CN115229442A - Combined machining method for frame and planet carrier of mining dump truck - Google Patents
Combined machining method for frame and planet carrier of mining dump truck Download PDFInfo
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- CN115229442A CN115229442A CN202210898399.4A CN202210898399A CN115229442A CN 115229442 A CN115229442 A CN 115229442A CN 202210898399 A CN202210898399 A CN 202210898399A CN 115229442 A CN115229442 A CN 115229442A
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- planet carrier
- frame
- combined
- dump truck
- combination hole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention discloses a combined machining method of a frame and a planet carrier of a mining dump truck, which comprises the following steps of: step 1: processing the combined part of the frame and the planet carrier; step 2: correspondingly connecting the combined part of the frame with the combined part of the planet carrier; and 3, step 3: and carrying out metal cutting on the combined frame and the planet carrier. The invention meets the purpose of simultaneously processing the parts by combining the parts, avoids the position difference caused by respectively processing the parts, ensures the coaxiality and the precision of the parts and greatly improves the processing speed.
Description
Technical Field
The invention belongs to the field of equipment manufacturing, relates to a dumper casting technology, and particularly relates to a combined machining method for a frame and a planet carrier of a mining dumper.
Background
The mining dump truck is one of important key devices in the transportation process of a surface mine, is responsible for the main transportation task of mining on mines, and is widely applied to coal mines, iron mines and other mine environments. As one of important parts on an electric drive dump truck, a wheel reduction gear plays an important role, and with the trend of upsizing a mining dump truck, the requirement for the reliability of the wheel reduction gear is higher and higher. At present, the dumper for large-scale transportation mainly adopts imported parts, wherein a main shaft of the 230-ton dumper is required to bear the dead weight of the whole dumper and the weight of about 400 tons of cargos, and the existing casting mode is to assemble and use a machine base and a planet carrier after being processed in a split mode, so that the precision of products is greatly reduced. The planet speed reduction requires high precision, and assembly after split machining brings more troubles and product quality defects.
Disclosure of Invention
In order to solve the problems existing in the assembly and use of the split type processed frame and the planetary carrier of the wheel-side speed reducer of the conventional electric drive dumper, the invention provides a combined machining method of the frame and the planetary carrier of the mining dumper, which meets the aim of simultaneously processing the combined parts of parts and components, avoids the position degree difference caused by the respective processing of the parts, ensures the coaxiality and the precision of the parts and greatly improves the processing speed.
The technical scheme adopted by the invention for solving the technical problem is as follows: a combined machining method for a frame and a planet carrier of a mining dump truck comprises the following steps:
step 1: processing the combined part of the frame and the planet carrier;
and 2, step: correspondingly connecting the combined part of the frame with the combined part of the planet carrier;
and 3, step 3: and carrying out metal cutting on the combined frame and the planet carrier.
As a further embodiment of the present invention, the step 1 specifically comprises:
and processing a combination hole a at the end surface of one side of the rack, and processing a combination hole b at the end surface of one side of the planet carrier, so that the hole diameters of the combination hole a and the combination hole b are the same.
As a further embodiment of the present invention, step 2 specifically is:
and the combination hole a corresponds to the combination hole b, and a connecting piece is arranged in the combination hole a and the combination hole b, so that the end surface of the frame is attached to the end surface of the planet carrier.
As a further embodiment of the invention, a locking hole is formed in the middle of the connecting member, and a locking member is arranged in the locking hole to lock the position of the connecting member in the combination hole a and the combination hole b.
As a further embodiment of the invention, the connecting member is an expansion pin and the locking member is an expansion bolt.
The beneficial effects of the invention include: the invention solves the defect of low split machining precision by the design of combined machining of the frame and the planet carrier, combines two independent parts and then carries out metal cutting by the combined design, meets the purpose of simultaneously machining the parts by combining the parts and the components, ensures the coaxiality and the precision of the parts, avoids the position difference caused by the respective machining of the parts, and greatly improves the machining speed.
Drawings
Fig. 1 is a schematic view of a combined tool scheme of the invention.
In the figure: 1-a frame, 2-a planet carrier, 3-an expansion pin, 4-an expansion bolt and 5-a combination hole a and 6-a combination hole b.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "horizontal", "inside", "outside", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used merely to distinguish one element from another, and are not to be construed as indicating or implying relative importance.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
A combined machining method for a rack and a planet carrier of a mining dump truck comprises the following steps:
step 1: processing the combined part of the frame 1 and the planet carrier 2;
a combined hole a5 is processed at the end face of one side of the rack 1, and a combined hole b6 is processed at the end face of one side of the planet carrier 2, so that the combined hole a5 and the combined hole b6 have the same aperture size.
And 2, step: correspondingly connecting the combined part of the frame 1 with the combined part of the planet carrier 2;
the combination hole a5 corresponds to the combination hole b6, an expansion pin 3 is arranged in the combination hole a5 and the combination hole b6, and an expansion bolt 4 is screwed into the expansion pin 3, so that the end surface of the frame 1 is attached to the end surface of the planet carrier 2.
And 3, step 3: and performing metal cutting on the combined frame and planet carrier.
And combining two independent parts and then carrying out metal cutting to ensure that the main key parts are clamped and machined at one time under the same reference.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. This need not be, nor should it be exhaustive of all embodiments. And obvious variations or modifications derived therefrom are intended to be within the scope of the invention.
Claims (5)
1. A combined machining method for a rack and a planet carrier of a mining dump truck is characterized by comprising the following steps:
step 1: processing the combined part of the frame and the planet carrier;
and 2, step: correspondingly connecting the combined part of the frame with the combined part of the planet carrier;
and 3, step 3: and performing metal cutting on the combined frame and planet carrier.
2. The combined machining method for the frame and the planet carrier of the mining dump truck according to claim 1, characterized in that the step 1 specifically comprises:
and processing a combination hole a at the end surface of one side of the rack, and processing a combination hole b at the end surface of one side of the planet carrier, so that the hole diameters of the combination hole a and the combination hole b are the same.
3. The combined machining method for the frame and the planet carrier of the mining dump truck according to claim 2, characterized in that the step 2 specifically comprises:
and enabling the combination hole a to correspond to the combination hole b, and arranging a connecting piece in the combination hole a and the combination hole b to enable the end surface of the rack to be attached and connected with the end surface of the planet carrier.
4. The mining dump truck frame and planet carrier combined machining method according to claim 3, characterized in that a locking hole is formed in the middle of the connecting piece, and a locking piece is arranged in the locking hole and used for locking the position of the connecting piece in the combination hole a and the combination hole b.
5. The combined machining method for the frame and the planet carrier of the mining dump truck according to claim 3 or 4, characterized in that the connecting piece is an expansion pin, and the locking piece is an expansion bolt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210898399.4A CN115229442A (en) | 2022-07-28 | 2022-07-28 | Combined machining method for frame and planet carrier of mining dump truck |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210898399.4A CN115229442A (en) | 2022-07-28 | 2022-07-28 | Combined machining method for frame and planet carrier of mining dump truck |
Publications (1)
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CN115229442A true CN115229442A (en) | 2022-10-25 |
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CN202210898399.4A Pending CN115229442A (en) | 2022-07-28 | 2022-07-28 | Combined machining method for frame and planet carrier of mining dump truck |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080028612A1 (en) * | 2006-08-01 | 2008-02-07 | Norio Shirokoshi | Method of fastening gear and structure of the same |
CN101915253A (en) * | 2010-07-26 | 2010-12-15 | 科勒(中国)投资有限公司 | Expansion bolt assembly |
CN102927256A (en) * | 2012-12-07 | 2013-02-13 | 盛瑞传动股份有限公司 | Processing technique of planet carrier |
CN104148909A (en) * | 2014-07-03 | 2014-11-19 | 宁夏天地奔牛实业集团有限公司 | Manufacturing method of installed and welded type planetary component |
CN206088793U (en) * | 2016-08-30 | 2017-04-12 | 天津港国际物流发展有限公司 | Spreader motor and reduction gear's connection structure |
CN110614504A (en) * | 2019-09-27 | 2019-12-27 | 浙江省工业设备安装集团有限公司 | Centering tool and method for steam turbine and generator rotor coupling |
DE102018131693A1 (en) * | 2018-12-11 | 2020-06-18 | Schaeffler Technologies AG & Co. KG | Planet carrier arrangement, gear section with the planet carrier arrangement and electrical axis |
CN111468902A (en) * | 2020-05-06 | 2020-07-31 | 哈尔滨第一机械集团有限公司 | Three-piece combined planetary frame machining method |
CN216463128U (en) * | 2021-10-28 | 2022-05-10 | 江苏汤臣汽车零部件有限公司 | Wheel limit assembly processing frock |
CN114542564A (en) * | 2022-01-29 | 2022-05-27 | 重庆青山工业有限责任公司 | Expansion fixing pin |
-
2022
- 2022-07-28 CN CN202210898399.4A patent/CN115229442A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080028612A1 (en) * | 2006-08-01 | 2008-02-07 | Norio Shirokoshi | Method of fastening gear and structure of the same |
CN101915253A (en) * | 2010-07-26 | 2010-12-15 | 科勒(中国)投资有限公司 | Expansion bolt assembly |
CN102927256A (en) * | 2012-12-07 | 2013-02-13 | 盛瑞传动股份有限公司 | Processing technique of planet carrier |
CN104148909A (en) * | 2014-07-03 | 2014-11-19 | 宁夏天地奔牛实业集团有限公司 | Manufacturing method of installed and welded type planetary component |
CN206088793U (en) * | 2016-08-30 | 2017-04-12 | 天津港国际物流发展有限公司 | Spreader motor and reduction gear's connection structure |
DE102018131693A1 (en) * | 2018-12-11 | 2020-06-18 | Schaeffler Technologies AG & Co. KG | Planet carrier arrangement, gear section with the planet carrier arrangement and electrical axis |
CN110614504A (en) * | 2019-09-27 | 2019-12-27 | 浙江省工业设备安装集团有限公司 | Centering tool and method for steam turbine and generator rotor coupling |
CN111468902A (en) * | 2020-05-06 | 2020-07-31 | 哈尔滨第一机械集团有限公司 | Three-piece combined planetary frame machining method |
CN216463128U (en) * | 2021-10-28 | 2022-05-10 | 江苏汤臣汽车零部件有限公司 | Wheel limit assembly processing frock |
CN114542564A (en) * | 2022-01-29 | 2022-05-27 | 重庆青山工业有限责任公司 | Expansion fixing pin |
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