CN115228696B - Repair equipment for lip brick prefabricated part - Google Patents
Repair equipment for lip brick prefabricated part Download PDFInfo
- Publication number
- CN115228696B CN115228696B CN202210899243.8A CN202210899243A CN115228696B CN 115228696 B CN115228696 B CN 115228696B CN 202210899243 A CN202210899243 A CN 202210899243A CN 115228696 B CN115228696 B CN 115228696B
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- Prior art keywords
- rod
- push rod
- lip
- lip brick
- plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides repair equipment of a lip brick prefabricated part, which comprises the following components: clamping units; the repairing unit is arranged at the upper part of the clamping unit; the repair unit includes: the boxing assembly is connected with the clamping unit and is arranged at the upper part of the clamping unit; the paint component is used for detecting the position of the concave position and sending paint into the concave position, and the paint component is arranged in the boxing component; and the trowelling assembly is used for trowelling the filled concave part of the coating assembly and is arranged on the side part of the boxing assembly. The distance of the transverse movement of the material transferring area relative to the material transferring area is equal to the depth of the concave part of the lip brick at the moment, and the repairing material in the material transferring area and right above the material transferring area falls into the blanking cavity through the material transferring hole, so that the effect of automatically detecting the position of the concave part and releasing the repairing material according to the depth of the concave part is achieved.
Description
Technical Field
The invention relates to the technical field of lip brick repair, in particular to repair equipment for a lip brick prefabricated member.
Background
The lip brick is one of key equipment in glass production, and in the lip brick production process, after the mold is combined and formed, the mixture is filled into the mold, and after the mixture is placed still to be dehydrated and formed, the mixture is sintered and formed at high temperature; however, the working surface of the formed lip brick prefabricated member is uneven in mixing in the die, so that partial pits exist on the uneven lip brick working surface, the later use is affected, and repairing work is needed to be carried out on the pits.
Chinese patent CN 113700328A discloses a tile hollowing detection patching device, applies to tile hollowing detection patching technical field, includes: control equipment, a device housing, a detection structure and a repair structure; the detection structure comprises a cylinder, a knocking head, a telescopic rod, an acoustic wave receiver and a hollowing analyzer; the repairing structure comprises a grouting rubber head, a slurry storage box, a sliding structure, a cutting head, a grabbing component and a vibration acoustic wave device, the detecting structure replaces manual ceramic tile knocking to read the hollowness rate of the ceramic tile by acoustic waves, the repairing structure repairs the joint of the ceramic tile and replaces manual ceramic tile detachment without damage, and the cost of ceramic tile damage is greatly reduced.
However, this solution has the following drawbacks:
the scheme can not be used for installing two lip bricks in parallel before repairing, so that after repairing, repairing equipment can not horizontally slide along the surfaces of the lip bricks and detect the position of the concave part;
according to the scheme, the repairing material cannot be released according to the length and the depth of the concave part of the lip brick in the repairing process, so that excessive repairing material is released to cause waste, and after the excessive repairing material is solidified, convex marks of the repairing material appear on the surface of the lip brick, and the cleaning is difficult;
this solution does not allow for a spaced trowelling of the depressions where the repair mass is applied, resulting in spreading of the repair mass around the trowelled depressions.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and provides repair equipment for a lip brick prefabricated member, which can automatically detect the concave position of a lip brick working surface by matching with the use of a coating component on the premise of ensuring that two lip bricks are clamped in parallel by a clamping unit, can control the release amount of repair materials according to the length and depth of the concave position of the lip brick, avoid the waste caused by excessive release of the repair materials and the difficulty in cleaning after the subsequent excessive repair materials are solidified, and can intensively smooth in the process of trowelling the repair materials by arranging a trowelling component so as to prevent the defect that the repair materials at the concave position are diffused around.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a lip brick preform repair apparatus comprising:
clamping units;
the repairing unit is arranged at the upper part of the clamping unit;
the repair unit includes:
the boxing assembly is connected with the clamping unit and is arranged at the upper part of the clamping unit;
the paint component is used for detecting the position of the concave position and sending paint into the concave position, and the paint component is arranged in the boxing component; and
the trowelling assembly is used for trowelling the filled concave part of the coating assembly and is arranged on the side part of the boxing assembly;
when the repairing unit works, the repairing unit moves along the lip brick working surface mounted on the clamping unit, and after the coating component automatically detects the concave position of the lip brick and fills the repairing material, the repairing material is automatically smoothed by the smoothing component.
As an improvement, the clamping unit includes:
a bottom plate;
the support plate is used for supporting the lip bricks and is connected to the upper part of the bottom plate;
the drawing-in rod is connected inside the supporting plate in a sliding way;
the pre-supporting rod is connected to the side part of the drawing rod;
and the two ends of the pre-supporting rod are connected with an aligning block for centering the lip brick.
As an improvement, the boxing assembly comprises:
a case;
the charging tank is used for storing the repairing material and is connected to the upper part of the box body;
the driving rod is connected to the upper part of the box body; and
the limiting block is used for propping against the surface of the lip brick and is arranged on the side part of the box body.
As an improvement, a material storage area is arranged in the box body and right below the material loading tank;
the side part of the material storage area is positioned in the box body, and a plurality of groups of material transferring areas are arranged from top to bottom;
the lower part of each group of material transferring areas is provided with a pre-baffle cavity positioned in the box body;
a blanking cavity is arranged at the lower part of the pre-blocking cavity and positioned in the box body;
a valve block is inserted in the pre-blocking cavity in a sliding manner;
the side part of the valve block is provided with a discharging hole for selectively discharging according to the size of the concave part;
the side part of the valve block is connected with a first reset spring;
and the rear part of the valve block is connected with a second reset spring.
As an improvement, the paint assembly includes:
a guide block;
the pre-baffle plate is arranged on the side part of the guide block;
the sleeves are in sliding connection with the inside of the pre-baffle;
the telescopic shafts are connected in a sliding manner in the pre-baffle and are parallel to the sleeve;
the guide sleeve is arranged on the side part of the sleeve.
As an improvement, a first limiting plate is arranged on the outer side of the sleeve;
a first pre-tightening spring is sleeved outside the sleeve and between the first limiting plate and the pre-baffle plate;
a driving wheel is rotatably connected to one side of the lip brick inside the sleeve;
the outer side of the driving wheel is connected with a chain;
a bevel gear is rotatably connected to one side of the sleeve opposite to the lip brick;
the bevel gear is connected to the outer side of the driving wheel through a chain.
As an improvement, a second limiting plate is arranged on the outer side of the telescopic shaft;
a third pre-tightening spring is sleeved outside the telescopic shaft and between the second limiting plate and the pre-baffle plate;
a rolling ball is rotatably connected to one side of the lip brick inside the telescopic shaft;
and the side part of the telescopic shaft is vertically connected with a third push rod.
As an improvement, a first push rod is inserted in the guide sleeve in a sliding way;
a second guide rail is connected to one side of the first push rod, which is positioned on the bevel gear;
a linkage rod is inserted into the second guide rail in a sliding manner;
the lower part of the linkage rod is connected with a toothed bar meshed with the bevel gear;
the lower part of the first push rod is positioned at one side of the bevel gear opposite to the bevel gear and is inserted into the third push rod, and the lower end of the first push rod is positioned at the inner part of the third push rod and is connected with a second push rod.
As an improvement, the trowelling assembly comprises:
a bump;
the isolating plates are connected to the side parts of the convex blocks at equal intervals;
the inclined support is connected to the side part of the convex block and positioned between the isolation plates;
the guide rod is inserted into the inclined bracket in a sliding manner;
and a thrust spring is sleeved outside the guide rod.
As an improvement, a positioning shaft is connected to the interval part of the isolation plate;
a trowelling plate for trowelling paint is rotatably connected to the outer side of the positioning shaft;
the lower part of the trowelling plate is connected with the upper end of the guide rod;
the trowelling plates are connected through a linkage shaft;
the upper part of the isolation plate is provided with a concave part.
The invention has the beneficial effects that:
(1) According to the invention, the propping block is driven to move by the pre-supporting rod, and the lip bricks at two sides of the supporting plate are propped to the middle of the supporting plate by the propping block to be in a parallel state, so that the effects of automatically clamping and repairing two groups of lip bricks and high working efficiency are achieved.
(2) According to the invention, the distance of the transverse movement of the discharging hole relative to the material transferring area is equal to the depth of the concave part of the lip brick at the moment, and the repairing material in the material transferring area and right above the discharging hole falls into the blanking cavity through the discharging hole, so that the effects of automatically detecting the position of the concave part and releasing the repairing material according to the depth of the concave part are achieved.
(3) According to the invention, the longitudinal moving distance of the discharging hole is equal to the length of the concave part of the lip brick, and the repairing material in the material transferring area falls into the blanking cavity along the discharging hole overlapped with the material transferring area, so that the effect of releasing the repairing material according to the length of the concave part of the lip brick and preventing waste caused by excessive repairing material release is achieved.
(4) According to the invention, the valve block can be reset longitudinally and transversely in time when passing through the concave part and entering the horizontal working surface, so that the effect of preventing the repairing material from falling into the blanking cavity in time when the repairing material is separated from the concave part of the lip brick is achieved, and the problem that excessive repairing material is released to cause difficulty in subsequent cleaning is prevented.
(5) According to the invention, when the lip brick is in the concave position, the trowelling plate always keeps the same pressure to scrape the repairing material, and under the action of the isolation plate, the repairing material in the concave position cannot be spread to the horizontal working surface in the scraping process, so that the effects of centralized trowelling in the trowelling process of the repairing material and preventing the repairing material in the concave position from being spread everywhere are achieved.
In conclusion, the invention has the advantages of avoiding the waste of repairing materials, having high working efficiency, automatically detecting the position of the concave position and the like.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a clamping unit according to the present invention;
FIG. 3 is a schematic diagram of the external structure of the repairing unit according to the present invention;
FIG. 4 is a schematic diagram showing the internal structure of the repairing unit according to the present invention;
FIG. 5 is an enlarged view of the invention at A in FIG. 4;
FIG. 6 is a diagram of the fit relationship between the sleeve and the telescopic shaft according to the present invention;
FIG. 7 is an enlarged view of the invention at B in FIG. 6;
FIG. 8 is a diagram of the fit relationship between the sleeve and the telescopic shaft of the present invention;
FIG. 9 is a schematic view of the internal structure of the sleeve according to the present invention;
FIG. 10 is an enlarged view of the present invention at C in FIG. 9;
FIG. 11 is a diagram showing the relationship between a third push rod and a second push rod according to the present invention;
FIG. 12 is a diagram showing the motion of the second pushrod pushing valve block according to the present invention;
FIG. 13 is a view showing the movement of the fourth push rod along the blanking chamber according to the present invention;
FIG. 14 is a diagram of the relationship between a valve block and a pre-stop chamber according to the present invention;
FIG. 15 is a graph showing the relationship between a screed and a spacer plate according to the present invention.
In the figure, 1, a clamping unit; 2. a repair unit; 101. a bottom plate; 1011. a telescopic rod; 102. a support plate; 103. a first driving mechanism; 104. a first gear; 105. drawing in the rod; 106. pre-supporting rods; 1061. a jacking block; 107. a first guide rail; 108. a second driving mechanism; 21. a boxing assembly; 22. a paint assembly; 23. a trowelling assembly; 211. a case; 2111. a material storage area; 2112. a material transferring area; 2113. a pre-stop cavity; 2114. a blanking cavity; 21141. a discharge pipe; 21131. a valve block; 21132. a discharge hole; 21133. a first return spring; 21134. a second return spring; 212. charging pot; 213. a driving rod; 214. a limiting block; 221. a guide block; 222. pre-baffle; 223. a sleeve; 2231. a first pre-tension spring; 22311. a first limiting plate; 2232. a driving wheel; 2233. a chain; 2234. bevel gear; 224. a guide sleeve; 2241. a first push rod; 2242. a second guide rail; 2243. a linkage rod; 22431. a toothed bar; 2244. a guide shaft; 22441. a second pre-tension spring; 2245. a second push rod; 225. a telescopic shaft; 2251. a third pre-tension spring; 2252. a second limiting plate; 2253. a rolling ball; 2254. a third push rod; 226. a third driving mechanism; 2261. a fourth push rod; 2262. a piston; 231. a bump; 232. a partition plate; 2321. a recessed portion; 233. an inclined bracket; 234. a guide rod; 235. a thrust spring; 236. positioning a shaft; 237. a troweling plate; 2371. and a linkage shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Example 1
As shown in fig. 1 to 3, the present embodiment provides a repair apparatus for a lip brick preform, including:
a clamping unit 1;
the repairing unit 2 is arranged at the upper part of the clamping unit 1;
the repair unit 2 includes:
the boxing assembly 21 is connected with the clamping unit 1, and the boxing assembly 21 is arranged at the upper part of the clamping unit 1;
a paint assembly 22 for detecting the position of the depression and feeding paint into the depression, said paint assembly 22 being disposed within said bin assembly 21; and
the trowelling assembly 23 is used for trowelling the depression filled by the coating assembly 22, and the trowelling assembly 23 is arranged at the side part of the boxing assembly 21;
in operation, the repairing unit 2 moves along the working surface of the lip brick mounted on the clamping unit 1, and after the paint component 22 automatically detects the concave position of the lip brick and fills the repairing material, the trowelling component 23 automatically trowells the repairing material.
As an improvement, the clamping unit 1 includes:
a bottom plate 101;
a support plate 102, wherein the support plate 102 for supporting the lip brick is connected to the upper part of the bottom plate 101;
a drawing-in rod 105, wherein the drawing-in rod 105 is slidably connected inside the supporting plate 102;
a pre-supporting rod 106, wherein the pre-supporting rod 106 is connected to the side part of the drawing rod 105;
two ends of the pre-supporting rod 106 are connected with an aligning block 1061 for centering the lip brick;
the inside of the bottom plate 101 is provided with a telescopic rod 1011 for driving the repairing unit 2 to move and perform repairing work, the box 211 is connected to the upper part of the telescopic rod 1011, and a driving cylinder is arranged at the rear side of the telescopic rod 1011 and positioned inside the bottom plate 101;
the surface of the drawing-in rod 105 is provided with teeth meshed with the first gear 104, and the side part of the bottom plate 101 is connected with a first driving mechanism 103 for driving the first gear 104 to rotate;
the first driving mechanism 103 preferably adopts a motor;
the upper part of the supporting plate 102 is connected with a first guide rail 107, and a second driving mechanism 108 for driving the driving rod 213 to move is slidably inserted in the first guide rail 107;
the second drive mechanism 108 preferably employs a motor.
As a modification, as shown in fig. 3, the boxing assembly 21 includes:
a case 211;
a charging tank 212, wherein the charging tank 212 for storing repair materials is connected to the upper part of the tank 211;
a driving lever 213, the driving lever 213 being connected to an upper portion of the housing 211; and
the limiting block 214 is used for propping against the surface of the lip brick, and the limiting block 214 is arranged on the side part of the box body 211;
a third driving mechanism 226 is arranged at the side part of the box body 211, and the third driving mechanism 226 is connected with a piston 2262 for pushing out the paint in the blanking cavity 2114 through a fourth push rod 2261;
a discharging pipe 21141 is arranged at one side of the blanking cavity 2114 opposite to the lip brick;
the third driving mechanism 226 preferably employs an air cylinder.
Further, a material storage area 2111 is provided inside the box 211 and right below the material loading tank 212;
a plurality of groups of material transferring areas 2112 are arranged at the side part of the material storing area 2111 and positioned in the box 211 from top to bottom;
a pre-baffle cavity 2113 is arranged at the lower part of each group of material transferring areas 2112 and positioned in the box 211;
a blanking cavity 2114 is arranged at the lower part of the pre-baffle cavity 2113 and positioned in the box 211;
a valve block 21131 is inserted in the pre-blocking cavity 2113 in a sliding way;
the side part of the valve block 21131 is provided with a discharging hole 21132 for selectively discharging according to the size of the concave part;
a first return spring 21133 is connected to the side of the valve block 21131;
a second return spring 21134 is connected to the rear of the valve block 21131.
As an improvement, as shown in fig. 4-11, the paint assembly 22 includes:
a guide block 221;
a pre-baffle plate 222, wherein the pre-baffle plate 222 is arranged at the side part of the guide block 221;
a sleeve 223, wherein a plurality of groups of the sleeve 223 are slidably inserted into the pre-baffle 222;
the telescopic shafts 225 are slidably inserted into the pre-baffle 222 and are parallel to the sleeve 223;
a guide sleeve 224, the guide sleeve 224 is arranged on the side of the sleeve 223.
Further, a first limiting plate 22311 is disposed outside the sleeve 223;
a first pre-tightening spring 2231 is sleeved outside the sleeve 223 and between the first limiting plate 22311 and the pre-baffle 222;
a driving wheel 2232 is rotatably connected inside the sleeve 223 and positioned at one side of the lip brick;
a chain 2233 is connected to the outside of the driving wheel 2232;
a bevel gear 2234 is rotatably connected inside the sleeve 223 and at one side opposite to the lip brick;
the bevel gear 2234 is coupled to the outside of the drive wheel 2232 by a chain 2233.
Further, as shown in fig. 8, a second limiting plate 2252 is disposed outside the telescopic shaft 225;
a third pre-tightening spring 2251 is sleeved outside the telescopic shaft 225 and between the second limiting plate 2252 and the pre-baffle 222;
a rolling ball 2253 is rotatably connected inside the telescopic shaft 225 and positioned at one side of the lip brick;
a third push rod 2254 is vertically connected to the side of the telescopic shaft 225.
7-8, a first push rod 2241 is slidably inserted into the guide sleeve 224;
a second guide track 2242 is connected to one side of the first push rod 2241 located on the bevel gear 2234;
a linkage rod 2243 is inserted in the second guide rail 2242 in a sliding manner;
the lower part of the linkage rod 2243 is connected with a toothed rod 22431 meshed with the bevel gear 2234;
the lower part of the first push rod 2241 is inserted into the third push rod 2254 at the opposite side of the bevel gear 2234, and a second push rod 2245 is connected to the lower end of the first push rod 2241 and located in the third push rod 2254;
the second push rod 2245 is connected with a guide shaft 2244 at the side part and located in the third push rod 2254, and a second pre-tightening spring 22441 is sleeved outside the guide shaft 2244 and located in the third push rod 2254.
It should be added that the stopper 214 is flush with the plane of the spacer 232 in the present invention, and the ball 2253 is at the same level as the driving wheel 2232 and passes beyond the plane of the stopper 214 and the spacer 232.
When the repairing machine works, as shown in fig. 1-2, two groups of lip bricks to be repaired are placed on two sides of the supporting plate 102, the first driving mechanism 103 is started, the first driving mechanism 103 drives the drawing rod 105 to move through the first gear 104, the drawing rod 105 drives the jacking block 1061 to move through the pre-supporting rod 106, and the jacking block 1061 jacks the lip bricks on two sides of the supporting plate 102 to the middle of the supporting plate 102 to be in a parallel state, as shown in fig. 1, so that the effects of automatically clamping and repairing the two groups of lip bricks and high working efficiency are achieved;
after the clamping work is finished, the second driving mechanism 108 is started, the second driving mechanism 108 drives the box body 211 to move through the driving rod 213, the box body 211 drives the limiting block 214 to move to be in contact with the working surface of the lip block, at the moment, the plane rolling ball 2253 where the limiting block 214 and the isolation plate 232 are located is originally in an extrusion state with the driving wheel 2232, the first pre-tightening spring 2231 and the third pre-tightening spring 2251 are in a compression state, the bevel gear 2234 and the toothed bar 22431 are in a separation state, and the cylinder behind the telescopic rod 1011 drives the box body 211 to move along the working surface of the lip block through the telescopic rod 1011, so that the limiting block 214, the driving wheel 2232, the rolling ball 2253 and the trowel 237 synchronously move along the working surface of the lip block, as shown in fig. 6;
when the driving wheel 2232 and the ball 2253 roll to the recess of the lip brick, as shown in fig. 8, 10, 11 and 14, the third pre-tightening spring 2251 drives the telescopic shaft 225 to push the ball 2253 into the recess through the second limiting plate 2252, the telescopic shaft 225 drives the second push rod 2245 to move through the third push rod 2254, and the second push rod 2245 drives the valve block 21131 to compress the second return spring 21134 to move, so that the distance of the lateral movement of the discharge hole 21132 relative to the material transferring area 2112 is equal to the depth of the recess of the lip brick at the moment, and the repair material in the material transferring area 2112 and right above the discharge hole 21132 falls into the discharge cavity 2114 through the discharge hole 21132, thereby achieving the effects of automatically detecting the position of the recess and releasing the repair material according to the depth of the recess;
meanwhile, as shown in fig. 8, 10, 12 and 14, when the lip brick is in a concave position, the first pre-tightening spring 2231 drives the sleeve 223 to move through the first limiting plate 22311, the sleeve 223 drives the bevel gear 2234 to move to be meshed with the toothed bar 22431, at this time, under the action of the movement of the repairing unit 2 relative to the lip brick, the driving wheel 2232 rotates relatively under the friction force of the concave position of the lip brick, the driving wheel 2232 drives the bevel gear 2234 to rotate through the chain 2233, the bevel gear 2234 drives the second guide rail 2242 to move through the toothed bar 22431, the second guide rail 2242 drives the second push rod 2245 to compress the second pre-tightening spring 22441 to move through the first push rod 2241, the second push rod 2245 drives the valve block 21131 to move along the pre-blocking cavity 2113 and compress the first return spring 21133, so that the distance of the longitudinal movement of the discharging hole 21132 is equal to the length of the concave position of the lip brick, and the discharging material in the rotary region 2112 falls into the blanking cavity 2114 along the hole 21132 coincident with the concave position of the rotary region 2112, thereby the effect of releasing the repairing material can be prevented from being wasted according to the length of the concave position of the lip brick;
as shown in fig. 9-10, when the driving wheel 2232 rolls out of the recess, under the effect of clamping the lip bricks into a parallel state, the working surfaces of the two lip bricks can be used as reference surfaces, so that when the driving wheel 2232 is in a plane, the working surfaces of the lip bricks can drive the sleeve 223 to compress the first pre-tightening spring 2231 under the effect of the first limiting plate 22311 through the driving wheel 2232, the sleeve 223 drives the bevel gear 2234 to be separated from the toothed bar 22431, so that the valve block 21131 is longitudinally reset, meanwhile, at the horizontal working surface of the lip bricks, the lip bricks drive the telescopic shaft 225 to compress the third pre-tightening spring 2251 through the rolling ball 2253, and the telescopic shaft 225 drives the second push rod 2245 to transversely reset the valve block 21131 through the third push rod 2254, thereby achieving the effect of timely preventing the repairing materials from falling into the blanking cavity 2114 when the lip bricks are separated from the recess, and preventing the released repairing materials from being excessively causing difficulties for subsequent cleaning;
after the repair material is released into the blanking cavity 2114 according to the depth and the length of the recess, when the discharge pipe 21141 passes through the recess, the third driving mechanism 226 is started, and the third driving mechanism 226 drives the piston 2262 through the fourth push rod 2261 to extrude the repair material in the blanking cavity 2114 to the recess through the discharge pipe 21141 for filling.
Example two
As shown in fig. 6 and 15, the same or corresponding parts as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and only the differences from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:
the trowelling assembly 23 comprises:
a bump 231;
the isolating plates 232, several groups of isolating plates 232 are equidistantly connected to the side of the protruding block 231;
a diagonal bracket 233, the diagonal bracket 233 being connected to the side of the bump 231 and located between the separation plates 232;
the guide rod 234 is slidably inserted into the inclined bracket 233;
a thrust spring 235 is sleeved outside the guide rod 234;
the trowelling components 23 are provided with a plurality of groups corresponding to the coating components 22 one by one.
Further, a positioning shaft 236 is connected to the spacer 232 at a distance;
a trowelling plate 237 for trowelling paint is rotatably connected to the outer side of the positioning shaft 236;
the lower part of the screeding plate 237 is connected with the upper end of the guide rod 234;
the screeding plates 237 are connected through a linkage shaft 2371;
the upper portion of the isolation plate 232 is provided with a recess 2321.
It should be noted that, according to the invention, by arranging the plurality of groups of coating components 22 and the plurality of groups of screeding components 23 in a one-to-one correspondence, after the coating components 22 fill the repairing material into the concave part, the screeding components 23 move along the concave part of the lip brick, so that the isolation plate 232 moves along the horizontal plane of the working surface of the lip brick, the screeding plate 237 compresses the thrust spring 235 and rotates around the positioning shaft 236 under the reverse acting force with the working surface of the lip brick, the linkage shaft 2371 at the side part of the screeding plate 237 falls into the concave part 2321, when the lip brick is concave, the screeding plate 237 always keeps the same pressure to screeding the repairing material, and under the action of the isolation plate 232, the repairing material at the concave part cannot be spread to the horizontal working surface in the screeding process, thereby achieving the effect of being capable of intensively screeding the repairing material at the concave part and preventing the four-place spreading.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. A lip brick preform repair apparatus, comprising: clamping units; the repairing unit is arranged at the upper part of the clamping unit; the repair unit includes: the boxing assembly is connected with the clamping unit and is arranged at the upper part of the clamping unit; the paint component is used for detecting the position of the concave position and sending paint into the concave position, and the paint component is arranged in the boxing component; the trowelling assembly is used for trowelling the filled concave part of the coating assembly and is arranged on the side part of the boxing assembly; when the repairing unit works, the repairing unit moves along the lip brick working surface mounted on the clamping unit, and after the coating component automatically detects the concave position of the lip brick and fills the repairing material, the repairing material is automatically smoothed by the smoothing component;
the paint assembly includes: a guide block; the pre-baffle plate is arranged on the side part of the guide block; the sleeves are in sliding connection with the inside of the pre-baffle; the telescopic shafts are connected in a sliding manner in the pre-baffle and are parallel to the sleeve; the guide sleeve is arranged on the side part of the sleeve;
a first limiting plate is arranged on the outer side of the sleeve; a first pre-tightening spring is sleeved outside the sleeve and between the first limiting plate and the pre-baffle plate; a driving wheel is rotatably connected to one side of the lip brick inside the sleeve; the outer side of the driving wheel is connected with a chain; a bevel gear is rotatably connected to one side of the sleeve opposite to the lip brick; the bevel gear is connected to the outer side of the driving wheel through a chain;
a second limiting plate is arranged on the outer side of the telescopic shaft; a third pre-tightening spring is sleeved outside the telescopic shaft and between the second limiting plate and the pre-baffle plate; a rolling ball is rotatably connected to one side of the lip brick inside the telescopic shaft; a third push rod is vertically connected to the side part of the telescopic shaft;
a first push rod is inserted into the guide sleeve in a sliding manner; a second guide rail is connected to one side of the first push rod, which is positioned on the bevel gear; a linkage rod is inserted into the second guide rail in a sliding manner; the lower part of the linkage rod is connected with a toothed bar meshed with the bevel gear; the lower part of the first push rod is inserted into the third push rod at the side opposite to the bevel gear, and the second push rod is connected to the lower end of the first push rod and the inside of the third push rod;
the second push rod lateral part just is located third push rod internal connection has the guiding axle, the guiding axle outside just is located the inside cover of third push rod is equipped with the second pretension spring.
2. The repair apparatus of a lip brick preform according to claim 1, wherein the clamping unit comprises: a bottom plate; the support plate is used for supporting the lip bricks and is connected to the upper part of the bottom plate; the drawing-in rod is connected inside the supporting plate in a sliding way; the pre-supporting rod is connected to the side part of the drawing rod; and the two ends of the pre-supporting rod are connected with an aligning block for centering the lip brick.
3. A repair facility for a lip brick preform according to claim 1 wherein the boxing assembly comprises: a case; the charging tank is used for storing the repairing material and is connected to the upper part of the box body; the driving rod is connected to the upper part of the box body; and the limiting block is used for propping against the surface of the lip brick and is arranged on the side part of the box body.
4. A repair device for a lip brick preform according to claim 3, wherein a stock area is provided inside the box and directly below the charging bucket; the side part of the material storage area is positioned in the box body, and a plurality of groups of material transferring areas are arranged from top to bottom; the lower part of each group of material transferring areas is provided with a pre-baffle cavity positioned in the box body; a blanking cavity is arranged at the lower part of the pre-blocking cavity and positioned in the box body; a valve block is inserted in the pre-blocking cavity in a sliding manner; the side part of the valve block is provided with a discharging hole for selectively discharging according to the size of the concave part; the side part of the valve block is connected with a first reset spring; and the rear part of the valve block is connected with a second reset spring.
5. A lip brick preform repair apparatus according to claim 1, wherein the trowelling assembly comprises: a bump; the isolating plates are connected to the side parts of the convex blocks at equal intervals; the inclined support is connected to the side part of the convex block and positioned between the isolation plates; the guide rod is inserted into the inclined bracket in a sliding manner; and a thrust spring is sleeved outside the guide rod.
6. The repair device for a lip block preform according to claim 5, wherein a positioning shaft is connected to the spacer at a distance; a trowelling plate for trowelling paint is rotatably connected to the outer side of the positioning shaft; the lower part of the trowelling plate is connected with the upper end of the guide rod; the trowelling plates are connected through a linkage shaft; the upper part of the isolation plate is provided with a concave part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899243.8A CN115228696B (en) | 2022-07-28 | 2022-07-28 | Repair equipment for lip brick prefabricated part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899243.8A CN115228696B (en) | 2022-07-28 | 2022-07-28 | Repair equipment for lip brick prefabricated part |
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| Publication Number | Publication Date |
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| CN115228696A CN115228696A (en) | 2022-10-25 |
| CN115228696B true CN115228696B (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210899243.8A Active CN115228696B (en) | 2022-07-28 | 2022-07-28 | Repair equipment for lip brick prefabricated part |
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Citations (8)
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| US5562880A (en) * | 1993-09-24 | 1996-10-08 | Indresco Inc. | Refractory brick design for open end of refractory lined vessel |
| US5783254A (en) * | 1997-09-29 | 1998-07-21 | Maynard; Robert G. | Paint applicator method |
| CN109046888A (en) * | 2018-09-04 | 2018-12-21 | 关军 | A kind of preparation of metal anti-corrosive paint and its smearing method |
| CN109262801A (en) * | 2018-10-19 | 2019-01-25 | 中铁局集团厦门建设工程有限公司 | A kind of prefabricated component finisher |
| CN211344137U (en) * | 2019-11-28 | 2020-08-25 | 孙强 | Valve with non-return function |
| CN112718380A (en) * | 2020-12-30 | 2021-04-30 | 常德环创力达环保科技有限公司 | Gypsum fragment of brick unfilled corner patching device |
| CN114602683A (en) * | 2022-02-10 | 2022-06-10 | 雷永恒 | Building material integrated into one piece lathe that can evenly coat |
| CN114669454A (en) * | 2022-04-05 | 2022-06-28 | 南通理工学院 | Spraying device and method for repairing and coating rivet with easy-open end |
-
2022
- 2022-07-28 CN CN202210899243.8A patent/CN115228696B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5562880A (en) * | 1993-09-24 | 1996-10-08 | Indresco Inc. | Refractory brick design for open end of refractory lined vessel |
| US5783254A (en) * | 1997-09-29 | 1998-07-21 | Maynard; Robert G. | Paint applicator method |
| CN109046888A (en) * | 2018-09-04 | 2018-12-21 | 关军 | A kind of preparation of metal anti-corrosive paint and its smearing method |
| CN109262801A (en) * | 2018-10-19 | 2019-01-25 | 中铁局集团厦门建设工程有限公司 | A kind of prefabricated component finisher |
| CN211344137U (en) * | 2019-11-28 | 2020-08-25 | 孙强 | Valve with non-return function |
| CN112718380A (en) * | 2020-12-30 | 2021-04-30 | 常德环创力达环保科技有限公司 | Gypsum fragment of brick unfilled corner patching device |
| CN114602683A (en) * | 2022-02-10 | 2022-06-10 | 雷永恒 | Building material integrated into one piece lathe that can evenly coat |
| CN114669454A (en) * | 2022-04-05 | 2022-06-28 | 南通理工学院 | Spraying device and method for repairing and coating rivet with easy-open end |
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|---|---|
| CN115228696A (en) | 2022-10-25 |
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