CN112410940A

CN112410940A - Energy-concerving and environment-protective cleaning device that carding machine was used

Info

Publication number: CN112410940A
Application number: CN202011058134.0A
Authority: CN
Inventors: 南储芬
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-02-26

Abstract

The invention provides an energy-saving and environment-friendly cleaning device for a carding machine, which belongs to the technical field of cleaning devices and comprises a fixed shaft sleeve, a rotating shaft, an eccentric part, an annular air bag, a limiting fixed sleeve, an air compression cover and an airflow guiding cleaning device. This energy-concerving and environment-protective cleaning device that carding machine was used, utilize the axis of rotation in the driveshaft drive roller main part to pass through the eccentric member, under the combined action with spacing fixed cover, produce along roller main part and the outside air current of drive shaft connection department, simultaneously under air current direction cleaning device's effect, not only can carry out corresponding high efficiency clearance to flying flower and dust, can effectively prevent simultaneously because of flying flower accumulation makes the machine produce the problem that the trouble leads to the work efficiency step-down and influence the output of yarn, very big improvement the output and the quality of yarn, under the prerequisite of same power consumption, the device has clean efficient, with strong points and the characteristics of energy-concerving and environment-protective, better market prospect has.

Description

Energy-concerving and environment-protective cleaning device that carding machine was used

Technical Field

The invention relates to the technical field of cleaning devices, in particular to an energy-saving and environment-friendly cleaning device for a carding machine.

Background

The manufacturing process of the yarn mainly comprises opening picking, cotton carding and drawing, wherein cotton carding is an important process, the effect of the yarn is that a cotton carding machine is utilized, the needle face movement is combined, cotton bundles are carded into a single fiber state, residual impurities in the cotton bundles are removed, the carding quality of the cotton bundles, the removal of the impurities and the working efficiency of the cotton carding machine directly influence the quality and the yield of finished yarn, flying generated in the working process of the cotton carding machine along with dust floats in the air and can seriously influence the quality of the finished yarn, and meanwhile, as the cotton carding machine mainly finishes the carding and the impurity removal of the cotton bundles through the combination of various types of roller rotation and cover plates, the connection part of a roller and a power device can be failed due to the accumulation winding of flying cotton, and the working efficiency of the cotton carding machine is influenced.

At present, an air suction system is arranged on a carding machine, large-scale flying cotton in the air is collected and processed in a centralized mode by utilizing air flow, or small-scale targeted collection and processing are carried out on contact surfaces of the flying cotton in a cotton bundle carding processing process, but no matter the large-scale collection and processing or the small-scale collection and processing are carried out, the connection between a roller and a power device is difficult to process effectively, so that the machine is easy to break down due to flying cotton accumulation, the working efficiency is low, and the yield of yarns is influenced.

Disclosure of Invention

In order to solve the technical problems, the invention provides an energy-saving and environment-friendly cleaning device for a carding machine, which is achieved by the following specific technical means:

an energy-saving and environment-friendly cleaning device for a carding machine comprises a roller body, driving shafts are inserted into the left side and the right side of the roller body, fixed shaft sleeves are rotatably arranged on the driving shafts, shaft sleeve assemblies are movably arranged on the fixed shaft sleeves, one ends of the driving shafts, which are opposite to each other, are connected with driving devices, rotating shafts are fixedly connected between the ends, which are opposite to the driving shafts, eccentric parts are fixedly arranged on the rotating shafts, annular air bags corresponding to the eccentric parts are sleeved on the rotating shafts, limit fixed sleeves are sleeved on the annular air bags, the limit fixed sleeves are fixedly connected on the shaft sleeve assemblies, the left side and the right side of each annular air bag are connected with an air compression cover through the limit fixed sleeves, the air compression covers are rotatably connected on the roller body, flow guide holes are uniformly arranged at the positions, which correspond to, the left and right sides of median all is pegged graft there is the air duct, and the air duct passes annular gasbag, spacing fixed cover and this body coupling of roller in proper order has the chamber of taking a breath, is provided with the filter layer on the chamber of taking a breath, and the chamber of taking a breath is connected on the roller body, and the last corresponding position of roller body is provided with air current direction cleaning device.

Preferably, the axle sleeve subassembly includes adjusting shaft sleeve, elastic component and spacing loose axle, and adjusting shaft sleeve passes through the elastic component cup joint on the fixed axle sleeve, and spacing loose axle is pegged graft in the elastic component and swing joint is between adjusting shaft sleeve and fixed axle sleeve.

Preferably, the outer side of the inner side wall of the annular air bag is provided with a wear-resistant layer, so that the damage of contact friction of the annular air bag and the eccentric part is reduced, and the service life of the annular air bag is prolonged.

Preferably, the diversion hole is trumpet-shaped.

Preferably, airflow direction cleaning device includes longitudinal guide plate, transverse guide plate, filter equipment, induced-draft fan, conversion cavity, conversion connecting pipe, and longitudinal guide plate sets up the left side at the roller body, and transverse guide plate sets up the position that the axle side at the roller body corresponds, and filter equipment sets up the right side and longitudinal guide plate and the corresponding position of transverse guide plate at the roller body, and the right side is connected with the induced-draft fan, and the conversion connecting pipe passes through the conversion cavity and connects on the induced-draft fan.

Preferably, filter equipment includes the filter screen and filters the cavity, and filter screen detachable sets up in filtering the cavity, filters the cavity and connects on suction fan, collects cleanly when flying flower, carries out filtration treatment to the air current of process to provide clear circulating air flow.

Preferably, the longitudinal guide plate is in a basin bottom shape, the transverse guide plate is in an arc shape corresponding to the roller body, and the guide effect is better.

The invention has the following beneficial effects:

1. this energy-concerving and environment-protective cleaning device that carding machine was used, utilize the axis of rotation in the driving shaft drive roller main part, the eccentric part is passed through to the axis of rotation, pass through the spacing fixed cover of fixed connection on elastic component and the spacing loose axle drive regulating spindle with fixed axle sleeve, thereby it does continuous inflation and gassing motion to drive annular gasbag, thereby produce along roller body and the outside air current of drive shaft junction, utilize the air current will fall in advance the flying flower and the dust area of the position of roller body and drive shaft connection leave away from, simultaneously at air current direction cleaning device, not only can carry out corresponding high efficiency clearance to flying flower and dust, can effectively prevent to lead to the problem that work efficiency step-down influences the output of yarn because of flying flower accumulation makes the machine produce the trouble simultaneously, to a great extent has improved the output and the quality of yarn.

2. The energy-saving and environment-friendly cleaning device for the carding machine utilizes the airflow generated by the air suction fan air outlet connected on the longitudinal guide plate to guide the flying and dust brought out by the airflow generated in the guide hole and the flying and dust floating in the air to enter and exit the guide, so that the flying and dust move towards the direction of the filter device along the transverse guide plate, the flying and dust are adsorbed to the filter device through the inlet of the air suction fan connected on the filter device, and the air after filtration treatment is circularly conveyed to the longitudinal guide plate, the whole process realizes the high-efficiency utilization rate of resources, and compared with the existing cleaning device, under the condition of consuming the same energy, the cleaning efficiency is higher, the flying generated by the carding machine is more pertinently collected and cleaned, the quality and the yield of yarns are greatly improved, and the whole cleaning device has the characteristics of high efficiency, strong pertinence and more energy conservation and environment protection, has better market prospect.

Drawings

FIG. 1 is a front cross-sectional view of the present invention.

FIG. 2 is an enlarged view of A of FIG. 1 according to the present invention.

FIG. 3 is a structural view of the connection relationship of the rotating shaft, the eccentric part, the annular air bag and the limit fixing sleeve.

FIG. 4 is a schematic front view of the present invention.

In the figure: 1. a roller body; 2. a drive shaft; 3. fixing the shaft sleeve; 4. a bushing assembly; 41. adjusting the shaft sleeve; 42. an elastic member; 43. a limiting movable shaft; 5. a drive device; 6. a rotating shaft; 7. an eccentric member; 8. an annular air bag; 9. a limiting fixing sleeve; 10. an air compression hood; 11. a flow guide hole; 12. a cavity; 13. an isolation zone; 14. an air duct; 15. a ventilation chamber; 16. a filter layer; 17. an airflow directing cleaning device; 171. a longitudinal baffle; 172. a transverse baffle; 173. a filtration device; 174. an air suction fan; 175. a transfer chamber; 176. the connecting pipe is switched.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an energy-saving and environment-friendly cleaning device for a carding machine comprises a roller body 1, driving shafts 2 are inserted into the left side and the right side of the roller body 1, fixed shaft sleeves 3 are rotatably arranged on the driving shafts 2, shaft sleeve assemblies 4 are movably arranged on the fixed shaft sleeves 3, each shaft sleeve assembly 4 comprises an adjusting shaft sleeve 41, an elastic part 42 and a limiting movable shaft 43, each adjusting shaft sleeve 41 is sleeved on the corresponding fixed shaft sleeve 3 through the corresponding elastic part 42, each limiting movable shaft 43 is inserted in the corresponding elastic part 42 and is movably connected between the corresponding adjusting shaft sleeve 41 and the corresponding fixed shaft sleeve 3, one end of the driving shaft 2 opposite to the other end is connected with a driving device 5, a rotating shaft 6 is fixedly connected between the opposite ends of the driving shafts 2, an eccentric part 7 is fixedly arranged on the rotating shaft 6, an annular air bag 8 corresponding to the eccentric part 7 is, reduce the damage of the contact friction between the annular gasbag 8 and the eccentric part 7, improve the service life of the annular gasbag 8, the annular gasbag 8 is sleeved with a limit fixing sleeve 9, the limit fixing sleeve 9 is fixedly connected on the shaft sleeve component 4, the left side and the right side of the annular gasbag 8 both pass through the limit fixing sleeve 9 and are connected with an air compression cover 10, the air compression cover 10 is rotatably connected on the roller body 1, the roller body 1 and the air compression cover 10 are uniformly provided with flow guide holes 11 corresponding to each other, the flow guide holes 11 are trumpet-shaped, the flowing range of the passing airflow is larger, the annular gasbag 8 is divided into a left cavity 12 and a right cavity 12, an isolation belt 13 is arranged between the cavities 12, the left side and the right side of the isolation belt 13 are inserted with gas guide pipes 14, the gas guide pipes 14 sequentially pass through the annular gasbag 8, the limit fixing sleeve 9 and the roller body 1 are, the ventilation chamber 15 is connected on the roller body 1, the corresponding position on the roller body 1 is provided with an airflow guiding cleaning device 17, the airflow guiding cleaning device 17 comprises a longitudinal guide plate 171, a transverse guide plate 172, a filtering device 173, an air suction fan 174, a conversion chamber 175 and a conversion connecting pipe 176, the longitudinal guide plate 171 is arranged at the left side of the roller body 1, the transverse guide plate 172 is arranged at the corresponding position on the axial side of the roller body 1, the filtering device 173 is arranged at the right side of the roller body 1 at the position corresponding to the longitudinal guide plate 171 and the transverse guide plate 172, the longitudinal guide plate 171 is in a basin bottom shape, the transverse guide plate 172 is in an arc shape corresponding to the roller body 1, the guide effect is better, and the right side is connected with an induced draft fan 174, and the filtering device 173 includes a filter screen and a filter cavity, the filter screen is detachably disposed in the filter cavity, and the filter cavity is connected to the induced draft fan 174. While collecting and cleaning the fly waste, the passing air flow is filtered to provide a clean circulating air flow, and the switching connection pipe 176 is connected to the suction fan 174 through the switching chamber 175.

The working principle is as follows: the energy-saving environment-friendly cleaning device for the carding machine is characterized in that when the carding machine works, a driving shaft 2 which drives a roller to rotate on the carding machine is utilized to drive a rotating shaft 6 in the driving roller to rotate while the driving roller rotates, the rotating shaft 6 drives an eccentric part 7 fixedly connected with the rotating shaft to rotate, meanwhile, a fixed shaft sleeve 3 which is rotatably connected with the driving shaft 2 is driven by the rotation of the driving shaft 2, under the combined action of an elastic part 42 and a limiting movable shaft 43, an adjusting shaft sleeve 41 is driven to do relative rotary vibration motion, so that an annular air bag 8 is sleeved on the rotating shaft 6, under the limitation of a limiting fixed sleeve 9, the annular air bag 8 is continuously in deflation and inflation motion, the annular air bag 8 is divided into two uniform cavities 12 through an isolation belt 13, air guide pipes 14 which are spliced on the left side and the right side of the isolation belt 13 are utilized to convey filtered and cleaned air into the cavities, the air is discharged from the diversion holes 11, thereby generating an outward air flow along the connection part of the roller body 1 and the driving shaft 2, the flying and dust pre-falling at the connection part of the roller body 1 and the driving shaft 2 are taken away by the air flow, at the moment, the flying and dust brought out from the air flow generated in the diversion holes 11 are changed in motion direction by the air flow generated by the longitudinal diversion plate 171 through the air outlet of the suction fan 174 connected with the longitudinal diversion plate, and move to the direction of the filtering device 173 along the transverse diversion plate 172, the flying and dust are adsorbed to the filtering device 173 by the right side position of the roller body 1 through the inlet of the suction fan 174 connected with the filtering device 173, and the flying and dust conveyed by the transverse diversion plate 172 are adsorbed and filtered, and the air after being filtered is circularly conveyed to the longitudinal diversion plate 171, the high-efficiency utilization rate of resources is realized in the whole process, compared with the existing cleaning device, the cleaning device has the advantages that the cleaning efficiency is higher under the condition of consuming the same energy, flying is carried out on the carding machine more pertinently, the problem that the working efficiency is lowered and the yield of yarns is influenced due to the fact that the machine breaks down due to flying accumulation is effectively solved, the whole cleaning device is high in efficiency, strong in pertinence, more energy-saving and more environment-friendly, and the cleaning device has a better market prospect.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an energy-concerving and environment-protective cleaning device that carding machine was used, includes roller body (1), its characterized in that: the roller is characterized in that a driving shaft (2) is inserted into the left side and the right side of the roller body (1), a fixed shaft sleeve (3) is rotatably arranged on the driving shaft (2), a shaft sleeve assembly (4) is movably arranged on the fixed shaft sleeve (3), one end of the driving shaft (2) opposite to the other end is connected with a driving device (5), a rotating shaft (6) is fixedly connected between the opposite ends of the driving shaft (2), an eccentric part (7) is fixedly arranged on the rotating shaft (6), an annular air bag (8) corresponding to the eccentric part (7) is sleeved on the rotating shaft (6), a limiting fixed sleeve (9) is sleeved on the annular air bag (8), the limiting fixed sleeve (9) is fixedly connected onto the shaft sleeve assembly (4), the left side and the right side of the annular air bag (8) both penetrate through the limiting fixed sleeve (9) to be connected with an air compression cover (, the roller body (1) is provided with the water conservancy diversion hole (11) with the position that air compression cover (10) corresponds is even, annular gasbag (8) divide into about two cavities (12), be provided with median (13) between cavity (12), the left and right sides of median (13) all is pegged graft and is had air duct (14), air duct (14) pass annular gasbag (8) in proper order, spacing fixed cover (9) and roller body (1) are connected with ventilation chamber (15), be provided with filter layer (16) on ventilation chamber (15), ventilation chamber (15) are connected on roller body (1), the last corresponding position of roller body (1) is provided with air current direction cleaning device (17).

2. An energy saving and environmental friendly cleaning device for carding machine as claimed in claim 1, characterized in that: the shaft sleeve assembly (4) comprises an adjusting shaft sleeve (41), an elastic piece (42) and a limiting movable shaft (43), the adjusting shaft sleeve (41) is sleeved on the fixed shaft sleeve (3) through the elastic piece (42), and the limiting movable shaft (43) is inserted in the elastic piece (42) and is movably connected between the adjusting shaft sleeve (41) and the fixed shaft sleeve (3).

3. An energy saving and environmental friendly cleaning device for carding machine as claimed in claim 1, characterized in that: and a wear-resistant layer is arranged on the outer side of the inner side wall of the annular air bag (8).

4. An energy saving and environmental friendly cleaning device for carding machine as claimed in claim 2, characterized in that: the diversion hole (11) is trumpet-shaped.

5. An energy saving and environmental friendly cleaning device for carding machine as claimed in claim 1, characterized in that: airflow direction cleaning device (17) is including longitudinal guide plate (171), horizontal guide plate (172), filter equipment (173), induced draft fan (174), conversion cavity (175), conversion connecting pipe (176), longitudinal guide plate (171) set up the left side at roller body (1), horizontal guide plate (172) set up the position that the axle side of roller body (1) corresponds, filter equipment (173) set up the right side and longitudinal guide plate (171) and the corresponding position of horizontal guide plate (172) at roller body (1), and the right side is connected with induced draft fan (174), conversion connecting pipe (176) are connected on induced draft fan (174) through conversion cavity (175).

6. An energy saving and environmental friendly cleaning device for carding machine as claimed in claim 4, characterized in that: the filtering device (173) comprises a filter screen and a filtering cavity, the filter screen is detachably arranged in the filtering cavity, and the filtering cavity is connected to the suction fan (174).

7. An energy saving and environmental friendly cleaning device for carding machine as claimed in claim 4, characterized in that: the longitudinal guide plate (171) is in a basin bottom shape, and the transverse guide plate (172) is in an arc shape corresponding to the roller body (1).