 | Integrated machining center for stainless steel ribbon |
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CN202210936630.4A CN115229510B (en) | 2022-08-05 | 2022-08-05 | Integrated machining center for stainless steel ribbon |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201725339A (en) * | 2016-01-07 | 2017-07-16 | zhi-xue Shi | Method for manufacturing ball type metal cable tie capable of using the first mold set and the second mold set of the same machine to perform a continuous processing for manufacturing strip bodies with the same function |
US20180111731A1 (en) * | 2016-10-20 | 2018-04-26 | Panduit Corp. | Cable Tie Strap and Buckle |
CN109048139A (en) * | 2018-09-29 | 2018-12-21 | 亚洲龙电气股份有限公司 | Automobile cage band full-automatic welding machine |
CN208758848U (en) * | 2018-09-29 | 2019-04-19 | 亚洲龙电气股份有限公司 | Automobile cage band full-automatic welding machine |
CN113182457A (en) * | 2021-04-22 | 2021-07-30 | 浙江金星电器开关厂 | Ribbon production facility |
-
2022
- 2022-08-05 CN CN202210936630.4A patent/CN115229510B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201725339A (en) * | 2016-01-07 | 2017-07-16 | zhi-xue Shi | Method for manufacturing ball type metal cable tie capable of using the first mold set and the second mold set of the same machine to perform a continuous processing for manufacturing strip bodies with the same function |
US20180111731A1 (en) * | 2016-10-20 | 2018-04-26 | Panduit Corp. | Cable Tie Strap and Buckle |
CN109048139A (en) * | 2018-09-29 | 2018-12-21 | 亚洲龙电气股份有限公司 | Automobile cage band full-automatic welding machine |
CN208758848U (en) * | 2018-09-29 | 2019-04-19 | 亚洲龙电气股份有限公司 | Automobile cage band full-automatic welding machine |
CN113182457A (en) * | 2021-04-22 | 2021-07-30 | 浙江金星电器开关厂 | Ribbon production facility |
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