CN115228200A - Centrifugal dust collector of weaving machine - Google Patents
Centrifugal dust collector of weaving machine Download PDFInfo
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- CN115228200A CN115228200A CN202211154280.2A CN202211154280A CN115228200A CN 115228200 A CN115228200 A CN 115228200A CN 202211154280 A CN202211154280 A CN 202211154280A CN 115228200 A CN115228200 A CN 115228200A
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- dust removal
- dust
- ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/80—Chemical processes for the removal of the retained particles, e.g. by burning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/002—Climatic conditioning or removing lint or dust
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
技术领域technical field
本发明涉及废气粒子分离技术领域,详细涉及利用离心力进行粒子分离的纺织机除尘技术,具体为一种纺织机离心式除尘装置。The invention relates to the technical field of waste gas particle separation, in particular to a textile machine dust removal technology utilizing centrifugal force for particle separation, in particular to a textile machine centrifugal dust removal device.
背景技术Background technique
随着全球对大气污染问题的不断深入研究,目前我国对于企业的环保生产要求也在不断提高,摒弃了之前“先污染,后治理”的生产管理理念,要求企业的生产设备更新换代成为新型的环境保护的专用设备。With the continuous in-depth study of air pollution in the world, my country's environmental protection production requirements for enterprises are also constantly improving. The previous production management concept of "pollution first, treatment later" has been abandoned, and the production equipment of enterprises is required to be updated to become a new type of production. Special equipment for environmental protection.
纺织业作为传统的轻工业的支柱型企业,纺织机工作时产出的废气不仅含有棉絮类颗粒物物质,还含有相关的生产粉尘,虽给社会带来巨大经济效益但同时也加剧了大气污染的程度。现有技术中在对纺织机的产出废气进行处理时多是利用离心力的分离方法,利用离心风机转动配合过滤网环对废气中粒子进行分离,从而空气通过中心滤网向外排出,废气中的粒子被分离后吸附在滤网环的侧壁内外表面以及过滤孔内,在对滤网进行清理时多通过离心风机主轴带动清洁刮板旋转从而实现对滤网环的清洁,但此清洁装置并不能有效地对滤网环的内外侧的粒子物均做到清理,滤网环的外侧以及一些过滤孔内依旧会附着有粒子物,而这些粒子物若不及时进行清洁则会造成滤网环对粒子物的分离效果变差,影响除尘装置的正常工作使用。The textile industry is a pillar enterprise of traditional light industry. The exhaust gas produced by the textile machine not only contains cotton wool particulate matter, but also contains related production dust. Although it brings huge economic benefits to the society, it also aggravates the degree of air pollution. . In the prior art, when the waste gas produced by the textile machine is processed, the separation method of centrifugal force is mostly used, and the particles in the waste gas are separated by the rotation of the centrifugal fan and the filter screen ring, so that the air is discharged through the central filter screen, and the waste gas is discharged. The particles are separated and adsorbed on the inner and outer surfaces of the side walls of the filter ring and in the filter holes. When cleaning the filter, the main shaft of the centrifugal fan drives the cleaning scraper to rotate to clean the filter ring, but this cleaning device The particles on the inside and outside of the filter ring cannot be effectively cleaned. There will still be particles attached to the outside of the filter ring and some filter holes. If these particles are not cleaned in time, the filter will be damaged. The separation effect of the ring on the particles becomes poor, which affects the normal operation and use of the dust removal device.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种纺织机离心式除尘装置,具备可以对滤网环的侧壁内外表面均做到有效的清理以及可以对滤网孔中堵塞的粒子物进行清洁等优点,解决了现有技术中无法对滤网环侧壁的外侧以及一些过滤孔内堵塞的粒子物进行清理的问题。In view of the deficiencies of the prior art, the present invention provides a centrifugal dust-removing device for textile machines, which can effectively clean both the inner and outer surfaces of the sidewall of the filter screen ring and clean the particles blocked in the filter screen holes. and other advantages, it solves the problem in the prior art that the outside of the side wall of the filter screen ring and the blocked particles in some filter holes cannot be cleaned.
(二)技术方案(2) Technical solutions
为实现上述技术问题,本发明提供如下技术方案:一种纺织机离心式除尘装置,包括除尘装置外壳第一连接部和除尘装置外壳第二连接部,除尘装置外壳第一连接部和除尘装置外壳第二连接部之间通过螺栓固定连接,除尘装置外壳第一连接部的左端为进气管口,除尘装置外壳第二连接部的右端为出气管口,所述除尘装置外壳第二连接部的内部设置有除尘滤网组件,所述除尘滤网组件的中心装设有离心式除尘风机,离心式除尘风机的输出轴固定连接有中心齿轮,中心齿轮啮合有行星齿轮,行星齿轮啮合有齿圈,行星齿轮的中心孔内固定安装有行星轴,行星轴远离行星齿轮的一端固定安装在防尘滤网组件上,所述除尘装置外壳第二连接部的内部设置有吸气式除尘机构,所述吸气式除尘机构用于对除尘滤网组件的内侧滤网环壁进行除尘,所述除尘装置外壳第二连接部的内部还设置有棉絮烧结处理机构,棉絮烧结处理机构用于对除尘滤网组件的外侧滤网环壁棉絮进行烧结,所述除尘装置外壳第一连接部的外部下端固定安装有集尘箱,所述集尘箱的进尘端口与引风机构固定连接,所述引风机构远离集尘箱的一端与吸气式除尘机构相连通,用于为吸气式除尘机构提供负压动力,所述棉絮烧结处理机构内部设置有气流调节机构,气流调节机构用于辅助吸气式除尘机构进行除尘并对烧结后的棉絮进行处理。In order to achieve the above technical problems, the present invention provides the following technical solutions: a centrifugal dust removal device for textile machines, comprising a first connection part of a dust removal device shell and a second connection part of a dust removal device housing, a first connection part of the dust removal device housing and a dust removal device housing. The second connection parts are fixedly connected by bolts. The left end of the first connection part of the dust removal device shell is the air inlet pipe port, the right end of the second connection part of the dust removal device case is the air outlet pipe port, and the inside of the second connection part of the dust removal device case A dust removal filter screen assembly is provided, the center of the dust removal filter screen assembly is equipped with a centrifugal dust removal fan, the output shaft of the centrifugal dust removal fan is fixedly connected with a central gear, the central gear is meshed with a planetary gear, and the planetary gear is meshed with a ring gear. The planetary shaft is fixedly installed in the center hole of the planetary gear, and the end of the planetary shaft away from the planetary gear is fixedly installed on the dust filter screen assembly. The suction type dust removal mechanism is used to remove dust from the inner filter screen ring wall of the dust removal filter screen assembly. The second connection part of the dust removal device shell is also provided with a cotton flock sintering treatment mechanism, which is used for the dust removal filter screen. The outer filter screen ring wall of the assembly is sintered, and the outer lower end of the first connection part of the dust removal device shell is fixedly installed with a dust collecting box, and the dust inlet port of the dust collecting box is fixedly connected with the air induction mechanism. The end of the mechanism away from the dust collecting box is communicated with the suction type dust removal mechanism, which is used to provide negative pressure power for the suction type dust removal mechanism. The cotton batt sintering treatment mechanism is provided with an air flow adjustment mechanism, which is used to assist the suction The type dust removal mechanism removes dust and treats the sintered cotton wool.
优选的,所述除尘滤网组件由两个刚性支撑圈、滤网圆环及滤网环侧壁组成,左侧的刚性支撑圈与除尘装置外壳第二连接部的内部端壁固定连接,滤网圆环由外滤网环、中间滤网环和内滤网环组成,外滤网环和中间滤网环的内侧设置有环形导向槽、中间滤网环和内滤网环的表面设置有与环形导向槽相适配的导向滑块,所述内滤网环的中心设置有中心孔,所述离心式除尘风机的驱动转轴转动连接在中心孔的内部。Preferably, the dust filter screen assembly is composed of two rigid support rings, a filter screen ring and a side wall of the filter screen ring. The screen ring is composed of an outer filter ring, a middle filter ring and an inner filter ring. The inner side of the outer filter ring and the middle filter ring is provided with an annular guide groove, and the surfaces of the middle filter ring and the inner filter ring are provided with The guide slider is adapted to the annular guide groove, the center of the inner filter screen ring is provided with a center hole, and the driving shaft of the centrifugal dust removal fan is rotatably connected inside the center hole.
优选的,所述除尘装置外壳第二连接部的内壁左端设置有十字形支撑架,所述十字形支撑架的右侧中心开设有导向支撑孔,离心式除尘风机的驱动转轴转动连接在导向支撑孔的内部。Preferably, a cross-shaped support frame is provided at the left end of the inner wall of the second connecting part of the dust removal device shell, a guide support hole is opened in the center of the right side of the cross-shaped support frame, and the driving shaft of the centrifugal dust removal fan is rotatably connected to the guide support frame inside the hole.
优选的,所述吸气式除尘机构包括吸气滚筒、转动安装架、导向套管、汇集管接头和中心连接架,吸气滚筒的内部中空,表面开设有若干的吸气孔,且两端具有转动支撑管,转动支撑管相对应的转动连接在转动安装架的转动孔内,所述转动安装架的内部设置有与转动孔相连通的吸气腔道,齿圈固定安装在转动安装架的外部,中心连接架的一端与汇集管接头相连通,吸气腔道远离转动孔的一端与汇集管接头相连通,所述导向套管设置在四个转动安装架的前端交接中心位置,离心式除尘风机的输出轴转动连接在导向套管内。Preferably, the suction-type dust removal mechanism includes a suction drum, a rotating mounting frame, a guide sleeve, a collecting pipe joint and a central connecting frame. There is a rotating support pipe, the corresponding rotation of the rotating support pipe is connected in the rotating hole of the rotating mounting frame, the interior of the rotating mounting frame is provided with an air suction channel that communicates with the rotating hole, and the ring gear is fixedly installed on the rotating mounting frame Outside, one end of the central connecting frame is communicated with the collecting pipe joint, and the end of the suction cavity away from the rotating hole is communicated with the collecting pipe joint. The output shaft of the type dust removal fan is rotatably connected in the guide sleeve.
优选的,所述棉絮烧结处理机构包括外支撑管体、衔接端块和烧结电热块,外支撑管体上垂直开设有贯穿端口,所述衔接端块固定连接在贯穿端口的两端口处,所述烧结电热块镶嵌设置在衔接端块的镶嵌槽内,所述外支撑管体的右侧一端固定连接有L型连接架,所述L型连接架远离外支撑管体的一端固定连接在转动安装架的外部。Preferably, the batt sintering treatment mechanism includes an outer support pipe body, a connecting end block and a sintered electric heating block, the outer support pipe body is vertically provided with a through port, and the connecting end block is fixedly connected to the two ports of the through port, so The sintered electric heating block is inlaid and arranged in the inlaid groove of the connecting end block, the right end of the outer support pipe body is fixedly connected with an L-shaped connecting frame, and the end of the L-shaped connecting frame away from the outer support pipe body is fixedly connected to rotate. outside of the mount.
优选的,所述气流调节机构包括铜球、锥面形连接斜块、轻质活塞、连接弹簧,所述锥面形连接斜块位于贯穿端口的内部中心,所述轻质活塞滑动连接在贯穿端口的内部,所述连接弹簧的两端分别与轻质活塞和衔接端块固定连接,所述衔接端块的中心设有气流调节孔,所述铜球位于锥面形连接斜块与轻质活塞之间所形成的空间内,贯穿端口的内部设置成锥面外形,通过斜面引导,有利于铜球滚动时对轻质活塞形成稳定的作用力,避免轻质活塞被铜球撞击变形。Preferably, the air flow adjustment mechanism comprises a copper ball, a conical connecting oblique block, a lightweight piston, and a connecting spring, the conical connecting oblique block is located at the inner center of the through port, and the lightweight piston is slidably connected to the through port. Inside the port, the two ends of the connecting spring are respectively fixedly connected with the lightweight piston and the connecting end block, the center of the connecting end block is provided with an air flow adjustment hole, and the copper ball is located on the conical surface connecting the inclined block and the light weight. In the space formed between the pistons, the inside of the through port is set into a conical shape, which is guided by the inclined surface, which is conducive to the formation of a stable force on the lightweight piston when the copper ball rolls, and prevents the lightweight piston from being impacted and deformed by the copper ball.
优选的,所述外滤网环和中间滤网环之间的间隙宽度与L型连接架的短端外形尺寸相适配,L型连接架可在外滤网环和中间滤网环的间隙内做环形运动并推动导向滑块滑动,所述中间滤网环和内滤网环之间的间隙宽度与转动安装架的外形尺寸相适配,转动安装架可在中间滤网环和内滤网环之间的间隙内做环形运动并推动导向滑块滑动。Preferably, the width of the gap between the outer filter ring and the middle filter ring is adapted to the short end of the L-shaped connection frame, and the L-shaped connection frame can be in the gap between the outer filter ring and the middle filter ring. Make a circular motion and push the guide slider to slide. The width of the gap between the middle filter ring and the inner filter ring is adapted to the external dimensions of the rotating installation frame. The rotating installation frame can be installed between the middle filter ring and the inner filter Make circular motion in the gap between the rings and push the guide slider to slide.
优选的,所述引风机构包括引风机和刚性集尘管,引风机的出尘管端位于集尘箱的内部,引风机的进尘管端与刚性集尘管固定连接,所述刚性集尘管远离引风机的一端与汇集管接头转动连接。Preferably, the induced draft mechanism comprises an induced draft fan and a rigid dust collection pipe, the dust outlet pipe end of the induced draft fan is located inside the dust collection box, the dust inlet pipe end of the induced draft fan is fixedly connected with the rigid dust collection pipe, and the rigid dust collection pipe is fixedly connected. The end of the dust pipe away from the induced draft fan is rotatably connected with the joint of the collecting pipe.
优选的,所述除尘装置外壳第二连接部的内壁右端设置有稳固支撑架,所述稳固支撑架的中心端孔内转动连接有汇集管接头。Preferably, a stable support frame is provided at the right end of the inner wall of the second connecting portion of the dust removal device shell, and a collection pipe joint is rotatably connected in the central end hole of the stable support frame.
优选的,所述除尘装置外壳第二连接部的内部下端且位于气流调节机构的安装位置开设有烧结颗粒物收集端口,烧结颗粒物收集端口与集尘箱相连通,集尘箱的内部设置有隔板,所述隔板的底部中心设置有电动集尘阀门。Preferably, a sintered particulate matter collection port is provided at the inner lower end of the second connecting portion of the dust removal device shell and is located at the installation position of the airflow adjustment mechanism, the sintered particulate matter collection port is communicated with a dust collecting box, and a partition plate is arranged inside the dust collecting box , and the bottom center of the partition plate is provided with an electric dust collecting valve.
(三)有益效果(3) Beneficial effects
随着公众对大气污染的关注,研发环境保护专用设备很有必要。与现有技术相比,本发明提供了一种纺织机离心式除尘装置,具备以下有益效果:With the public's attention to air pollution, it is necessary to develop special equipment for environmental protection. Compared with the prior art, the present invention provides a centrifugal dust removal device for textile machines, which has the following beneficial effects:
1、该纺织机离心式除尘装置,通过设置吸气式除尘机构、棉絮烧结处理机构、引风机构、集尘箱和气流调节机构,从而随着离心式除尘风机的转动,吸气式除尘机构、棉絮烧结处理机构和气流调节机构跟随同步转动,从而将附着在除尘滤网组件滤网环内外侧壁上的不同类型的颗粒物均做到有效的清理,,无须对除尘装置进行拆卸便可以对滤网环进行全面的清洁处理,保证了除尘装置的长时间正常使用。1. The centrifugal dust removal device of the textile machine is equipped with an air suction type dust removal mechanism, a cotton batt sintering treatment mechanism, an induced draft mechanism, a dust collecting box and an air flow adjustment mechanism, so that with the rotation of the centrifugal dust removal fan, the air suction type dust removal mechanism , The batt sintering treatment mechanism and the air flow adjustment mechanism rotate synchronously, so as to effectively clean the different types of particles attached to the inner and outer walls of the filter ring of the dust filter assembly, without disassembling the dust removal device. The filter ring is thoroughly cleaned to ensure the long-term normal use of the dust removal device.
2、该纺织机离心式除尘装置,通过气流调节机构,随着外支撑管体的圆周运动,轻质活塞与铜球因相互作用力的不断改变,轻质活塞相对应的沿着贯穿端口滑动移动,从而气体不断的从气流调节孔进入或向外喷出,从而可对除尘滤网组件滤网环的过滤孔内堵塞的颗粒物施加气流作用力,便于过滤孔内堵塞的颗粒物向外排出,保证了除尘滤网组件的滤网环过滤孔的正常过滤使用。2. The centrifugal dust removal device of the textile machine, through the air flow adjustment mechanism, with the circular motion of the outer support tube, the lightweight piston and the copper ball are constantly changing due to the interaction force, and the lightweight piston slides along the through port correspondingly Move, so that the gas continuously enters or ejects from the air flow adjustment hole, so that the air flow force can be applied to the particles blocked in the filter hole of the filter ring of the dust filter assembly, so that the blocked particles in the filter hole can be discharged to the outside. It ensures the normal filtering and use of the filter ring filter hole of the dust filter screen assembly.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明剖视图连接结构示意图;Fig. 2 is the connection structure schematic diagram of the cross-sectional view of the present invention;
图3为本发明除尘滤网组件结构示意图;Figure 3 is a schematic structural diagram of the dust filter screen assembly of the present invention;
图4为本发明吸气式除尘机构结构示意图;Figure 4 is a schematic structural diagram of the suction type dust removal mechanism of the present invention;
图5为本发明棉絮烧结处理机构运行最低点状态的示意图;5 is a schematic diagram of the lowest point state of operation of the batt sintering treatment mechanism of the present invention;
图6为本发明棉絮烧结处理机构运行最高点状态结构示意图;FIG. 6 is a schematic structural diagram of the running highest point state of the batt sintering treatment mechanism of the present invention;
图7为图2中A处结构放大的示意图;Fig. 7 is the schematic diagram of structure enlargement at A place in Fig. 2;
图8为图2中B处结构放大示意图;Fig. 8 is the enlarged schematic diagram of the structure at B in Fig. 2;
图9为图2中C处结构放大的示意图。FIG. 9 is an enlarged schematic view of the structure at C in FIG. 2 .
图中:1、除尘装置外壳第一连接部;2、除尘装置外壳第二连接部;3、进气管口;4、出气管口;5、除尘滤网组件;501、刚性支撑圈;502、滤网圆环;503、中心孔;6、离心式除尘风机;7、吸气式除尘机构;701、吸气滚筒;702、转动安装架;703、导向套管;704、汇集管接头;705、中心连接架;8、棉絮烧结处理机构;801、外支撑管体;802、衔接端块;803、烧结电热块;804、贯穿端口;805、L型连接架;9、集尘箱;1001、引风机;1002、刚性集尘管;1101、铜球;1102、锥面形连接斜块;1103、轻质活塞;1104、连接弹簧;1105、气流调节孔;12、十字形支撑架;13、导向支撑孔;14、稳固支撑架;15、烧结颗粒物收集端口;16、隔板;17、电动集尘阀门;18、齿圈;19、行星齿轮;20、行星轴;21、中心齿轮。In the figure: 1. The first connection part of the dust removal device shell; 2. The second connection part of the dust removal device shell; 3. The inlet pipe port; 4. The air outlet pipe port; Filter ring; 503, center hole; 6, centrifugal dust removal fan; 7, suction type dust removal mechanism; 701, suction drum; 702, rotating mounting frame; 703, guide sleeve; 704, collecting pipe joint; 705 , central connecting frame; 8. batt sintering treatment mechanism; 801, outer support pipe body; 802, connecting end block; 803, sintered electric heating block; 804, through port; 805, L-shaped connecting frame; 9, dust collecting box; 1001 , induced draft fan; 1002, rigid dust collection pipe; 1101, copper ball; 1102, conical connecting oblique block; 1103, lightweight piston; 1104, connecting spring; 1105, airflow adjustment hole; 12, cross-shaped support frame; 13 , guide support hole; 14, stable support frame; 15, sintered particle collection port; 16, partition plate; 17, electric dust collection valve; 18, ring gear; 19, planetary gear; 20, planetary shaft; 21, central gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-图9,一种纺织机离心式除尘装置,包括除尘装置外壳第一连接部1和除尘装置外壳第二连接部2,除尘装置外壳第一连接部1和除尘装置外壳第二连接部2之间通过螺栓固定连接,除尘装置外壳第二连接部2的内壁左端设置有十字形支撑架12,十字形支撑架12的右侧中心开设有导向支撑孔13,离心式除尘风机6的驱动转轴转动连接在导向支撑孔13的内部,除尘装置外壳第一连接部1的左端为进气管口3,除尘装置外壳第二连接部2的右端为出气管口4,除尘装置外壳第二连接部2的内部设置有除尘滤网组件5,除尘滤网组件5由两个刚性支撑圈501、滤网圆环502及滤网环侧壁组成,左侧的刚性支撑圈501与除尘装置外壳第二连接部2的内部端壁固定连接,滤网圆环502由外滤网环、中间滤网环和内滤网环组成,外滤网环和中间滤网环的内侧设置有环形导向槽、中间滤网环和内滤网环的表面设置有与环形导向槽相适配的导向滑块,内滤网环的中心设置有中心孔503,离心式除尘风机6的驱动转轴转动连接在中心孔503的内部,外滤网环和中间滤网环之间的间隙宽度与L型连接架805的短端外形尺寸相适配,L型连接架805可在外滤网环和中间滤网环的间隙内做环形运动并推动导向滑块滑动,中间滤网环和内滤网环之间的间隙宽度与转动安装架702的外形尺寸相适配,转动安装架702可在中间滤网环和内滤网环之间的间隙内做环形运动并推动导向滑块滑动,除尘滤网组件5的中心装设有离心式除尘风机6,离心式除尘风机6的输出轴固定连接有中心齿轮21,中心齿轮21啮合有行星齿轮19,行星齿轮19啮合有齿圈18,行星齿轮19的中心孔内固定安装有行星轴20,行星轴20远离行星齿轮19的一端固定焊接在防尘滤网组件5的滤网圆环502表面,除尘装置外壳第二连接部2的内部设置有吸气式除尘机构7,吸气式除尘机构7包括吸气滚筒701、转动安装架702、导向套管703、汇集管接头704和中心连接架705,吸气滚筒701的内部中空,表面开设有若干的吸气孔,且两端具有转动支撑管,转动支撑管相对应的转动连接在转动安装架702的转动孔内,转动安装架702的内部设置有与转动孔相连通的吸气腔道,齿圈18固定安装在转动安装架702的外部,中心连接架705的一端与汇集管接头704相连通,离心式除尘风机6的输出轴转动连接在导向套管703内,吸气腔道远离转动孔的一端与汇集管接头704相连通,除尘装置外壳第二连接部2的内壁右端设置有稳固支撑架14,稳固支撑架14的中心端孔内转动连接有汇集管接头704,导向套管703设置在四个转动安装架702的前端交接中心位置,离心式除尘风机6的驱动转轴与导向套管703之间固定连接,吸气式除尘机构7用于对除尘滤网组件5的内侧滤网环壁进行除尘,除尘装置外壳第二连接部2的内部还设置有棉絮烧结处理机构8,棉絮烧结处理机构8包括外支撑管体801、衔接端块802和烧结电热块803,外支撑管体801上垂直开设有贯穿端口804,衔接端块802固定连接在贯穿端口804的两端口处,烧结电热块803镶嵌设置在衔接端块802的镶嵌槽内,外支撑管体801的右侧一端固定连接有L型连接架805,L型连接架805远离外支撑管体801的一端固定连接在转动安装架702的外部,棉絮烧结处理机构8用于对除尘滤网组件5的外侧滤网环壁棉絮进行烧结,除尘装置外壳第一连接部1的外部下端固定安装有集尘箱9,集尘箱9的进尘一端与引风机构固定连接,引风机构的另一端与吸气式除尘机构7相连通,用于为吸气式除尘机构7提供负压动力,引风机构包括引风机1001和刚性集尘管1002,引风机1001的出尘管端位于集尘箱9的内部,引风机1001的进尘管端与刚性集尘管1002固定连接,刚性集尘管1002远离引风机1001的一端与汇集管接头704转动连接,棉絮烧结处理机构8内部设置有气流调节机构,气流调节机构包括铜球1101、锥面形连接斜块1102、轻质活塞1103、连接弹簧1104,锥面形连接斜块1102位于贯穿端口804的内部中心,轻质活塞1103滑动连接在贯穿端口804的内部,连接弹簧1104的两端分别与轻质活塞1103和衔接端块802固定连接,衔接端块802的中心设有气流调节孔1105,铜球1101位于锥面形连接斜块1102与轻质活塞1103之间所形成的空间内,气流调节机构用于辅助吸气式除尘机构7进行除尘并对烧结后的棉絮进行处理,除尘装置外壳第二连接部2的内部下端且位于气流调节机构的安装位置开设有烧结颗粒物收集端口15,烧结颗粒物收集端口15与集尘箱9相连通,集尘箱9的内部设置有隔板16,隔板16的底部中心设置有电动集尘阀门17。Please refer to Fig. 1-Fig. 9, a centrifugal dust removal device for textile machines, comprising a first connection part 1 of a dust removal device shell and a
在使用时,纺织机产生的废气通过进气管口3进入,经离心式除尘风机6对颗粒物进行离心分离后空气经滤网圆环502过滤后从出气管口4排出,颗粒物在离心力作用下被分离吸附在除尘滤网组件5的滤网环侧壁上,其中粉尘颗粒物因自身质量较轻,被分离吸附在滤网环侧壁的内侧上,而棉絮类颗粒物因自身质量较重,被分离后吸附在滤网环侧壁的外侧、除尘装置外壳第二连接部2的侧壁上以及除尘滤网组件5的滤网环侧壁的过滤孔内;When in use, the exhaust gas generated by the textile machine enters through the
通过启动离心式除尘风机6,离心式除尘风机6的驱动轴带动中心齿轮21转动,中心齿轮21带动行星齿轮19转动,行星齿轮19带动齿圈18转动,此时齿圈18带动转动安装架702做低速转动,此处进行说明的是,设置行星齿轮系的目的在于进行减速,从而降低离心力对吸气式除尘机构7工作的影响,为避免铜球1101被离心向上甩出推动轻质活塞1103移动,根据知,,当铜球1101的速度满足时,此时铜球1101不会在离心力作用下推动轻质活塞1103移动,(r为离心式除尘风机6的输出轴轴线到图5状态下位于上方的铜球1101的球心之间的垂直距离),同时为使得如图5情况下,处于贯穿端口804下方的铜球1101能够压缩连接弹簧1104,应使得此时铜球1101所受到的离心力,(M为铜球1101的质量),因此也就不会影响轻质活塞1103的正常工作运行,此时启动引风机1001,引风机1001产生的负压通过由汇集管接头704、转动安装架702和吸气滚筒701构成的吸气通道在吸气滚筒701的吸气孔处产生负压吸力,从而在转动安装架702转动的过程中将除尘滤网组件5的滤网环内侧壁上的粉尘颗粒物吸收,并通过引风机构将粉尘颗粒物收集进集尘箱9中;By starting the centrifugal
由于转动安装架702与L型连接架805固定连接,从而在转动安装架702转动同时也带动外支撑管体801在除尘滤网组件5的滤网环外侧壁表面上做圆周运动,在烧结电热块803的作用下,棉絮颗粒物内部温度升高而燃烧形成烧结颗粒物附着在除尘滤网组件5的滤网环外侧壁表面以及靠近滤网环侧壁的外侧的除尘装置外壳第二连接部2的侧壁上;Since the rotating mounting
当一个外支撑管体801向最高点位置运动时,请参考附图6,此时上端的铜球1101不再对轻质活塞1103施加作用力,轻质活塞1103向锥面形连接斜块1102的方向移动,连接弹簧1104逐渐复位,此时附着除尘装置外壳第二连接部2的内部下端的部分烧结颗粒物通过气流调节孔1105被吸进轻质活塞1103和衔接端块802之间的空间内,同时下端的铜球1101对下端的轻质活塞1103施加作用力,连接弹簧1104被压缩,气体通过气流调节孔1105向外喷出到除尘滤网组件5的滤网环外侧壁上,从而改变附着在除尘滤网组件5的滤网环外侧壁上以及滤网环外侧壁过滤孔内的烧结颗粒物的状态,使其从静止变为漂浮运动,同时从气流调节孔1105中喷出的气流方向与吸气滚筒701的吸气方向一致,从而便于增强吸气滚筒701的吸气性能也可以将漂浮的烧结颗粒物吸进吸气滚筒701的吸气孔内;When an
当一个外支撑管体801向最低点运动时,请参考附图5,此时除尘滤网组件5的滤网环外侧壁上附着的烧结颗粒物通过气流调节孔1105被吸进上端的轻质活塞1103和衔接端块802之间的空间内,而下端的轻质活塞1103和衔接端块802之间的空间内收集的烧结颗粒物从气流调节孔1105向外喷出并在烧结颗粒物自身重力作用下通过烧结颗粒物收集端口15被收集进集尘箱9中,当该外支撑管体801运动高点位置时,原轻质活塞1103和衔接端块802之间的空间内收集的烧结颗粒物从气流调节孔1105向外喷出被吸气滚筒701产生的吸力所吸收;When an outer
通过吸气式除尘机构7和气流调节机构的循环圆周转动,从而的粉尘颗粒物通过吸气式除尘机构7被吸进集尘箱9内,烧结的颗粒物则分别被通过烧结颗粒物收集端口15和吸气滚筒701进入到集尘箱9中,同时通过气流调节孔1105向外喷出的空气还可以将堵塞在除尘滤网组件5的滤网环侧壁过滤孔内的颗粒物吹出,避免其堵塞过滤孔,从而达到了对滤网环的内外侧的粒子物均做到有效清理的目的,同时还可以将过滤孔内的颗粒物吹出,无须对除尘装置进行拆卸便可以对滤网环进行全面的清洁处理,保证了除尘装置的长时间正常使用。Through the circular rotation of the suction type
综上所述,该纺织机离心式除尘装置,通过启动离心式除尘风机6,离心式除尘风机6的驱动轴带动导向套管703转动,从而带动转动安装架702做圆周转动,此时启动引风机1001,引风机1001产生的负压通过由汇集管接头704、转动安装架702和吸气滚筒701构成的吸气通道在吸气滚筒701的吸气孔处产生负压吸力,从而在转动安装架702转动的过程中将除尘滤网组件5的滤网环内侧壁上的粉尘颗粒物吸收,并通过引风机构将粉尘颗粒物收集进集尘箱9中,由于转动安装架702与L型连接架805固定连接,从而在转动安装架702转动同时也带动外支撑管体801在除尘滤网组件5的滤网环外侧壁表面上做圆周运动,在烧结电热块803的作用下,棉絮颗粒物内部温度升高而燃烧形成烧结颗粒物附着在除尘滤网组件5的滤网环外侧壁表面以及靠近滤网环侧壁的外侧的除尘装置外壳第二连接部2的侧壁上,当一个外支撑管体801向最高点位置运动时,请参考附图6,此时上端的铜球1101不再对轻质活塞1103施加作用力,轻质活塞1103向锥面形连接斜块1102的方向移动,连接弹簧1104逐渐复位,此时附着除尘装置外壳第二连接部2的内部下端的部分烧结颗粒物通过气流调节孔1105被吸进轻质活塞1103和衔接端块802之间的空间内,同时下端的铜球1101对下端的轻质活塞1103施加作用力,连接弹簧1104被压缩,气体通过气流调节孔1105向外喷出到除尘滤网组件5的滤网环外侧壁上,从而改变附着在除尘滤网组件5的滤网环外侧壁上以及滤网环外侧壁过滤孔内的烧结颗粒物的状态,使其从静止变为漂浮运动,同时从气流调节孔1105中喷出的气流方向与吸气滚筒701的吸气方向一致,从而便于增强吸气滚筒701的吸气性能也可以将漂浮的烧结颗粒物吸进吸气滚筒701的吸气孔内,当一个外支撑管体801向最低点运动时,请参考附图5,此时除尘滤网组件5的滤网环外侧壁上附着的烧结颗粒物通过气流调节孔1105被吸进上端的轻质活塞1103和衔接端块802之间的空间内,而下端的轻质活塞1103和衔接端块802之间的空间内收集的烧结颗粒物从气流调节孔1105向外喷出并在烧结颗粒物自身重力作用下通过烧结颗粒物收集端口15被收集进集尘箱9中,当该外支撑管体801运动高点位置时,原轻质活塞1103和衔接端块802之间的空间内收集的烧结颗粒物从气流调节孔1105向外喷出被吸气滚筒701产生的吸力所吸收,通过吸气式除尘机构7和气流调节机构的循环圆周转动,从而的粉尘颗粒物通过吸气式除尘机构7被吸进集尘箱9内,烧结的颗粒物则分别被通过烧结颗粒物收集端口15和吸气滚筒701进入到集尘箱9中,同时通过气流调节孔1105向外喷出的空气还可以将堵塞在除尘滤网组件5的滤网环侧壁过滤孔内的颗粒物吹出,避免其堵塞过滤孔,从而达到了对滤网环的内外侧的粒子物均做到有效清理的目的,同时还可以将过滤孔内的颗粒物吹出,无须对除尘装置进行拆卸便可以对滤网环进行全面的清洁处理,保证了除尘装置的长时间正常使用。To sum up, the centrifugal dust removal device of the textile machine, by starting the centrifugal
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN202211154280.2A Active CN115228200B (en) | 2022-09-22 | 2022-09-22 | Centrifugal dust collector of weaving machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115750453A (en) * | 2022-12-03 | 2023-03-07 | 山东金信空调集团股份有限公司 | Dust filtering fan for textile workshop |
| CN118147809A (en) * | 2024-05-11 | 2024-06-07 | 南通蔚鑫色织有限公司 | A textile machine textile heat insulation dust collecting cover |
| CN119056183A (en) * | 2024-09-25 | 2024-12-03 | 南京科达新控仪表有限公司 | Industrial site ventilation and dust removal device and dust removal method |
| CN119113636A (en) * | 2024-11-11 | 2024-12-13 | 榆能榆神热电有限公司 | A thermal power plant wastewater treatment device and method |
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| CN203440549U (en) * | 2013-09-17 | 2014-02-19 | 魏玉芳 | Dust collection box of environment-friendly compact spinning negative-pressure dust remover |
| CN207738929U (en) * | 2017-12-21 | 2018-08-17 | 吴江市红太阳喷织有限公司 | A kind of weaving loom weaving dirt collection device |
| CN210964291U (en) * | 2019-08-29 | 2020-07-10 | 昆山东利新材料科技有限公司 | Weaving machine weaving dirt processing apparatus |
| CN214218934U (en) * | 2020-12-30 | 2021-09-17 | 杭州朝盛塑业有限公司 | A dust removal device for a high-speed carding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203440549U (en) * | 2013-09-17 | 2014-02-19 | 魏玉芳 | Dust collection box of environment-friendly compact spinning negative-pressure dust remover |
| CN207738929U (en) * | 2017-12-21 | 2018-08-17 | 吴江市红太阳喷织有限公司 | A kind of weaving loom weaving dirt collection device |
| CN210964291U (en) * | 2019-08-29 | 2020-07-10 | 昆山东利新材料科技有限公司 | Weaving machine weaving dirt processing apparatus |
| CN214218934U (en) * | 2020-12-30 | 2021-09-17 | 杭州朝盛塑业有限公司 | A dust removal device for a high-speed carding machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115750453A (en) * | 2022-12-03 | 2023-03-07 | 山东金信空调集团股份有限公司 | Dust filtering fan for textile workshop |
| CN115750453B (en) * | 2022-12-03 | 2023-07-14 | 山东金信空调集团股份有限公司 | Dust filtering fan for textile workshop |
| CN118147809A (en) * | 2024-05-11 | 2024-06-07 | 南通蔚鑫色织有限公司 | A textile machine textile heat insulation dust collecting cover |
| CN118147809B (en) * | 2024-05-11 | 2024-07-12 | 南通蔚鑫色织有限公司 | Textile heat-insulating dust collection cover of textile machine for spinning |
| CN119056183A (en) * | 2024-09-25 | 2024-12-03 | 南京科达新控仪表有限公司 | Industrial site ventilation and dust removal device and dust removal method |
| CN119113636A (en) * | 2024-11-11 | 2024-12-13 | 榆能榆神热电有限公司 | A thermal power plant wastewater treatment device and method |
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| Publication number | Publication date |
|---|---|
| CN115228200B (en) | 2022-12-09 |
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