CN115228696A - Repair equipment of lip brick prefab - Google Patents
Repair equipment of lip brick prefab Download PDFInfo
- Publication number
- CN115228696A CN115228696A CN202210899243.8A CN202210899243A CN115228696A CN 115228696 A CN115228696 A CN 115228696A CN 202210899243 A CN202210899243 A CN 202210899243A CN 115228696 A CN115228696 A CN 115228696A
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- Prior art keywords
- lip
- repairing
- rod
- assembly
- push rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides a repair device for a lip brick prefabricated part, which comprises: a clamping unit; the repairing unit is arranged on the upper part of the clamping unit; the repair unit includes: the boxing assembly is connected with the clamping unit and arranged at the upper part of the clamping unit; the paint assembly is used for detecting the position of the concave position and sending the paint into the concave position and is arranged inside the boxing assembly; and the floating assembly is used for floating the concave part filled with the coating assembly and is arranged on the side part of the boxing assembly. The distance of the transverse movement of the discharging holes to the material transferring area is equal to the depth of the concave part of the lip brick, and the repairing material in the material transferring area and positioned right above the discharging holes falls into the material discharging cavity through the discharging holes, so that the effects of automatically detecting the position of the concave part and releasing the repairing material according to the depth of the concave part are achieved.
Description
Technical Field
The invention relates to the technical field of lip tile repair, in particular to repair equipment for a lip tile prefabricated part.
Background
The lip brick is one of key equipment in glass production, and in the production process of the lip brick, after a mould is combined and formed, a mixture is filled into the mould, and then is subjected to standing, dehydration and forming, and then is subjected to high-temperature firing and forming; however, the working surface of the formed lip tile prefabricated part is uneven in material mixing in the mold, so that a local depression exists on the uneven lip tile working surface, the later use is influenced, and the depression needs to be repaired.
Chinese patent CN113700328 a discloses a hollowing detection and repair device for ceramic tiles, which is applied to the technical field of hollowing detection and repair of ceramic tiles, and comprises: the device comprises a control device, a device shell, a detection structure and a repair structure; the detection structure comprises a cylinder, a knocking head, a telescopic rod, a sound wave receiver and a hollowing analyzer; repair the structure and glue head, store up thick liquid box, sliding construction, cutting head, snatch part and vibrations acoustic wave ware including the grout, detect the structure and replace the manual work and strike the ceramic tile and read the hollowing rate of ceramic tile by its sound wave, repair the structure and repair ceramic tile seam crossing and replace the manual work and do not hinder and dismantle the ceramic tile, greatly reduced the cost of ceramic tile damage.
However, the technical scheme has the following defects:
the scheme can not carry out parallel installation on the two lip tiles before repair, so that after repair, repair equipment can not horizontally slide along the surfaces of the lip tiles and detect the positions of the depressions;
according to the scheme, the repairing material cannot be released according to the length and the depth of the concave part of the lip tile in the repairing process, so that the repairing material is released too much to cause waste, and after the redundant repairing material is solidified, the surface of the lip tile has protruding traces of the repairing material, and the lip tile is difficult to clean;
the scheme can not carry out interval trowelling at the concave position where the mending material is smeared, so that the mending material at the concave position after trowelling can be diffused all around.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides repair equipment for a lip tile prefabricated part, which can automatically detect the sunken position of the working surface of a lip tile by matching with a coating component on the premise of ensuring that a clamping unit clamps two lip tiles in parallel, can control the release amount of a repair material according to the length and the depth of the sunken part of the lip tile, and avoids the waste caused by excessive release of the repair material and the difficulty in cleaning the subsequent redundant repair material after solidification.
In order to achieve the purpose, the invention provides the following technical scheme:
a repair apparatus for a lip preform, comprising:
a clamping unit;
the repairing unit is arranged on the upper part of the clamping unit;
the repair unit includes:
the boxing assembly is connected with the clamping unit and arranged at the upper part of the clamping unit;
the paint assembly is used for detecting the position of the concave position and sending the paint into the concave position and is arranged inside the boxing assembly; and
the floating assembly is used for floating the concave position filled with the coating assembly and is arranged on the side part of the boxing assembly;
when the automatic repairing device works, the repairing unit moves along the lip brick working surface installed on the clamping unit, the coating assembly automatically detects the concave part of the lip brick and fills the repairing material, and the repairing material is automatically leveled by the leveling assembly.
As an improvement, the clamping unit comprises:
a base plate;
the supporting plate for supporting the lip tile is connected to the upper part of the bottom plate;
the drawing rod is connected inside the supporting plate in a sliding manner;
the pre-supporting rod is connected to the side part of the drawing rod;
and two ends of the pre-supporting rod are connected with jacking blocks for centering the lip bricks.
As an improvement, the encasement assembly comprises:
a box body;
the charging tank is used for storing the repairing material and is connected to the upper part of the box body;
the driving rod is connected to the upper part of the box body; and
and the limiting block is used for propping the surface of the lip tile and is arranged on the side part of the box body.
As an improvement, a material storage area is arranged in the box body and is positioned under the charging tank;
a plurality of groups of material transferring areas are arranged on the side of the material storing area and positioned in the box body from top to bottom;
a pre-blocking cavity is formed in the lower portion of each group of material transferring areas and located inside the box body;
a blanking cavity is arranged at the lower part of the pre-blocking cavity and positioned in the box body;
a valve block is inserted into the inner part of the pre-blocking cavity in a sliding manner;
the side part of the valve block is provided with a discharge hole for selectively blanking according to the size of the depression;
the side part of the valve block is connected with a first return spring;
and the rear part of the valve block is connected with a second return spring.
As an improvement, the paint module comprises:
a guide block;
the pre-baffle is arranged on the side part of the guide block;
the plurality of groups of sleeves are inserted in the pre-baffle in a sliding manner;
the groups of telescopic shafts are inserted in the pre-baffle in a sliding manner and are parallel to the sleeve;
the guide sleeve is arranged on the side part of the sleeve.
As an improvement, a first limiting plate is arranged on the outer side of the sleeve;
a first pre-tightening spring is sleeved outside the sleeve and between the first limiting plate and the pre-baffle;
a driving wheel is rotatably connected to one side of the lip brick inside the sleeve;
the outer side of the driving wheel is connected with a chain;
a bevel gear is rotatably connected inside the sleeve and at one side opposite to the lip brick;
the bevel gear is connected to the outer side of the driving wheel through a chain.
As an improvement, a second limiting plate is arranged on the outer side of the telescopic shaft;
a third pre-tightening spring is sleeved outside the telescopic shaft and between the second limiting plate and the pre-baffle;
a rolling ball is rotatably connected to one side of the lip tile in the telescopic shaft;
and a third push rod is vertically connected to the side part of the telescopic shaft.
As an improvement, a first push rod is inserted in the guide sleeve in a sliding manner;
one side of the first push rod, which is positioned on the bevel gear, is connected with a second guide rail;
a linkage rod is inserted in the second guide rail in a sliding manner;
the lower part of the linkage rod is connected with a toothed bar meshed with the helical gear;
the lower part of the first push rod is positioned at one side, opposite to the helical gear, of the first push rod, the first push rod is inserted into the third push rod, and the lower end of the first push rod is positioned inside the third push rod and is connected with a second push rod.
As an improvement, the troweling assembly comprises:
a bump;
the isolating plates are connected to the side parts of the lugs at equal intervals;
the inclined bracket is connected to the side part of the lug and positioned between the isolation plates;
the guide rod is inserted in the inclined bracket in a sliding manner;
and a thrust spring is sleeved on the outer side of the guide rod.
As an improvement, a positioning shaft is connected to the interval position of the isolation plate;
a troweling plate for troweling paint is rotatably connected to the outer side of the positioning shaft;
the lower part of the troweling plate is connected with the upper end of the guide rod;
the troweling plates are connected through a linkage shaft;
the upper part of the isolation plate is provided with a concave part.
The invention has the beneficial effects that:
(1) The jacking blocks are driven to move through the pre-support rods, and the jacks Ji Kuai jack the lip bricks on the two sides of the support plate to the middle of the support plate in a parallel state, so that the two groups of lip bricks can be automatically clamped and repaired, and the working efficiency is high.
(2) According to the invention, the distance of the transverse movement of the discharge hole relative to the material transfer area is equal to the depth of the sunken part of the lip brick, and the repairing material in the material transfer area and positioned right above the discharge hole falls into the material discharge cavity through the discharge hole, so that the effects of automatically detecting the position of the sunken part and releasing the repairing material according to the depth of the sunken part are achieved.
(3) According to the invention, the longitudinal moving distance of the discharge hole is equal to the length of the lip tile recess, and the patching material in the material transferring area falls into the blanking cavity along the discharge hole overlapped with the material transferring area, so that the effect of releasing the patching material according to the length of the lip tile recess and preventing the waste caused by excessive release of the patching material is achieved.
(4) According to the invention, the valve block can be timely reset longitudinally and transversely when passing through the recess and entering the horizontal working surface, so that the effect of timely preventing the repair material from falling into the blanking cavity when being separated from the recess of the lip brick is achieved, and the difficulty in subsequent cleaning caused by excessive released repair material is prevented.
(5) According to the invention, when the lip brick is in the recess, the trowelling plate always keeps the same pressure to trowel the repair material, and under the action of the isolation plate, the repair material in the recess cannot diffuse to the horizontal working surface in the trowelling process, so that the effects of centralized trowelling in the trowelling process of the repair material and preventing the repair material in the recess from diffusing all around are achieved.
In conclusion, the automatic detection device has the advantages of avoiding the waste of the repair materials, having high working efficiency, automatically detecting the position of the sunken part and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a clamping unit according to the present invention;
FIG. 3 is a schematic diagram of an external structure of the repairing unit according to the present invention;
FIG. 4 is a schematic diagram of the internal structure of the repairing unit according to the present invention;
FIG. 5 is an enlarged view of the invention at A in FIG. 4;
FIG. 6 is a view showing the fitting relationship between the sleeve and the telescopic shaft according to the present invention;
FIG. 7 is an enlarged view of the invention at B in FIG. 6;
FIG. 8 is a drawing showing the fitting relationship between the sleeve and the telescopic shaft according to the present invention;
FIG. 9 is a schematic view of the internal structure of the casing according to the present invention;
FIG. 10 is an enlarged view of the present invention at C in FIG. 9;
FIG. 11 is a drawing showing the relationship between the third shaft and the second shaft according to the present invention;
FIG. 12 is a diagram illustrating the movement of the second pushrod pushing valve block according to the present invention;
FIG. 13 is a view showing a state of movement of the fourth push rod along the blanking chamber according to the present invention;
FIG. 14 is a view of the valve block of the present invention in mating relationship with a pre-shift cavity;
FIG. 15 is a diagram showing the relationship between the trowel and the partition board according to the present invention.
In the figure, 1, a clamping unit; 2. a repair unit; 101. a base plate; 1011. a telescopic rod; 102. a support plate; 103. a first drive mechanism; 104. a first gear; 105. drawing the rod; 106. pre-supporting the rod; 1061. jacking to form uniform blocks; 107. a first guide rail; 108. a second drive mechanism; 21. a boxing component; 22. a paint component; 23. a troweling assembly; 211. a box body; 2111. a material storage area; 2112. a material transferring area; 2113. a pre-blocking cavity; 2114. a blanking cavity; 21141. a discharge pipe; 21131. a valve block; 21132. a discharge opening; 21133. a first return spring; 21134. a second return spring; 212. a charging tank; 213. a drive rod; 214. a limiting block; 221. a guide block; 222. pre-baffle; 223. a sleeve; 2231. a first pre-tightening spring; 22311. a first limit plate; 2232. a drive wheel; 2233. a chain; 2234. a helical gear; 224. a guide sleeve; 2241. a first push rod; 2242. a second guide rail; 2243. a linkage rod; 22431. a rack bar; 2244. a guide shaft; 22441. a second pre-tightening spring; 2245. a second push rod; 225. a telescopic shaft; 2251. a third pre-tightening spring; 2252. a second limiting plate; 2253. rolling a ball; 2254. a third push rod; 226. a third drive mechanism; 2261. a fourth push rod; 2262. a piston; 231. a bump; 232. a separator plate; 2321. a recessed portion; 233. an inclined bracket; 234. a guide bar; 235. a thrust spring; 236. positioning the shaft; 237. smearing a plate; 2371. a linkage shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1 to 3, the present embodiment provides a repair apparatus for a lip preform, comprising:
a clamping unit 1;
the repairing unit 2 is arranged on the upper part of the clamping unit 1;
the repair unit 2 includes:
the boxing assembly 21 is connected with the clamping unit 1, and the boxing assembly 21 is arranged at the upper part of the clamping unit 1;
a paint assembly 22 for detecting the position of the recess and supplying the paint to the recess, the paint assembly 22 being disposed inside the container assembly 21; and
a leveling assembly 23, wherein the leveling assembly 23 for leveling the concave part filled with the coating assembly 22 is arranged on the side part of the boxing assembly 21;
when the automatic repairing device works, the repairing unit 2 moves along the lip brick working surface installed on the clamping unit 1, the coating component 22 automatically detects the lip brick concave part and fills the repairing material, and the trowelling component 23 automatically trowels the repairing material.
As a modification, the chucking unit 1 includes:
a base plate 101;
a support plate 102, wherein the support plate 102 for supporting the lip tile is connected to the upper part of the base plate 101;
a drawing rod 105, wherein the drawing rod 105 is connected inside the support plate 102 in a sliding manner;
a pre-support rod 106, wherein the pre-support rod 106 is connected to the side part of the drawing rod 105;
both ends of the pre-supporting rod 106 are connected with an aligning block 1061 for aligning the lip bricks;
an expansion link 1011 for driving the repairing unit 2 to move and perform repairing work is arranged inside the bottom plate 101, the box body 211 is connected to the upper part of the expansion link 1011, and a driving cylinder is arranged on the rear side of the expansion link 1011 and inside the bottom plate 101;
the surface of the drawing rod 105 is provided with teeth meshed with the first gear 104, and the side of the bottom plate 101 is connected with a first driving mechanism 103 for driving the first gear 104 to rotate;
the first driving mechanism 103 preferably adopts a motor;
the upper part of the supporting plate 102 is connected with a first guide rail 107, and a second driving mechanism 108 for driving the driving rod 213 to move is inserted in the first guide rail 107 in a sliding manner;
the second driving mechanism 108 is preferably a motor.
As a modification, as shown in fig. 3, the boxing assembly 21 includes:
a case 211;
a charging tank 212, to which the charging tank 212 for storing repair material is connected, is connected to an upper portion of the tank body 211;
a driving rod 213, wherein the driving rod 213 is connected to the upper part of the box body 211; and
the limiting block 214 is used for supporting the limiting block 214 on the surface of the lip tile and is arranged on the side part of the box body 211;
a third driving mechanism 226 is arranged on the side of the box 211, and a piston 2262 for pushing out the paint in the blanking cavity 2114 is connected to the third driving mechanism 226 through a fourth push rod 2261;
a discharge pipe 21141 is arranged on one side, opposite to the lip brick, of the blanking cavity 2114;
the third driving mechanism 226 is preferably a pneumatic cylinder.
Further, a material storage area 2111 is arranged inside the box body 211 and right below the charging tank 212;
a plurality of groups of material transfer areas 2112 are arranged at the side part of the material storage area 2111 and in the box body 211 from top to bottom;
a pre-blocking cavity 2113 is formed in the lower part of each group of material transferring areas 2112 and inside the box body 211;
a blanking cavity 2114 is arranged at the lower part of the pre-blocking cavity 2113 and inside the box body 211;
a valve block 21131 is inserted in the pre-blocking cavity 2113 in a sliding manner;
the side part of the valve block 21131 is provided with a discharge hole 21132 for selective blanking according to the size of the depression;
a first return spring 21133 is connected to the side of the valve block 21131;
a second return spring 21134 is connected to the rear of the valve block 21131.
As a refinement, as shown in fig. 4-11, the paint module 22 includes:
a guide block 221;
the pre-baffle 222 is arranged on the side part of the guide block 221;
a plurality of groups of sleeves 223 are inserted in the pre-baffle 222 in a sliding manner;
a plurality of groups of telescopic shafts 225, wherein the groups of telescopic shafts 225 are inserted in the pre-baffle 222 in a sliding manner and are parallel to the sleeve 223;
a guide sleeve 224, wherein the guide sleeve 224 is arranged at the side part of the sleeve 223.
Further, a first limiting plate 22311 is arranged outside the sleeve 223;
a first pre-tightening spring 2231 is sleeved outside the sleeve 223 and between the first limit plate 22311 and the pre-stop plate 222;
a driving wheel 2232 is rotatably connected to one side of the lip tile inside the sleeve 223;
a chain 2233 is connected to the outer side of the driving wheel 2232;
a bevel gear 2234 is rotatably connected to one side of the sleeve 223 opposite to the lip tile;
the helical gear 2234 is connected to the outside of the driving wheel 2232 by a chain 2233.
Further, as shown in fig. 8, a second stopper plate 2252 is disposed outside the telescopic shaft 225;
a third pre-tightening spring 2251 is sleeved outside the telescopic shaft 225 and between the second limit plate 2252 and the pre-stop plate 222;
a rolling ball 2253 is rotatably connected to one side of the lip tile inside the telescopic shaft 225;
a third push rod 2254 is vertically connected to a side of the telescopic shaft 225.
As shown in fig. 7-8, a first push rod 2241 is inserted into the guide sleeve 224 in a sliding manner;
one side, located on the helical gear 2234, of the first push rod 2241 is connected with a second guide rail 2242;
a linkage rod 2243 is inserted in the second guide rail 2242 in a sliding mode;
the lower part of the linkage rod 2243 is connected with a toothed bar 22431 meshed with the helical gear 2234;
the lower part of the first push rod 2241 and the side, opposite to the bevel gear 2234, of the first push rod 2241 are inserted into the third push rod 2254, and a second push rod 2245 is connected to the lower end of the first push rod 2241 and the inside of the third push rod 2254;
a guide shaft 2244 is connected to a side portion of the second push rod 2245 and located inside the third push rod 2254, and a second pre-tightening spring 22441 is sleeved outside the guide shaft 2244 and located inside the third push rod 2254.
It should be added that the limiting block 214 is flush with the plane of the isolation plate 232, and the rolling ball 2253 is in the same horizontal plane as the driving wheel 2232 and crosses the plane of the limiting block 214 and the isolation plate 232.
It should be noted that, during operation, as shown in fig. 1-2, two sets of lip tiles to be repaired are placed on two sides of the supporting plate 102, the first driving mechanism 103 is started, the first driving mechanism 103 drives the drawing rod 105 to move through the first gear 104, the drawing rod 105 drives the aligning block 1061 to move through the pre-supporting rod 106, and the aligning block 1061 pushes the lip tiles on two sides of the supporting plate 102 to the middle of the supporting plate 102 in a parallel state, as shown in fig. 1, so that the two sets of lip tiles can be automatically clamped and repaired, and the working efficiency is high;
after the clamping operation is finished, the second driving mechanism 108 is started, the second driving mechanism 108 drives the box body 211 to move through the driving rod 213, the box body 211 drives the limiting block 214 to move to contact with the working surface of the lip tile, at this time, the planar rolling ball 2253 where the limiting block 214 and the isolation plate 232 are originally located is in an extrusion state with the driving wheel 2232, the first pre-tightening spring 2231 and the third pre-tightening spring 2251 are in a compression state, the helical gear 2234 and the toothed bar 22431 are in a disengagement state, and the cylinder located behind the telescopic rod 1011 drives the box body 211 to move along the working surface of the lip tile through the telescopic rod 1011, so that the limiting block 214, the driving wheel 2232, the rolling ball 2253, and the troweling plate 237 synchronously move along the working surface of the lip tile, as shown in fig. 6;
when the driving wheel 2232 and the rolling ball 2253 roll into the recess of the lip tile, as shown in fig. 8, 10, 11 and 14, the third pre-tightening spring 2251 drives the telescopic shaft 225 to push the rolling ball 2253 into the recess through the second limiting plate 2252, the telescopic shaft 225 drives the second push rod 2245 to move through the third push rod 2254, the second push rod 2245 drives the valve block 21131 to compress the second return spring 21134 to move, so that the distance of the lateral movement of the discharge hole 21132 relative to the discharge area 2112 is equal to the depth of the recess of the lip tile at this time, and the repair material in the transfer area 2112 and directly above the discharge hole 21132 falls into the discharge chamber 2114 through the discharge hole 21132, thereby achieving the effects of automatically detecting the position of the recess and releasing the repair material according to the depth of the recess;
meanwhile, as shown in fig. 8, 10, 12 and 14, when the repair material is in the lip tile recess, the first pre-tightening spring 2231 drives the sleeve 223 to move through the first limiting plate 22311, the sleeve 223 drives the bevel gear 2234 to move to be engaged with the toothed bar 22431, at this time, under the action of the movement of the repair unit 2 relative to the lip tile, the driving wheel 2232 and the lip tile recess relatively rotate under the action of friction force, the driving wheel 2232 drives the bevel gear 2234 to rotate through the chain 2233, the bevel gear 2234 drives the second guide rail 2242 to move through the toothed bar 22431, the second guide rail 2242 drives the second push rod 2245 through the first push rod 2241 to compress the second pre-tightening spring 22441 to move along the third push rod 2254, the second push rod 2245 drives the valve block 21131 to move along the pre-blocking cavity 2113 and compress the first return spring 21133, so that the longitudinal movement distance of the repair material in the lip tile recess 21132 is equal to the length of the discharge hole 21132 coinciding with the material transfer area 2112, thereby preventing the discharge area 2114 from being wasted discharge of the lip tile recess and releasing the repair material;
as shown in fig. 9-10, when the driving wheel 2232 rolls out of the recess, under the action of clamping the lip tiles in a parallel state, the working surfaces of the two lip tiles can be used as reference surfaces, so that when the driving wheel 2232 is in a plane, the working surfaces of the lip tiles can drive the sleeve 223 through the driving wheel 2232 to compress the first pre-tightening spring 2231 under the action of the first limiting plate 22311, the sleeve 223 drives the helical gear 2234 to disengage from the toothed bar 22431, so that the valve block 21131 is longitudinally reset, meanwhile, at the horizontal working surface of the lip tile, the lip tile drives the telescopic shaft 225 to compress the third pre-tightening spring 2251 through the rolling ball 2253, the telescopic shaft 225 drives the second push rod 2245 through the third push rod 2254 to transversely reset the valve block 21131, thereby achieving the effect of timely preventing repair material from falling into the cavity 2114 when the lip tile recess is disengaged, and preventing the released repair material from being too much to bring difficulty to subsequent cleaning;
after the repair material is released into the blanking cavity 2114 according to the depth and the length of the depression, when the discharge pipe 21141 passes through the depression, the third driving mechanism 226 is started, and the third driving mechanism 226 drives the piston 2262 through the fourth push rod 2261 to extrude the repair material in the blanking cavity 2114 to the depression through the discharge pipe 21141 for filling.
Example two
As shown in fig. 6 and 15, the same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, and only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
the troweling assembly 23 includes:
a bump 231;
the partition plates 232 are connected with the sides of the lugs 231 at equal intervals;
a slanting bracket 233, wherein the slanting bracket 233 is connected to the side of the projection 231 and located between the isolation plates 232;
the guide rod 234 is inserted into the inclined bracket 233 in a sliding manner;
a thrust spring 235 is sleeved outside the guide rod 234;
the floating components 23 and the coating components 22 are provided with a plurality of groups in a one-to-one correspondence manner.
Further, a positioning shaft 236 is connected to the spacing position of the isolation plate 232;
a troweling plate 237 for troweling paint is rotatably connected to the outer side of the positioning shaft 236;
the lower part of the troweling plate 237 is connected with the upper end of the guide rod 234;
the troweling plates 237 are connected through a linkage shaft 2371;
the upper portion of the isolation plate 232 is provided with a recess 2321.
It should be noted that, in the present invention, by providing a plurality of groups of coating assemblies 22 and a plurality of groups of leveling assemblies 23 in one-to-one correspondence, after the coating assemblies 22 fill the repair material into the recess, the leveling assemblies 23 move along the recess of the lip tile, so that the partition plate 232 moves along the horizontal plane of the working surface of the lip tile, the leveling plate 237 compresses the thrust spring 235 and rotates around the positioning shaft 236 under the reverse acting force with the working surface of the lip tile, the linkage shaft 2371 at the side of the leveling plate 237 falls into the recess 2321, when the recess of the lip tile, the leveling plate 237 always maintains the same pressure to level the repair material, and under the action of the partition plate 232, the repair material at the recess will not spread to the horizontal working surface in the leveling process, thereby achieving the effect of centralized leveling in the process of leveling the repair material and preventing the repair material at the recess from spreading all around.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A repair apparatus for a lip preform, comprising:
a clamping unit;
the repairing unit is arranged on the upper part of the clamping unit;
the repair unit includes:
the boxing assembly is connected with the clamping unit and arranged at the upper part of the clamping unit;
the paint assembly is used for detecting the position of the concave position and sending the paint into the concave position and is arranged inside the boxing assembly; and
the floating assembly is used for floating the concave position filled with the coating assembly and is arranged on the side part of the boxing assembly;
when the automatic repairing device works, the repairing unit moves along the lip brick working surface installed on the clamping unit, the coating assembly automatically detects the concave part of the lip brick and fills the repairing material, and the repairing material is automatically leveled by the leveling assembly.
2. The apparatus for repairing a lip preform according to claim 1,
the clamping unit comprises:
a base plate;
the supporting plate for supporting the lip tile is connected to the upper part of the bottom plate;
the drawing rod is connected inside the supporting plate in a sliding manner;
the pre-supporting rod is connected to the side part of the drawing rod;
and two ends of the pre-supporting rod are connected with jacking blocks for centering the lip bricks.
3. The apparatus for repairing a lip preform according to claim 1,
the encasement assembly comprises:
a box body;
the charging tank is used for storing the repairing material and is connected to the upper part of the box body;
the driving rod is connected to the upper part of the box body; and
and the limiting block is used for propping the surface of the lip tile and is arranged on the side part of the box body.
4. The apparatus for repairing a lip preform according to claim 3,
a material storage area is arranged in the box body and is positioned under the charging tank;
a plurality of groups of material transferring areas are arranged on the side of the material storing area and positioned in the box body from top to bottom;
a pre-blocking cavity is formed in the lower part of each group of material transferring areas and positioned in the box body;
a blanking cavity is arranged at the lower part of the pre-blocking cavity and positioned in the box body;
a valve block is inserted into the inner part of the pre-blocking cavity in a sliding manner;
the side part of the valve block is provided with a discharge hole for selectively blanking according to the size of the sunken part;
the side part of the valve block is connected with a first return spring;
and the rear part of the valve block is connected with a second return spring.
5. The apparatus for repairing a lip preform according to claim 1,
the paint assembly includes:
a guide block;
the pre-baffle is arranged on the side part of the guide block;
the plurality of groups of sleeves are inserted in the pre-baffle in a sliding manner;
the groups of telescopic shafts are inserted in the pre-baffle in a sliding manner and are parallel to the sleeve;
the guide sleeve is arranged on the side part of the sleeve.
6. The apparatus for repairing a lip preform according to claim 5,
a first limiting plate is arranged on the outer side of the sleeve;
a first pre-tightening spring is sleeved outside the sleeve and between the first limiting plate and the pre-baffle;
a driving wheel is rotatably connected to one side of the lip brick inside the sleeve;
the outer side of the driving wheel is connected with a chain;
a bevel wheel is rotatably connected inside the sleeve and at one side opposite to the lip brick;
the bevel gear is connected to the outer side of the driving wheel through a chain.
7. The apparatus for repairing a lip preform according to claim 6,
a second limiting plate is arranged on the outer side of the telescopic shaft;
a third pre-tightening spring is sleeved outside the telescopic shaft and between the second limiting plate and the pre-baffle;
a rolling ball is rotatably connected to one side of the lip tile in the telescopic shaft;
and a third push rod is vertically connected to the side part of the telescopic shaft.
8. The apparatus for repairing a lip preform according to claim 7,
a first push rod is inserted in the guide sleeve in a sliding manner;
one side of the first push rod, which is positioned on the helical gear, is connected with a second guide rail;
a linkage rod is inserted in the second guide rail in a sliding manner;
the lower part of the linkage rod is connected with a toothed bar meshed with the helical gear;
the lower part of the first push rod is positioned at one side, opposite to the helical gear, of the first push rod, the first push rod is inserted into the third push rod, and the lower end of the first push rod is positioned inside the third push rod and is connected with a second push rod.
9. The apparatus for repairing a lip preform according to claim 1,
the troweling assembly comprises:
a bump;
the isolating plates are connected to the side parts of the lugs at equal intervals;
the inclined bracket is connected to the side part of the lug and positioned between the isolation plates;
the guide rod is inserted in the inclined bracket in a sliding manner;
and a thrust spring is sleeved on the outer side of the guide rod.
10. The apparatus for repairing a lip preform according to claim 9,
the spacing part of the isolation plate is connected with a positioning shaft;
a troweling plate for troweling paint is rotatably connected to the outer side of the positioning shaft;
the lower part of the troweling plate is connected with the upper end of the guide rod;
the troweling plates are connected through a linkage shaft;
the upper part of the isolation plate is provided with a concave part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899243.8A CN115228696B (en) | 2022-07-28 | 2022-07-28 | Repair equipment for lip brick prefabricated part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899243.8A CN115228696B (en) | 2022-07-28 | 2022-07-28 | Repair equipment for lip brick prefabricated part |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115228696A true CN115228696A (en) | 2022-10-25 |
| CN115228696B CN115228696B (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210899243.8A Active CN115228696B (en) | 2022-07-28 | 2022-07-28 | Repair equipment for lip brick prefabricated part |
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| Country | Link |
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| CN (1) | CN115228696B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5562880A (en) * | 1993-09-24 | 1996-10-08 | Indresco Inc. | Refractory brick design for open end of refractory lined vessel |
| US5783254A (en) * | 1997-09-29 | 1998-07-21 | Maynard; Robert G. | Paint applicator method |
| CN109046888A (en) * | 2018-09-04 | 2018-12-21 | 关军 | A kind of preparation of metal anti-corrosive paint and its smearing method |
| CN109262801A (en) * | 2018-10-19 | 2019-01-25 | 中铁局集团厦门建设工程有限公司 | A kind of prefabricated component finisher |
| CN211344137U (en) * | 2019-11-28 | 2020-08-25 | 孙强 | Valve with non-return function |
| CN112718380A (en) * | 2020-12-30 | 2021-04-30 | 常德环创力达环保科技有限公司 | Gypsum fragment of brick unfilled corner patching device |
| CN114602683A (en) * | 2022-02-10 | 2022-06-10 | 雷永恒 | Building material integrated into one piece lathe that can evenly coat |
| CN114669454A (en) * | 2022-04-05 | 2022-06-28 | 南通理工学院 | Spraying device and method for repairing and coating rivet with easy-open end |
-
2022
- 2022-07-28 CN CN202210899243.8A patent/CN115228696B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5562880A (en) * | 1993-09-24 | 1996-10-08 | Indresco Inc. | Refractory brick design for open end of refractory lined vessel |
| US5783254A (en) * | 1997-09-29 | 1998-07-21 | Maynard; Robert G. | Paint applicator method |
| CN109046888A (en) * | 2018-09-04 | 2018-12-21 | 关军 | A kind of preparation of metal anti-corrosive paint and its smearing method |
| CN109262801A (en) * | 2018-10-19 | 2019-01-25 | 中铁局集团厦门建设工程有限公司 | A kind of prefabricated component finisher |
| CN211344137U (en) * | 2019-11-28 | 2020-08-25 | 孙强 | Valve with non-return function |
| CN112718380A (en) * | 2020-12-30 | 2021-04-30 | 常德环创力达环保科技有限公司 | Gypsum fragment of brick unfilled corner patching device |
| CN114602683A (en) * | 2022-02-10 | 2022-06-10 | 雷永恒 | Building material integrated into one piece lathe that can evenly coat |
| CN114669454A (en) * | 2022-04-05 | 2022-06-28 | 南通理工学院 | Spraying device and method for repairing and coating rivet with easy-open end |
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| Publication number | Publication date |
|---|---|
| CN115228696B (en) | 2023-08-29 |
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